US3787000A - Wave form coil winding machine - Google Patents

Wave form coil winding machine Download PDF

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Publication number
US3787000A
US3787000A US00144752A US3787000DA US3787000A US 3787000 A US3787000 A US 3787000A US 00144752 A US00144752 A US 00144752A US 3787000D A US3787000D A US 3787000DA US 3787000 A US3787000 A US 3787000A
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United States
Prior art keywords
core
wire
slots
sequences
wound
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Expired - Lifetime
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US00144752A
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English (en)
Inventor
L Farnsworth
B Pitt
J Wolf
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RO BAND CORP
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RO BAND CORP
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • H02K15/085Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49009Dynamoelectric machine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/4902Electromagnet, transformer or inductor
    • Y10T29/49071Electromagnet, transformer or inductor by winding or coiling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/5313Means to assemble electrical device
    • Y10T29/53143Motor or generator

Definitions

  • ABSTRACT 22 Filed: May 19, 1971 21 Appl.No.:144,752
  • Apparatus for winding electrical coils with a wave form pattern into the slots of cores includes a support a wire feeding, rotatably indexible head which is reciprocable axially of the core, wire laying needles carried by the head, guiding fingers over which the wire is guided as the head is rotatably indexed, and axially movable retainer means for holding previously wound sequences of wire toward the bases of the core slots as additional sequences are being wound.
  • the fingers and needles are radially adjustable toward the center of the core in preparation for subsequent winding.
  • the wire supply is supported on a turntable positioned to rotate as the wire is withdrawn to prevent twisting during rotatable indexing of the head.
  • the present invention pertains to apparatus for winding coils with a wave form pattern into the slots of cores of electrical devices such as into the slots of stators for alternators, electric motors or generators.
  • a completed motor comprises a series of such coils wound in a pattern depending upon the type of motor, the wire feeding head being alternately indexed in opposite directions in order to form the coil end loops of conventional winding.
  • Wave form winding differs in that the wire progresses from slot to slot circumferentially around the core in a serpentine path, the completed winding consisting ofseveral layers of this serpentine type winding, Wave form winding is advantageous in that it provides for better heat dissipation in use.
  • Coil winding machines for winding coils in the conventional manner are disclosed in Frederick US. Pat. Nos. 3,082,966 and 3,227,382. If it were attempted to wind wave form coils by machines of the type shown in the above patents the wires would tend to concentrate on the sides of the slots in the core and would not build up from the bottoms of the slots toward the center of the core in a proper pattern to obtain efficient wave form winding. Therefore, winding machines as hereto-' fore proposed have not been suitable for wave form winding.
  • the present invention provides apparatus for winding coils with a wave form pattern which includes a wire feeding rotatably indexible head mounted for reciprocation axially of the core, the head having wire laying needles adjustably carried therein to provide for radial adjustment toward the center of the core as the winding progresses, and there being guiding fingers over which the wires are guided as the head is indexed which are also radially adjustable toward the center of the core.
  • a wire feeding rotatably indexible head mounted for reciprocation axially of the core, the head having wire laying needles adjustably carried therein to provide for radial adjustment toward the center of the core as the winding progresses, and there being guiding fingers over which the wires are guided as the head is indexed which are also radially adjustable toward the center of the core.
  • retainer means for holding previously wound sequences of wires toward the bases of the core slots as additional sequences are being wound, and there is means for preventing twisting of the individual wires as they are fed to the machine.
  • a general object of the invention is to provide apparatus for efficiently winding coils with a wave form pattern.
  • a further object of the invention is to provide apparatus for winding coils with a wave form pattern wherein the head has a set of circumferentially spaced needles, such as three, which act to lay a plurality of strands simultaneously in different slots in a serpentine pattern.
  • a further object of the invention is to provide, inapparatus as above described, means for insuring that the wound sequences of wire start at the bases of the slots and progress toward the center of the core as the winding progresses to insure efficient filling of the slots.
  • a more specific object of the invention is to provide apparatus as above described in which the wire laying needles and wire holding fingers are radially adjustable toward the center of the core.
  • a further object of the invention is to provide, in a coil winding apparatus, movably mounted retainer means movable to positions to maintain previously wound sequences of wire toward the bases of the core slots as additional sequences are being wound.
  • a further object of the invention is to provide, in an apparatus as above described, turntable means for supporting the wire supply in a manner to compensate for the rotatable indexing movement of the needle head. and to prevent twisting of the wire as it is being withdrawn for use.
  • a further object of the invention is to provide, in an apparatus as above described, an improved arrangement wherein the wire guiding fingers are supported over circumferentially spaced lands between slots, and wherein the fingers on one side of the core are staggered with respect to the fingers on the other side, whereby efficient wave form winding is accomplished.
  • the invention consists of the improved wave form coil winding apparatus, and all of its parts and combinations, as set forth in the claims, and all equivalents therof.
  • FIG. 1 is a perspective view of the improved wave form coil winding machine
  • FIG. 2 is a partially diagrammatic perspective view illustrating a wave form type of winding pattern
  • FIG. 3 is a partially diagrammatic view showing the lower portion of the ID of a core laid out straight and illustrating the staggered position of the wire guiding fingers on the opposite sides of the core together with the path of the wave form wound wire as laid by three needles;
  • FIG. 4 is a fragmentary perspective view of the supported core showing the head just after it has passed through the core with three wires;
  • FIG. 5 is a fragmentary elevational view looking at the top of the apparatus with the retainer rings removed showing the wires after the head has been indexed clockwise from the position of FIG. 4;
  • FIG. 6 is a view similar to FIG. 5 showing two of wire in position in the first sequence
  • FIG. 7 is a view like FIG. 5 showing the first sequence completed
  • FIG. 8 is a fragmentary perspective view looking at a lower portion of the apparatus of FIG. 1 with a retainer ring in position holding the first sequence while additional wire is being laid for another sequence;
  • FIG. 9 is a fragmentary perspective view looking at a lower portion of the core holding part of the machine of FIG. 1 showing the winding of the first turn of the second sequence;
  • FIG. 10 is a fragmentary sectional view through the bottom of a supported core showing both retaining rings axially adjusted to a position to retain two sequences in position;
  • FIG. 11 is a perspective view of a wound core after it has been removed from the winding machine
  • FIG. 12 is a longitudinal, vertical sectional view through the apparatus of FIG. 1, also showing the tumtable support for the wire supply;
  • FIG. 13 is an enlarged fragmentary sectional view showing the adjustable mounting for the needles and showing fragments of associated parts, the dotted lines showing the maximum extended position of the needle as it passes through a core slot.
  • the numeral 20 illustrates a laminated core of the general type with which the present invention is concerned, which core is used in electrical machines such as for the stator of an electric motor or alternator.
  • the core is ring-shaped and there are slots 21 project ing radially inwardly from the ID and extending in circumferentially spaced relationship therearound.
  • the wire is threaded axially through one slot from a first side, then looped around and positioned for return through another slot, spaced circumferentially from the first slot, back to the first side, and then looped back to the first slot.
  • a completely wound core consists of a series of these coils circumferentially spaced from one another and arranged in a pattern which depends upon the particular type of motor or electrical apparatus.
  • Wave form winding with which the present invention is concerned is illustrated diagrammatically in FIG. 2 by the path of a single wire.
  • the wire enters a slot 21 on the front face of the core as at 22, continues through the slot to the other side, is looped around as at 23, then through another slot 21a which may be spaced several slots away from the first slot, is then looped around in a clockwise direction as at 25, and progresses circumferentially around the core in the serpentine path illustrated diagrammatically in FIG. 2.
  • 'A completed winding will consist of several sequences, and each sequence comprises a plurality of turns, each turn comprising a 360 travel around the ID of the core.
  • FIG. 2 shows one turn substantially completed with a single wire.
  • a complete winding may comprise a plurality of sequences, such as three, each sequence having three or four or more turns.
  • the improved machine is designed to lay a plurality of wires, such as three, simultaneously in different slots which are circumferentially spaced from one another.
  • the improved apparatus comprises a suitable base 26 having a cradle 27 projecting upwardly therefrom, the eradle supporting a core holder ring 28 for removably receiving a core 20 which is to be wound.
  • Slideably mounted on the rods on one side of the holder is a tooling ring 31 having a plurality of radially extending slots 32 in its inner face for radially adjustably receiving guiding fingers 33.
  • Slideably mounted on the opposite side of the core holder 28 is another tooling ring 31' having a plurality of slots 32' for fingers 33'.
  • the inner ends of the fingers are bent into L-shape hooks as at 34 and 34.
  • the guiding fingers may be radially adjusted to vary the distance of the bent ends 34, 34 from the center of the core being wound.
  • FIG. 12 for purposes of clarity, only one pair of fingers 32, 32 is illustrated. It is, however, to be understood that in the embodiment illustrated there is a finger for every other land 35 between the core slots 21, as is clear from FIGS. 5-8, inclusive.
  • the position of the fingers on the tooling ring 31, however, is staggered with respect to the position of the fingers on the tooling ring 31, as is clear from FIG. 3, and this is important in order to carry out the wave form winding pattern.
  • the spacing of the finger slots 32, 32 be such as to bring the fingers over lands 35 between core slots when the core is assembled as in FIG. 12, and when the machine is ready for operation.
  • retainer rings 36, 37 and 36', 37' are slideably mounted on v the supporting rods 30.
  • the retainer rings 36, 36' have angularly inwardly projecting annular flanges 38, 38', and the rings 37, 37' have angularly inwardly projecting flanges 39, 39' which are positioned radially inwardly from the portions 38, 38.
  • the rings 36, 36 have a circle of holes 40, 40', and the rings 37, 37 have a circle of holes 41, 41' which are positioned to allw passage of the heads of set screws 42 when the retainer rings are adjusted inwardly.
  • the angularly inwardly extending flanges 38, 38' of the holding rings 36, 36' have scalloped edges to provide recesses 43, 43' for clearing the inner portions of the fingers 32, 32', and the angularly inwardly extending portions 39, 39' of the outer retainer rings are similarly scalloped to provide recesses 44, 44 (see FIG. 10).
  • the recesses of the retainer rings at one end of the apparatus are staggered with respect to the recesses of the retainer rings at the opposite end because of the staggered relationship between the fingers at opposite ends of the apparatus.
  • the flange portions between recesses provide sequence holding elements 70.
  • a tubular spindle 45 is suitably supported in a bearing 46 at the upper portion of a standard 47 for rotation as well as for'axial movement.
  • the spindle may carry an indexing disk 48 in fixed position thereon having circumferentially spaced peripheral notches 49 one of which may be made to engage a fixed indexing key 50 when the spindle 45 is moved axially to the left (referring to FIG. 12).
  • Wire may be supplied from spools 51, three in number in the preferred embodiment illustrated, which are mounted on a rotatably supported turntable 52.
  • the three wires 53, 54 and 55 from the spools 51 enter a fitting 56 with three holes at the end of the tubular spindle 45.
  • the head has a readily removable inner ring portion 59 which has openings 60 for needles 61, each needle being received in a recess 62 of the main portion of the head, and in a complementary recess 60 of the needle clamping ring 59.
  • Each needle has a laterally projecting pin 69 which may be fitted into an adjustment hole 63 of the head for maximum height of the needle, into an adjustment hole 64 of the inner ring 59 for intermediate adjustment, or into an adjustment hole 65 on the head for lowest adjustment, depending upon the distance it is desired to have the needle project considering the stage of the winding operation (see FIG. 13).
  • the needle clamping ring 59 may be removably clamped to the head, by bolts or other suitable means, to clamp the needles in a predetermined position of adjustment.
  • the core 29 is mounted in the core holder 28 while the tooling ring 31 and retainer rings 36 and 37 are removed. Then the core is inserted in such a position that the fingers 33, 33' are opposite lands 35 between slots, as is clear from FIG. 3, the position of the tooling rings 31, 31' on the supporting rods 30 being such that the fingers of the tooling ring 31' are staggered with respect to the fingers of the tooling ring 31, as is clear from FIG. 3. Next the tooling rings 31 and 31' are removably bolted to the core holder 28 and the fingers 33 and 33 are adjusted to substantially the position of FIGS. 12 and 13 with the hooked portions 34, 34' relatively close to the bottoms of the slots 21 of the core being wound.
  • the three needles 61 in the head are adjusted to the maximum outwardly extending position 63, as shown in FIG. 12.
  • the circumferential relationship of the three needles with respect to one another is shown in FIG. 4.
  • the wires are threaded through the spindle 45, through the bore 58 of the head 57, and one wire is threaded through the bore of each needle to emerge from the outer end thereof.
  • the ends of the three wires 53, 54 and 55 may be suitably anchored to the tops of three fingers by being wound therearound as in FIG. 4.
  • the head 57 is then indexed to the desired starting position by moving the spindle to the left (referring to FIG. 12) with a selected indexing recess 49 of wheel 48 engaging the key 50.
  • the spindle is then moved axially to push the head 57 through the core from the position of FIG. 12 to the position shown in FIG. 4. This pulls the three wires through three slots, being three alternate slots as shown in FIG.
  • the spindle 45 is pushed axially sufficiently far so that it may be clear of the key 50, permitting indexing one notch in the wheel 49.
  • This indexing is in a clockwise direction, referring to FIG. 4, carrying each wire over two of the finger hooks 34.
  • the position of the wires after indexing is illustrated in FIG. 5.
  • the needle head 57 is drawn back through the core being passed over two of the finger hooks 34, as is clear from the pattern of FIG. 3.
  • This procedure then continues for 360, which completes the first turn.
  • the procedure then continues around for more turns until the desired number of turns for the first sequence have been laid.
  • FIG. 6 shows the completion of twoturns of the first sequence
  • FIG. 7 shows the completion of the first sequence. It is to be noted that the adjusted po sition of the needles and fingers has been such as to lay the wires of the first sequence closely adjacent the bottoms of the core slots 21.
  • the fingers will now be readjusted to bring their hooked ends 34, 34 closer to the center of the core so that there is room for winding another sequence on top of the first sequence, with the turns of the second sequence progressively farther out in the slots 21 toward the open ends thereof.
  • the needles 61 are adjusted inwardly to the second position (64 of FIG. 13) so as to conform to the new position of the hooks 34, 34'.
  • the inner retainer rings 36, 36' are moved inwardly to the position shown in FIG.
  • FIG. 8 shows the retainer ring 36 holding the first sequence while wire is being laid for another sequence
  • FIG. 9 shows the wires at the start of the first turn of the second sequence after the head has been indexed.
  • the rotatable indexing of the head In winding, as the wires are pulled off of the spools 51, the rotatable indexing of the head, always in the same direction during the wave form winding, would normally cause objectionable twisting of the three wires.
  • the turntable By having the spools 51 mounted on a turntable which is driven in sequence with the head 57 at the same speed the turntable will rotate as the head 57 is being indexed, and the rotation of the turntable will compensate for the rotation of the head and prevent the objectionable twisting.
  • This desirable feature is accomplished by having the turntable 52 rotate at a 1:1 ratio with the head 57 in order to unwrap wire automatically from the spools 51 at a rate which is in sympathy with the rotation of the head 57 when the latter is rotatably indexed.
  • wire holding elements are portions of an annular angularly, inwardly projecting flange and are separated by peripherally spaced slots which are located to accommodate the guiding fingers when the retainer means is in a retaining position.
  • Apparatus as claimed in claim 4 in which there are two retainer rings supported adjacent an end of said core supporting means, one of said rings having an angularly, inwardly extending flange positionable concentrically within the angularly, inwardly extending flange of the other ring, whereby one retainer ring may hold the looped ends of a first sequence of wire and whereby the other retainer ring may hold the looped ends of a second sequence of wound wire.
  • the retainer means is a' ring, in which said ring has an angularly, inwardly projecting annular flange with a circle of holding elements positioned to engage the looped ends of wound sequences of wire to maintain said sequences toward the bases of the core slots while additional sequences are being wound, in which said guiding fingers have hooked ends positioned over the lands between slots of the core, and in which there are circumferentially spaced recesses between said holding elements which are positioned to allow the hooked ends of the guiding fingers to project therethrough when the retainer means is in retaining position, the recesses of the retainer ring at one end being staggered with respect to the recesses of the retainer ring on the other end.
  • tubular wire laying needles means mounting said needles for radial adjustment in the periphery of said head for movement from a position in which the wire is laid close to the bases of the slots of the core to positions progressively closer to the center of the core, guiding fingers, means mounting said fingers for radial movement on the core-supporting means whereby they may be adjusted to conform to the position of the needles and thereby provide for progressive winding of wire sequences from the bases of the slots toward the open ends thereof, a tubular spindle, means mounting the 3,787,000 9 10 head on said tubular spindle, a rotatably supported and prevent twisting of the wire.
  • turntable supporting a supply for feeding plural wires to said tubular needles in the head, and means responsive to rotatable indexing of the head for rotating the turntable supports a plural"), of Spools of turntable to compensate for said indexing movement 11.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
US00144752A 1971-05-19 1971-05-19 Wave form coil winding machine Expired - Lifetime US3787000A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US14475271A 1971-05-19 1971-05-19

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US (1) US3787000A (enExample)
DE (1) DE2224916A1 (enExample)
FR (1) FR2138122A1 (enExample)
GB (1) GB1357478A (enExample)
IT (1) IT957948B (enExample)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4641542A (en) * 1984-04-09 1987-02-10 Kamei Machine Co., Ltd. Swing mechanism for winder nozzles
FR2632789A1 (fr) * 1988-06-09 1989-12-15 Equip Electr Moteur Procede de bobinage d'un stator de machine tournante electrique et dispositif pour la mise en oeuvre de ce procede
US5341997A (en) * 1990-12-12 1994-08-30 Axis Usa, Inc. Two-wire stator winding machine
US6279850B1 (en) * 1996-11-04 2001-08-28 Abb Ab Cable forerunner
US6477762B1 (en) * 1999-01-13 2002-11-12 Elmotec Statomat Vertriebs Gmbh Method and device for producing a wave winding for stators or rotors of electric engines
US20120017425A1 (en) * 2009-04-15 2012-01-26 Toyota Jidosha Kabushiki Kaisha Stator and method for manufacturing the same
US20130145874A1 (en) * 2011-12-07 2013-06-13 Hyundai Motor Company Rotating module for clamping device
US20140265680A1 (en) * 2013-03-15 2014-09-18 Remy Technologies, Llc Starter
US11387720B2 (en) * 2018-01-15 2022-07-12 Honda Motor Co., Ltd. Retaining apparatus, retaining method and insert method of wave winding coil

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2921114A1 (de) * 1979-05-25 1980-12-04 Bosch Gmbh Robert Wickelverfahren fuer einen elektrischen generator und danach hergestellter drehstromgenerator

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2967346A (en) * 1954-02-18 1961-01-10 G M Lab Inc Process for manufacturing small motors
GB871011A (en) * 1958-09-18 1961-06-21 Micafil Ag Improvements in or relating to coil winding machines
US3184173A (en) * 1962-01-17 1965-05-18 Gen Motors Corp Stator winding equipment
US3281084A (en) * 1963-04-25 1966-10-25 Fort Wayne Tool & Die Inc Device for shaping and positioning dynamoelectric machine end turns
US3411725A (en) * 1965-07-12 1968-11-19 Globe Tool Eng Co Coil winding machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2967346A (en) * 1954-02-18 1961-01-10 G M Lab Inc Process for manufacturing small motors
GB871011A (en) * 1958-09-18 1961-06-21 Micafil Ag Improvements in or relating to coil winding machines
US3184173A (en) * 1962-01-17 1965-05-18 Gen Motors Corp Stator winding equipment
US3281084A (en) * 1963-04-25 1966-10-25 Fort Wayne Tool & Die Inc Device for shaping and positioning dynamoelectric machine end turns
US3411725A (en) * 1965-07-12 1968-11-19 Globe Tool Eng Co Coil winding machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4641542A (en) * 1984-04-09 1987-02-10 Kamei Machine Co., Ltd. Swing mechanism for winder nozzles
FR2632789A1 (fr) * 1988-06-09 1989-12-15 Equip Electr Moteur Procede de bobinage d'un stator de machine tournante electrique et dispositif pour la mise en oeuvre de ce procede
US5341997A (en) * 1990-12-12 1994-08-30 Axis Usa, Inc. Two-wire stator winding machine
US6279850B1 (en) * 1996-11-04 2001-08-28 Abb Ab Cable forerunner
US6477762B1 (en) * 1999-01-13 2002-11-12 Elmotec Statomat Vertriebs Gmbh Method and device for producing a wave winding for stators or rotors of electric engines
US20120017425A1 (en) * 2009-04-15 2012-01-26 Toyota Jidosha Kabushiki Kaisha Stator and method for manufacturing the same
US8973251B2 (en) * 2009-04-15 2015-03-10 Toyota Jidosha Kabushiki Kaisha Method for manufacturing stator
US20130145874A1 (en) * 2011-12-07 2013-06-13 Hyundai Motor Company Rotating module for clamping device
US9168616B2 (en) * 2011-12-07 2015-10-27 Hyundai Motor Company Rotating module for clamping device
US20140265680A1 (en) * 2013-03-15 2014-09-18 Remy Technologies, Llc Starter
US11387720B2 (en) * 2018-01-15 2022-07-12 Honda Motor Co., Ltd. Retaining apparatus, retaining method and insert method of wave winding coil

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DE2224916A1 (de) 1972-12-07
GB1357478A (en) 1974-06-19
FR2138122A1 (enExample) 1972-12-29
IT957948B (it) 1973-10-20

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