US3810792A - Process for the application of phosphate coatings on steel,iron and zinc surfaces - Google Patents
Process for the application of phosphate coatings on steel,iron and zinc surfaces Download PDFInfo
- Publication number
- US3810792A US3810792A US00210539A US21053971A US3810792A US 3810792 A US3810792 A US 3810792A US 00210539 A US00210539 A US 00210539A US 21053971 A US21053971 A US 21053971A US 3810792 A US3810792 A US 3810792A
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- United States
- Prior art keywords
- phosphate
- iron
- steel
- cations
- zinc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title abstract description 80
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 title abstract description 69
- 229910019142 PO4 Inorganic materials 0.000 title abstract description 58
- 239000010452 phosphate Substances 0.000 title abstract description 57
- 239000011701 zinc Substances 0.000 title abstract description 46
- 229910052725 zinc Inorganic materials 0.000 title abstract description 44
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title abstract description 40
- 229910052742 iron Inorganic materials 0.000 title abstract description 40
- 229910000831 Steel Inorganic materials 0.000 title abstract description 38
- 239000010959 steel Substances 0.000 title abstract description 38
- 238000000034 method Methods 0.000 title abstract description 36
- 238000000576 coating method Methods 0.000 title description 30
- 239000000243 solution Substances 0.000 abstract description 54
- 150000001768 cations Chemical class 0.000 abstract description 45
- -1 FLUORIDE IONS Chemical class 0.000 abstract description 37
- 230000002378 acidificating effect Effects 0.000 abstract description 19
- 239000007800 oxidant agent Substances 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 7
- 239000003929 acidic solution Substances 0.000 abstract description 4
- 235000021317 phosphate Nutrition 0.000 description 56
- 239000002253 acid Substances 0.000 description 42
- 239000010410 layer Substances 0.000 description 39
- 229910052751 metal Inorganic materials 0.000 description 33
- 239000002184 metal Substances 0.000 description 33
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 19
- 229910052759 nickel Inorganic materials 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical class OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 10
- 239000012141 concentrate Substances 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 9
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 7
- 229910001453 nickel ion Inorganic materials 0.000 description 7
- 229910002651 NO3 Inorganic materials 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 5
- 229910001335 Galvanized steel Inorganic materials 0.000 description 5
- 229910052793 cadmium Inorganic materials 0.000 description 5
- 229910052791 calcium Inorganic materials 0.000 description 5
- 239000011575 calcium Substances 0.000 description 5
- 229910017052 cobalt Inorganic materials 0.000 description 5
- 239000010941 cobalt Substances 0.000 description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 5
- 150000002222 fluorine compounds Chemical class 0.000 description 5
- 239000008397 galvanized steel Substances 0.000 description 5
- 239000004922 lacquer Substances 0.000 description 5
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical class [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 4
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 4
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 4
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- 239000000057 synthetic resin Substances 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 150000002823 nitrates Chemical class 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 2
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 2
- 239000004327 boric acid Substances 0.000 description 2
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 2
- 239000010960 cold rolled steel Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-M dihydrogenphosphate Chemical compound OP(O)([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-M 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 229910001463 metal phosphate Inorganic materials 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 2
- 229910000165 zinc phosphate Inorganic materials 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000010960 commercial process Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- CPSYWNLKRDURMG-UHFFFAOYSA-L hydron;manganese(2+);phosphate Chemical compound [Mn+2].OP([O-])([O-])=O CPSYWNLKRDURMG-UHFFFAOYSA-L 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- STZCRXQWRGQSJD-GEEYTBSJSA-M methyl orange Chemical compound [Na+].C1=CC(N(C)C)=CC=C1\N=N\C1=CC=C(S([O-])(=O)=O)C=C1 STZCRXQWRGQSJD-GEEYTBSJSA-M 0.000 description 1
- 229940012189 methyl orange Drugs 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- LJRGBERXYNQPJI-UHFFFAOYSA-M sodium;3-nitrobenzenesulfonate Chemical compound [Na+].[O-][N+](=O)C1=CC=CC(S([O-])(=O)=O)=C1 LJRGBERXYNQPJI-UHFFFAOYSA-M 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
Definitions
- phosphatizing solutions which, besides zinc ions, also contain other layer-forming divalent metal cations, such as calcium, manganese, iron, nickel, cobalt or cadmium cations. With these phosphatizing solutions, the amounts of the layer-forming cations present are generally calculated so that the zinc cations form the substantial portion of the total layer-forming cations.
- phosphatizing solutions can be modified by a number of additives.
- they contain, as a rule, oxidizing agents for the acceleration of the layer formation.
- they also may contain copper salts, titanium salts, boric acid, silicic acid and both simple and complex fluorides, in order to attain certain effects.
- An object of the present invention is the obtention of acidic phosphate solutions for application of phosphate coatings on iron, steel and zinc surfaces consisting essentially of water containing (1) from 2.0 to 10.0 gm./liter of oxidizing agents, calculated as nitrate ions, (2) from 0.1 to 5.0 gm./liter of complex fluoride ions, (3) from 0.5 to 15.0 gm./liter of divalent layer-forming metal cations consisting of (a) from 59 to mol percent of nickel cations and (b) 0 to 41 mol percent of divalent metal cations selected from the group consisting of calcium, manganese, iron, cobalt, cadmium and zinc, and (4) an amount of phosphate ions at least sufficient to form dihydrogen phosphates with said divalent layerforming metal cations, said acidic phosphate solutions having a total acid of from 5 to 30 points, a free acid of from 0.5 to 6 points and a ratio of total
- a further object of the present invention is the development of, in the process for the application of phosphate coatings on steel, iron and zinc surfaces consisting essentially of contacting steel, iron and zinc surfaces with an acidic aqueous solution containing di-valent layer-forming metal cations, phosphate ions, fluoride ions and oxidizing agents for a time and at a temperature sufiicient to eifect formation of a phosphate coating on said surfaces, and recovering said phosphate coated steel, iron and zinc surfaces, the improvement which consists in utilizing (a) from 59 to 100 mol percent of nickel cations and (b) from 0 to 41 mol percent of divalent layer-forming metal cations other than nickel, as said divalent layer-forming cations.
- a yet further object of the invention is the development of a continuous process for obtaining continuous phosphate layers on iron, steel and zinc surfaces having DESCRIPTION OF THE INVENTION
- the present invention relates to a process for the application of phosphate layers on steel, iron and zinc surfaces with the aid of solutions that contain film-forming cations, phosphate ions, fluoride ions and oxidizing agents.
- zinc surfaces shall include both surfaces of objects from zinc and zinc alloys and galvanized iron and steel surfaces.
- nickel ions are present as layerforming cations.
- solutions that contain, besides nickel ions, also a minor amount of layer-forming cations of another divalent metal As such other divalent cations, calcium, manganese, iron, cobalt, cadmium, and preferably zinc ions can be utilized.
- the amounts of the layer-forming cations are thereby calculated so that the molar ratio of nickel ions to the other divalent metal cations is in the range of 1:0.001 to 1:07.
- the overall molar ratio of nickel ions to the other divalent layer-forming metal cations in the process of the invention is, therefore, from 1:0 to 120.7.
- the total amount of layer-forming cations employed in the process of the invention consists, therefore, of (a) from 59 to 100 mol percent of nickel cations and (b) from to 41 mol percent of divalent layer-formin metal cations, other than nickel.
- the invention therefore, involved, in the process for the application of phosphate coatings on steel, iron and zinc surfaces consisting essentially of contacting steel, iron and zinc surfaces with an acidic aqueous solution containing divalent layer-forming metal cations, phosphate ions, fluoride ions and oxidizing agents for a time and at a temperature sufficient to effect formation of a phosphate coating on said surfaces, and recovering said phosphate coated steel, iron and zinc surfaces, the improvement which consists in utilizing (a) from 59 to 100 mol percent of nickel cations and (b) from 0 to 41 mol percent of divalent layer-forming metal cations other than nickel, as said divalent layer-forming metal cations.
- the divalent layer-forming cations are employed in the forms such as oxides, carbonates, sulfates, phosphates, nitrates or fluorides introduced into the solutions or charge concentrates.
- the applied phosphatizing solutions contain fluorides ions, as a rule in the form of complex fluorides, particularly as fluoborate, fluotitanate and fluosilicate.
- the complex fluorides can be introduced into the solutions as alkali metal borofluorides, alkali metal fluotitanates and alkali metal fluosilicates or in the form of the corresponding acid complex fluorides. They can, however, also be prepared in situ, for example by addition of boric acid and a corresopnding amount of hydrofluoric acid. A slight excess of non-complex bound fluoride is not damaging.
- the oxidizing agents customary in the phosphatizing technique.
- accelerators particularly nitrates, chlorates and mixtures of nitrates and chlorates are used.
- sodium m-nitrobenzenesulfonate or the combinations nitrite/nitrate or nitrite/ chlorate are possible.
- Solutions have been found as particularly suitable for the process, that contain 2.0 to 10.0 gm./l. of oxidizing agents, calculated as the nitrate ion, 0.1 to 5.0 gm./l. of complex fluoride ions, 0.5 to 15.0 gm./l. of nickel ions or nickel ions and ions of another divalent metal, preferably of zinc, in a molar ratio in the range of 1:0.001 to 1:07 and an amount of P0 that is at least suflicient to form dihydrogen phosphate with the divalent metal cations present.
- bath solutions consisting of acidic phosphate solutions for application of phosphate coatings on iron, steel and zinc surfaces consisting essentially of water containing (1) from 3.0 to 10.0 gm./liter of oxidizing agents, calculated as nitrate ions, (2) from 0.1 to 5.0 gm./liter of complex fluoride ions, (3) from 0.1 to 15.0 gm./liter of divalent layer-forming metal cations consisting of (a) from 59 to 100 mol percent of nickel cations and (b) 0 to 41 mol percent of divalent metal cations selected from the group consisting of calcium, manganese, iron, cobalt, cadmium and zinc, and (4) an amount of phosphate ions at least sufficient to form dihydrogen phosphates with said divalent layer-forming metal cations, said acidic phosphate solutions having a total acid of from 5 to 30 points, a free acid of from 0.5 to 6 points and a ratio of total acid to free acid in points of from 5:
- the phosphatizing solutions are appropriately prepared by diluting of aqueous concentrates in which the components are already contained in the respective proportions.
- the concentration of the active ingredients decreases continuously in the operating phosphatizing baths by layer formation and by bath solution remaining on the metal surfaces.
- the phosphatizing solutions have, therefore, to be periodically or continuously supplemented.
- concentrates are used in which the ratio of total acid to free acid in points lies in the range of from 2.5 :1 to 60:1.
- Total acid is the amount of milliliters (points of 11/10 NaOH which is consumed in the titration of 10 ml. of concentrate to the end point of phenolphthalein.
- Free acid is defined as the amount of milliliters (points) of n/ 10 NaOH that is required for the titration of 10 ml. of the bath solution against methyl orange.
- the process of the invention therefore, also involves a continuous process for the application of phosphate coatings on steel, iron and zinc surfaces consisting essentially of continuously contacting steel, iron and zinc surfaces with acidic phosphate solutions for application of phosphate coatings on iron, steel and zinc surfaces consisting essentially of water containing (1) from 2.0 to 10.0 gm./liter of oxidizing agents, calculated as nitrate ions, (2) from 0.1 to 5.0 gm./liter of complex fluoride ions, (3) from 0.5 to 15.0 gm./liter of divalent layerforming metal cations consisting of (a) from 59 to mol percent of nickel cations and (b) 0 to 41 mol percent of divalent metal cations selected from the group consiting of calcium, manganese, iron, cobalt, cadmium and zinc, and (4) an amount of phosphate ions at least sufficient to form dihydrogen phosphates with said divalent layer-forming metal cations, said acidic phosphate solutions having a total acid of
- the phosphatizing solutions can be applied to the metal surfaces in the dipping, flow coat or spraying processes. With steel and iron surfaces, treating temperatures between 55 C. and 75 C. have been found advantageous.
- the favorable temperature range for the treatment of the zinc surfaces is between 45 C. and 75 C.
- the duration of the treatment amounts to between 2 and seconds, depending upon the desired weight of the coat. If the process is applied in coil-coating installations, the exposure (contact) times lie preferably in the range of from 5 to 15 seconds.
- the surfaces to be treated are normally alkaline-cleaned and degreased in a conventional way. In certain cases, this precleaning is not required, as for example, when a galvanized material is immediately phosphatized following the galvanizing.
- the protective layers are after-treated with dilute chromic acid that contains chromium (III)-ions.
- concentrations of the hexavalent chromium are between 0.2 and 2 gm./l., calculated as CrO and that of the trivalent chromium are between 0.05 and 1.0 gm./l. calculated as Cr O
- a rinsing with water can be applied. This rinsing is, however, not absolutely required and above all can be omitted if squeeze rolls are utilized. Subsequently to the after-passivating the phosphate layers are conventionally dried.
- the plates were rinsed with tap water, after-passivated with a solution that contained 0.2 gm./l. of CrO and finally dried in a stream of warm air.
- hot-galvanized steel plates were treated by the flooding process with above-described solution, at the following temperatures and treating times:
- the plates were after-passivated, as described above, and subsequently dried. On the galvanized surfaces ocher-colored to greyish-black phosphate layers were obtained.
- the free acid concentration was 2.0 points and the total acid concentration was 12.3 points.
- Standard plates of cold-rolled steel of the grade St 14.05 were treated with this solution in the dipping process at the following temperatures and dipping times:
- the phosphate layers produced on the surfaces of steel and hot-galvanized material are an excellent adhesion base for lacquer and synthetic resin coats.
- the layers are not damaged in subsequent mechanical shaping. In corrosion tests, they were, as shown by condensed water and salt spray tests, mostly superior to the known zinc phosphate layers, or at least equivalent.
- the borofiuoric acid may be replaced by equivalent amounts of fluosilicic acid or potassium fluotitanate, without any essential changes in the quality of the coatings.
- the plates were rinsed with completely demineralized water and dried. In all cases, thin, completely homogeneous and continuous phosphate layers were obtained.
- the average layer weight of the coating depending upon the exposure time and the treating temperature, was in the range from 0.3 to 0.8 gm./m.
- hot-galvanized steel plates were treated with the same solution in the flooding process at the following temperatures and exposure times:
- the steel surfaces possess after this treatment dark-grey to greyish-black phosphate coats with an average layer weight of coating of 0.3 to 0.4 gm./m.
- phosphate coatings on steel, iron and zinc surfaces consisting essentially of contacting steel, iron and zinc surfaces with an acidic aqueous solution containing divalent layer-forming metal cations, phosphate ions, fluoride ions and oxidizing agents for a time and at a temperature sufficient to effect formation of a phosphate coating on said surfaces, and recovering said phosphate coated steel, iron and zinc surfaces, the improvement which consists in utilizing from 0.5 to 15.0 gm./liter of divalent layer-forming metal cations consisting of (a) from 59 to 99.9 mol percent of nickel cations and (b) from 0.1 to 41 mol percent of zinc cations.
- a continuous process for the application of phosphate coatings on steel, iron and zinc surfaces consisting essentially of continuously contacting steel, iron and zinc surfaces with acidic phosphate solutions for application of phosphate coatings on iron, steel and zinc surfaces consisting essentially of water containing (1) from 2.0 to 10.0 gm./liter of oxidizing agents, calculated as nitrate ions, (2) from 0.1 to 5.0 gm./liter of complex fluoride ions, (3) from 0.5 to 15.0 gm./liter of divalent layerforming metal cations consisting of (a) from 59 to 99.9 mol percent of nickel cations and (b) 0.1 to 41 mol percent of zinc cations, and (4) an amount of phosphate ions at least sufiicient to form dihydrogen phosphates with said divalent layer-forming metal cations, said acidic phosphate solutions having a total acid of from 5 to 30 points, a free acid of from 0.5 to 6 points and a ratio of total acid to free acid in points of from
- Acidic phosphate solutions for application of phosphate coatings on iron, steel and zinc surfaces consisting essentially of water containing (1) from 2.0 to 10.0 gm./ liter of oxidizing agents, calculated as nitrate ions, (2) from 0.1 to 5.0 gm./liter of complex fluoride ions, (3) from 0.5 to 15.0 gm./liter of divalent layer-forming metal cations consisting of (a) from 59 to 99.9 mol percent of nickel cations and (b) 0.1 to 41 mol percent of zinc cations, and (4) an amount of phosphate ions at least sufficient to form dihydrogen phosphate with said divalent layer-forming metal cations, said acidic phosphate solutions having a total acid of from 5 to 30 points, a free acid of from 0.5 to 6 points and a ratio of total acid to free acid in points of from 5:1 to 10:1.
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19712100021 DE2100021A1 (de) | 1971-01-02 | 1971-01-02 | Verfahren zum Aufbringen von Phos phatschichten auf Stahl, Eisen und Zinkoberflachen |
Publications (1)
Publication Number | Publication Date |
---|---|
US3810792A true US3810792A (en) | 1974-05-14 |
Family
ID=5795086
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00210539A Expired - Lifetime US3810792A (en) | 1971-01-02 | 1971-12-21 | Process for the application of phosphate coatings on steel,iron and zinc surfaces |
Country Status (8)
Country | Link |
---|---|
US (1) | US3810792A (enrdf_load_stackoverflow) |
DE (1) | DE2100021A1 (enrdf_load_stackoverflow) |
FR (1) | FR2120141B1 (enrdf_load_stackoverflow) |
GB (1) | GB1373129A (enrdf_load_stackoverflow) |
IT (1) | IT944569B (enrdf_load_stackoverflow) |
SE (1) | SE373882B (enrdf_load_stackoverflow) |
SU (1) | SU426375A3 (enrdf_load_stackoverflow) |
TR (1) | TR17896A (enrdf_load_stackoverflow) |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4108690A (en) * | 1976-04-05 | 1978-08-22 | Amchem Products, Inc. | Method for producing an amorphous, light weight calcium phosphate coating on ferrous metal surfaces |
US4389260A (en) * | 1981-01-22 | 1983-06-21 | Occidental Chemical Corporation | Composition and process for the phosphatizing of metals |
WO1984000386A1 (en) * | 1982-07-12 | 1984-02-02 | Ford Motor Canada | Alkaline resistant phosphate conversion coatings and method of making |
US4497668A (en) * | 1982-12-08 | 1985-02-05 | Gerhard Collardin Gmbh | Phosphating process for zinc-plated metals |
WO1985003089A1 (en) * | 1984-01-06 | 1985-07-18 | Ford Motor Company | Alkaline resistance phosphate conversion coatings |
US4681641A (en) * | 1982-07-12 | 1987-07-21 | Ford Motor Company | Alkaline resistant phosphate conversion coatings |
US4713121A (en) * | 1985-05-16 | 1987-12-15 | Parker Chemical Company | Alkaline resistant phosphate conversion coatings |
US4722753A (en) * | 1985-05-16 | 1988-02-02 | Parker Chemical Company | Alkaline resistant phosphate conversion coatings |
US4762572A (en) * | 1985-10-18 | 1988-08-09 | Gerhard Collardin Gmbh | Process for phosphating electrolytically zinc-coated metals |
US4950339A (en) * | 1988-02-03 | 1990-08-21 | Metallgesellschaft Aktiengesellschaft | Process of forming phosphate coatings on metals |
US20040005476A1 (en) * | 2000-12-04 | 2004-01-08 | Jfe Steel Corporation | Zinc-base plated steel sheet and method for manufacturing same |
RU2251590C2 (ru) * | 2003-04-10 | 2005-05-10 | Закрытое акционерное общество "ЭКОХИММАШ" | Раствор для фосфатирования и способ обработки этим раствором металлической поверхности |
US20080314479A1 (en) * | 2007-06-07 | 2008-12-25 | Henkel Ag & Co. Kgaa | High manganese cobalt-modified zinc phosphate conversion coating |
US7514153B1 (en) | 2005-03-03 | 2009-04-07 | The United States Of America As Represented By The Secretary Of The Navy | Method for deposition of steel protective coating |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5339945A (en) * | 1976-09-25 | 1978-04-12 | Nippon Packaging Kk | Surface treatment of zinc or zinc alloy |
JPS5811515B2 (ja) * | 1979-05-11 | 1983-03-03 | 日本ペイント株式会社 | 金属表面にリン酸亜鉛皮膜を形成するための組成物 |
US4486241A (en) * | 1981-09-17 | 1984-12-04 | Amchem Products, Inc. | Composition and process for treating steel |
GB8329250D0 (en) * | 1983-11-02 | 1983-12-07 | Pyrene Chemical Services Ltd | Phosphating processes |
GB8527833D0 (en) * | 1985-11-12 | 1985-12-18 | Pyrene Chemicals Services Ltd | Phosphate coating of metals |
DE3636390A1 (de) * | 1986-10-25 | 1988-04-28 | Metallgesellschaft Ag | Verfahren zur erzeugung von phosphatueberzuegen auf metallen |
GB2259920A (en) * | 1991-09-10 | 1993-03-31 | Gibson Chem Ltd | Surface conversion coating solution based on molybdenum and phosphate compounds |
WO1994002661A1 (en) * | 1992-07-20 | 1994-02-03 | Henkel Corporation | Process for treating steel to minimize filiform corrosion |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2312855A (en) * | 1940-09-07 | 1943-03-02 | Parker Rust Proof Co | Method of coating aluminum |
FR1451329A (fr) * | 1964-06-29 | 1966-01-07 | Parker Ste Continentale | Procédé perfectionné de revêtement de surfaces métalliques |
-
1971
- 1971-01-02 DE DE19712100021 patent/DE2100021A1/de not_active Withdrawn
- 1971-12-02 SE SE7115494A patent/SE373882B/xx unknown
- 1971-12-21 US US00210539A patent/US3810792A/en not_active Expired - Lifetime
- 1971-12-30 TR TR17896A patent/TR17896A/xx unknown
- 1971-12-30 IT IT33126/71A patent/IT944569B/it active
- 1971-12-30 SU SU1732072A patent/SU426375A3/ru active
- 1971-12-30 FR FR7147482A patent/FR2120141B1/fr not_active Expired
- 1971-12-31 GB GB6089971A patent/GB1373129A/en not_active Expired
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4108690A (en) * | 1976-04-05 | 1978-08-22 | Amchem Products, Inc. | Method for producing an amorphous, light weight calcium phosphate coating on ferrous metal surfaces |
US4389260A (en) * | 1981-01-22 | 1983-06-21 | Occidental Chemical Corporation | Composition and process for the phosphatizing of metals |
WO1984000386A1 (en) * | 1982-07-12 | 1984-02-02 | Ford Motor Canada | Alkaline resistant phosphate conversion coatings and method of making |
US4681641A (en) * | 1982-07-12 | 1987-07-21 | Ford Motor Company | Alkaline resistant phosphate conversion coatings |
US4497668A (en) * | 1982-12-08 | 1985-02-05 | Gerhard Collardin Gmbh | Phosphating process for zinc-plated metals |
WO1985003089A1 (en) * | 1984-01-06 | 1985-07-18 | Ford Motor Company | Alkaline resistance phosphate conversion coatings |
US4713121A (en) * | 1985-05-16 | 1987-12-15 | Parker Chemical Company | Alkaline resistant phosphate conversion coatings |
US4722753A (en) * | 1985-05-16 | 1988-02-02 | Parker Chemical Company | Alkaline resistant phosphate conversion coatings |
US4762572A (en) * | 1985-10-18 | 1988-08-09 | Gerhard Collardin Gmbh | Process for phosphating electrolytically zinc-coated metals |
US4950339A (en) * | 1988-02-03 | 1990-08-21 | Metallgesellschaft Aktiengesellschaft | Process of forming phosphate coatings on metals |
US20040005476A1 (en) * | 2000-12-04 | 2004-01-08 | Jfe Steel Corporation | Zinc-base plated steel sheet and method for manufacturing same |
US6861160B2 (en) * | 2000-12-04 | 2005-03-01 | Jfe Steel Corporation | Zinc-based plated steel sheet and method for manufacturing same |
RU2251590C2 (ru) * | 2003-04-10 | 2005-05-10 | Закрытое акционерное общество "ЭКОХИММАШ" | Раствор для фосфатирования и способ обработки этим раствором металлической поверхности |
US7514153B1 (en) | 2005-03-03 | 2009-04-07 | The United States Of America As Represented By The Secretary Of The Navy | Method for deposition of steel protective coating |
US7803428B1 (en) | 2005-03-03 | 2010-09-28 | The United States Of America As Represented By The Secretary Of The Navy | Method for deposition of steel protective coating |
US20080314479A1 (en) * | 2007-06-07 | 2008-12-25 | Henkel Ag & Co. Kgaa | High manganese cobalt-modified zinc phosphate conversion coating |
Also Published As
Publication number | Publication date |
---|---|
FR2120141A1 (enrdf_load_stackoverflow) | 1972-08-11 |
DE2100021A1 (de) | 1972-09-07 |
SU426375A3 (ru) | 1974-04-30 |
FR2120141B1 (enrdf_load_stackoverflow) | 1974-09-27 |
TR17896A (tr) | 1976-11-01 |
IT944569B (it) | 1973-04-20 |
SE373882B (enrdf_load_stackoverflow) | 1975-02-17 |
GB1373129A (en) | 1974-11-06 |
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