US3782978A - Electroless nickel plating - Google Patents

Electroless nickel plating Download PDF

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US3782978A
US3782978A US00160087A US3782978DA US3782978A US 3782978 A US3782978 A US 3782978A US 00160087 A US00160087 A US 00160087A US 3782978D A US3782978D A US 3782978DA US 3782978 A US3782978 A US 3782978A
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solution
acid
aluminum
plating
nickel
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J Souza
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Shipley Co Inc
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/32Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
    • C23C18/34Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
    • C23C18/36Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • Y10S428/9335Product by special process
    • Y10S428/936Chemical deposition, e.g. electroless plating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • Y10T428/1275Next to Group VIII or IB metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • Y10T428/12944Ni-base component

Definitions

  • the subject matter of this invention is an electroless nickel plating solution especially formulated for nickel plating aluminum alloys.
  • Aluminum is a difiicult metal to plate from an electroless bath because aluminum is active and deposition over aluminum takes place at a rapid rate.
  • there is excessive gassing at the aluminum interface resulting in migration of smut particles from the aluminum surface into the plating bath.
  • These particles act as nuclei for deposition of nickel resulting in spontaneous decomposition (triggering) of the bath and loss thereof, as well as plate-out on walls of the plating tank, racks and the like.
  • the invention overcomes these difficulties by addition of an unsaturated carboxylic acid to the solution alone or preferably in combination with a second stabilizer.
  • the acid acts to suppress the rate of deposition over aluminum decreasing gas evolution and migration of smut into the solution. As a result, triggering of the solution is retarded.
  • This invention relates to a metal-depositing composition and more particularly, to an electroless nickel plating solution especially formulated for nickel plating aluminum which composition is characterized by the addition of an unsaturated carboxylic acid suppressant preferably in combination with a stabilizer for said electroless nickel composition.
  • Known electroless nickel deposition solutions generally comprise at least four ingredients dissolved in a solvent, typically water. They are (l) a source of nickel ions, (2) a reducing agent such as hypophosphite, (3) an acid or hydroxide pH adjustor to provide required pH, and (4) a complexing agent for the nickel ions suflicient to prevent precipitation in solution.
  • a solvent typically water.
  • smut is removed prior to plating by contact with a solution of a desmuter such as an aqueous nitric acid solution. Regardless of the nature of the plating operation, some smut is usually retained on the surface of the aluminum substrate to be plated, though the amount may vary.
  • a desmuter such as an aqueous nitric acid solution.
  • the present invention is predicated in part upon the discovery that the addition of an unsaturated carboxylic acid to substantially any electroless nickel hypophosphite plating solution results in suppression of the plating rate and descreased gassing. Consequently, introduction of smut particles into the electroless plating solution as a consequence of excessive gassing is minimized and the useful life of the solution is prolonged.
  • the unsaturated carboxylic acid might also coordinate with aluminum introduced into the solution both from the smut and from free aluminum ions migrating into solution as a result. of initial displacement plating of nickel for aluminum. Since aluminum ions in solution might accelerate triggering, coordination of the ions could also act to increase the useful life of the solution.
  • the unsaturated carboxylic acid improves the effectiveness of prior art stabilizers, whether the solutions are used to plate aluminum or other materials.
  • the deposits seem to have unique properties. For example, at substantially any deposit thickness, the deposit has a bright, shiny surface appearance.
  • deposits from prior art nickel solutions can be made to have a bright, shiny appearance in relatively thick sections, i.e., /2 mil or more, but generally have a matted appearance when thin.
  • prior art electroless nickel over aluminum when rinsed with water, frequently stains. The electroless nickel of this invention over aluminum does not stain when rinsed.
  • the electroless nickel solutions of this invention are especially useful for plating aluminum due to the unsaturated carboxylic acid alone and preferably in combination with a stabilizer.
  • the unsaturated carboxylic acid contemplated is that soluble in solution and containing one or more double or triple bonds.
  • low molecular weight aliphatic monoand polycarboxylic acids i.e. having from 2 to 6 carbon atoms in the chain are more soluble than aromatic and higher molecular weight aliphatic carboxylic acids and are therefore preferred.
  • carboxylic acids examples include acrylic acid, maleic acid, propiolic acid, acetylene dicarboxylic acid, Lacic acid, vinyl acetic acid, tetraloic acid, glutaconic acid, itaconic acid, mesaconi acid, allyl acetic acid, ethylacrylic acid, vinyl acrylic acid, muconic acid, tiglic acid, sorbic acid and fumaric acid.
  • carboxylic acids can be substituted with various substituents such as alkyl groups, hydroxyl groups, nitro groups, amino groups, halo groups, sulfonic acid groups and the like.
  • substituted unsaturated carboxylic acids include by way of examples, bromocrotonic acid, bromomaleic acid, chloroacrylic acid, chloromaleic acid, dibromomaleic acid, dimethylacrylic acid, ethylcrotonic acid, nitro glutaconic acid, methylfumaric acid, mucobromic acid, mucochloric acid, and teraconic acid. Acids of this nature constitute a lesser prefered embodiment of this invention, though are still considered suitable for purposes set forth herein.
  • unsaturated carboxylic acids that are insoluble or partially soluble in the electroless nickel solution may be made more soluble by substitution onto the compound of a solubilizing group such as a halo group, nitro group, sulfo group, hydroxyl group, amino group and the like.
  • a solubilizing group such as a halo group, nitro group, sulfo group, hydroxyl group, amino group and the like.
  • aromatic carboxylic acids that might otherwise be unsuitable or provide limited improvement may be made soluble and thus fulfill the objects of this invention.
  • Typical examples of such materials include bromo cinnamic acid, coumaric acid, dihydroxycinnamic acid, nitrocinnamic acid, phenyl angelic acid, and the like.
  • the aromatic unsaturated carboxylic acids are least preferred.
  • the amount of carboxylic acid added to solution is not critical, small amounts providing some benefit and larger amounts providing greater benefit until a practical maximum is reached.
  • the amount of unsaturated carboxylic acid is that amount that at least doubles the life of the electroless nickel solution in contact with the aluminum part to be plated. More specifically, it is preferred that the carboxylic acid range from about 0.001 mole per liter of solution to saturation and most preferably, from about 0.01 to 0.20 mole per liter of solution.
  • the principal function of the unsaturated carboxylic acid in solution is to prevent triggering of the electroless nickel solution in contact with an aluminum substrate. It is believed that triggering is caused by smut and possibly, aluminum ions entering the solution by virtue of excessive gassing during plating with respect to the smut and by displacement plating of nickel for aluminum with respect to the aluminum ions at least during the initial phase of plating.
  • the unsaturated carboxylic acid appears to suppress gas formation on the surface of the aluminum during plating thus preventing much of the smut from breaking off the surface and entering the solution. Since the unsaturated carboxylic acid suppresses gas evolution, it will be referred to at times throughout the remainder of this specification as a suppressant. It is also conceivable that triggering is prevented by the unsaturated carboxylic acid coordinating with the aluminum and further by dissolving at least in part, any smut that does enter the solution.
  • the unsaturated carboxylic acid is used in conjunction with an electroless nickel solution stabilizer because the combination provides baths of substantially enhanced stability when used to plate aluminum.
  • the combination provides, in many cases, a synergistic improvement.
  • Illustrative of stabilizers used for electroless nickel solutions are the divalent sulphur containing compounds many of which are disclosed in U.S. Pat. No. 3,361,540 incorporated herein by reference.
  • Representative examples of such sulphur compounds are the inorganic sulfides such as potassium sulfide, sodium sulfide, sodium polysulfide, and potassium polysulfide; organic and inorganic thiocompounds such as sodium thiocyanate, potassium thiocyanate, potassium dithionate, sodium thiosulfate, and potassium thiosulfate; and organic sulphur containing compounds such as thiourea, Z-mercaptobenzothiazole, 1,2- ethanedithiol, 1,2-benziosothioazine, methionine, 2,2-thiodiethanol, dithioglycol and thioglycolic acid.
  • iodate compounds such as potassium and sodium iodate
  • sources of Pb++ such as lead acetate
  • sources of mercury ions such as mercuric acetate.
  • each of R, R' and R" are selected from the class of lower monovalent hydroxyalkyl, cyclohydroxyalkyl, and hydroxyalkyl ether.
  • examples include ethyonyl cyclobexanol, methyl butynol, methyl pentynol, dimethyl hexnol, Z-butyne-l, 4-diol, dimethyl hexynediol, propargyl alcohol, hexnol and ethyl actynol.
  • the stabilizers will be referred to as solution soluble acetylenic compounds. Further examples of such compounds are set forth in US Pat. No. 3,457,089.
  • the electroless nickel solution in accordance with the invention will comprise a source of nickel ions, a reducing agent for the nickel ions such as a hypophosphite, a complexing agent to maintain the nickel ions in solution and a stabilizer for the solution.
  • a source of nickel ions such as a hypophosphite
  • a complexing agent to maintain the nickel ions in solution such as a hypophosphite
  • a stabilizer for the solution a stabilizer for the solution.
  • suitable sources of nickel ions, complexing agents, stabilizers, and the like as well as the relative amounts of each are well known in the art and illustrated in the above referenced patents.
  • One such advantage is that the electroless nickel deposits from the solutions of this invention are bright regardless of thickness whereas prior art deposits may be bright in relatively thick sections, but in thin deposits, typically are matted.
  • a further advantage is that the deposits of the invention over aluminum do not stain when rinsed in water whereas deposits from prior art solutions are prone to staining.
  • the electroless plating solutions of the invention may be used to deposit nickel over substantially any substrate in the same manner as any prior art electroless nickel solution.
  • the surface of the part to be plated should be free of grease and contaminating material.
  • the surface area to receive the deposit must be sensitized to render it catalytic to the reception of the electroless nickel as by the Well known treatment with an acidic aqueous solution of stannous chloride followed by treatment with a dilute aqueous solution of palladium chloride.
  • the aluminum When using the electroless nickel solutions of this invention to plate aluminum, the aluminum must be presodium hypophosphite and water to 1 liter of solution. In some of the examples, for purposes of illustration, no maleic acid is used. In others, maleic acid alone is used. In still other examples, maleic acid is used in combinapared by removing the oxide film. In this respect, the 5 tron with prior art stabihzers. Where maleic ac1d is used, aluminum is first preferably degreased such as by conit 18 added 1n an amount of 2 /2 grams per liter of solution. tact with an organic solvent.
  • the entry in the column indicates the number of actual plating minutes prior to triggeri aluminum part may be contacted with a desmutter such as a mixture of nitric acid and hydrofluoric acid.
  • the aluminum alloy used was a number 6061 alloy which was cut to a size measuring 2 /2 x 3 inches.
  • parts were prepared by etching in a hydrochloric acid solution maintained at 70 F. for a period of four minutes. This provides an even gray-black coating over the aluminum. The parts were then rinsed for two minutes with water in an overflow rinse tank with water temperature at 60 F.
  • a first part was plated in an electroless nickel solution for 15 minutes, removed and saved. If the solution did not trigger during this period, the procedure was repeated by plating a second part for a period of 15 minutes in the same solution. This procedure was continuously repeated until the solution triggered. The total number of parts plated and the total effective plating time of the solution were recorded. All electroless nickel solutions were used at a temperature between 195 and 200 F. unless otherwise indicated.
  • the maleic acid alone provides some benefit, but major benefit is realized when the maleic acid is used in conjunction with a prior art stabilizer. It can also be seen from the table that the maleic acid alone and in combination with the prior art stabilizer provdes effective results regardless of the complexing agent used in the solution.
  • Cinnamic acid was added to the above formulation in amounts varying from no addition to 7 /2 grams per liter to show the effect of concentration on a suppressant activity.
  • the amounts used and the results are set forth in the following table:
  • the carboxylic acid suppressant was used in an amount less than the amount of complexing agent since it does not function by itself as the complexing agent for the solution.
  • an aqueous electroless nickel plating solution comprising a source of nickel ions in an amount sufiiicient to provide a useful deposit, hypophosphite as a reducing agent for said nickel ions and complexing agent to maintain said nickel ions in solution, the improvement comprising the addition to the solution of at least 0.001 mole per liter of solution of a solution soluble aliphatic, unsaturated carboxylic acid as a suppressant, said carboxylic acid is selected from the group of acrylic acid, maleic acid, propiolic acid, acetylene dicarboxylic acid, crotonic acid, vinyl acetic acid, tetraloic acid, glutaconic acid, taconic acid, mesaconic acid, alkyl acetic acid, ethylacrylic acid, vinyl acrylic acid, muconic acid, sorbic acid, fumaric acid and cinnamic acid and being present in an amount less than the amount of complexing agent.
  • the nickel plating solution of claim 4 where the stabilizer is selected from the group consisting of divalent sulphur compounds, lead ions, iodate compounds and solution soluble acetylinic compounds.
  • R, R and R" are radicals selected from the group of monovalent hydroxyalkyl, cyclohydroxyalkyl and bydroxyalkyl ether.
  • the nickel plating solution of claim 4 where the stabilizer comprises a maximum of parts per million parts of solution.
  • an aqueous electroless plating solution for plating over aluminum comprising a source of nickel ions in an amount sufficient to provide a useful deposit, hypophosphite as a reducing agent for said nickel ions, a complexing agent to maintain said nickel ions in solution and a stabilizing agent for said solution, the improvement comprising the addition to the solution of at least 0.001 mole of an aluminum complexing agent that is an unsat urated aliphatic carboxylic acid in an amount sufficient to suppress evolution of gas from said aluminum surface, said carboxylic acid is selected from the group of acrylic acid, maleic acid, propiolic acid, acetylene dicarboxylic acid, crotonic acid, vinyl acetic acid, tetraloic acid, glutaconic acid, taconic acid, mesaconic acid, alkyl acetic acid, ethylacrylic acid, vinyl acrylic acid, muconic acid, sorbic acid, fumaric acid and cinnamic acid and being present in an amount less than
  • the nickel plating solution of claim 12 where the stabilizer is selected from the group consisting of divalent sulphur compounds, lead ions, iodate compounds and solution soluble acetylinic compounds.
  • a method for electroless nickel plating of aluminum comprising contact of an aluminum part with the electroless nickel plating solution of claim 1.
  • a method for electroless nickel plating of aluminum comprising contact of an aluminum part with the electroless nickel plating solution of claim 12.

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Abstract

THE SUBJECT MATTER OF THIS INVENTION IS AN ELECTROLESS NICKEL PLATING SOLUTION ESPECIALLY FORMULATED FOR NICKEL PLATING ALUMINUM ALLOYS, ALUMINUM IS A DIFFICULT METAL TO PLATE FROM AN ELECTROLESS BATH BECAUSE ALUMINUM IS ACTIVE AND DEPOSITION OVER ALUMINUM TAKES PLACE AT A RAPID RATE. AS A RESULT, THERE IS EXCESSIVE GASSING AT THE ALUMINUM INTERFACE RESULTING IN MIGRATION OF SMUT PARTICLES FROM THE ALUMINUM SURFACES INTO THE PLATING BATH. THESE PARTICLES ACT AS NUCLEI FOR DEPOSITION OF NICKEL RESULTING IN SPONTANEOUS DECOMPOSITION (TRIGGERING) OF THE BATH AND LOSSS THEREOF, AS WELL AS PLATE-OUT ON WALLS OF THE PLATING TANK, RACKS AND THE LIKE. THE INVENTION OVERCOMES THESE DIFFICULTIES BY ADDITION OF AN UNSATURATED CARBOXYLIC ACID TO THE SOLUTION ALONE OR PREFERABLY IN COMBINATION WITH A SECOND STABILIZER. THE ACID ACTS TO SUPPRESS THE RATE OF DEPOSITION OVER ALUMINUM DECREASING GAS EVOLUTION AND MIGRATION OF SMUT INTO THE SOLUTION. AS A RESULT, TRIGGERING OF THE SOLUTION IS RETARDED.

Description

United States Patent 3,782,978 ELECTROLESS NICKEL PLATING Joseph Francis Souza, Everett, Mass., assignor to Shrpley Company, Inc., Newton, Mass. N0 Drawing. Filed July 6, 1971, Ser. No. 160,087
Int. Cl. C23c 3/02 US. Cl. 106-1 24 Claims ABSTRACT OF THE DISCLOSURE The subject matter of this invention is an electroless nickel plating solution especially formulated for nickel plating aluminum alloys. Aluminum is a difiicult metal to plate from an electroless bath because aluminum is active and deposition over aluminum takes place at a rapid rate. As a result, there is excessive gassing at the aluminum interface resulting in migration of smut particles from the aluminum surface into the plating bath. These particles act as nuclei for deposition of nickel resulting in spontaneous decomposition (triggering) of the bath and loss thereof, as well as plate-out on walls of the plating tank, racks and the like. The invention overcomes these difficulties by addition of an unsaturated carboxylic acid to the solution alone or preferably in combination with a second stabilizer. The acid acts to suppress the rate of deposition over aluminum decreasing gas evolution and migration of smut into the solution. As a result, triggering of the solution is retarded.
BACKGROUND OF THE INVENTION (1) Introduction This invention relates to a metal-depositing composition and more particularly, to an electroless nickel plating solution especially formulated for nickel plating aluminum which composition is characterized by the addition of an unsaturated carboxylic acid suppressant preferably in combination with a stabilizer for said electroless nickel composition.
(2) Description of the prior art Electroless metal deposition refers to the chemical plating of a metal over an active surface by chemical reduction in the absence of an external electric current. Processes and compositions useful therefor are known, are in substantial commercial use, and are described in numerous publications. For example, compositions for depositing electroless nickel are described in US. Pats. Nos. 2,690,401; 2,690,402; 2,762,723; 2,935,424; 2,929,- 742; and 3,338,726. These patents are included herein by reference.
Known electroless nickel deposition solutions generally comprise at least four ingredients dissolved in a solvent, typically water. They are (l) a source of nickel ions, (2) a reducing agent such as hypophosphite, (3) an acid or hydroxide pH adjustor to provide required pH, and (4) a complexing agent for the nickel ions suflicient to prevent precipitation in solution. A large number of suitable complexing agents for electroless nickel solutions are described in the aforesaid US. patents. In some formulations, the complexing agent is helpful, but not a necessity.
Although electroless nickel solutions have been known for many years, the commonly used solutions have not been fully satisfactory for plating aluminum. Aluminum is a highly active metal. Exposure to air results in rapid formation of a thin, tenacious film of aluminum oxide which must be removed as a step in preparing the metal for plating. The process of removing the oxide usually involves etching where the aluminum is contacted with a suitable etchant for a time sufficient to remove all of the oxide film. During the etching process, a smut usually forms on the surface of the aluminum. This smut consists of some aluminum and insoluble or partially soluble alloy residue, especially silicon. The smut is normally frangible and non-adherent. In some plating operations, plating takes place directly over the smut. In others, much of the smut is removed prior to plating by contact with a solution of a desmuter such as an aqueous nitric acid solution. Regardless of the nature of the plating operation, some smut is usually retained on the surface of the aluminum substrate to be plated, though the amount may vary.
Upon contact of an aluminum part prepared for plating with an electroless nickel solution, because of the high activity of the aluminum, plating takes place at a rapid rate resulting in considerable gassing over the entire surface of the part. This gassing is believed to break smut particles off the surface and carry the particles into the electroless solution. These act as nucleating centres in solution for deposition of electroless nickel with the result that the electroless nickel solution triggers or spontaneously decomposes. Thus, the solution is lost and plating takes place over anything in contact with the solution such as plating racks, walls of the plating tank and the like.
It is known in the art that certain additives or inhibitors added to an electroless solution in properly controlled quantities act to stabilize the solution and prolong the time to trigger. In general, these additives, or stabilizers as they are referred to in the art, are catalytic poisons. The concentration of such stabilizers is usually critical. Trace quantities typically in the range of a few parts per million parts of solution provide stability. An excess of stabilizer will partially or totally stop deposition of the electroless metal. As of the present time, even under conditions of careful control and use of such stabilizers, it is believed that stabilizers which effectively prevent or retard triggering of electroless nickel solutions are relatively ineffective when the bath is used to plate aluminum.
STATEMENT OF THE INVENTION The present invention is predicated in part upon the discovery that the addition of an unsaturated carboxylic acid to substantially any electroless nickel hypophosphite plating solution results in suppression of the plating rate and descreased gassing. Consequently, introduction of smut particles into the electroless plating solution as a consequence of excessive gassing is minimized and the useful life of the solution is prolonged.
Though the nature of the invention is not fully understood, it is postulated that in addition to preventing excessive gassing, the unsaturated carboxylic acid might also coordinate with aluminum introduced into the solution both from the smut and from free aluminum ions migrating into solution as a result. of initial displacement plating of nickel for aluminum. Since aluminum ions in solution might accelerate triggering, coordination of the ions could also act to increase the useful life of the solution.
There are secondary advantages to this invention. For example, it has been found that the unsaturated carboxylic acid improves the effectiveness of prior art stabilizers, whether the solutions are used to plate aluminum or other materials. Moreover, the deposits seem to have unique properties. For example, at substantially any deposit thickness, the deposit has a bright, shiny surface appearance. By way of contrast, deposits from prior art nickel solutions can be made to have a bright, shiny appearance in relatively thick sections, i.e., /2 mil or more, but generally have a matted appearance when thin. Also, prior art electroless nickel over aluminum, when rinsed with water, frequently stains. The electroless nickel of this invention over aluminum does not stain when rinsed.
DESCRIPTION OF THE PREFERRED EMBODIMENT As noted above, the electroless nickel solutions of this invention are especially useful for plating aluminum due to the unsaturated carboxylic acid alone and preferably in combination with a stabilizer. The unsaturated carboxylic acid contemplated is that soluble in solution and containing one or more double or triple bonds. In this respect, low molecular weight aliphatic monoand polycarboxylic acids, i.e. having from 2 to 6 carbon atoms in the chain are more soluble than aromatic and higher molecular weight aliphatic carboxylic acids and are therefore preferred. Examples of such carboxylic acids include acrylic acid, maleic acid, propiolic acid, acetylene dicarboxylic acid, cotonic acid, vinyl acetic acid, tetraloic acid, glutaconic acid, itaconic acid, mesaconi acid, allyl acetic acid, ethylacrylic acid, vinyl acrylic acid, muconic acid, tiglic acid, sorbic acid and fumaric acid.
The above carboxylic acids can be substituted with various substituents such as alkyl groups, hydroxyl groups, nitro groups, amino groups, halo groups, sulfonic acid groups and the like. Examples of substituted unsaturated carboxylic acids include by way of examples, bromocrotonic acid, bromomaleic acid, chloroacrylic acid, chloromaleic acid, dibromomaleic acid, dimethylacrylic acid, ethylcrotonic acid, nitro glutaconic acid, methylfumaric acid, mucobromic acid, mucochloric acid, and teraconic acid. Acids of this nature constitute a lesser prefered embodiment of this invention, though are still considered suitable for purposes set forth herein.
Other unsaturated carboxylic acids that are insoluble or partially soluble in the electroless nickel solution may be made more soluble by substitution onto the compound of a solubilizing group such as a halo group, nitro group, sulfo group, hydroxyl group, amino group and the like. By such substitution, some aromatic carboxylic acids that might otherwise be unsuitable or provide limited improvement may be made soluble and thus fulfill the objects of this invention. Typical examples of such materials include bromo cinnamic acid, coumaric acid, dihydroxycinnamic acid, nitrocinnamic acid, phenyl angelic acid, and the like. The aromatic unsaturated carboxylic acids are least preferred.
The amount of carboxylic acid added to solution is not critical, small amounts providing some benefit and larger amounts providing greater benefit until a practical maximum is reached. In general, the amount of unsaturated carboxylic acid is that amount that at least doubles the life of the electroless nickel solution in contact with the aluminum part to be plated. More specifically, it is preferred that the carboxylic acid range from about 0.001 mole per liter of solution to saturation and most preferably, from about 0.01 to 0.20 mole per liter of solution.
As earlier stated, the principal function of the unsaturated carboxylic acid in solution is to prevent triggering of the electroless nickel solution in contact with an aluminum substrate. It is believed that triggering is caused by smut and possibly, aluminum ions entering the solution by virtue of excessive gassing during plating with respect to the smut and by displacement plating of nickel for aluminum with respect to the aluminum ions at least during the initial phase of plating. The unsaturated carboxylic acid appears to suppress gas formation on the surface of the aluminum during plating thus preventing much of the smut from breaking off the surface and entering the solution. Since the unsaturated carboxylic acid suppresses gas evolution, it will be referred to at times throughout the remainder of this specification as a suppressant. It is also conceivable that triggering is prevented by the unsaturated carboxylic acid coordinating with the aluminum and further by dissolving at least in part, any smut that does enter the solution.
In a preferred embodiment of this invention, the unsaturated carboxylic acid is used in conjunction with an electroless nickel solution stabilizer because the combination provides baths of substantially enhanced stability when used to plate aluminum. In this respect, the combination provides, in many cases, a synergistic improvement.
Illustrative of stabilizers used for electroless nickel solutions are the divalent sulphur containing compounds many of which are disclosed in U.S. Pat. No. 3,361,540 incorporated herein by reference. Representative examples of such sulphur compounds are the inorganic sulfides such as potassium sulfide, sodium sulfide, sodium polysulfide, and potassium polysulfide; organic and inorganic thiocompounds such as sodium thiocyanate, potassium thiocyanate, potassium dithionate, sodium thiosulfate, and potassium thiosulfate; and organic sulphur containing compounds such as thiourea, Z-mercaptobenzothiazole, 1,2- ethanedithiol, 1,2-benziosothioazine, methionine, 2,2-thiodiethanol, dithioglycol and thioglycolic acid. Also useful for the stabilization of nickel solutions are iodate compounds, such as potassium and sodium iodate, sources of Pb++ such as lead acetate, and sources of mercury ions such as mercuric acetate. These latter compounds are used in solution in amounts sufficient to provide typically less than parts stabilizing ions per million parts of solution.
An additional class of stabilizers are acetylinic compounds corresponding to one of the following formulas:
where each of R, R' and R" are selected from the class of lower monovalent hydroxyalkyl, cyclohydroxyalkyl, and hydroxyalkyl ether. Examples include ethyonyl cyclobexanol, methyl butynol, methyl pentynol, dimethyl hexnol, Z-butyne-l, 4-diol, dimethyl hexynediol, propargyl alcohol, hexnol and ethyl actynol. For purposes of convenience, the stabilizers will be referred to as solution soluble acetylenic compounds. Further examples of such compounds are set forth in US Pat. No. 3,457,089.
The particular electroless nickel solution to which the unsaturated carboxylic acid is added is not critical. Thus, the electroless nickel solution in accordance with the invention will comprise a source of nickel ions, a reducing agent for the nickel ions such as a hypophosphite, a complexing agent to maintain the nickel ions in solution and a stabilizer for the solution. Examples of suitable sources of nickel ions, complexing agents, stabilizers, and the like as well as the relative amounts of each are well known in the art and illustrated in the above referenced patents.
There are secondary advantages to the use of the suppressants of this invention. One such advantage is that the electroless nickel deposits from the solutions of this invention are bright regardless of thickness whereas prior art deposits may be bright in relatively thick sections, but in thin deposits, typically are matted. A further advantage is that the deposits of the invention over aluminum do not stain when rinsed in water whereas deposits from prior art solutions are prone to staining.
In addition to aluminum, the electroless plating solutions of the invention may be used to deposit nickel over substantially any substrate in the same manner as any prior art electroless nickel solution. In this respect, the surface of the part to be plated should be free of grease and contaminating material. Where a non-metallic surface is to be plated, the surface area to receive the deposit must be sensitized to render it catalytic to the reception of the electroless nickel as by the Well known treatment with an acidic aqueous solution of stannous chloride followed by treatment with a dilute aqueous solution of palladium chloride. Alternatively, extremely good sensitization of non-metallic surfaces is achieved by contact with a colloid of a precious metal having a protective stannic acid colloid and formed by the admixture of stannous chloride and a precious metal chloride, preferably palladium chloride, the stannous chloride being present in stoichiometric excess based upon the amount of precious metal chloride.
When using the electroless nickel solutions of this invention to plate aluminum, the aluminum must be presodium hypophosphite and water to 1 liter of solution. In some of the examples, for purposes of illustration, no maleic acid is used. In others, maleic acid alone is used. In still other examples, maleic acid is used in combinapared by removing the oxide film. In this respect, the 5 tron with prior art stabihzers. Where maleic ac1d is used, aluminum is first preferably degreased such as by conit 18 added 1n an amount of 2 /2 grams per liter of solution. tact with an organic solvent. It 1s thereafter etched with an The following table illustrates the results obtained acid such as hydrochloric acid of alkali such as potassium whereln the complexing agent used, the prior art stabilizer carbonate to remove the oxide coating. If the etching is used, number of parts processed, time to trigger and solutoo extensive and a heavy smut forms on the surface, the 10 tion act1v1ty is set forth.
TABLE 1 Example Complexing agent Maleic Secondary stabilizer Number Time to Solution number (amount, gin/liter) acid 1 (amount, p.p.m./hter) of parts 2 trigger 3 activity 4 1-. Hydroxyacetic acid (20) 1 2 Very heavy. 2 do X 1 10 Heavy. 3 -.do X 1m 2 3 40 Moderate.
dn X Mercuric acetate (10) 3 35 D0.
Methylbutynoxyethanol (40) 5 do X Thiourea (3) 4 56 Light. 6 do X Lead acetate (5)- 5 71 Do. 7 Citric acid 1 2 Very heavy.
o 1 9 Heavy.
Potassium iodate (20). 2 21 Moderate. Mercuric acetate (10) l D0. Methylbutynoxyethanol (40) Thiourea 8 41 Light.
i v i? ery eavy. 1 9 Heavy. Pot od 4 50 Light. Thiourea (3) 5 65 Do. Lead acetate (5) 5 70 Do.
1 4 Very heavy. 1 11 Heavy.
Potassium iodate 2 21 Moderate. Thiourea (3) 4 48 Light. 22.... .do Lead acetate (5) 4 49 D 23 Levulinic acid (20) 1 1 Very heavy. 24 (in I X 1 6 Heavy 25 rln X Potassiumiodate (20). 3 38 Moderate. 26 do X Thiourea (3) 5 75+ Light. 27 do X Lead acetate (5) 5 75+ Do. 28 Amino acetic acid (15) m- 1 3 Very heavy. 29 r1n X 2 30 Moderate. an do X Potassium iodate (20) 5 75+ Light. 11 do X Thiourea (3) 5 75+ Do. 29 do X Lead acetate (5). 5 75+ Do.
i In the column entitled Maleic acid where there is an entry of an X, this indicates that maleic acid was added to the formulation in an amount 012% grams per liter.
, 3 In the column entitled number of parts, the numeral indicates the number of parts plated sequentially until triggering occurred. Each part was plated 15 minutes. If triggering occurred during plating of a part, it was included.
8 In the column entitled Time to trigger, the entry in the column indicates the number of actual plating minutes prior to triggeri aluminum part may be contacted with a desmutter such as a mixture of nitric acid and hydrofluoric acid.
The invention will be better understood by reference to the following examples wherein in all examples, the aluminum alloy used was a number 6061 alloy which was cut to a size measuring 2 /2 x 3 inches. In all examples, parts were prepared by etching in a hydrochloric acid solution maintained at 70 F. for a period of four minutes. This provides an even gray-black coating over the aluminum. The parts were then rinsed for two minutes with water in an overflow rinse tank with water temperature at 60 F. In all examples, a first part was plated in an electroless nickel solution for 15 minutes, removed and saved. If the solution did not trigger during this period, the procedure was repeated by plating a second part for a period of 15 minutes in the same solution. This procedure was continuously repeated until the solution triggered. The total number of parts plated and the total effective plating time of the solution were recorded. All electroless nickel solutions were used at a temperature between 195 and 200 F. unless otherwise indicated.
EXAMPLES 1 TO 32 n Solution activity is a subjective observation of the amount of gassing at the surface being plated.
From the above table, it can be seen that the maleic acid alone provides some benefit, but major benefit is realized when the maleic acid is used in conjunction with a prior art stabilizer. It can also be seen from the table that the maleic acid alone and in combination with the prior art stabilizer provdes effective results regardless of the complexing agent used in the solution.
EXAMPLES 33 AND 34 EXAMPLES 35 TO 47 Bath formulation Grams Nickel sulphate 30 Sodium hypophosphite 40 Lactic acid l 20 Water to 1 liter.
Using the above formulation, various unsaturated carboxylic acid suppressants are added alone or in combination with prior art stabilizers. The additives, their amounts and results are set forth in the following table:
From the above, it can be seen that though pH is a factor, the improvement is realized regardless of pH.
Time to Ex. Stabilizer Number trigger Solution N 0. Suppressant (amount, gm.) (amount, p.p.m.) of parts (min.) activity H 1 3 Very heavy. 36 Fumaric acid (3) 1 11 Moderate. 37 do Potassium iodate (20) 3 34 o. 38 o Thiourea (3) 4 52 Light. 39... Itaconic (3)... 1 8 Heavy. 40... ..do Potassium iodate (2). 3 31 Moderate. 41--. ..do Thiourea (3) 3 38 Do. 42 Cinnamic acid (3) 1 7 Heavy. 42 do Potassium iodate (20) 4 48 Light. 44 -do Thiourea (3) 75+ Do. 45 Acetylene dicarboxy lic acid (3) 3 45 Do. 46 do Potassium iodate (20) 5 75+ Do. 47 ..do Thiourea (3) 5 75+ Do.
From the above results, it can be seen that there is substantial improvement when combing a suppressant with a stabilizer for an electroless nickel solution.
EXAMPLES 48 TO 52 Bath formulation Grams Nickel sulphate 30 Sodium hypophosphite 40 Lactic acid 20 Potassium iodate: 20 p.p.m. Water: to 1 liter.
Cinnamic acid was added to the above formulation in amounts varying from no addition to 7 /2 grams per liter to show the effect of concentration on a suppressant activity. The amounts used and the results are set forth in the following table:
From the above, it can be seen that increasing concentration of suppressant results in increased stability. It should be noted that though there appears to be a continuing improvement with increasing amount to a maximum of 7 /2 grams, with maleic acid, a maximum is reached at 5 grams per liter of solution and increasing amounts beyond 5 grams per liter result in a slight decrease indicating that the results are not the same for all suppressants within the scope of the invention. For maleic acid at least, the beneficial results maximize at a level less than grams per liter and then decrease.
EXAMPLES 53 TO 57 Bath formulation Grams Nickel sulphate 30 Sodium hypophosphite 40 Levulinic acid Maleic acid 2 /2 Potassium iodate: 20 p.p.m. Water: to 1 liter.
The pH of the above solution was varied from about 4.3 to 9.0 using sulfuric acid or ammonium hydroxide in an effort to determine effect of pH on suppressant activity. The results obtained are set forth in the following table:
EXAMPLES 58 TO 60 Examples 3, l0 and 16 were repeated though the formulations of said examples were used to plate a phenolic panel rather than aluminum. The panel was prepared by abrading and sensitizing with a catalyst identified as Cuposit Catalyst 6F. In all cases, nickel deposited over the phenolic board and triggering did not occur within a period of 75 minutes.
In all of the above examples, it can be seen that the carboxylic acid suppressant was used in an amount less than the amount of complexing agent since it does not function by itself as the complexing agent for the solution.
What is claimed is:
1. In an aqueous electroless nickel plating solution comprising a source of nickel ions in an amount sufiiicient to provide a useful deposit, hypophosphite as a reducing agent for said nickel ions and complexing agent to maintain said nickel ions in solution, the improvement comprising the addition to the solution of at least 0.001 mole per liter of solution of a solution soluble aliphatic, unsaturated carboxylic acid as a suppressant, said carboxylic acid is selected from the group of acrylic acid, maleic acid, propiolic acid, acetylene dicarboxylic acid, crotonic acid, vinyl acetic acid, tetraloic acid, glutaconic acid, taconic acid, mesaconic acid, alkyl acetic acid, ethylacrylic acid, vinyl acrylic acid, muconic acid, sorbic acid, fumaric acid and cinnamic acid and being present in an amount less than the amount of complexing agent.
2. The nickel plating solution of claim 1 where the concentration of the carboxylic acid ranges between about 0.01 and 0.20 mole per liter of solution.
3. The nickel plating solution of claim 1 Where the unsaturated carboxylic acid suppressant is maleic acid.
4. The nickel plating solution of claim 1 containing a stabilizing agent.
5. The nickel plating solution of claim 4 where the stabilizer is selected from the group consisting of divalent sulphur compounds, lead ions, iodate compounds and solution soluble acetylinic compounds.
6. The nickel plating solutionof claim 4 where the stabilizer is a solution soluble acetylinic compound corresponding to one of the following formulas:
where R, R and R" are radicals selected from the group of monovalent hydroxyalkyl, cyclohydroxyalkyl and bydroxyalkyl ether.
7. The nickel plating solution of claim 4 where the stabilizer is a source of lead ions.
8. The nickel plating solution of claim 4 where the stabilizer is a thio compound.
9. The nickel plating solution of claim 8 where the thio compound is thiourea.
10. The nickel plating solution of claim 4 where the stabilizer is an iodate compound.
11. The nickel plating solution of claim 4 where the stabilizer comprises a maximum of parts per million parts of solution.
12. In an aqueous electroless plating solution for plating over aluminum comprising a source of nickel ions in an amount sufficient to provide a useful deposit, hypophosphite as a reducing agent for said nickel ions, a complexing agent to maintain said nickel ions in solution and a stabilizing agent for said solution, the improvement comprising the addition to the solution of at least 0.001 mole of an aluminum complexing agent that is an unsat urated aliphatic carboxylic acid in an amount sufficient to suppress evolution of gas from said aluminum surface, said carboxylic acid is selected from the group of acrylic acid, maleic acid, propiolic acid, acetylene dicarboxylic acid, crotonic acid, vinyl acetic acid, tetraloic acid, glutaconic acid, taconic acid, mesaconic acid, alkyl acetic acid, ethylacrylic acid, vinyl acrylic acid, muconic acid, sorbic acid, fumaric acid and cinnamic acid and being present in an amount less than the amount of said complexing agent for maintaining nickel ions in solution.
13. The nickel plating solution of claim 12 where the concentration of the carboxylic acid ranges between about 0.01 and 0.20 mole per liter of solution.
14. The nickel plating solution of claim 12 where the unsaturated carboxylic acid suppressant is maleic acid.
15. The nickel plating solution of claim 12 where the stabilizer is selected from the group consisting of divalent sulphur compounds, lead ions, iodate compounds and solution soluble acetylinic compounds.
16. The nickel plating solution of claim 15 where the stabilizer is a solution soluble acetylinic compound corresponding to one of the following formulas:
of monovalent hydroxyalkyl, cyclohydroxyalkyl and hydroxyalkyl ether.
19. The nickel plating solution of claim 18 where the thio compound is thiourea.
20. The nickel plating solution of claim 15 Where the stabilizer is an iodate compound.
21. A method for electroless nickel plating of aluminum comprising contact of an aluminum part with the electroless nickel plating solution of claim 1.
22. A method for electroless nickel plating of aluminum comprising contact of an aluminum part with the electroless nickel plating solution of claim 12.
23. An article of manufacture comprising a substrate coated with electroless nickel from the bath of claim 1.
24. An article of manufacture comprising aluminum coated with an electroless nickel deposit from the bath of claim 12.
References Cited UNITED STATES PATENTS 3,148,072 9/1964 West et a1 1061 3,515,564 6/1970 Mallory et al. l06--1 3,597,267 8/1971 Mallory et a1. 1061X 3,370,074 2/1968 Hepfer 106-1 X FOREIGN PATENTS 1,131,483 6/1962 Germany 117-130 E LORENZO B. HAYES, Primary Examiner US. Cl. X.R. l17-130 E
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US4113248A (en) * 1976-05-07 1978-09-12 Aikoh Co., Ltd. Baseball bat made of light alloy
US4188032A (en) * 1976-05-19 1980-02-12 Seiichi Yanagioka Nickel-plated golf club shaft made of fiber-reinforced plastics
EP0225885A1 (en) * 1985-05-03 1987-06-24 Macdermid, Incorporated Method and composition for electroless nickel deposition
US4780342A (en) * 1987-07-20 1988-10-25 General Electric Company Electroless nickel plating composition and method for its preparation and use
US4954370A (en) * 1988-12-21 1990-09-04 International Business Machines Corporation Electroless plating of nickel on anodized aluminum
US4983428A (en) * 1988-06-09 1991-01-08 United Technologies Corporation Ethylenethiourea wear resistant electroless nickel-boron coating compositions
US5017410A (en) * 1988-05-23 1991-05-21 United Technologies Corporation Wear resistant electroless nickel-boron coating compositions
US5145517A (en) * 1981-04-01 1992-09-08 Surface Technology, Inc. Composite electroless plating-solutions, processes, and articles thereof
US5300330A (en) * 1981-04-01 1994-04-05 Surface Technology, Inc. Stabilized composite electroless plating compositions
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US6183546B1 (en) 1998-11-02 2001-02-06 Mccomas Industries International Coating compositions containing nickel and boron
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US4113248A (en) * 1976-05-07 1978-09-12 Aikoh Co., Ltd. Baseball bat made of light alloy
US4188032A (en) * 1976-05-19 1980-02-12 Seiichi Yanagioka Nickel-plated golf club shaft made of fiber-reinforced plastics
US4092025A (en) * 1976-05-19 1978-05-30 Aikoh Co., Ltd. Baseball bat made of fiber-reinforced plastics
US5145517A (en) * 1981-04-01 1992-09-08 Surface Technology, Inc. Composite electroless plating-solutions, processes, and articles thereof
US5300330A (en) * 1981-04-01 1994-04-05 Surface Technology, Inc. Stabilized composite electroless plating compositions
EP0225885A1 (en) * 1985-05-03 1987-06-24 Macdermid, Incorporated Method and composition for electroless nickel deposition
EP0225885A4 (en) * 1985-05-03 1987-09-07 Macdermid Inc Method and composition for electroless nickel deposition.
US4780342A (en) * 1987-07-20 1988-10-25 General Electric Company Electroless nickel plating composition and method for its preparation and use
US5017410A (en) * 1988-05-23 1991-05-21 United Technologies Corporation Wear resistant electroless nickel-boron coating compositions
US4983428A (en) * 1988-06-09 1991-01-08 United Technologies Corporation Ethylenethiourea wear resistant electroless nickel-boron coating compositions
US4954370A (en) * 1988-12-21 1990-09-04 International Business Machines Corporation Electroless plating of nickel on anodized aluminum
DE19639174C5 (en) * 1995-10-23 2009-11-05 C. Uyemura & Co., Ltd. Process for electroless nickel plating
DE19655326B4 (en) * 1995-10-23 2005-07-28 C. Uyemura & Co., Ltd. Electroless nickel plating bath - containing nickel salt, reducing agent, complexing agent and a compound with sulphur to sulphur bond
DE19639174B4 (en) * 1995-10-23 2006-11-09 C. Uyemura & Co., Ltd. Solution and method for electroless nickel plating
US6183546B1 (en) 1998-11-02 2001-02-06 Mccomas Industries International Coating compositions containing nickel and boron
CN1056422C (en) * 1998-12-24 2000-09-13 冶金工业部钢铁研究总院 Brightener for chemical nickel plating
US20090090440A1 (en) * 2007-10-04 2009-04-09 Ensign-Bickford Aerospace & Defense Company Exothermic alloying bimetallic particles
US20150064105A1 (en) * 2013-09-05 2015-03-05 King Abdullah University Of Science And Technology Tethered Transition Metals Promoted Photocatalytic System for Efficient Hydrogen Evolutions
US9579639B2 (en) * 2013-09-05 2017-02-28 Saudi Arabian Oil Company Tethered transition metals promoted photocatalytic system for efficient hydrogen evolutions
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