US3790478A - Synthetic lubricant for aero gas turbines - Google Patents

Synthetic lubricant for aero gas turbines Download PDF

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US3790478A
US3790478A US00139183A US3790478DA US3790478A US 3790478 A US3790478 A US 3790478A US 00139183 A US00139183 A US 00139183A US 3790478D A US3790478D A US 3790478DA US 3790478 A US3790478 A US 3790478A
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acid
carbon atoms
oil
lubricant
test
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US00139183A
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S Rudston
D Byford
P Blanchard
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BP PLC
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BP PLC
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    • C10M3/00Liquid compositions essentially based on lubricating components other than mineral lubricating oils or fatty oils and their use as lubricants; Use as lubricants of single liquid substances
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/025Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with condensed rings
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/123Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms polycarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10M2207/28Esters
    • C10M2207/30Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids
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    • C10M2209/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/08Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
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    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/109Polyethers, i.e. containing di- or higher polyoxyalkylene groups esterified
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    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/06Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/06Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
    • C10M2215/064Di- and triaryl amines
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    • C10M2215/226Morpholines
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    • C10M2217/02Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/028Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a nitrogen-containing hetero ring
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    • C10M2229/02Unspecified siloxanes; Silicones
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Definitions

  • An aero gas turbine lubricant having Outstanding oxidation stability, corrosion resistance and load carrying ability and good low temperature fluidity is based on a hindered ester and contains an alkylated diphenylamine and an alkylated phenyl naphthylamine as antioxidants, a copper passivator, a dispersant polymer and a neutral organic phosphate as a load-carrying additive.
  • a lead corrosion inhibitor and a hydrolytic stability improver may also be included in the lubricant.
  • This invention relates to synthetic lubricants suitable for use under the severe conditions that exist in the operation of modern aero gas turbine engines. More specifically, the invention is concerned with a lubricant of this type that is based on a thermally stable ester and which contains an additive package principally designed to impart good high temperature antioxidation, anti-corrosion and load carrying properties to the basestock.
  • a variation of this procedure uses a temperature of 425 F. (218 C.) and a test period of 48 hours.
  • oils having poor resistance to oxidation at high temperatures give high viscosity and acidity increase and tend to corrode certain of the metals, especially copper and magnesium.
  • Lead alloy bearings are sometimes used in jet engines and lead corrosion presents a particular problem. Lead corrosion is usually measured by a separate test described later.
  • the principal object of the present invention is to pro vide a lubricating composition having outstanding oxidation stability and corrosion resistance and good load carrying ability and low temperature fluidity, whereby it is suitable in these respects for the lubrication of modern aero gas turbine engines and is clean in use.
  • a lubricating composition comprising an ester basestock consisting of a liquid neutral polyester that has been prepared by reacting together under esterification conditions and in one or more stages (i) an aliphatic monoand/or polyhydric alcohol having 5-15, preferably 5-10, carbon atoms per molecule and having no hydrogen atoms attached to any carbon atom in a 2 position with respect to any -OH group and (ii) an aliphatic monoand/or polycarboxylic acid having 2-14, preferably 3-12, carbon atoms per molecule,
  • the additive concentrations in this specification are based on the ester basestock. It is to be understood that the composition may contain more than one member of each of the classes of ingredients specified.
  • the base oil is a hindered polyester of the type described above.
  • polyester is meant an ester having at least two ester linkages per molecule; it therefore includes diesters such as neopentyl glycol dipelargonate and di(2:2:4 trimethylpentyl) sebacate.
  • diesters such as neopentyl glycol dipelargonate and di(2:2:4 trimethylpentyl) sebacate.
  • neutral is used to mean a fully esterified product.
  • acids and alcohols examples include caprylic acid, capric acid, caproic acid, enanthic acid, pelargonic acid, valeric acid, pivalic acid, propionic acid, butyric acid, 2- ethylhexanoic acid, adipic acid, sebacic acid, azelaic acid, 2:2:4-trimethylpentanol, neopentyl alcohol, neopentyl glycol, trimethylolethane, trimethylolpropane, trimethylolbutane, pentaerythritol and di-pentaerythritol.
  • polyesters are the esters of trimethylolpropane, trimethylolbutane, trimethylolethane, pentaerythritol and/or di-pentaerythritol with one or more monocarboxylic acids having 3 to 10 carbon atoms, particularly one or more of those mentioned in the previous paragraph, and more complex esters, for example those prepared from trimethylolpropane, sebacic and/or azelaic acid, and one or more monocarboxylic acids having 3 to 10 carbon atoms, particularly one or more of those mentioned in the previous paragraph.
  • the trimethylolpropane and dicarboxylic acid are reacted in the molar ratio of 1:0.050.75, preferably 110075-04, the amount of monocarboxylic acid being suflicient to provide a carboxyl/hydroxyl balance in the reactants.
  • THE ANTIOXIDANTS A two component antioxidant system is used in the compositions according to the invention. Many of the most efiicient antioxidants for high temperature lubricants have been found to cause unacceptable deposit and sludge formation and corrosion of copper and magnesium in use.
  • the alkylated diphenylamine is used because of its cleanliness in use and long-lasting quality.
  • Monoand di- C to Copper passivators are a well-known class of materials, the function of which is to reduce the extent to which copper is attacked by corrosive substances.
  • the copper passivator used in the compositions according to the invention must, of course, be soluble in the basestock.
  • the efiect of this additive is to reduce the corrosion on engine component materials when exposed to the lubricant for long periods of time and in the presence of air.
  • the eifectiveness of metal passivators can be measured by the oxidation/corrosion tests described previously. Copper is the most critical metal involved in such tests and it has been found that if this metal can be eifectively passivated, then the corrosion of the other metals present is negligibly small, except for lead.
  • Suitable classes of copper passivator include:
  • azole type such as imidazole, pyrazole, triazole and their derivatives, e.g. benzotriazole, methylbenzotriazole, ethylbenzotriazole, butylbenzotriazole, dodecylbenzotriazole, methylene bis benzotriazole and naphthotriazole.
  • Salicylaldehyde semicarbazone and its C to C alkyl derivatives e.g. methyl and isopropyl salicylaldehyde semicarbazone.
  • Condensation products of salicylaldehyde and bydrazine derivatives, and fatty acid salts of such condensation products are (3) Condensation products of salicylaldehyde and bydrazine derivatives, and fatty acid salts of such condensation products.
  • a particularly suitable hydrazine derivative is aminoguanidine and suitable fatty acids are those having 2 to 24 carbon atoms.
  • Particularly effective copper passivators are methylene bis-benzotriazole and salts of l-salicylalaminoguanidine and fatty acids having 13 to 18 carbon atoms, e.g. palmitic acid.
  • a lead corrosion inhibitor in the blend, usually at a concentration of 0.01 to 1.0, preferably 005 to 0.25, percent Wt.
  • Suitable lead corrosion inhibitors are C to C alkyl gallates, neopentyl glycol disebacate, sebacic acid and quinizarin. Propyl gallate is preferred; it does not affect the other properties of the lubricant.
  • Tritolyl phosphate is the preferred load-carrying additive but other effective ones are triphenyl phosphate, phenyl/tolyl phosphates, trixylyl phosphate, tributyl phosphate and tricyclohexyl phosphate.
  • Suitable polymers are acrylate and methacrylate polymers, co-polymers of N-vinyl pyrrolidone with acrylates and methacrylates and co-polymers of N-vinyl pyrrolidone with olefins as described in US. Pat. No. 3,523,931.
  • the polymers or co-polymers must, of course, be soluble in the ester basestock.
  • the most suitable ones usually have molecular weights within the range 1,000 to 1,000,000, especially 5,000 to 500,000.
  • the acrylates and methacrylates referred to are preferably those derived from acrylic or methacrylic acid and monohydric alcohols having 1 to 24, especially 4 to 18, carbon atoms.
  • the hydrolytic stability of the compositions according to the invention may be improved by the addition of 0.005 to 0.5, preferably 0.02 to 0.1, percent Wt. of a hydrolytic stability improver.
  • Suitable ones are aliphatic or aliphatic/aromatic amines having up to 30 carbon atoms, or hydroxyl derivatives thereof, preferably tertiary amines.
  • the most suitable amines for this purpose are those of the general formula R (R )NR where R and R are alkyl groups having 1 to 4 carbon atoms and R is an alkaryl, or hydroxy-substituted alkaryl, group having up to 20 carbon atoms.
  • a preferred compound of this type is 2 fi-ditertiarybutyl-4-dimethylaminomethyl phenol.
  • an anti-foam agent may also be included in the composition, e.g. a silicone.
  • Base Oil N A complex ester made by esterifying caprylic acid, 1:1: 1 z-trimethylolpropane (TMP) and sebacic 6 that contains this oxidation/corrosion test.
  • TMP z-trimethylolpropane
  • the specification is for a Type 2 aero turbine oil, i.e. an advanced type of aero turbine oil. It will be seen that the results obtained for oils A, B and C compare favorably with acid in the molar ratio of 28:10:1 and in the absence 5 those Oils Q and S and that Oils B and C f a t l t are cleaner than the approved oils as measured by the Base Oil Q: A complex ester made by esterifying caprylic amount of insoluble material produced in the test.
  • Base Oil R An ester made by esterifying pentaerythritol, This was measured by maintaining a sample of the enanthic acid, and 2-ethylhexanoic acid in the molar il at 375 F. (190 C.) for five hours with air bubbling ratio of 1:3:1 and in the absence of a catalyst. through it at a rate of 28 litres per hour and a copper plate immersed in it. A lead late is rotated in the oil
  • the additives used in the compositions were as follows. and the weight loss after the ptest is measured. Results DODPA:p,p'-Dioctyldiphenylamine are given in Table 3.
  • Oxidation/ corrosion test This test was carried out as described previously using TABLE 5 a tem erature of 425 F. (218 C.), a test period of 48 1101 518 and an air-rate of 5 litres/hour. S 333, Scumngload' 1b.
  • Table 2 which also shows the OHA 011B desirable limits for oil of the type in question.
  • Table 2 also gives results obtained on four commercially availg 2% g? able aero gas turbine oils, P, Q, R and S that have been 2; 000 37 36 approved against an engine manufacturers specification Panel coking test
  • the cleanliness of the lubricating compositions was further assessed by this test in which a sample of the oil is splashed on to a weighed aluminium panel heated at 600 F. (316 C.) for 8 hours and the nature and weight of deposit on the panel are noted.
  • Results are given in Table 6. An oil giving a deposit of not more than 10 mg. is considered to be an exceptionally good oil of the type in question. Results are also given on the four commercial oils P, Q, R and S referred to previously andit will be seen that oils A, B and C were much cleaner than the commercial oils.
  • a lubricating composition comprising an ester basestock consisting of a liquid neutral polyester that has been prepared by reacting together under esterification conditions and in at least one stage (i) an aliphatic alcohol selected from the group consisting of monohydric alcohols, polyhydric alcohols, and mixtures thereof, said alcohol having -10 carbon atoms per molecule and having no hydrogen atoms attached to any carbon atom in a 2 position with respect to any ---OH group and (ii) an aliphatic acid selected from the group consisting of monocarboxylic acid, polycarboxylic acid, and mixtures thereof, said acid having 3-12 carbon atoms per molecule,
  • component (a) is a di- C to C alkyl diphenylamine and component (b) is a mono- C to C alkyl phenyl naphthylamine, the amount of (a) being 1.5 to 4.0% wt. and of (b) 0.5 to 3.5% wt, and the total amount of (a) and (b) being 2.0 to 6.0% wt.
  • component (c) is one or more of the following: methylene bis-benzotriazole, benzotriazole, methyl benzotriazole, ethyl benzotriazole, butyl benzotriazole, dodecylbenzotriazolc, naphthotriazole and salts of l-salicylalamino guanidine and one or more fatty acids having 13 to 18 carbon atoms, the weight of (c) being 0.01 to 0.5%.
  • component (e) is an acrylate or methacrylate polymer, a co-polymer of N-vinyl pyrrolidone with an acrylate or methacrylate, or a co-polymer of an olefin with an acrylate or methacrylate, the polymer or co-polymer having a molecular weight of 1,000 ,to 1,000,000 and being present in an amount of 0.01 to 1.0% wt.
  • a lubricating composition according to claim 1 which also contains .01 to 1.0% wt. of a lead corrosion inhibitor.
  • a lubricating composition according to claim 1 which also contains 0.005 to 0.5% wt. of a hydrolytic stability improver.
  • a lubricating composition comprising an ester basestock consisting of a liquid neutral polyester prepared by reacting (a) one molar proportion of trimethylolpropane with (b) 0.075 to 0.4 molar proportions of sebacic, azelaic acid or mixtures thereof, and (c) a suflicient amount of one or more monocarboxylic acids to provide a hydroxyl-carboxyl balance in the reactants, the said polyester having dissolved therein:
  • an acrylate or methacrylate polymer or a co-polymer thereof with N-vinyl pyrrolidone the polymer or co-polymer having a molecular weight of 5,000 to 500,000 and the acrylate or methacrylate being derived from acrylic or methacrylic acid and monohydric alcohols having 1 to 24 carbon atoms.
  • a lubricating composition comprising an ester basestock consisting of a liquid neutral polyester prepared by reacting one molar proportion of pcntaerythritol with four molar proportions of one or more monocarboxylic acids having 3 to 10 carbon atoms, the said polyester having dissolved therein:
  • an acrylate or methacrylate polymer or a co-polymer thereof with N-vinyl pyrorolidone the polymer or co-polymer having a molecular weight of 5,000 to 500,000 and the acrylate or methacrylate being derived from acrylic or methacrylic acid and monohydric alcohols having 1 to 24 carbon atoms.

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Abstract

AN AERO GAS TURBINE LUBRICANT HAVING OUTSTANDING OXIDATION STABILITY, CORROSION RESISTANCE AND LOAD CARRYING ABILITY AND GOOD LOW TEMPERATURE FLUIDITY IS BASED ON A HINDERED ESTER AND CONTAINS AN ALKYLATED DIPHENYLAMINE AND AN ALKYLATED PHENYL NAPHTHYLAMINE AS ANTIOXIDANTS, A COPPER PASSIVATOR, A DISPERSANT POLYMER AND A NEUTRAL ORGANIC PHOSPHATE AS A LOAD-CARRYING ADDITIVE. A LEAD CORROSION INHIBITOR AND A HYDROLYTIC STABILITY IMPROVER MAY ALSO BE INCLUDED IN THE LUBRICANT.

Description

'United States Patent Gflice us. Cl. 252-34 12 Claims ABSTRACT OF THE DISCLOSURE An aero gas turbine lubricant having Outstanding oxidation stability, corrosion resistance and load carrying ability and good low temperature fluidity is based on a hindered ester and contains an alkylated diphenylamine and an alkylated phenyl naphthylamine as antioxidants, a copper passivator, a dispersant polymer and a neutral organic phosphate as a load-carrying additive. A lead corrosion inhibitor and a hydrolytic stability improver may also be included in the lubricant.
This application is a continuation of our application Ser. 'No. 652,696, now abandoned.
This invention relates to synthetic lubricants suitable for use under the severe conditions that exist in the operation of modern aero gas turbine engines. More specifically, the invention is concerned with a lubricant of this type that is based on a thermally stable ester and which contains an additive package principally designed to impart good high temperature antioxidation, anti-corrosion and load carrying properties to the basestock.
The problem of thermal stability in aero gas turbine lubricants can be satisfactorily handled by the use of certain hindered ester basestocks which generally also have good low temperature properties, being fluid in many cases at temperatures of -40 or below. A more difficult problem that has to be faced however, is the problem of oxidation stability and resistance to corrosion which arises owing to the fact that the lubricants have to operate at high bulk oil temperatures (about 200 C.) in contact with air. These conditions have the effect of greatly accelerating the oxidative deterioration of the lubricant which generally results in an increase in its viscosity and acidity, and corrosion of, or formation of deposits on, metal surfaces. Excessive increase in viscosity can lead to a restricted flow of lubricant to the engine bearings resulting in inadequate lubrication on starting and/ or inadequate cooling during engine running. Deterioration of engine component condition by excessive corrosion or deposition can lead to malfunctioning of the moving parts and excessive formation of oil insoluble materials can cause inadequate lubrication due to blockage of oil-ways. It is therefore very desirable that a lubricant of this type should show no more than a slight tendency to increase in viscosity and acidity during service.
The performance of a lubricant in these respects is frequently assessed by submitting it to an oxidation/ corrosion test in which a sample of oil is maintained at a high temperature in contact with metal test pieces while a stream of air is bubbled through it for a prolonged period of time. Forms of this test are quoted in some Government and Engine Manufacturers specifications for aero gas turbine lubricants. In one form of this test, used to assess oils for high temperature applications, the sample size is 90 grams, a temperature of 400 F. (204 C.), an air flow-rate of 5 litres/hour and a test period of 72 3,790,478 Patented Feb. 5, 1974 hours are adopted as the test conditions and one inch square plates of magnesium alloy, aluminium alloy, copper, silver and steel are used as the metal test pieces. A variation of this procedure uses a temperature of 425 F. (218 C.) and a test period of 48 hours. In these forms of the test, oils having poor resistance to oxidation at high temperatures give high viscosity and acidity increase and tend to corrode certain of the metals, especially copper and magnesium.
Lead alloy bearings are sometimes used in jet engines and lead corrosion presents a particular problem. Lead corrosion is usually measured by a separate test described later.
Another serious problem that has to be faced in lubricants of this type is the provision of adequate loadcarrying ability. This problem arises owing to the fact that ester basestocks that are sufiiciently mobile to meet the low temperature requirements of lubricants of this type (for example to permit easy starting of the engines in extremely cold conditions) are very thin and lack body under the high temperature operating conditions. Various methods are used for assessing the load carrying ability of such lubricants, for example the well known Ryder and IA'E gear machines. Government and engine manufacturers specifications usually specify minimum load carrying characteristics.
Various additives are known for alleviating the above problems but in producing a final lubricant blend it is important that the particular combination of base oil and additives used should be clean in use and not give rise to unacceptable levels of deposits on the engine components. One method of assessing the cleanliness of an oil in this respect is a Panel-Coking Test described later. An indication of the cleanliness of an oil can also be obtained by measuring the amount of insoluble material formed in the oxidation/corrosion tests described above.
The principal object of the present invention is to pro vide a lubricating composition having outstanding oxidation stability and corrosion resistance and good load carrying ability and low temperature fluidity, whereby it is suitable in these respects for the lubrication of modern aero gas turbine engines and is clean in use.
According to the invention, there is provided a lubricating composition comprising an ester basestock consisting of a liquid neutral polyester that has been prepared by reacting together under esterification conditions and in one or more stages (i) an aliphatic monoand/or polyhydric alcohol having 5-15, preferably 5-10, carbon atoms per molecule and having no hydrogen atoms attached to any carbon atom in a 2 position with respect to any -OH group and (ii) an aliphatic monoand/or polycarboxylic acid having 2-14, preferably 3-12, carbon atoms per molecule,
the basestock having dissolved therein:
(a) 0.5 to 5.0, preferably 1.5 to 4.0, percent wt. of an alkylated diphenylamine antioxidant, particularly one where the alkyl groups have up to 14 carbon atoms, e.g. a dioctyl or a dinonyldiphenylamine,
(b) 0.5 to 4.5, preferably 0.5 to 3.5, percent wt. of an alkylated phenyl naphthylamine antioxidant, particularly one where the alkyl groups have up to 14 carbon atoms, e.g. a monoor dioctyl, or a monoor dinonyl, phenyl naphthylamine, the total concentration of (a) and (b) being between 1.0 and 8.0, preferably 2.0 and 6.0, percent wt., and the weight of (a) preferably being 1 to 10, especially 2 to 4, times the weight of (b),
(c) 0.005 to 1.5, preferably 0.01 to 0.5, percent wt. of a copper passivator,
(d) 0.5 to 5.0, preferably 1.0 to 4.0, percent wt. of a neutral organic phosphate of the formula (RO) PO where the groups R are tolyl groups, phenyl groups, xylyl groups, or alkyl or cycloalkyl groups having up to carbon atoms and (e) 0.01 to 5.0, preferably 0.01 to 1.0, percent wt. of a dispersant polymer.
The additive concentrations in this specification are based on the ester basestock. It is to be understood that the composition may contain more than one member of each of the classes of ingredients specified.
'IHE BASE OIL The base oil is a hindered polyester of the type described above. By polyester is meant an ester having at least two ester linkages per molecule; it therefore includes diesters such as neopentyl glycol dipelargonate and di(2:2:4 trimethylpentyl) sebacate. The term neutral is used to mean a fully esterified product.
It is to be understood that in the esterification reaction described above there may be used more than one of any of the reactants mentioned e.g. a mixture of monocarboxylic acids, and, in any case, the neutral ester product of the esterification reaction will sometimes consist of a mixture of difierent ester molecules, so the expression polyester is to be construed in this light.
Examples of suitable acids and alcohols that may be used in the preparation of the polyester are caprylic acid, capric acid, caproic acid, enanthic acid, pelargonic acid, valeric acid, pivalic acid, propionic acid, butyric acid, 2- ethylhexanoic acid, adipic acid, sebacic acid, azelaic acid, 2:2:4-trimethylpentanol, neopentyl alcohol, neopentyl glycol, trimethylolethane, trimethylolpropane, trimethylolbutane, pentaerythritol and di-pentaerythritol.
The most suitable polyesters are the esters of trimethylolpropane, trimethylolbutane, trimethylolethane, pentaerythritol and/or di-pentaerythritol with one or more monocarboxylic acids having 3 to 10 carbon atoms, particularly one or more of those mentioned in the previous paragraph, and more complex esters, for example those prepared from trimethylolpropane, sebacic and/or azelaic acid, and one or more monocarboxylic acids having 3 to 10 carbon atoms, particularly one or more of those mentioned in the previous paragraph. Most suitably, the trimethylolpropane and dicarboxylic acid are reacted in the molar ratio of 1:0.050.75, preferably 110075-04, the amount of monocarboxylic acid being suflicient to provide a carboxyl/hydroxyl balance in the reactants.
THE ANTIOXIDANTS A two component antioxidant system is used in the compositions according to the invention. Many of the most efiicient antioxidants for high temperature lubricants have been found to cause unacceptable deposit and sludge formation and corrosion of copper and magnesium in use. The alkylated diphenylamine is used because of its cleanliness in use and long-lasting quality. Monoand di- C to Copper passivators are a well-known class of materials, the function of which is to reduce the extent to which copper is attacked by corrosive substances. The copper passivator used in the compositions according to the invention must, of course, be soluble in the basestock. The efiect of this additive is to reduce the corrosion on engine component materials when exposed to the lubricant for long periods of time and in the presence of air. The eifectiveness of metal passivators can be measured by the oxidation/corrosion tests described previously. Copper is the most critical metal involved in such tests and it has been found that if this metal can be eifectively passivated, then the corrosion of the other metals present is negligibly small, except for lead. Suitable classes of copper passivator include:
(1) Those of the azole type such as imidazole, pyrazole, triazole and their derivatives, e.g. benzotriazole, methylbenzotriazole, ethylbenzotriazole, butylbenzotriazole, dodecylbenzotriazole, methylene bis benzotriazole and naphthotriazole.
(2) Salicylaldehyde semicarbazone and its C to C alkyl derivatives, e.g. methyl and isopropyl salicylaldehyde semicarbazone.
(3) Condensation products of salicylaldehyde and bydrazine derivatives, and fatty acid salts of such condensation products. A particularly suitable hydrazine derivative is aminoguanidine and suitable fatty acids are those having 2 to 24 carbon atoms.
Particularly effective copper passivators are methylene bis-benzotriazole and salts of l-salicylalaminoguanidine and fatty acids having 13 to 18 carbon atoms, e.g. palmitic acid. Where the lubricant is intended for use in engines containing lead alloy components, it is desirable to include a lead corrosion inhibitor in the blend, usually at a concentration of 0.01 to 1.0, preferably 005 to 0.25, percent Wt. Suitable lead corrosion inhibitors are C to C alkyl gallates, neopentyl glycol disebacate, sebacic acid and quinizarin. Propyl gallate is preferred; it does not affect the other properties of the lubricant.
THE LOAD CARRYING ADDITIVE Tritolyl phosphate is the preferred load-carrying additive but other effective ones are triphenyl phosphate, phenyl/tolyl phosphates, trixylyl phosphate, tributyl phosphate and tricyclohexyl phosphate.
THE DISPERSANT POLYMERS The cleanliness of the lubricating compositions is improved by the inclusion of this well-known type of additive. Suitable polymers are acrylate and methacrylate polymers, co-polymers of N-vinyl pyrrolidone with acrylates and methacrylates and co-polymers of N-vinyl pyrrolidone with olefins as described in US. Pat. No. 3,523,931. The polymers or co-polymers must, of course, be soluble in the ester basestock. The most suitable ones usually have molecular weights within the range 1,000 to 1,000,000, especially 5,000 to 500,000. The acrylates and methacrylates referred to are preferably those derived from acrylic or methacrylic acid and monohydric alcohols having 1 to 24, especially 4 to 18, carbon atoms.
FURTHER OPTIONAL ADDITIVES If desired, the hydrolytic stability of the compositions according to the invention may be improved by the addition of 0.005 to 0.5, preferably 0.02 to 0.1, percent Wt. of a hydrolytic stability improver. Suitable ones are aliphatic or aliphatic/aromatic amines having up to 30 carbon atoms, or hydroxyl derivatives thereof, preferably tertiary amines. The most suitable amines for this purpose are those of the general formula R (R )NR where R and R are alkyl groups having 1 to 4 carbon atoms and R is an alkaryl, or hydroxy-substituted alkaryl, group having up to 20 carbon atoms. A preferred compound of this type is 2 fi-ditertiarybutyl-4-dimethylaminomethyl phenol.
If desired a very small proportion (up to 25 parts per million) of an anti-foam agent may also be included in the composition, e.g. a silicone.
EXAMPLES A number of examples of lubricating compositions according to the invention will now be described.
Three base oils were used in these compositions as follows.
Base Oil N: A complex ester made by esterifying caprylic acid, 1:1: 1 z-trimethylolpropane (TMP) and sebacic 6 that contains this oxidation/corrosion test. The specification is for a Type 2 aero turbine oil, i.e. an advanced type of aero turbine oil. It will be seen that the results obtained for oils A, B and C compare favorably with acid in the molar ratio of 28:10:1 and in the absence 5 those Oils Q and S and that Oils B and C f a t l t are cleaner than the approved oils as measured by the Base Oil Q: A complex ester made by esterifying caprylic amount of insoluble material produced in the test.
TABLE 2 Oil A B o P Q R s Limits Viscosity increase at 100 F., percent 37 89 45 47 31. 5 24.5 35 Not more than 50. Acidity increase, mg. K 3. 5 3.6 1.5 2.5 1.5 2.0 2.2 Not more than 5.
Mg weight change, lug/em. 0.02 0. 01 -0.02 -7.1 Nil +0. 02 0.02 Al weight change, mg./cm. 0.02 0. 01 0.02 0.02 +0.03 0. 01 Nil Cu weight change, mgJemJ 0.07 0. 0.07 1.9 -0.03 0. 26 0. 08 +0.3 to -03. Ag weight change, mgJcrn. 0.06 --0. 03 .05 Nil Nil Nil 0. 01 Fe weight change, mgjcm. +0. 02 +0.01 0.02 0.02 +0.02 +0.03 +0.02
Insolubles, mg Nil Nil Nil 1. 0 5. 0 2. 3
1 Trace.
acid, TMP and sebacic acid in the molar ratio of 28: 10: Lead corrosion test 1 and using a catalyst.
Base Oil R: An ester made by esterifying pentaerythritol, This Was measured by maintaining a sample of the enanthic acid, and 2-ethylhexanoic acid in the molar il at 375 F. (190 C.) for five hours with air bubbling ratio of 1:3:1 and in the absence of a catalyst. through it at a rate of 28 litres per hour and a copper plate immersed in it. A lead late is rotated in the oil The additives used in the compositions were as follows. and the weight loss after the ptest is measured. Results DODPA:p,p'-Dioctyldiphenylamine are given in Table 3. A good oil of the type in question MOPBN==Mono-octyl phenyl beta naphthylamine 30 is considered to be one which gives a weight loss not SAGP=Salt of l-salicylalaminoguanidine and a mixture exceeding 6.0 trig/sq. in.
of fatty acids having 13-18 carbon atoms PG=Propyl gallate TABLE 3 TTP=Tritolyl phosphate DISP=Dispersant co-polymer of N-vinylpyrrolidone 'Lead weight and a methacrylate (molecular weight 60,000 to 70,000) 011: change, sold commercially under the name Acryloid HP 866. A
-B 0.26 The proportions (in parts by welght) of the ingredlents used in the compositions are shown in Table l which also 40 Load y tests gives the kinematic viscosity in centistokes of the compositions at and F the ASTM slope Lubricating composition A was assessed by the wellthe pour point (a R) and the flash point (a R) lrnown Ryder gear machine test m which a set of gears TABLE 1 is immersed in the Oil bemg tested at 165 F. and the gears are run at 10,000 r.p.m. while a load is applied Composition hydraulically in increments. The degree of scuffing on A B 0 each tooth is measured and the failure point of the oil Base on is considered to be reached when an average of 22.5 per- N 100 cent area of the total tooth face is scuffed. 100 166 The result is given in Table 4 which also gives the result on an oil (A which has the same composition as figg g w $8 %3 oil A except that the load-carrying additive 'I'IP was sxer.-IIIIIIIIIIIIIIIIIIII--- 011 011 011 Omitted, and on the commercial Oil P- PG 3% is 3'3 333113333111132311::::::::::.- 0:1 0:1 011 Oil TABLE 4 R d f 5 y er ra mg, p.p.1.
ti fn i 5. 5.40 .26 2,870
Awnings-archers: "I 33233 31333 3:93? A 2,270
Pour point, F 75 75 70 P 2,422
Flash point (000), 495 495 515 Further load carrying tests were carried out using the The compositions were evaluated for oxidation stabilw ll-k o n IAE, gear ma hine te t in whi h a set of gears y, Corrosion resistance, load y g and cleanliness is sprayed with the oil being tested at certain elevated y using tests of the yp Specified in government and temperatures and the gears are run at certain speeds while engine manufacturers specifications for lubricants for a l d i applied, The load when scuffing of the gears use in aero turbine engines suitable for modern jet airoccurs is noted. Results are given in Table 5.
craft.
Oxidation/ corrosion test This test was carried out as described previously using TABLE 5 a tem erature of 425 F. (218 C.), a test period of 48 1101 518 and an air-rate of 5 litres/hour. S 333, Scumngload' 1b.
The results are given in Table 2 which also shows the OHA 011B desirable limits for oil of the type in question. Table 2 also gives results obtained on four commercially availg 2% g? able aero gas turbine oils, P, Q, R and S that have been 2; 000 37 36 approved against an engine manufacturers specification Panel coking test The cleanliness of the lubricating compositions was further assessed by this test in which a sample of the oil is splashed on to a weighed aluminium panel heated at 600 F. (316 C.) for 8 hours and the nature and weight of deposit on the panel are noted.
Results are given in Table 6. An oil giving a deposit of not more than 10 mg. is considered to be an exceptionally good oil of the type in question. Results are also given on the four commercial oils P, Q, R and S referred to previously andit will be seen that oils A, B and C were much cleaner than the commercial oils.
Bearing test Both oils A and B were submitted to a 100 hour hearing test, conducted at a bulk oil temperature of 440 F. and a bearing temperature of 500 F. Both gave excellent results particularly as regards the cleanliness of the hearing parts after the test, demonstrating the very low deposition and sludging tendencies of these oils.
What we claim is:
1. A lubricating composition comprising an ester basestock consisting of a liquid neutral polyester that has been prepared by reacting together under esterification conditions and in at least one stage (i) an aliphatic alcohol selected from the group consisting of monohydric alcohols, polyhydric alcohols, and mixtures thereof, said alcohol having -10 carbon atoms per molecule and having no hydrogen atoms attached to any carbon atom in a 2 position with respect to any ---OH group and (ii) an aliphatic acid selected from the group consisting of monocarboxylic acid, polycarboxylic acid, and mixtures thereof, said acid having 3-12 carbon atoms per molecule,
the basestock having dissolved therein:
(a) 0.5 to 5.0% wt. of a di-alkylated diphenylamine antioxidant,
(b) 0.5 to 4.5% wt. of a monoalkylated phenyl naphthylamine antioxidant, the total concentration of (a) and (b) being between 1.0 and 8.0% wt.,
(c) 0.005 to 1.5% wt. of a copper passivator,
(d) 0.5 to 5.0% wt. of a neutral organic phosphate of the formula (RO) PO where the groups R are selected from the groups consisting of tolyl groups, phenyl groups, xylyl groups, alkyl groups having up to carbon atoms, and cycloalkyl groups having up to 10 carbon atoms, and
(e) 0.01 to 5.0% 'wt. of a dispersant polymer.
v2. A lubricating composition according to claim 1, in which the polyester is an ester of an alcohol selected from the group consisting of trimethylolpropane, trimethylolethane, trimethylolbutane, pentaerythritol, dipentaerythritol and mixtures thereof with one or more monocarboxylic acids having 3 to 10 carbon atoms.
3. A lubricating composition according to claim 1, in which the polyester is a complex ester prepared from (a) trimethylolpropane, (b) a dibasic acid selected from the group consisting of sebacie acid, azelaic acid and mixtures thereof and (c) one or more monocarboxylic acids having 3 to 10 carbon atoms.
4. A lubricating composition according to claim 1, in which component (a) is a di- C to C alkyl diphenylamine and component (b) is a mono- C to C alkyl phenyl naphthylamine, the amount of (a) being 1.5 to 4.0% wt. and of (b) 0.5 to 3.5% wt, and the total amount of (a) and (b) being 2.0 to 6.0% wt.
5. A lubricating composition according to claim 1, in which component (c) is one or more of the following: methylene bis-benzotriazole, benzotriazole, methyl benzotriazole, ethyl benzotriazole, butyl benzotriazole, dodecylbenzotriazolc, naphthotriazole and salts of l-salicylalamino guanidine and one or more fatty acids having 13 to 18 carbon atoms, the weight of (c) being 0.01 to 0.5%.
6. A lubricating composition according to claim 1, in which component (e) is an acrylate or methacrylate polymer, a co-polymer of N-vinyl pyrrolidone with an acrylate or methacrylate, or a co-polymer of an olefin with an acrylate or methacrylate, the polymer or co-polymer having a molecular weight of 1,000 ,to 1,000,000 and being present in an amount of 0.01 to 1.0% wt.
7. A lubricating composition according to claim 1, which also contains .01 to 1.0% wt. of a lead corrosion inhibitor.
8. A lubricating composition according to claim 7, in which the lead corrosion inhibitor is a C to C 0 alkyl gallate, neopentyl glycol disebacate, sebacic acid or guinizarin.
9. A lubricating composition according to claim 1, which also contains 0.005 to 0.5% wt. of a hydrolytic stability improver.
10. A lubricating composition according to claim 9, in which the hydrolytic stability improver is an amine having the general formula R (R )NR where R and R are alkyl groups having 1 to 4 carbon atoms and R is an alkaryl, or hydroxy-substituted alkaryl, group having up to 20 carbon atoms.
11. A lubricating composition comprising an ester basestock consisting of a liquid neutral polyester prepared by reacting (a) one molar proportion of trimethylolpropane with (b) 0.075 to 0.4 molar proportions of sebacic, azelaic acid or mixtures thereof, and (c) a suflicient amount of one or more monocarboxylic acids to provide a hydroxyl-carboxyl balance in the reactants, the said polyester having dissolved therein:
(a) 1.5 to 4.0% Wt. of a dioctyl or dinonyl diphenylamine,
(b) 0.5 to 3.5% wt. of a mono-octyl or mono-nonyl phenyl naphthylamine, the total amount of (a) and (b) being 2.0 to 6.0% wt.,
(0) 0.01 to 0.5% wt. of a salt of l-salicylalamino guanidine and one or more fatty acids having 13 to 18 carbon atoms,
(d) 1.0 to 4.0% wt. of tri-tolyl phosphate, and
(e) 0.01 to 1.0% wt. of an acrylate or methacrylate polymer or a co-polymer thereof with N-vinyl pyrrolidone, the polymer or co-polymer having a molecular weight of 5,000 to 500,000 and the acrylate or methacrylate being derived from acrylic or methacrylic acid and monohydric alcohols having 1 to 24 carbon atoms.
12. A lubricating composition comprising an ester basestock consisting of a liquid neutral polyester prepared by reacting one molar proportion of pcntaerythritol with four molar proportions of one or more monocarboxylic acids having 3 to 10 carbon atoms, the said polyester having dissolved therein:
(a) 1.5 to 4.0% wt. of a dioctyl or dinonyl diphenylamine,
(b) 0.5 to 3.5% wt. of a mono-octyl or mono-nonyl phenyl naphthylamine, the total amount of (a) and (b) being 2.0 to 6.0% wt.,
(c) 0.1 to 0.5% wt. of a salt of l-salicylalamino guanidine and one or more fatty acids having 13 to 18 carbon atoms,
(d) 1.0 to 4.0% wt. of tri-tolyl phosphate, and
(e) 0.01 to 1.0% wt. of an acrylate or methacrylate polymer or a co-polymer thereof with N-vinyl pyrorolidone, the polymer or co-polymer having a molecular weight of 5,000 to 500,000 and the acrylate or methacrylate being derived from acrylic or methacrylic acid and monohydric alcohols having 1 to 24 carbon atoms.
References Cited UNITED STATES PATENTS Dadura et a1. 25256S 10 FOREIGN PATENTS 3/1965 Great Britain.
OTHER REFERENCES DANIEL E. WYMAN, Primary Examiner W. H. CANNON, Assistant Examiner U.S. Cl. X.R.
" UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,790,473 Dated February 5, 1974 Inventor) Stanley George Rudston, Derek Clark Byford,
Peter c It is certified that error appears in the above-identified patent and that said Letters Patent ere hereby corrected ea ehown below:
Claim 12, lines 17-18, change "pyrorolidone" to pyrrolidone Signed and sealed this 25th day of June 1974.
(SEAL) Attest:
EDWARD M.FLETCHER,JR. C. MARSHALL DANN Attestlng Officer Commissioner of Patents
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US3867298A (en) * 1971-02-19 1975-02-18 Ethyl Corp Lubricant
US3923672A (en) * 1974-10-07 1975-12-02 Continental Oil Co Turbine oil compositions
US3926823A (en) * 1974-10-07 1975-12-16 Continental Oil Co Turbine oil compositions
USRE28805E (en) * 1971-11-17 1976-05-11 Mobil Oil Corporation Lubricants containing amine antioxidants
US4049563A (en) * 1973-06-18 1977-09-20 Chevron Research Company Jet engine oils containing extreme pressure additive
US4061581A (en) * 1973-12-12 1977-12-06 Institut Francais Du Petrole Trimethylolpropane esters useful as base lubricants for motor oils
US4064059A (en) * 1972-12-21 1977-12-20 Texaco Inc. Synthetic aircraft turbine oil
US4146490A (en) * 1977-12-02 1979-03-27 Fmc Corporation Turbine lubricant
US4169800A (en) * 1977-12-02 1979-10-02 Fmc Corporation Turbine lubricant
US4171272A (en) * 1977-12-02 1979-10-16 Fmc Corporation Turbine lubricant
US4283296A (en) * 1978-08-21 1981-08-11 Texaco Inc. Amine salt of N-triazolyl-hydrocarbyl succinamic acid and lubricating oil composition containing same
US4295982A (en) * 1980-05-12 1981-10-20 Mobil Oil Corporation Sulfurized aminoguanidine reaction product and lubricant compositions containing same
US4440657A (en) * 1982-09-01 1984-04-03 Exxon Research And Engineering Co. Synthetic ester lubricating oil composition containing particular t-butylphenyl substituted phosphates and stabilized hydrolytically with particular long chain alkyl amines
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US5773391A (en) * 1994-11-15 1998-06-30 The Lubrizol Corporation High oleic polyol esters, compositions and lubricants, functional fluids and greases containing the same
US6043199A (en) * 1997-08-26 2000-03-28 Exxon Research And Engineering Co. Corrosion inhibiting additive combination for turbine oils
US20060019840A1 (en) * 2002-08-22 2006-01-26 New Japan Chemical Co., Ltd. Lubricating oil for bearing
US20070111037A1 (en) * 2005-07-26 2007-05-17 James Economy Aliphatic polyesters and lubricants containing the polyesters
US20080045425A1 (en) * 2006-08-15 2008-02-21 Dibella Eugene P Antioxidants and Methods of Making Antioxidants
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US3867298A (en) * 1971-02-19 1975-02-18 Ethyl Corp Lubricant
USRE28805E (en) * 1971-11-17 1976-05-11 Mobil Oil Corporation Lubricants containing amine antioxidants
US4064059A (en) * 1972-12-21 1977-12-20 Texaco Inc. Synthetic aircraft turbine oil
US4049563A (en) * 1973-06-18 1977-09-20 Chevron Research Company Jet engine oils containing extreme pressure additive
US4061581A (en) * 1973-12-12 1977-12-06 Institut Francais Du Petrole Trimethylolpropane esters useful as base lubricants for motor oils
US3923672A (en) * 1974-10-07 1975-12-02 Continental Oil Co Turbine oil compositions
US3926823A (en) * 1974-10-07 1975-12-16 Continental Oil Co Turbine oil compositions
US4169800A (en) * 1977-12-02 1979-10-02 Fmc Corporation Turbine lubricant
US4146490A (en) * 1977-12-02 1979-03-27 Fmc Corporation Turbine lubricant
US4171272A (en) * 1977-12-02 1979-10-16 Fmc Corporation Turbine lubricant
US4283296A (en) * 1978-08-21 1981-08-11 Texaco Inc. Amine salt of N-triazolyl-hydrocarbyl succinamic acid and lubricating oil composition containing same
US4295982A (en) * 1980-05-12 1981-10-20 Mobil Oil Corporation Sulfurized aminoguanidine reaction product and lubricant compositions containing same
US4440657A (en) * 1982-09-01 1984-04-03 Exxon Research And Engineering Co. Synthetic ester lubricating oil composition containing particular t-butylphenyl substituted phosphates and stabilized hydrolytically with particular long chain alkyl amines
EP0320281A2 (en) * 1987-12-11 1989-06-14 Exxon Research And Engineering Company Corrosion inhibitor
EP0320281A3 (en) * 1987-12-11 1989-10-25 Exxon Research And Engineering Company Corrosion inhibitor
US4877541A (en) * 1987-12-11 1989-10-31 Exxon Research And Engineering Company Corrosion inhibitor
US5773391A (en) * 1994-11-15 1998-06-30 The Lubrizol Corporation High oleic polyol esters, compositions and lubricants, functional fluids and greases containing the same
US6043199A (en) * 1997-08-26 2000-03-28 Exxon Research And Engineering Co. Corrosion inhibiting additive combination for turbine oils
US20060019840A1 (en) * 2002-08-22 2006-01-26 New Japan Chemical Co., Ltd. Lubricating oil for bearing
US7517838B2 (en) * 2002-08-22 2009-04-14 New Japan Chemical Co., Ltd. Lubricating oil for bearing
US20070111037A1 (en) * 2005-07-26 2007-05-17 James Economy Aliphatic polyesters and lubricants containing the polyesters
US7695820B2 (en) * 2005-07-26 2010-04-13 The Board Of Trustees Of The University Of Illinois Aliphatic polyesters and lubricants containing the polyesters
US20080045425A1 (en) * 2006-08-15 2008-02-21 Dibella Eugene P Antioxidants and Methods of Making Antioxidants
US7413682B2 (en) * 2006-08-15 2008-08-19 Anderol, Inc. Antioxidants and methods of making antioxidants
EP2055763A1 (en) * 2007-10-23 2009-05-06 Shell Internationale Research Maatschappij B.V. Lubricating oil composition
WO2010079744A1 (en) * 2009-01-09 2010-07-15 株式会社ジャパンエナジー Lubricant composition
JP5693240B2 (en) * 2009-01-09 2015-04-01 Jx日鉱日石エネルギー株式会社 Lubricating oil composition
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US9150813B2 (en) 2009-12-17 2015-10-06 The Lubrizol Corporation Lubricating composition containing an aromatic compound
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