US3778337A - Decorative wall covering - Google Patents

Decorative wall covering Download PDF

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Publication number
US3778337A
US3778337A US00165269A US3778337DA US3778337A US 3778337 A US3778337 A US 3778337A US 00165269 A US00165269 A US 00165269A US 3778337D A US3778337D A US 3778337DA US 3778337 A US3778337 A US 3778337A
Authority
US
United States
Prior art keywords
foam
wall covering
wall
jute
covering
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00165269A
Other languages
English (en)
Inventor
E Mand
H Shapiro
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
California Weavers Inc
Original Assignee
California Weavers Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by California Weavers Inc filed Critical California Weavers Inc
Application granted granted Critical
Publication of US3778337A publication Critical patent/US3778337A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0002—Wallpaper or wall covering on textile basis
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/04—Foam
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/06—Properties of the materials having thermal properties
    • D06N2209/067—Flame resistant, fire resistant
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00—Specially adapted uses
    • D06N2211/12—Decorative or sun protection articles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00—Stock material or miscellaneous articles
    • Y10S428/92—Fire or heat protection feature
    • Y10S428/921—Fire or flameproofing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249994—Composite having a component wherein a constituent is liquid or is contained within preformed walls [e.g., impregnant-filled, previously void containing component, etc.]
    • Y10T428/249995—Constituent is in liquid form
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3065—Including strand which is of specific structural definition
    • Y10T442/3089—Cross-sectional configuration of strand material is specified
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3325—Including a foamed layer or component
    • Y10T442/3366—Woven fabric is coated, impregnated, or autogenously bonded

Definitions

  • a fire retardant foam backing is bonded ijto' W0ven' iriate'iial'and penetrates the weave to varying depth,"dep'endinguponthe thickness of the strands at i is ls a it Y BACKGROUNI) on THE INVENTION
  • many materials are commercially available which can be applied to walls to produce an effect somewhat more pleasing than a blank, painted wall surface.
  • the materials have been manufactured in three foot widths since their strength is often so low that Wider widths result in tears and breaks. Attempts have been made to coat the materials with strengthening compounds but these tend to harden and crumble. Consequently, it is difiicult to roll, store, or handle rolls of the prior art materials.
  • these materials are not only not fire resistant, but, in fact, are sufficiently inflammable that they can act as wicking to ignite materials, furniture, etc., with which they are in contact.
  • the present invention disclosed hereby comprises a decorative wall covering which can be produced in such a form as to accomplish all of the above-described desired features.
  • the present invention comprises a decorative wall covering manufactured from a material such as closely woven jute; the material is provided with a back-up foam coating which may, if desired, be resilient.
  • the foam may be a vinyl or latex material which is manufactured with an aluminum hydrate therein.
  • the foam used with the wall covering may be, if desired, a vinyl foam, it has been found that, in some instances, a vinyl foam may be more suitable due to its somewhat greater strength and its resistance to decomposure.
  • the foam includes a hydrate such as aluminum hydrate, aluminum hydroxide, or hydrated aluminum oxide, all of which decompose at a temperature greater than that at which the foam cures. If flame contacts the decorative wall covering, the heat generated by the flame will cause the hydrate to break down, releasing moisture which will retard and/or prevent further flame propagation.
  • a hydrate such as aluminum hydrate, aluminum hydroxide, or hydrated aluminum oxide, all of which decompose at a temperature greater than that at which the foam cures.
  • jute is preferred since it presents a good appearance, can easily be dyed, and has strands which vary in thickness.
  • the foam used with the decorative wall covering is provided with a color pigment and (if desired, the material may be dyed any desired color.
  • the foam When applied, the foam is relatively viscous and can pass between the strands of jute. If the strands are of varying thicknesses, the amount of foam which passes through the weave at any given point, as Well as the distance it passes through the weave, will be directly dependent upon the thickness of the strands at that location. In other words, although the covering thickness Will be constant throughout, more foam will appear to pass through the weave at some locations than at others as a result of the variation in strand thickness. The result is a random color pattern occurring in the wall covevring which can be accentuated by differences in the colors of the jute and the backing.
  • the resiliency of the foam results in a Wall covering which is highly resistant to damage since nearly any contact between objects and the wall covering will be adsorbed by the foam rather than by the jute. Thus, it will be relatively impossible to damage the jute or the wall covering unless it is attacked with a specific intent to do so. Additionally, the resiliency of the foam allows the wall covering to close and completely seal any holes left when nails are withdrawn from the wall coveringfor example, when decorations such as pictures and paintings are removed. As the foam moves into position to close the holes remaining when nails are removed, it will draw the jute with it so that the hole will be completely hidden from view and will even be difficult to relocate, much less be readily apparent to a casual viewer.
  • the resiliency and pliability of the foam also allows the covering to be handled in wide rolls and to be easily rolled, unrolled, stored, handled, etc., without tearing, deteriorating, etc.
  • decorative wall coverings formed in accordance with the present invention may be manufactured in nearly any desired width such as eight or twelve feet.
  • desired width such as eight or twelve feet.
  • the wall can be covered with a single roll and no butt lines or seams will be present in the unsightly manner of the currently available materials.
  • a roll of decorative wall covering is a relatively simple matter.
  • a bonding or adhesive substance is applied about the periphery of the wall area and/or covering.
  • the covering is then applied along the upper edge of the wall.
  • the sides and lower edge of the covering may then be pressed against the adhesive.
  • a slight tensile force is applied to the covering, causing the rear surface of the foam to adhere very closely to the surface of the wall between the locations at which the adhesive is applied. In this manner, the wall covering is held tightly against the wall.
  • its resistance to damage is increased due to the small amount of adhesive used; any applied force will be dissipated over a wider surface area than would be possible if adhesive were applied throughout the wall surface.
  • the woven jute can be drawn across a smooth table or roller by a moving tenter. Foam is applied to the side of the jute opposite to that in contact with the table by any suitable means such as a nozzle. The amount or thickness of the foam actually applied to the jute is controlled by the positioning of a doctor blade or roller relative to the table. Since the foam is in a substantially liquid state, its viscosity allows it to pass through the jute in varying degrees according to the thickness of the jute strands at various location. However, the thickness of the covering will be constant across its surface due to the relationship of the table and the doctor bar.
  • the jute and applied foam are then passed through a suitable oven which is maintained at a temperature sufiicient to cure the foam.
  • a suitable oven which is maintained at a temperature sufiicient to cure the foam.
  • the wall covering is removed from the oven, it is delivered to a suitable storage means such as a machine for rolling it and/or severing it at suitable locations to produce rolls of desired lengths.
  • a relatively inexpensive decorative wall covering can be produced having relatively great aesthetic appeal and a high degree of wearability, and possessing fire retardant properties which serve to create a degree of safety not heretofore present in such products.
  • FIG. 1 is a side sectional view showing apparatus which may be used to form decorative wall coverings in accordance with the present invention.
  • FIG. 2 is a greatly magnified cross sectional illustration of such a decorative wall covering.
  • FIG. 1 there is shown a platen or table 11 across which a relatively closely woven or knit material 13 such as jute may be drawn at a predetermined speed by any suitable means such as a moving tenter 15.
  • a suitable roller could be substituted for the table 11 and the material 13 could be drawn by the roller.
  • a dispensing nozzle 17 is situated above the table in such a way as to move back and forth across it and deposit foam 19 on top of the material 13 in front of a doctor blade 21.
  • a doctor roller could be used in place of the doctor blade 21.
  • Such a roller could be used in cooperation with the roller proposedly substituted in place of table 11 to aid in drawing the material 13 past the position in which the foam 19 is applied.
  • the thickness of the foam 19 and the jute is controlled by the location of the doctor blade 21 relative to the table 11.
  • the foam 19 will pass through the weave of the jute 13 in an amount which is dependent only upon the viscosity of the foam as it is applied.
  • the thickness of each strand varies from point to point, and thickness also varies from strand to strand, it will appear that the depth of the foam varies from locations to location. For example, at the location of strand 23, it appears that the foam has not penetrated the jute at all due to the strand size and weave closeness at that location.
  • the foam has penetrated the jute to a depth nearly equal to the thickness of the strand 25 and, at strand 27, it appears that the foam has penetrated the Weave to a depth greater than the thickness of the jute.
  • the amount of penetration at any given location is dependent upon the thickness of the strands.
  • a suitable color pigment to the foam 19 will result in a random color pattern appearing on the exposed face of the jute which will present a very pleasant and colorful elfect to a person viewing the wall covering. Further, if the jute 13 is dyed to some desired shade before the foam is applied, the combination of the jute coloring and the foam coloring can be used to produce a very decorative effect upon a wall.
  • the doctor blade 21 produces a relatively flat, porous surface on the back of the foam which will allow the wall covering to 'very closely adhere to a wall even though adhesive or other bonding materials are not distributed throughout the area of contact of the wall covering and the surface of the wall.
  • the foam 19 can be either a latex or a vinyl foam of the type described in the above-referred to application Ser. No. 15,677. It is preferred that the selected foam be highly resilient so that, when a sharp object is passed therethrough and then removed, the hole formed by the sharp object will be substantially closed and will not be visible-even to a person making a careful search of the wall to try to locate it.
  • the foam may be provided with a suitable hydrate such as aluminum hydrate, aluminum hydroxide, or hydrated aluminum oxide.
  • a suitable hydrate such as aluminum hydrate, aluminum hydroxide, or hydrated aluminum oxide.
  • the tenter 15 After the material 13 and foam 29 pass from the application table 11, they are directed by the tenter 15 through a suitable oven 35 which is maintained at a predetermined temperature such as 280 F., in order to cure the foam. Curing transforms the foam from a relatively liquid substance to solid matter having the above-described desired qualities. As the foam is drawn out of the oven 35, it may be delivered to suitable storage and/or packaging devices (not shown) for later use.
  • a flexible decorative wall covering comprising a woven material which forms the outer facing and exposed surface of said wall covering
  • said woven material including a plurality of strands, each of which varies in thickness from location to location along its length and from the thickness of other strands in said plurality.
  • said foam is colored by the addition of suitable color pigments thereto prior to the application of said foam to said woven material.
  • a decorative wall covering comprising a woven material formed from a plurality of strands which are of non-uniform thickness throughout their lengths so that the thickness of said woven material varies across its surface and the spacing between pairs of adjacent strands varies from location to location,
  • a resilient foam applied to one surface of said woven material in a relatively viscous state so as to pass through said woven material and visible from the other surface of said woven material at various locations thereon as determined by the thickness of the strands of said woven material at each location, spread thereon, and cured to produce said decorative wall covering with a substantially constant thickness throughout its area.
  • said resilient foam is provided with a second color.
  • said resilient foam includes means for releasing moisture upon the application of heat thereto at a temperature greater than the curing temperature of said foam so that said woven material may become semi-saturated and retard flame propagation.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Finishing Walls (AREA)
  • Building Environments (AREA)
  • Laminated Bodies (AREA)
US00165269A 1971-07-22 1971-07-22 Decorative wall covering Expired - Lifetime US3778337A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US16526971A 1971-07-22 1971-07-22

Publications (1)

Publication Number Publication Date
US3778337A true US3778337A (en) 1973-12-11

Family

ID=22598190

Family Applications (1)

Application Number Title Priority Date Filing Date
US00165269A Expired - Lifetime US3778337A (en) 1971-07-22 1971-07-22 Decorative wall covering

Country Status (7)

Country Link
US (1) US3778337A (fr)
AU (1) AU463178B2 (fr)
BE (1) BE786537A (fr)
CA (1) CA959259A (fr)
DE (1) DE2235292A1 (fr)
FR (1) FR2146808A5 (fr)
GB (1) GB1371124A (fr)

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4039709A (en) * 1974-03-27 1977-08-02 West Coast Quilting Company Insulated wallpaper
US4109543A (en) * 1976-05-10 1978-08-29 The Goodyear Tire & Rubber Company Flexible composite laminate of woven fabric and thermoplastic material and method of making said laminate
US4110510A (en) * 1977-08-23 1978-08-29 The Goodyear Tire & Rubber Company Sound barrier material
US4122203A (en) * 1978-01-09 1978-10-24 Stahl Joel S Fire protective thermal barriers for foam plastics
US4131703A (en) * 1978-02-17 1978-12-26 Dayco Corporation Fire-resistant construction, method of making same, and carpet construction employing same
US4186778A (en) * 1978-05-30 1980-02-05 Dayco Corporation Hose construction having integral fire extinguishant and method of making same
US4198455A (en) * 1978-12-21 1980-04-15 Pan American Gyro-Tex Corporation Trim and molding strip and the method of forming same
US5102701A (en) * 1990-04-23 1992-04-07 West Point Peperell Process for imparting flame retardancy to polypropylene upholstery fabrics
US5346673A (en) * 1991-06-20 1994-09-13 Maschinenfabrik Hennecke Gmbh Device and process for the production of a reaction mixture from at least two flowable reaction components
US20030114062A1 (en) * 2000-06-19 2003-06-19 Graham Scott Floor covering with woven face
US20050064776A1 (en) * 2001-06-26 2005-03-24 Sobonya William A. Composite sheet material
US20050129894A1 (en) * 2003-12-16 2005-06-16 Henkel Consumer Adhesives, Inc. Flexible plastic or vinyl sheeting coated with adhesive for refinishing
US20050130518A1 (en) * 2003-12-15 2005-06-16 Henkel Consumer Adhesives, Inc. Embossed film with adhesive or without adhesive or laminated to bottom non-slip surface to simulate metal textures for lining shelves and drawers
US20050129968A1 (en) * 2003-12-15 2005-06-16 Henkel Consumer Adhesives, Inc. Embossed film with adhesive or without adhesive or laminated to bottom non-slip surface to simulate a leather or linen texture for lining shelves and drawers
US20060068192A1 (en) * 2004-09-27 2006-03-30 Henkel Consumer Adhesives, Inc., a corporation of Ohio Shelf liner with natural fibers
US8124186B2 (en) 2009-01-15 2012-02-28 Shurtech Brands, Llc Method of forming a shelf liner
US20220259461A1 (en) * 2021-02-02 2022-08-18 Brewster Home Fashions Llc Repositionable peel-and-stick embellished wall coverings

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3233448A1 (de) * 1982-09-09 1984-03-15 Fa. Carl Freudenberg, 6940 Weinheim Verfahren zur herstellung eines mehrfarbigen fussbodenbelages
GB8705154D0 (en) * 1987-03-05 1987-04-08 Nairn Contract Fabrics Ltd Wallcoverings

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4039709A (en) * 1974-03-27 1977-08-02 West Coast Quilting Company Insulated wallpaper
US4109543A (en) * 1976-05-10 1978-08-29 The Goodyear Tire & Rubber Company Flexible composite laminate of woven fabric and thermoplastic material and method of making said laminate
US4110510A (en) * 1977-08-23 1978-08-29 The Goodyear Tire & Rubber Company Sound barrier material
US4122203A (en) * 1978-01-09 1978-10-24 Stahl Joel S Fire protective thermal barriers for foam plastics
US4131703A (en) * 1978-02-17 1978-12-26 Dayco Corporation Fire-resistant construction, method of making same, and carpet construction employing same
US4186778A (en) * 1978-05-30 1980-02-05 Dayco Corporation Hose construction having integral fire extinguishant and method of making same
US4198455A (en) * 1978-12-21 1980-04-15 Pan American Gyro-Tex Corporation Trim and molding strip and the method of forming same
US5102701A (en) * 1990-04-23 1992-04-07 West Point Peperell Process for imparting flame retardancy to polypropylene upholstery fabrics
US5346673A (en) * 1991-06-20 1994-09-13 Maschinenfabrik Hennecke Gmbh Device and process for the production of a reaction mixture from at least two flowable reaction components
US20030114062A1 (en) * 2000-06-19 2003-06-19 Graham Scott Floor covering with woven face
US20050064776A1 (en) * 2001-06-26 2005-03-24 Sobonya William A. Composite sheet material
US7524778B2 (en) 2001-06-26 2009-04-28 Henkel Corporation Composite sheet material
US20050130518A1 (en) * 2003-12-15 2005-06-16 Henkel Consumer Adhesives, Inc. Embossed film with adhesive or without adhesive or laminated to bottom non-slip surface to simulate metal textures for lining shelves and drawers
US20050129968A1 (en) * 2003-12-15 2005-06-16 Henkel Consumer Adhesives, Inc. Embossed film with adhesive or without adhesive or laminated to bottom non-slip surface to simulate a leather or linen texture for lining shelves and drawers
US20050129894A1 (en) * 2003-12-16 2005-06-16 Henkel Consumer Adhesives, Inc. Flexible plastic or vinyl sheeting coated with adhesive for refinishing
US20060068192A1 (en) * 2004-09-27 2006-03-30 Henkel Consumer Adhesives, Inc., a corporation of Ohio Shelf liner with natural fibers
US7491439B2 (en) 2004-09-27 2009-02-17 Henkel Corporation Shelf liner with natural fibers
US8124186B2 (en) 2009-01-15 2012-02-28 Shurtech Brands, Llc Method of forming a shelf liner
US20220259461A1 (en) * 2021-02-02 2022-08-18 Brewster Home Fashions Llc Repositionable peel-and-stick embellished wall coverings

Also Published As

Publication number Publication date
AU4455072A (en) 1974-01-17
AU463178B2 (en) 1975-07-17
BE786537A (fr) 1972-11-16
FR2146808A5 (fr) 1973-03-02
DE2235292A1 (de) 1973-02-01
GB1371124A (en) 1974-10-23
CA959259A (en) 1974-12-17

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