US3863423A - Method for closing and sealing carton having integral carrying handle - Google Patents
Method for closing and sealing carton having integral carrying handle Download PDFInfo
- Publication number
- US3863423A US3863423A US455972A US45597274A US3863423A US 3863423 A US3863423 A US 3863423A US 455972 A US455972 A US 455972A US 45597274 A US45597274 A US 45597274A US 3863423 A US3863423 A US 3863423A
- Authority
- US
- United States
- Prior art keywords
- carton
- closure
- handle
- flaps
- remaining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007789 sealing Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims description 26
- 239000000853 adhesive Substances 0.000 claims abstract description 13
- 230000001070 adhesive effect Effects 0.000 claims abstract description 13
- 235000009508 confectionery Nutrition 0.000 claims description 2
- 238000011437 continuous method Methods 0.000 abstract description 3
- 238000004026 adhesive bonding Methods 0.000 description 5
- 239000011087 paperboard Substances 0.000 description 5
- 239000003292 glue Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 101001017827 Mus musculus Leucine-rich repeat flightless-interacting protein 1 Proteins 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/20—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by folding-down preformed flaps
Definitions
- ABSTRACT A continuous method for closing andsealing a carton having a tubular body and end closure flaps hingedly connected to the opposite ends of the body walls.
- One of the end closures includes a panel which is cut and scored and folded upon itself to define a double thickness carrying handle immediately adjacent the body wall to which such panel is connected, together with a closure flap portion extending in prolongation of the reversely folded part of the handle.
- the tubular body of the carton is vertically disposed and advanced in a path of travel with the panel incorporating the carrying handle rearmost.
- a single stationary sweep means is utilized to first infold the leading closure flap of the handle forming end closure and then outfold the handle parts relative to the carton body, the outfolding of the handle parts acting to automatically infold the attached closure flaps, whereupon the remaining closure flaps at the handle forming end are infolded with the interposition of adhesive between the juxtaposed flaps.
- the carton is then filled and its remaining end closure flaps closed and sealed.
- the entire carton structure is formed from a one-piece paperboard blank which requires only slightly more paperboard than a conventional seal-end carton.
- the carton blank is cut and scored to define body walls in side-by-side articulation together with a longitudinal glue flap for joining the body walls together to form a tubular body.
- Conventional and closure flaps are provided at the bottom ends of the body walls, such flaps usually comprising a pair of full-width outermost closure flaps and a pair of essentially halfwidth innermost closure flaps.
- the top closure is defined by an opposing pair of full-width flaps, with a third of the top closure flaps formed from a panel cut and scored to define a pair of handle forming parts lying immediately beyond the body wall to which the panel is connected, together with a closure flap portion extending beyond the handle parts and preferably of a length to extend only partially across the end of the carton.
- a fourth closure flap is hingedly connected to the remaining carton body wall, and it is preferably of a width such that the combined widths of the third and fourth closure flaps will be no greater than the width of the carton.
- the construction of the carton blank is such that it may be readily fabricated into knocked-down condition utilizing conventional folding and gluing equipment.
- the handle forming parts are reversely folded relative to each other and adhesively secured together to form a double thickness handle, such folding and gluing operation resulting in the juxtaposition of the closure flap portion of the panel to the inner surface of the carton body wall to which the handle is hingedly connected.
- a carton structure in which the carrying handle extends along one side edge of the carton top closure.
- the sequence of folding is such that the third and fourth closure flaps are innermost, with the two full-width top closure flaps overlying the innermost flaps, thereby serving to effectively anchor the handle in a manner which resists forces tending to tear or peel the handle when the filled carton is being carried.
- the carton could be erected and its bottom closure flaps sealed in conventional fashion, and that the top closure also could be sealed in essentially conventional fashion involving the sequential infolding of the various closure flaps, it has now been found that the end closure including the carrying handle lends itself to a simplified closing and sealing procedure which makes it possible to close and seal the handle end of the carton, fill the carton with contents, close and seal the opposite end of the carton and, if desired, thereafter apply sealing pressure to the carton ends, all in a high speed, continuous, in-line operation.
- the knocked-down cartons are first erected, i.e., the carton body walls squared-up, the carton structures then being advanced, in vertical position, in a straight-line path of travel, preferably with the end closures including the carrying handles lowermost.
- Each carton is positioned with the panel incorporating the carrying handle rearmost, and a stationary sweep is positioned to sequentially contact and infold the leading closure flap at the lowermost end of the carton and thereafter outfold the handle parts which extend along the trailing edge of the carton.
- the outfolding of the handle parts automatically serves to bring the closure flap portion of the trailing panel to an infolded position, the dimensions of the leading closure flap and the closure flap portion of the trailing panel preferably being such that their combined widths are substantially equal to the front-to-rear dimension of the carton body.
- Sweep means are also provided to initially outfold the remaining opposing pair of closure flaps at the lowermost end of the carton, which are preferably full-width closure flaps, the out-folding of these flaps positioning them for contact by adhesive applicator means which apply adhesive to the innermost or underlying surfaces of the flaps, whereupon the flaps are engaged by sweep means arranged to sequentially infold and juxtapose the opposing pair of closure flaps.
- the carton is next passed to a filling station at which the contents are introduced through the open remaining end of the carton, which is uppermost. Thereafter the closure flaps at the remaining end are closed and sealed in conventional fashion, the leading and trailing narrower flaps being first infolded, followed by the application of adhesive to the inner surfaces of the remaining flaps, whereupon they are sequentially infolded to complete the end closure.
- the end closures In order to insure positive sealing of the end closures, it is sometimes desirable, particularly where relatively large-area flaps are'involved, to apply sealing pressure to the end closures. This may be conveniently done by passing the cartons between pressure belts which exert pressure against the end closures.
- the extending handles of the cartons may be utilized to deflect the closure flap portions to which the handles are connected in opposition to the pressure exerted by the belts, i.e., urge the underlying closure flap portions outwardly into contact with the overlying closure flaps, thereby insuring an all-over tight bond between the juxtaposed flaps which further serves to strengthen the end closures and their integral carrying handles.
- FIG. 1 is a plan view of a cut and scored paperboard blank for forming a carton structure incorporating an integral carrying handle.
- FIG. 2 is a plan view of a carton blank of FIG. I illustrating the initial folding of the closure flap incorporating the carrying handle.
- FIG. 3 is a plan view showing the carton blank in the knocked-down, flat-folded condition.
- FIG. 4 is a fragmentary perspective view with parts broken away illustrating the positions of the closure flaps when the carton body is initially erected.
- FIG. 5 is a diagram illustrating the successive stages in the closing, sealing and filling of the carton structures.
- FIGS. 6 through 9 are fragmentary perspective views illustrating successive stages in the folding and gluing of the full-width closure flaps at the handle end of the carton.
- FIG. 10 is a fragmentary perspective view with parts broken away and taken from a different angle illustrating the successive infolding of the trailing closure flap which includes the carrying handle.
- FIG. 11 is a fragmentary vertical sectional view taken along the line I4l4 of FIG. I0.
- FIG. 12 is a fragmentary vertical sectional view taken along the line l212 of FIG. 11.
- FIGS. 13 and 14 are fragmentary vertical sectional views similar to FIG. 12 but illustrating successive stages in the in-folding of the full width closure flaps.
- FIG. 15 is a fragmentary perspective view illustrating the application of sealing pressure to the end closures, including the deflection of the carrying handle to apply sealing forces to the closure flap portion secured to the handle.
- FIG. 16 is a perspective view of the completed carton.
- FIG. 1 illustrates a paperboard blank for forming a carton incorporating an integral carrying handle, the blank comprising body walls 1, 2, 3 and 4 in side-byside articulation in the order named, the body wall 4 having a longitudinal glue flap 5 extending along its outermost side edge.
- the body walls 1 through 4 are of equal width so that the resultant carton is essentially square in cross-section, although it will be understood that the cartons may be rectangular in cross-section, having an opposing pair of relatively wide body walls with the remaining pair of opposing body walls of lesser width.
- the body walls are provided with conventional end closure flaps 6, 7, 8 and 9, the closure flaps 7 and 9 preferably being full-width flaps which completely cover the end of the carton, whereas the closure flaps 6 and 8 are preferably onehalf width flaps, as is conventional in seal-end cartons.
- the top closure comprises a relatively narrow top closure flap l0 hingedly connected to the upper edge of body wall I, full-width closure flaps I1 and 12 hingedly connected to body walls 2 and 4, respectively, together with a preferably greater than full-width handle and closure flap forming panel 13 hingedly connected to body wall 3.
- the panel 13 is provided with spaced apart score lines 14 and 15 which define equal width first and second handle parts 16 and 17, respectively, each of the handle parts being provided with a plurality of U-shape finger hole forming tabs, such as the mating sets of tabs 18 and 19.
- a closure flap portion 20 lies beyond and is hingedly connected to the second handle part 17.
- the dimensions of closure flap l0 and closure flap portion 20 will be such that their combined width is substantially equal to the width of the carton body, although it will be understood that the widths of these flaps may vary as desired depending upon the relative widths of the carton body walls.
- the panel 13 will be first infolded along score line 14, thereby juxtaposing the firstand second handle parts 16 and 17, with the interposition of adhesive therebetween, thereby bringing the blank to the condition illustrated in FIG. 2.
- Body wall 4 is then infolded along its line of articulation to body wall 3, followed by the infolding of body wall 1 along its line of articulation to body wall 2, thereby juxtaposing the free side edge of body wall 1 to the glue flap 5 to which it is adhesively secured, the parts thus assuming the knocked-down, flat-folded condition illustrated in FIG. 3.
- the handle parts 16 and 17 define a double thickness carrying handle projecting upwardly from the uppermost end edge of body wall panel 3, with the closure flap portion 20 projecting downwardly within the carton body.
- the end closure which includes the carrying handle will assume the condition illustrated in FIG. 4.
- the end closure flaps 10, 11 and 12 extend in prolongation of the body walls to which they are connected, as do the handle forming parts of the panel 13.
- the handle part 17 and closure flap portion 20 are reversely folded, with the handle parts juxtaposed and adhered together, the resiliency of the scored and folded handle tends to incline the handle outwardly, with a corresponding inward inclination of closure flap portion 20.
- the closure flaps 6 through 9 will normally extend in prolongation of the body walls to which they are connected.
- the cartons in inverted condition, i.e., with the handleforming end closures lowermost, the cartons being subjected to the sequence of operations illustrated in FIG. 5.
- the lowermost end closure flaps are first folded and adhesively secured together, as indicated generally at A, whereupon the cartons pass a carton filling station B for introduction of the contents through the remaining uppermost open ends, which are actually the bottom ends of the cartons.
- the remaining end closure flaps which are of conventional seal-end variety, are infolded and adhesively secured together in conventional fashion, such operation being indicated at C in FIG. 5.
- a pressure station D for the application of sealing pressure to the opposite end closures ofthe cartons to insure an allover positive seal between the flaps.
- This pressure sealing operation may be accompanied by the deflection of the extending handle of each carton in a direction which will urge the articulated closure flap portion 20 outwardly against the next adjacent full-width closure flap, i.e., the closure flap portion 20 is urged into contact with the inner surface of the innermost of the two full-width closure flaps.
- the entire sequence of steps may be performed in a continuous straight-line operation or on rotary type units having opposing straight-line flight portions interconnected by curved translation portions, with the various operations performed either on the straight-line or curved portions of the unit, or both.
- a conventional way of conveying the erected cartons is by means of conveyors which mount carriers or cages having arms engageable about the carton body walls.
- the carton may be engaged by the opposing pairs of arms 21, 22 of a carriage 23 which, it will be understood, is operatively connected to a continuously moving conveyor means.
- Such carriage arrangements are well-known and range from simple spring finger arrangements to sophiscated arrangements which may include means for withdrawing the flat-folded cartons from a feed hopper and erecting the carton body walls as an incident of engagement of the carton by the arms of the carriage mechanism.
- the cartons are advanced with the folded handle defining panel 13 rearmost, as also will be evident from FIG. 6.
- the opposing full-width closure flaps 11 and 12 may be engaged by sweep members 24 and 25, respectively, which. as seen in FIG. 7, outfold the full-width closure flaps to an essentially horizontally disposed condition, whereupon the under or inner surfaces of the flaps 11 and 12 are coated with adhesive by means of applicators 26 and 27.
- the flap I1 is first engaged by a sweep 28 (FIG. 8) and thereafter the flap 12 by a sweep 29 (FIG. 9), both of which are configured to sequentially infold and juxtapose the flaps l1 and 12.
- FIG. 8 sweep 28
- FIG. 9 sweep 29
- FIG. 9 also shows the leading end of a stationary sweep 30 positioned to contact and infold the leading closure flap as the carton continues its forward movement.
- the sweep next contacts the handle part 17 ofpanel l3 and folds the parts 16 and 17 outwardly, the outward movement of the handle parts causing inward movement of the attached closure flap 20, as will be evident from FIGS. 10 and 11.
- the infolding of the full-width closure flaps I1 and 12 continues under the influence of sweeps 28 and 29, as will be evident from FIG. 11.
- section B of the machine which comprises conventional filling apparatus for introduction of contents, whereupon in section C the end closure flaps at the uppermost end of the carton are sequentially infolded and adhered together.
- FIG. An arrangement is illustrated in FIG. for subjecting the end closures of the cartons to pressure by means of belts 31 and 32 which effectively compress the end closures between them as the cartons are advanced. This may be done as an in-line operation while the cartons are still being advanced by the carriages or, in the alternative, the cartons may be discharged from the carriages prior to their engagement by the pressure belts 31 and 32.
- FIG. 15 also illustrates the flexing of the handle parts to apply additional sealing pressure between the closure flap and the next adjacent closure flap 1!.
- a sweep 33 may be utilized to flex the handle parts upwardly, such flexing movement effectively causing the closure flaps 20 5 to be pressed downwardly into tight sealing contact with the closure flap 11.
- Such expedient gives further assurance that the closure flaps will be tightly adhered together in the critical areas, thereby insuring the integrity of the carrying handle and the ability of the end closure to resist tearing and peeling forces when the filled carton is carried by its handle.
- the completed carton is illustrated in FIG. 16 in its position of use, namely, with the carton body effectively suspended from the carrying handle. When so suspended, the carton body assumes a tilted position with the weight load distributed on opposite sides of the handle.
- the instant invention provides a simplified procedure and technique for folding 20 and gluing a carton end closure which incorporates a carrying handle, and additionally permits the complete folding, gluing and filling of the carton without having to invert it, as well as providing for the pressure sealing of the end closures after initial closing to insure tight sealing engagement of the flaps, particularly in the critical areas adjacent the handle.
- said remaining end closure flaps comprise full-width flaps, including the steps of applying adhesive to'the inner surface of each said remaining end closure flap, and thereafter sequentially infolding said remaining closure flaps to complete the end closure.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Cartons (AREA)
Priority Applications (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US455972A US3863423A (en) | 1974-03-29 | 1974-03-29 | Method for closing and sealing carton having integral carrying handle |
| CA219,354A CA1008831A (en) | 1974-03-29 | 1975-02-04 | Method for closing and sealing carton having integral carrying handle |
| IT48256/75A IT1029799B (it) | 1974-03-29 | 1975-02-19 | Procedimento per la fabbricazione di scatole di cartone e prodotto ottenuto |
| JP50026587A JPS50127776A (enExample) | 1974-03-29 | 1975-03-06 | |
| GB960775A GB1477424A (en) | 1974-03-29 | 1975-03-07 | Method of closing and sealing a carton having integral carrying handles |
| BR1437/75A BR7501437A (pt) | 1974-03-29 | 1975-03-12 | Aperfeicoamento em estrutura de caixa de papelao de uma unica peca e processo para fechar e vedar uma caixa de papelao |
| DE19752513762 DE2513762A1 (de) | 1974-03-29 | 1975-03-27 | Einstueckiger karton und verfahren zum schliessen des kartons |
| FR7509908A FR2265621B1 (enExample) | 1974-03-29 | 1975-03-28 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US455972A US3863423A (en) | 1974-03-29 | 1974-03-29 | Method for closing and sealing carton having integral carrying handle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3863423A true US3863423A (en) | 1975-02-04 |
Family
ID=23810937
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US455972A Expired - Lifetime US3863423A (en) | 1974-03-29 | 1974-03-29 | Method for closing and sealing carton having integral carrying handle |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US3863423A (enExample) |
| JP (1) | JPS50127776A (enExample) |
| BR (1) | BR7501437A (enExample) |
| CA (1) | CA1008831A (enExample) |
| DE (1) | DE2513762A1 (enExample) |
| FR (1) | FR2265621B1 (enExample) |
| GB (1) | GB1477424A (enExample) |
| IT (1) | IT1029799B (enExample) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1584556A1 (en) * | 2004-04-08 | 2005-10-12 | Formetal S.R.L. | Machine and method for folding closing flaps of a package |
| US20080196360A1 (en) * | 2007-02-15 | 2008-08-21 | Marchesini Group S.P.A. | Machine For Packaging Articles into Boxes |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2903562C2 (de) * | 1979-01-31 | 1986-11-27 | Hammerlit Gmbh, 2950 Leer | Prismatischer oder kubischer Sammelbehälter für medizinischen Abfall |
| JP7594291B2 (ja) * | 2021-09-03 | 2024-12-04 | 株式会社フジキカイ | 箱詰機におけるフラップ折曲げ装置 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1991223A (en) * | 1931-08-17 | 1935-02-12 | Gen Electric | Packing machine |
| US3377767A (en) * | 1964-03-27 | 1968-04-16 | Procter & Gamble | Method of sealing seal end carton |
-
1974
- 1974-03-29 US US455972A patent/US3863423A/en not_active Expired - Lifetime
-
1975
- 1975-02-04 CA CA219,354A patent/CA1008831A/en not_active Expired
- 1975-02-19 IT IT48256/75A patent/IT1029799B/it active
- 1975-03-06 JP JP50026587A patent/JPS50127776A/ja active Pending
- 1975-03-07 GB GB960775A patent/GB1477424A/en not_active Expired
- 1975-03-12 BR BR1437/75A patent/BR7501437A/pt unknown
- 1975-03-27 DE DE19752513762 patent/DE2513762A1/de not_active Withdrawn
- 1975-03-28 FR FR7509908A patent/FR2265621B1/fr not_active Expired
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1991223A (en) * | 1931-08-17 | 1935-02-12 | Gen Electric | Packing machine |
| US3377767A (en) * | 1964-03-27 | 1968-04-16 | Procter & Gamble | Method of sealing seal end carton |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1584556A1 (en) * | 2004-04-08 | 2005-10-12 | Formetal S.R.L. | Machine and method for folding closing flaps of a package |
| US20080196360A1 (en) * | 2007-02-15 | 2008-08-21 | Marchesini Group S.P.A. | Machine For Packaging Articles into Boxes |
| US7543425B2 (en) * | 2007-02-15 | 2009-06-09 | Marchesini Group S.P.A. | Machine for packaging articles into boxes |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2265621A1 (enExample) | 1975-10-24 |
| JPS50127776A (enExample) | 1975-10-08 |
| GB1477424A (en) | 1977-06-22 |
| CA1008831A (en) | 1977-04-19 |
| DE2513762A1 (de) | 1975-10-09 |
| IT1029799B (it) | 1979-03-20 |
| FR2265621B1 (enExample) | 1980-02-08 |
| BR7501437A (pt) | 1976-11-30 |
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