US3852182A - Coal liquefaction - Google Patents
Coal liquefaction Download PDFInfo
- Publication number
- US3852182A US3852182A US00304320A US30432072A US3852182A US 3852182 A US3852182 A US 3852182A US 00304320 A US00304320 A US 00304320A US 30432072 A US30432072 A US 30432072A US 3852182 A US3852182 A US 3852182A
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- Prior art keywords
- coal
- liquid
- promoter
- distillation temperature
- fraction
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- 239000003245 coal Substances 0.000 title claims abstract description 135
- 239000007788 liquid Substances 0.000 claims abstract description 100
- 238000004821 distillation Methods 0.000 claims abstract description 42
- 238000012512 characterization method Methods 0.000 claims abstract description 39
- 239000002198 insoluble material Substances 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims description 46
- 239000002904 solvent Substances 0.000 claims description 27
- 230000005484 gravity Effects 0.000 claims description 16
- 239000000047 product Substances 0.000 description 55
- 238000000926 separation method Methods 0.000 description 19
- 238000005984 hydrogenation reaction Methods 0.000 description 14
- 229910052739 hydrogen Inorganic materials 0.000 description 9
- 239000001257 hydrogen Substances 0.000 description 8
- 238000011084 recovery Methods 0.000 description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000001914 filtration Methods 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 241000231739 Rutilus rutilus Species 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 238000007614 solvation Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 239000002802 bituminous coal Substances 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000000852 hydrogen donor Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000012263 liquid product Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- VRDIULHPQTYCLN-UHFFFAOYSA-N Prothionamide Chemical compound CCCC1=CC(C(N)=S)=CC=N1 VRDIULHPQTYCLN-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011280 coal tar Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- NLPVCCRZRNXTLT-UHFFFAOYSA-N dioxido(dioxo)molybdenum;nickel(2+) Chemical compound [Ni+2].[O-][Mo]([O-])(=O)=O NLPVCCRZRNXTLT-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000004508 fractional distillation Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- MOWMLACGTDMJRV-UHFFFAOYSA-N nickel tungsten Chemical compound [Ni].[W] MOWMLACGTDMJRV-UHFFFAOYSA-N 0.000 description 1
- XOROUWAJDBBCRC-UHFFFAOYSA-N nickel;sulfanylidenetungsten Chemical compound [Ni].[W]=S XOROUWAJDBBCRC-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/08—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal with moving catalysts
- C10G1/083—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal with moving catalysts in the presence of a solvent
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/04—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by extraction
- C10G1/045—Separation of insoluble materials
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/44—Hydrogenation of the aromatic hydrocarbons
Definitions
- the 3,341,447 9/1967 B1111 et al. 208/8 promoter liquid is P P from a fraction having a 5 3,519,553 7/1970 Johanson etalum 208/10 volumepercent dlstlllation temperature of at least 3,583,900 6/I97l Gatsis 208/8
- Coal can be converted to valuable products by subjecting coal to solvent extraction, with or without hydrogen, to produce a mixture of coal extract and undissolved coal residue, including undissolved extractable carbonaceous matter, fusain and mineral matter or ash.
- the finely divided mineral matter or ash and unreacted coal must be separated from the coal extract, and in general, this separation step has been the principal draw-back to the successful operation of a coal extraction process.
- the fine particle sizes encountered in coal solvation processes create numerous difficulties in attempting to use conventional separation techniques, such as filtration, centrifugation or settling. Attempts to use filtration techniques have not been particularly successful as a result of plugging of the filter pores with or without a precoat and the expense involved in providing the required filtration area.
- Gravity settling techniques have also met with limited success as a result of low settling rates and. inefficient ash removal. Centrifugation techniques have also been generally unsuccessful as a result of high cost and the difficulty in separating the lighter finely divided materials.
- An object of the present invention is to provide for improved coal liquefaction.
- Another object of the present invention is to provide a new and improved process for separating finely divided insoluble material from a' coal liquefaction product.
- a further object of the present invention is to provide aprocess for separating insoluble material from a coal liquefaction product which does not require a filtration step.
- Still another object of the present invention is to provide an improved gravity settler for coal deashing.
- the drawing is a simplified schematic flow diagram of a coal liquefaction process incorporating the teachings of the present invention.
- the objects of the present invention are broadly accomplished, in one aspect, by use of a liquid which is indigenous to the coal liquefaction process, which promotes and enhances the separation of insoluble material from a coal liquefaction product.
- the coal liquefaction product comprised of a liq-
- the liquid which is employed to enhance and promote the separation of insoluble material from the coal liquefaction product is generally a hydrocarbon liquid having a characterization factor (K) of at least about 9.75 wherein:
- T is the molal average boiling point of the liquid (R); and G is specific gravity of the liquid (60F./60F.).
- the characterization factor is an index of the aromaticity/parafinicity of hydrocarbons, and petroleum fractions as disclosed by Watson & Nelson Ind. Eng. Chem. 25 880 (1933), with more parafinic materials having higher values for the characterization factor (K).
- the promoter liquid which is employed is one which has a characterization. factor (K) in excess of 9.75 and which is also less aromatic than the liquefaction solvent; i.e., the characterization factor K of the promoter liquid has a value which is generally at least 0.25 unit higher than the characterization factor of the liquefaction solvent. 7
- the liquid which is used to enhance and promote the separation of insoluble material is further characterized by a 5 volume percent distillation temperature of at least about 250F. and a volume percent distillation temperature of at least about 350F. and no greater than about 750F.
- the promoter liquid preferably has a 5 volume percent distillation temperature of at least about 310F. and most preferably of at least about 400F.
- the 95 volume percent distillation temperature is preferably no greater than about 600F.
- the most preferred promoter liquid has'a 5 volume percent distillation temperature of at least about 425F. and a 95 volume percent distillation temperature of no greater than about 500F.
- the 5 volume and 95 volume percent distillation temperature may be conveniently determined by ASTM Test No.
- the amount of liquid promoter used for enhancing and promoting the separation of insoluble matter from the coal liquefaction product will vary with the particular liquid employed, the coal liquefaction solvent, the coal used as starting material and the manner in which the liquefaction is effecte'deAs should be apparent to those skilled in the art, the amount of liquid promoter used should be minimized in order to reduce the overall costs of the process. It has been found that by using the liquid of controlled aromaticity, in accordance with the teachings of the present invention, the desired separation of insoluble material may be effected with modest amounts of liquid promoter.
- the weight ratio of liquid promoter to coal solution may range from about 0.221 to about 4.0: l with the particular amount which is employed being dependent upon the characterization factor (K) of the promoter liquid, with promoter liquids of the present invention having lower characterization factors generally requiring greater amounts of promoter liquid.
- the hydrogenation of the fraction recovered from the coal extract to produce the promoter liquid is not effected to a degree in which the characterization factor (K )is above about 11.0; i.e., in general the characterization factor is from about 9.75 to about 1 1.0.
- the liquid promoter is generally used in an amount from about 1:1 to about 4:1 and preferably 8S0about 1.5:1 to about, 3.0: l.
- liquid promoter may be employed, but the use of such greater amounts is uneconomical.
- the use of an excess of liquid promoter may result in a precipitation or separation of an excessive amount of desired coal derived products from the coal extract.
- v as the amount of liquid promoter employed is increased a greater amount of ash containing under flow is separated from the coal solution, but such an increased separation is accompanied by an increased separation of desired coal derived products from the coal solution.
- ash may be effec 'tively separated from the coal solution; e,g., in amounts greater than 99 percent, without an excessive loss of desired coal derived products.
- coal such as bituminous coal
- a moisture ash free basis may contain from about to about 10 percent of insoluble material, such as fusain, and accordingly, at a minimum, from about 5 to about 10 percent, of the MAF coal, is lost in the process.
- the potential product loss is measured by the amount of 850F+ product which is not recovered from the coal in that it is this fraction, which includes insoluble coal material, such as fusain, which can not be recovered from the residual solid product of the coal deashing.
- product loss of 850F+ components on a MAF coal feed basis, can be maintained at a value of no greater than about 40 percent, by weight, and preferably no greater than about percent, by weight.
- the loss of 850F+ products, on a MAP coal basis is from about 10 to about 25 percent, by weight.
- the net coal product (the extracted carbonaceous matter, excluding promoter liquid, liquefaction solvent and gas make), hereinafter sometimes referred to as coal product, contains less than about 1 percent insoluble material
- insoluble material generally less than 0.1 percent insoluble material and most preferably less than 0.05 percent insoluble material, all by weight.
- the specific amount of insoluble material which is permitted to be present in the coal product is dependent upon product standards, and the deashing is controlled in order to provide the required specifications.
- the production of a coal product having less than 0.05 percent, by weight, insoluble material corresponds to 99+ percent ash removal, but as should be apparent to those skilled in the art, the percent ash removal to provide a coal product having the required minimum amount of insoluble material is dependent upon the initial ash content of the coal.
- the liquid promoter is added to the coal solution in an amount, as hereinabove described, to provide a coal product in which insoluble material is present in an amount of less than about 1 percent, by weight, and most preferably of less than 0.05 percent, by weight, with the loss of 850F+ product being from about 10 to about 40 percent, by weight, preferably from about 10 to about 25 percent, by weight, on a MAP coal feed basis; i.e., from' about 60 to about percent, by weight, of the MAF coal feed is recovered as either gas make or liquid fuel product.
- the promoter liquid which is used to promote the separation of insoluble material, as hereinabove described, is indigenous to the process and, accordingly, such promoter liquid is produced from the essentially solid free coal extract. More particularly, a fraction having a 5 volume percent distillation temperature and a volume percent distillation temperature which is required for the promoter liquid is recovered from the coal extract product as known in the art; e. g., by fractional distillation.
- such a fraction is in excess of that required for producing the promoter liquid (product having 5 volume percentand 95 volume percent distillation temperatures identical to that of the promoter'li'quid is continuously produced from the liquefaction of coal) and, accordingly, only a portion of this fraction is used for producing the promoter liquid, with the remaining portion constituting a portion of the net liquefaction product.
- the indigenous fraction which is to be ultimately employed as the promoter liquid must then be subjected to a controlled hydrogenation in order to produce a promoter liquid having a controlled aromaticity; i.e., a characterization factor K in excess of 9.75.
- all or a portion of the fraction is hydrogenated, as known in the art, in order to produce a promoter liquid having the required characterization factor K.
- such a hydrogenation is effected at a temperature from about 450F. to about 8850F.
- a suitable hydrogenation catalyst such as nickel tungsten sulfide, nickel molybdate, nickel molybdenium sulfide and the like.
- nickel tungsten sulfide, nickel molybdate, nickel molybdenium sulfide and the like nickel tungsten sulfide, nickel molybdate, nickel molybdenium sulfide and the like.
- the promoter liquid produced by hydrogenation of all or a portion of the fraction of the coal liquefaction product recovered for production of the promoter liquicl may then be employed to promote and enhance the separation of solid material from the coal liquefaction product.
- the indigenous promoter liquid of controlled aromaticity may be employed in combination with a promoter liquid from an external source, such as a kerosene fraction, provided that the resulting blend has a characterization factor as hereinabove described.
- the separation of the insoluble material from the coal extract is generally effected at a temperature from about 300F. to about 600F., preferably from about 350F. to about 500F., and at a pressure from about 0 psig to about 500 psig, preferably at a pressure from about 0 psig to about 300 psig. It is to be understood that higher pressures could be employed, but as should be apparent to those skilled in the art, lower pressures are preferred.
- the insoluble material is preferably separated by gravity settling with the essentially insoluble material free coal extract being recovered as'an overflow and the insoluble material as underflow. In such gravity settling, the amount of underflow should be minimized in order to minimize the loss of heavier products in the underflow.
- the underflow withdrawal rate to obtain desired results is deemed to be within the scope of those skilled in the art. In general, such a rate is from about 20 to about 25 wt. percent of the total feed (liquefaction product and promoter liquid).
- the residence time for such settling is generally in the order of from about 0.5 to about 6 hours, and preferably from about 0.5 to 3.0 hours.
- ground or pulverized coal generally bituminous, sub-bituminous or lignite, preferably bituminous coal
- in line 10 is introduced into a coal solvation and slurrying zone 11 along with a coal liquefaction solvent in line 12.
- the coal liquefaction solvent may be any one of the wide variety of coal liquefaction solvents used in the art, including both hydrogen donor solvents, non hydrogen donor solvents and mixtures thereof. These solvents are well known in the art and, accordingly, no detailed description thereof is deemed necessary for a full understanding of the invention.
- the coal liquefaction solvent is a 600F.900F.
- solvent which is recovered from the coal liquefaction product and which has not been subjected to hydrogenation subsequent to the recovery thereof.
- the solvent is added to the coal in an amount sufficient to effect the desired liquefaction, and in general, is added in an amount to provide a solvent to coal weight ration from about 1:1 to about :1, and preferably from about l.5:l to about 5:1.
- a coal paste is withdrawn from zone 11 through line 13 and introduced into a coal liquefaction zone 14 wherein, as known in the art, the coal is converted to liquid products.
- the liquefaction zone 14 is operated as known in the art and may be catalytic or non-catalytic and may be effected in the presence or absence of added hydrogen.
- the hydrogenation may be effected in a fixed catalyst bed, fluidized catalyst bed or in an expanded or ebullating bed.
- the details of the coal liquefaction step form no part of the present invention and, accordingly, no details thereof are required for a full understanding of the invention.
- the coal liquefaction is effected in the presence of added hydrogen.
- the hydrogenation increases the recovery of coal products and also reduces the sulfur and nitrogen content of the recovered liquid coal product.
- the liquefaction is preferably effected in an upflow ebullated bed, as known in, the art; e.g., as described in U.S. Pat. No. 2,987,465 to Johanson.
- the coal liquefaction zone includes means for recovering the various gaseous products.
- a coal liquefaction product comprised of a liquid coal extract of dissolved carbonaceous matter in the coal liquefaction solvent and insoluble material (ash and undissolved coal) is withdrawn from the liquefaction zone 14 through line 15 and mixed with promoter liquid in line 21 of controlled aromaticity, i.e., the characterization factor of the promoter liquid has avalue which is generally at least 0.25 unit greater than the characterization factor of the coal liquefaction solvent.
- the promoter liquid is a fraction which has 5 volume percent and volume percent distillation temperatures which fall within the range from about 425-500F.
- the combined stream of coal liquefaction product and promoter liquid in line 22 is introduced into a gravity separation zone 23, comprised of a gravity settler which may be any one of those known in the art, wherein an essentially solids free overflow is separated from a solid containing underflow.
- a gravity settler may be any one of those generally known in the art, the settler is preferably of a special type developed for the present invention as described in copending application Ser. No. 304,319 filed concurrently herewith.
- the overflow is withdrawn from separation zone 23 through line 24 and introduced into a recovery zone 25 for recovering various fractions of the coal extract.
- the recovery zone 25 may be comprised of one or more fractionators to distill various fractions from the product. As particularly described, the recovery zone is operated to recover a first fraction boiling up to about 425F.; a second fraction having 5 and 95 percent volume distillation temperatures of from about 425 to about 500F.; a third fraction (500600F.) which may be employed as a distillation fuel blendstock; a fourth fraction (600-900F.) a portion of which may be used as the coal liquefaction solvent in line 12 and a further portion of which may be recovered as product, and a residual product (+900F.) of low ash and reduced sulfur content which may be used as fuel or subjected to further treatment.
- the present invention is not limited to the above representative separation in that the different fractions may be recovered as products or as the fraction to be used as a promoter liquid.
- the promoter liquid is preferably derived from a fraction having a 5 volume distillation temperature of no lower than about 425F. and a 95 volume percent distillation temperature of no greater than about 500F.
- the portion of the fraction (425-500F.) required to meet the promoter liquid requirements for the process is passed through line 26 and at least a portion thereof is introduced into a hydrogenation zone 27, with the .7 remaining portion, if any, being bypassed through line 28.
- the hydrogenation zone 27, as hereinabove described, is operated to provide a promoter liquid with the required characterization factor; i.e., a blend of the hydrogenated portion and the by-passed protion has the required characterization factor.
- a hydrogenated product is withdrawn from hydrogenation zone 27 through line29, combined with any liquid in line 28 and the combined stream in line 21 employed as the I promoter liquid. Start-up liquid or make-up blending liquid may be added through line 31.
- the underflow containing dispersed insoluble material withdrawn from separation zone 23 through line 41 is introduced into a stripping zone 42 wherein material boiling below about 900F. is stripped therefrom and introduced into the recovery zone 25 through line 43.
- the ash rich stripper bottoms in line 44 may then be subjected to calcination or coking. Alternatively, part of the stripper bottoms may be used as feedstock to a partial oxidation process for producing hydrogen. As a' further alternative a portion of the stripper bottoms may be used for plant fuel. These uses and other should be apparent to those skilled in the art from the teachings herein.
- the stripper bottoms in line 44 contains from about 10 to about 40 percent, by weight, of the MAP coal.
- EXAMPLE An aromatic distillate fraction is obtained from a coal liquefaction product. It exhibits a characterization factor of 8.8 and volume percent and 95 volume percent distillation temperature range of 425-500F. It is pumped through .a preheater admixed with preheated hydrogen and fed to a fixed bed catalytic reactor packed with a commercial'sulfided nickel-tungsten catalyst. The hydrogen stream purity is 75% H The following reaction parameters are used: LHSV 1.0hr, an operating pressure of 1,400 psig, and an inlet temperature of 650F. Hydrogen is fed to the reactor at a rate equivalent to 400 SC F of hydrogen per gallon of liquid feedstock. e
- Reactor effluent is quickly cooled to 200 F, and routed to a high pressure gas/liquid separator which vents gas continuously under automatic pressure control. At the conclusion of the run the high Pressure is vented down to atmospheric pressure and a liquid product with a characterization factor of 9.9 is withdrawn.
- This hydrogenated liquid is then used to remove ash from a coal liquefaction product comprised of insoluble material and carbonaceous matter dissolved in a coal liquefaction solvent (600-900F coal tar distillate).
- a coal liquefaction solvent 600-900F coal tar distillate
- l,200 grams of this promoter solution and 300 grams of coal liquefaction product are added to a 2 liter rocking bomb made of stainless steel and electrically heated. The contents in the bomb is heated with rocking to 500F over about 30 minuteperiod. Bomb contents are then allowed to settle vertically for about 4 hours at 500F without any rocking. At the end of the settling period, 250 grams of an ash-rich underflow stream are withdrawn through the bottom valve.
- said liquid promoter having a 5 volume percent distillation temperature of at least about 250F., and a volume percent distillation temperature of at least about 350F. and no greater than about 750F., said liquid promoter having a characterization factor (K) of at least 9.75, said liquid promoter having a characterization factor greater than said coal liquefaction solvent and being added in an amount sufficient to produce a coal extract essentially free of insoluble material;
- step (d) employing liquid promoter from step (d) in step 2.
- fraction and promoter liquid have a 5 volume percent distillation temperature of no less than about 425F and a 95 volume percent distillation temperature of no greater than about 500F.
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- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
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Priority Applications (14)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US00304320A US3852182A (en) | 1972-11-07 | 1972-11-07 | Coal liquefaction |
| ZA738418*A ZA738418B (en) | 1972-11-07 | 1973-10-30 | Process for solvent deashing of hydrofined coal solution |
| BE137295A BE806788A (fr) | 1972-11-07 | 1973-10-31 | Procede d'elimination des cendres d'un produit de liquefaction du charbon |
| LU68728A LU68728A1 (cs) | 1972-11-07 | 1973-10-31 | |
| AU62149/73A AU469568B2 (en) | 1972-11-07 | 1973-11-02 | Process for solvent deashing of hydrofined coal solution |
| FR7339069A FR2205565B1 (cs) | 1972-11-07 | 1973-11-02 | |
| IT70258/73A IT999735B (it) | 1972-11-07 | 1973-11-06 | Procedimento per la rimozione del le ceneri dal solvente di soluzioni di carbone idrosuddiviso |
| GB5155373A GB1452610A (en) | 1972-11-07 | 1973-11-06 | Process for solvent deashing of hydrofined coal solution |
| JP48124891A JPS521923B2 (cs) | 1972-11-07 | 1973-11-06 | |
| CA185,196A CA1005384A (en) | 1972-11-07 | 1973-11-06 | Process for solvent deashing of hydrofined coal solution |
| SU731975277A SU718016A3 (ru) | 1972-11-07 | 1973-11-06 | Способ обеззоливани продуктов гидрогенизации угл |
| CS7300007642A CS186779B2 (en) | 1972-11-07 | 1973-11-07 | Method for the separation of insoluble parts from coal solutions in liquefying agent |
| NLAANVRAGE7315261,A NL172871C (nl) | 1972-11-07 | 1973-11-07 | Werkwijze voor het afscheiden van onoplosbaar materiaal uit een bij het vloeibaar maken van kool verkregen produkt. |
| DE2355539A DE2355539C3 (de) | 1972-11-07 | 1973-11-07 | Abtrennung von unlöslichem Material aus einem Kohleverflüssigungsprodukt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US00304320A US3852182A (en) | 1972-11-07 | 1972-11-07 | Coal liquefaction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3852182A true US3852182A (en) | 1974-12-03 |
Family
ID=23176020
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00304320A Expired - Lifetime US3852182A (en) | 1972-11-07 | 1972-11-07 | Coal liquefaction |
Country Status (14)
| Country | Link |
|---|---|
| US (1) | US3852182A (cs) |
| JP (1) | JPS521923B2 (cs) |
| AU (1) | AU469568B2 (cs) |
| BE (1) | BE806788A (cs) |
| CA (1) | CA1005384A (cs) |
| CS (1) | CS186779B2 (cs) |
| DE (1) | DE2355539C3 (cs) |
| FR (1) | FR2205565B1 (cs) |
| GB (1) | GB1452610A (cs) |
| IT (1) | IT999735B (cs) |
| LU (1) | LU68728A1 (cs) |
| NL (1) | NL172871C (cs) |
| SU (1) | SU718016A3 (cs) |
| ZA (1) | ZA738418B (cs) |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3947346A (en) * | 1974-09-20 | 1976-03-30 | The Lummus Company | Coal liquefaction |
| US3954595A (en) * | 1974-03-18 | 1976-05-04 | The Lummus Company | Coal liquefaction |
| US3997425A (en) * | 1974-12-26 | 1976-12-14 | Universal Oil Products Company | Process for the liquefaction of coal |
| US4075080A (en) * | 1976-02-18 | 1978-02-21 | Continental Oil Company | Coal liquefaction process with removal of agglomerated insolubles |
| US4172024A (en) * | 1978-06-15 | 1979-10-23 | The Lummus Company | Catalyst withdrawal and addition in a coal liquefaction process |
| US4189372A (en) * | 1978-05-22 | 1980-02-19 | Kerr-Mcgee Corporation | Process for the hydroconversion of coal |
| US4255248A (en) * | 1979-09-07 | 1981-03-10 | Chevron Research Company | Two-stage coal liquefaction process with process-derived solvent having a low heptane-insolubiles content |
| US4264430A (en) * | 1979-10-22 | 1981-04-28 | Chevron Research Company | Three-stage coal liquefaction process |
| US4264429A (en) * | 1979-10-18 | 1981-04-28 | Chevron Research Company | Two-stage coal liquefaction process with process-derived solvent |
| US4331531A (en) * | 1979-10-22 | 1982-05-25 | Chevron Research Company | Three-stage coal liquefaction process |
| US4347116A (en) * | 1977-06-08 | 1982-08-31 | Mobil Oil Corporation | Two-stage coal liquefaction |
| US4350582A (en) * | 1979-10-18 | 1982-09-21 | Chevron Research Company | Two-stage coal liquefaction process with process-derived solvent |
| US4358359A (en) * | 1979-09-07 | 1982-11-09 | Chevron Research Company | Two-stage coal liquefaction process with process-derived solvent having a low heptane-insolubles content |
| WO1982004060A1 (en) * | 1981-05-13 | 1982-11-25 | Zandona Oliver J | Progressive flow cracking of coal/oil mixtures with high metals content catalyst |
| US4374725A (en) * | 1977-06-08 | 1983-02-22 | Electric Power Research Institute | Process for coal liquefaction |
| US4402821A (en) * | 1981-11-13 | 1983-09-06 | Mobil Oil Corporation | Process for liquefaction of coal |
| US4410414A (en) * | 1980-01-18 | 1983-10-18 | Hybrid Energy Systems, Inc. | Method for hydroconversion of solid carbonaceous materials |
| EP0087965A3 (en) * | 1982-02-27 | 1984-01-11 | Sandwell & Company Limited | Process for separation of solids from liquid hydrocarbons |
| US4510037A (en) * | 1983-12-23 | 1985-04-09 | Hri, Inc. | Hydrogenation process for solid carbonaceous feed materials using thermal countercurrent flow reaction zone |
| US4610777A (en) * | 1984-08-15 | 1986-09-09 | Mobil Oil Corporation | Coal liquefaction with Mn nodules |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1543456A (en) * | 1976-06-01 | 1979-04-04 | Kerr Mc Gee Chem Corp | Coal deashing process |
| GB2071132A (en) | 1979-10-19 | 1981-09-16 | Coal Industry Patents Ltd | Fuel oils from coal |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3341447A (en) * | 1965-01-18 | 1967-09-12 | Willard C Bull | Solvation process for carbonaceous fuels |
| US3519553A (en) * | 1968-04-08 | 1970-07-07 | Hydrocarbon Research Inc | Coal conversion process |
| US3583900A (en) * | 1969-12-29 | 1971-06-08 | Universal Oil Prod Co | Coal liquefaction process by three-stage solvent extraction |
| US3598718A (en) * | 1969-08-18 | 1971-08-10 | Universal Oil Prod Co | Solvent extraction of coal |
| US3598717A (en) * | 1968-06-25 | 1971-08-10 | Universal Oil Prod Co | Method for liquefying coal |
| US3607718A (en) * | 1970-01-09 | 1971-09-21 | Kerr Mc Gee Chem Corp | Solvation and hydrogenation of coal in partially hydrogenated hydrocarbon solvents |
| US3607717A (en) * | 1970-01-09 | 1971-09-21 | Kerr Mc Gee Chem Corp | Fractionating coal liquefaction products with light organic solvents |
| US3607716A (en) * | 1970-01-09 | 1971-09-21 | Kerr Mc Gee Chem Corp | Fractionation of coal liquefaction products in a mixture of heavy and light organic solvents |
| US3642608A (en) * | 1970-01-09 | 1972-02-15 | Kerr Mc Gee Chem Corp | Solvation of coal in byproduct streams |
| US3687837A (en) * | 1970-08-27 | 1972-08-29 | Exxon Research Engineering Co | Coal liquefaction solids removal |
| US3748254A (en) * | 1971-12-08 | 1973-07-24 | Consolidation Coal Co | Conversion of coal by solvent extraction |
| US3790467A (en) * | 1970-08-27 | 1974-02-05 | Exxon Research Engineering Co | Coal liquefaction solids removal |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3535224A (en) * | 1968-06-25 | 1970-10-20 | Universal Oil Prod Co | Coal liquefaction process |
-
1972
- 1972-11-07 US US00304320A patent/US3852182A/en not_active Expired - Lifetime
-
1973
- 1973-10-30 ZA ZA738418*A patent/ZA738418B/xx unknown
- 1973-10-31 LU LU68728A patent/LU68728A1/xx unknown
- 1973-10-31 BE BE137295A patent/BE806788A/xx not_active IP Right Cessation
- 1973-11-02 FR FR7339069A patent/FR2205565B1/fr not_active Expired
- 1973-11-02 AU AU62149/73A patent/AU469568B2/en not_active Expired
- 1973-11-06 JP JP48124891A patent/JPS521923B2/ja not_active Expired
- 1973-11-06 SU SU731975277A patent/SU718016A3/ru active
- 1973-11-06 IT IT70258/73A patent/IT999735B/it active
- 1973-11-06 GB GB5155373A patent/GB1452610A/en not_active Expired
- 1973-11-06 CA CA185,196A patent/CA1005384A/en not_active Expired
- 1973-11-07 DE DE2355539A patent/DE2355539C3/de not_active Expired
- 1973-11-07 NL NLAANVRAGE7315261,A patent/NL172871C/xx not_active IP Right Cessation
- 1973-11-07 CS CS7300007642A patent/CS186779B2/cs unknown
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3341447A (en) * | 1965-01-18 | 1967-09-12 | Willard C Bull | Solvation process for carbonaceous fuels |
| US3519553A (en) * | 1968-04-08 | 1970-07-07 | Hydrocarbon Research Inc | Coal conversion process |
| US3598717A (en) * | 1968-06-25 | 1971-08-10 | Universal Oil Prod Co | Method for liquefying coal |
| US3598718A (en) * | 1969-08-18 | 1971-08-10 | Universal Oil Prod Co | Solvent extraction of coal |
| US3583900A (en) * | 1969-12-29 | 1971-06-08 | Universal Oil Prod Co | Coal liquefaction process by three-stage solvent extraction |
| US3607718A (en) * | 1970-01-09 | 1971-09-21 | Kerr Mc Gee Chem Corp | Solvation and hydrogenation of coal in partially hydrogenated hydrocarbon solvents |
| US3607717A (en) * | 1970-01-09 | 1971-09-21 | Kerr Mc Gee Chem Corp | Fractionating coal liquefaction products with light organic solvents |
| US3607716A (en) * | 1970-01-09 | 1971-09-21 | Kerr Mc Gee Chem Corp | Fractionation of coal liquefaction products in a mixture of heavy and light organic solvents |
| US3642608A (en) * | 1970-01-09 | 1972-02-15 | Kerr Mc Gee Chem Corp | Solvation of coal in byproduct streams |
| US3687837A (en) * | 1970-08-27 | 1972-08-29 | Exxon Research Engineering Co | Coal liquefaction solids removal |
| US3790467A (en) * | 1970-08-27 | 1974-02-05 | Exxon Research Engineering Co | Coal liquefaction solids removal |
| US3748254A (en) * | 1971-12-08 | 1973-07-24 | Consolidation Coal Co | Conversion of coal by solvent extraction |
Non-Patent Citations (1)
| Title |
|---|
| K. M. Watson et al., Ind. & Eng. Chem., Vol. 25, No. 8, pp. 880 887, 1933. * |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3954595A (en) * | 1974-03-18 | 1976-05-04 | The Lummus Company | Coal liquefaction |
| US3947346A (en) * | 1974-09-20 | 1976-03-30 | The Lummus Company | Coal liquefaction |
| US3997425A (en) * | 1974-12-26 | 1976-12-14 | Universal Oil Products Company | Process for the liquefaction of coal |
| US4075080A (en) * | 1976-02-18 | 1978-02-21 | Continental Oil Company | Coal liquefaction process with removal of agglomerated insolubles |
| US4347116A (en) * | 1977-06-08 | 1982-08-31 | Mobil Oil Corporation | Two-stage coal liquefaction |
| US4374725A (en) * | 1977-06-08 | 1983-02-22 | Electric Power Research Institute | Process for coal liquefaction |
| US4189372A (en) * | 1978-05-22 | 1980-02-19 | Kerr-Mcgee Corporation | Process for the hydroconversion of coal |
| US4172024A (en) * | 1978-06-15 | 1979-10-23 | The Lummus Company | Catalyst withdrawal and addition in a coal liquefaction process |
| US4255248A (en) * | 1979-09-07 | 1981-03-10 | Chevron Research Company | Two-stage coal liquefaction process with process-derived solvent having a low heptane-insolubiles content |
| US4358359A (en) * | 1979-09-07 | 1982-11-09 | Chevron Research Company | Two-stage coal liquefaction process with process-derived solvent having a low heptane-insolubles content |
| US4264429A (en) * | 1979-10-18 | 1981-04-28 | Chevron Research Company | Two-stage coal liquefaction process with process-derived solvent |
| US4350582A (en) * | 1979-10-18 | 1982-09-21 | Chevron Research Company | Two-stage coal liquefaction process with process-derived solvent |
| US4331531A (en) * | 1979-10-22 | 1982-05-25 | Chevron Research Company | Three-stage coal liquefaction process |
| US4264430A (en) * | 1979-10-22 | 1981-04-28 | Chevron Research Company | Three-stage coal liquefaction process |
| US4410414A (en) * | 1980-01-18 | 1983-10-18 | Hybrid Energy Systems, Inc. | Method for hydroconversion of solid carbonaceous materials |
| WO1982004060A1 (en) * | 1981-05-13 | 1982-11-25 | Zandona Oliver J | Progressive flow cracking of coal/oil mixtures with high metals content catalyst |
| US4402821A (en) * | 1981-11-13 | 1983-09-06 | Mobil Oil Corporation | Process for liquefaction of coal |
| EP0087965A3 (en) * | 1982-02-27 | 1984-01-11 | Sandwell & Company Limited | Process for separation of solids from liquid hydrocarbons |
| US4510037A (en) * | 1983-12-23 | 1985-04-09 | Hri, Inc. | Hydrogenation process for solid carbonaceous feed materials using thermal countercurrent flow reaction zone |
| US4610777A (en) * | 1984-08-15 | 1986-09-09 | Mobil Oil Corporation | Coal liquefaction with Mn nodules |
Also Published As
| Publication number | Publication date |
|---|---|
| NL172871B (nl) | 1983-06-01 |
| DE2355539C3 (de) | 1987-06-19 |
| FR2205565A1 (cs) | 1974-05-31 |
| DE2355539B2 (de) | 1980-07-10 |
| AU469568B2 (en) | 1976-02-19 |
| BE806788A (fr) | 1974-02-15 |
| CA1005384A (en) | 1977-02-15 |
| AU6214973A (en) | 1975-05-08 |
| JPS521923B2 (cs) | 1977-01-19 |
| ZA738418B (en) | 1974-09-25 |
| FR2205565B1 (cs) | 1978-08-11 |
| NL7315261A (cs) | 1974-05-09 |
| GB1452610A (en) | 1976-10-13 |
| LU68728A1 (cs) | 1974-01-08 |
| CS186779B2 (en) | 1978-12-29 |
| SU718016A3 (ru) | 1980-02-25 |
| JPS4998402A (cs) | 1974-09-18 |
| IT999735B (it) | 1976-03-10 |
| NL172871C (nl) | 1983-11-01 |
| DE2355539A1 (de) | 1974-05-16 |
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