US3759025A - False twister device for producing crimps in filament yarn - Google Patents

False twister device for producing crimps in filament yarn Download PDF

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Publication number
US3759025A
US3759025A US00204911A US3759025DA US3759025A US 3759025 A US3759025 A US 3759025A US 00204911 A US00204911 A US 00204911A US 3759025D A US3759025D A US 3759025DA US 3759025 A US3759025 A US 3759025A
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United States
Prior art keywords
rotary member
revolutions
yarn
actual number
speed
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Expired - Lifetime
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US00204911A
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English (en)
Inventor
I Takai
J Ogura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oda Gosen Kogyo KK
OGURA HOSEKI SEIKI KOGYO KK
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Oda Gosen Kogyo KK
OGURA HOSEKI SEIKI KOGYO KK
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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/04—Devices for imparting false twist
    • D02G1/06—Spindles

Definitions

  • ABSTRACT An improved, efficient false twister device for producing crimps in a filament yarn, which device can be rotated at the speed of at least 750,000 r.p.m.
  • This device comprises a turbine-blade type high speed rotary member having blades formed on its outer periphery and having a filament yarn passageway formed axially therethrough, and a twister pin provided in the said passageway, the said rotary member being supported by gas-bearings within a casing, the said rotary member further comprising means forjetting a pressurized fluid onto the blades of the said rotary member.
  • the twister pin is cooled indirectly by the said pressurized fluid to prevent an elevation of the temperature of the said twister pin.
  • Sheets-Sheet 4 FALSE TWIST-ER DEVICE FOR PRODUCING CRIMPS IN FILAMENT YARN BACKGROUND OF THE INVENTION 1.
  • Field of the Invention The present invention is concerned with a false twister device for producing crimps in filament yarn.
  • the spindle was rotated usually at the rate of the order of 350,000-450,000 rpm. at the most.
  • the filament yarn which was heated to produce crimps therein was passed therethrough while being rotated axially. Therefore, the twister pin was subjected to further heating and the temperature thereof inconveniently increased higher to a level above the secondary transfer point of the original filament yarn.
  • a primary object of the present invention to provide a false twister device for producing crimps in filament yarn, which can enhance the productivity of crimped yarn to about twice as high as that obtained by the prior art by providing a twister pin in a turbine-blade type high speed rotary member and by rotating this twister pin at the rate of at least 750,000 r.p.m. while supporting the said rotary member with gas-bearings.
  • Another object of the present invention is to provide a device of the type described, which permits the production of desired crimped filament yarn to be obtained always without causing the wearing-out of the bearings of the high speed rotary member.
  • Still another object of the present invention is to provide a device of the .type described, in which the pressurized fluid for rotating the high speed rotary member concurrently serves to cool not only this rotary member alone but also the twister pin to impart a cooling effect to the filament yarn in its stage prior to its being detwisted, to thereby enhance the durability of the crimps of the processed yarn.
  • a further object of the present invention is to provide a device of the type described, which further contains control means for maintaining the predetermined rotation speed of the high speed rotary member and for controlling the possible variance of this rotation speed to positively lie within the range of :1 percent.
  • a still further object of the present invention is to provide a device of the type described, which further contains an electric control means for maintaining the predetermined rotation speed of the high speed rotary member so that substantial dimensional errors produced during the manufacture of the parts of the high speed rotary member will not cause any practical trouble in actual operation of the device.
  • a yet further object of the present invention is to provide a device of the type described, which further contains at least one or a combination of means for producing alarm, for stopping the rotation of the high speed rotary member, and/or for cutting the filament yarn being processed, whenever the rotation speed exceeds the permissible range thereof.
  • FIG. 1 is a schematic plan view of an apparatus as a whole for manufacturing a crimped filament yarn, including the device of the present invention for effecting false twisting of the said yarn, which is shown in block.
  • FIG. 2 is a somewhat diagrammatic longitudinal sectional view, showing a detailed structure of an example of the said device.
  • FIG. 3 is a sectional view taken along the line III-III in FIG. 2.
  • FIG. 4 is an explanatory chart showing an example of the relationship between the pressure of the compressed fluid supplied to the blade-type rotary member of the device and the rotation speed (r.p.m.) of this rotary member.
  • FIG. 5 is an explanatory block diagram of an example of the brake-type electric control circuitry for regulating the rotation speed of the turbine-blade type rotary member to have the predetermined value.
  • FIG. 6 is a fragmentary explanatory illustration, showing the detail of a part of the electric control circuitry of FIG. 5.
  • FIG. 7 is a fragmentary explanatory illustration, showing an example of the control system designed to control the rotation speed of the rotary member by applying a synchronous magnetic field thereto.
  • FIG. 8 is an explanatory block diagram, showing an example of synchronous alarm circuit.
  • FIG. 9 is a somewhat diagrammatic longitudinal sectional view, showing an example of an arrangement in which magnetizable member are mounted on the opposing faces of the rotary member and the gas bearings so as to act to repel each other in order to noncontactingly receive the thrust force applied to the rotary member in the direction of advancement of the filament yarn.
  • FIG. 10 is a somewhat diagrammatic longitudinal sectional view, showing an example of an arrangement in which similar magnetizable members are mounted on the opposing faces of the end portion of the rotary member and the casing, so as to act to repel each other.
  • the present invention contemplates an enhancement of the produr f of crimped yarn to about twice as great as that attained by the prior art from high speed revolutions of the twister pin which is rotated at the rate of about 750,000-800,000 r.p.m. by providing this twister pin or peg in a turbine-blade type rotary member and by supporting this rotary member on gas bearings within a casing.
  • the driving source of the turbineblade type high speed rotary member of the present invention and the fluid for the gas bearings which are employed in the present invention need not be any special fluid, but the use ofa mere compressed air is sufficient.
  • the rotation speed (r.p.m.) error of the spindle in the crimp-producing process is required to lie within :1
  • the rotation speed error of the turbine-blade type rotary member must be within the same range.
  • the regulation of the rotation speed of the said rotary member is accomplished by altering the pressure and/or the supply rate of the compressed air which serves as the driving source.
  • the turbine-blade type rotary members of these respective spindles be operated by a common compressed air having an identical pressure.
  • the speeds of the rotary members for the respective spindles may not necessarily lie within the predetermined range owing to the dimensional errors of these rotary members and the bearings, caused at the time of their manufacture.
  • the rotation speeds of these plural number of rotary members lie within the predetermined range, it would be necessary that the precision of processing at the time these rotary members and the bearings are manufactured be enhanced to minimize such errors and also that a regulating valve be provided for the rotary member of each spindle at attain this purpose.
  • the device is designed exclusively for the operation of rotary members only at a certain designated speed.
  • the device is designed for operations which may be performed on the same device at different speeds depending on the yarns to be treated, then it becomes necessary that each spindle be rotated at the same altered speed simultaneously, to comply with the need.
  • the twisters employed are of the type having an adjusting valve for each spindle, it will be difficult to obtain a simultaneous alteration of the rotation speed of the respective spindles to a certain same speed only by changing the pressure at the compressed air supply source, because there is a very slight physical difference between the respective spindles caused at the time of their manufacture. Thus, it becomes necessary to adjust the rotation speed of each spindle.
  • One of which comprises supplying a compressed air so that the rotary members for the respective spindles are rotated at a speed somewhat greater than the predetermined speed, and applying an electric braking action to these rotary members, thereby adjusting their speeds to equally agree with the initial predetermined rotation speed.
  • the other of the means comprises application of a synchronous magnetic field to the rotary members to thereby maintain the same constant speed.
  • the thrust which is applied to the filament yarn in the direction of its advancement is supported by gas bearings.
  • such a thrust is supported by utilizing the repelling force produced between two magnetized members of the same polarity.
  • the entire apparatus for manufacturing a crimped filament yarn is arranged in general so that an unprocessed filament 2 wound around a bobbin 1 is fed, through a guide 3, by feed rolls 4 and it is passed through a heater 5 and-is subjected to a false twisting by a false-twister device 6 of the present invention to be processed into a crimped yarn 7, and it is wound around a take-up bobbin 10 via delivery rolls 8 and a guide 9.
  • a turbine-blade type high speed rotary member 11 has a twister pin 12 in the passageway of a filament yarn which is to be subjected to a crimping treatment.
  • This rotary member 11 has a plurality of uniformly configurated blades formed around its circumference about the middle portion thereof.
  • a sleeve 15 made of aluminum is tightly mounted on a tubular end portion 14 of the rotary member 11.
  • light passing slits 16 which are formed through the walls of this tubular end portion 14.
  • This rotary member is housed in a casing 22, and is supported therein by a left side gas bearing 17 and a right side gas bearing 18 in FIG. 2.
  • the false twister device 6 having the foregoing arrangement is operative in such a way that a compressed air is introduced from the channels 20 and jetted out through nozzles 26 onto the blades 13 of the rotary member 11. whereupon, the rotary member 11 is rotated at a high speed.
  • the unprocessed filame am 2 is subjected to crimping treatment by the twister pin 12 to be processed into a crimped filament yarn 7.
  • compressed air is constantly fed to the gas bearings 17 and 18 to maintain the high speed rotation of the rotary member 11.
  • FIG. 4 An example of the relationship between the number n of revolutions per minute (r.p.m.) of the high speed rotary member and the gauge pressure p (kg/cm) of the compressed air which is supplied to the rotary member is shown in FIG. 4.
  • p the gauge pressure
  • FIG. 5 shows an example of this automatic control means.
  • FIG. 6 shows an example of electric brake means.
  • the number of revolutions per unit time of the turbine-blade type rotary member 11 is detected in the form of pulse by a pulse detector 29 according to the so-called photo-transistor system as will be described hereunder.
  • a pulse detector 29 the number of revolutions per unit time of the turbine-blade type rotary member 11 is detected in the form of pulse by a pulse detector 29 according to the so-called photo-transistor system as will be described hereunder.
  • Beams of light coming from a light source 27 are passed through these four slits 16 to impinge onto the light-receiving element 28.
  • the pulse is such that four signals are derived for one revolution.
  • the detected signals are then applied to the control circuit 31 after a DC conversion by a DC converter 30.
  • a signal of the predetermined number of revolutions per unit time is applied as a reference to this control circuit as indicated by an arrow 32, to be deducted from the aforesaid DC converted signal. Only in case the amount of the detected number of revolutions per unit time is greater than the reference value, a signal representing the excess amount is transmitted to the operation circuit 35.
  • a voltage in proportion to this signal is applied from the brake circuit power source 33 to the electric brake means 25 as shown by arrow 34.
  • this electric brake means 25 which is a rotary magnetic field type having it cylindrical portion 14 being a magnetizable member made of iron or the like as shown in FIG. 6 acts as a kind of inner iron core.
  • It aluminum sleeve acts as a kind of conductor. Since an AC voltage which is supplied from the brake circuit power source and which is in proportion to the said signal is applied between terminals U and V, there is caused a phase change between coils AA and coils BB, producing a synthesized magnetic field by a phase change of 1r/2 at which an eddy current crosses the aluminum sleeve 15.
  • the detection of the rotation speed has been described as being performed by utilizing the phototransister system. It is needless to say that this detection may be performed by other optical or magnetic systems.
  • the electric brake means is not limited to the rotary magnetic field type shown in FIG. 6 but it may be a movable magnetic field type or a DC magnetic field type.
  • FIG. 7 shows an example which is arranged so that a single phase synchronous magnetic field is applied to the rotary member 11 to maintain the constant rotation speed of this member. More specifically, a compressed air is impinged onto the blades 13 of the rotary member 11 through nozzles 26 to obtain a predetermined high speed rotation. This high speed rotation force is held constant by the compressed air, for example at the rate of 13,000 revolutions per second.
  • the compressed air for example at the rate of 13,000 revolutions per second.
  • the change in the rotation speed of the rotary members due to the said changes in the load can be controlled so as to maintain the predetermined rotation speed by supplying a synchronous current, for example 13,000 Hz, to the coil 36, whereby the resulting magnetic force acts via this coil 36 and a stator 37 on the blades 13 of the rotary member 11 in such a way that, if a change in the rotation speed tends to develop,
  • a synchronous current for example 13,000 Hz
  • the rotation of the rotary member 11 is held at the predetermined r.p.m. (for example l3,000 /sec.) by a magnetic force which is within the pull out torque and which is given to the rotary member 11.
  • r.p.m. for example l3,000 /sec.
  • the aforesiaid single-phase synchronous magnetic field may be substituted by two-phase or three-phase synchronous magnetic fields, and that by doing so, a further enhanced synchronizing effect can be obtained.
  • FIG. 8 is a schematic circuit diagram showing an example of the alarm circuit of the synchronous system.
  • a synchronous signal generator 46 is comprised of a variable frequency synchronous generator 47 and a synchronous output means 48. From the said synchronous signal generator 46 is delivered a synchronous signal to the respective current detectors 49. At the same time therewith, a signal corresponding to the magnitude of the synchronous current supplied to each of the synchronous system rotary means (which implies the entity including the turbine-blade type rotary member 11, coil 36, stator 37, etc. as shown in FIG. 7) is transmitted from each detector 49 to an alarm selecting means 50.
  • the magnitude of the synchronous current increases.
  • the detector 49 which was detected such a current having an increased magnitude will transmit to the alarm selecting means 50 a signal corresponding to the increased magnitude of the current.
  • the alarm selecting means 50 will selectively actuate either one of the caution alarm means 51, the disorder alarm means 52, the yarn cutting means 53 and the rotary member stopping. means 54, in accordance with the magnitude of the signal delivered to the alarm selecting means 50.
  • the alarm selecting means 50 may actuate some or all of the said alarm means in combination. By doing so, it is possible to perform reasonable control of operation.
  • a thrust force resulting from the difference in tension between the feed yarn side 2 and the crimped yarn side 7 is applied onto the yarn in the direction of its advancement (to the right side in FIG. 2).
  • the means for supporting this thrust force is accomplished by utilizing the repelling force of magnetizable members having the same polarity.
  • the device shown in FIG. 9 has magnetizable members 38, 39 and 40, 41 on the opposing faces of the rotary member 11 and the left and right gas-bearings l7 and 18.
  • the South pole of the magnetizable member 38 is arranged to face the South pole of the magnetizable member 39. whereas the South pole of the magnetizable member 40 is arranged to face the South pole of the magnetizable member 41, so that these pairs of magnetizable members magnetically repel each other.
  • the device shown in FIG. is arranged so that magnetizable members 42, 43 and 44, 45 are mounted on the opposing faces of both the end portions of the rotary member 11 and the casing, in such a way that the South pole of the magnetizable member 42 faces the South pole of the magnetizable member 43, and that the South pole of the magnetizable member 44 faces the South pole of the magnetizable member 45 to repel each other, respectively.
  • a twister pin is provided on the turbine-blade type high speed rotary member and this rotary member is sup ported on gas-bearings within a casing, whereby a high speed rotation of the order of 750,000-800,000 r.p.m. of the rotary member having the twister pin is obtained.
  • productivity of crimped yarn up to about twice as high as that of the productivity attained by the prior art.
  • the control of the number of revolutions per unit time of the rotary member may be performed by first detecting the number of revolutions per unit time and converting it to an electric signal and feeding this signal so as to regulate the pressure and/or the rate of the compressed air supplied to the rotary member.
  • the device may comprise means for detecting the number of rotation of the rotary members with no contact therewith, and means for electrically controlling the rotary members. This latter arrangement is easier in operation and provides more precise operation.
  • the synchronous current will increase to a certain extent in magnitude and this can be detected by the said current magnitude detector incorporated in' the device, so that this detector can be actuated as a caution signal generator.
  • the synchronous current will increase all the more in magnitude. whereupon, the detector will be actuated to either generate a signal to cut the yarn, or to bring the running rotary members to a halt, or to produce an alarm indicating a disorder to easily perform rationalization of control of operation.
  • jet streams of compressed gas may be only one such stream.
  • a false twister device for use in producing crimps in a filament yarn, said device including a turbine blade type hollow high speed rotary member having a twister pin provided in the hollow bore thereof in the path of travel of the filament yarn and being rotatably housed in a casing and being rotated at a high speed by at least one jet stream of a gas directed to the blades, and gas bearing means rotatably supporting said rotary member in a floating condition within the casing to enable the rotary member to rotate at a high speed, the improvement comprising:
  • electro-magnetic brake means for selectively decelerating said rotary member for maintaining the speed of said rotary member at said predetermined number of revolutions;
  • control means coacting between said comparing means and said brake means for actuating said brake means so as to decelerate said rotary member only when the actual number of revolutions detected by said detecting means exceeds said predetermined number of revolutions whereby the actual number of revolutions is automatically maintained substantially equal to said predetermined number of revolutions.
  • a false twister device in which: the said gas bearings are provided at appropriate portions thereof with passageways for jetting out streams of compressed gas onto the rotary member to support the thrust applied to the rotary member in the direction of the ad-vancement of the yarn, without the gas bearings contacting the rotary member.
  • a false twister device in which:
  • magnetizable members are provided on the opposing faces of both the blades and the gas bearings in such a way that these opposing magnetizable members repel each other when magnetized, to thereby support the thrust applied to the rotary member in the direction of the advancement of the yarn, without the gas bearings contacting the rotary member.
  • a false twister device in which:
  • magnetizable members are provided on the ends of the rotary member and fixed members provided close to and opposing to the said ends in such a way that these opposing magnetizable members repel each other when magnetized, to thereby support the thrust applied to the rotary member in the direction of advancement of the yarn, without the gas bearings contacting the rotary member.
  • said speed detecting means includes means for generating a number of signals proportional to said actual number of revolutions, said comparing means comparing said actual number of signals with a preselected number of signals which is proportional to said predetermined number of revolutions, said comparing means emitting a signal for actuating said control means only when said actual number of signals exceeds said preselected number of signals, and said control means when actuated by the signal emitted from said comparing means supplying electrical energy to said electro-magnetic brake means for actuating same.
  • said speed detecting means includes photocell means coacting with said 1c y member for generating said actual number of signals.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)
  • Control Of Turbines (AREA)
US00204911A 1970-12-11 1971-12-06 False twister device for producing crimps in filament yarn Expired - Lifetime US3759025A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10936870 1970-12-11

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US3759025A true US3759025A (en) 1973-09-18

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US00204911A Expired - Lifetime US3759025A (en) 1970-12-11 1971-12-06 False twister device for producing crimps in filament yarn

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US (1) US3759025A (enExample)
BE (1) BE776384A (enExample)
ES (1) ES397846A1 (enExample)
FR (1) FR2117692A5 (enExample)
GB (1) GB1384553A (enExample)
IT (1) IT943786B (enExample)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3927517A (en) * 1974-06-27 1975-12-23 Murata Machinery Ltd Twister device for producing crimped filamentary yarns
US3934398A (en) * 1973-08-13 1976-01-27 Murata Kikai Kabushiki Kaisha False twisting spindle
US3950930A (en) * 1973-08-10 1976-04-20 Murata Kikai Kabushiki Kaisha False twisting device
US3977171A (en) * 1973-08-08 1976-08-31 Murata Kikai Kabushiki Kaisha False twisting spindle
US3983686A (en) * 1974-11-29 1976-10-05 Heberlein & Company Twist tube for false-twist devices
US3999363A (en) * 1974-02-13 1976-12-28 Heberlein & Co. Ag Twist-tube for false-twist texturing machines
US4034546A (en) * 1975-02-13 1977-07-12 Murata Kikai Kabushiki Kaisha False twisting spindle of fluid jet driving type
US4121411A (en) * 1973-08-08 1978-10-24 Murata Kikai Kabushiki Kaisha False twisting spindle
CN104711723A (zh) * 2015-01-30 2015-06-17 浙江华峰氨纶股份有限公司 一种氨纶弹性纤维专用机械式假捻器装置

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2258699A (en) * 1991-08-10 1993-02-17 Rolls Royce Business Ventures Shaft bearing arrangement

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2942405A (en) * 1956-10-12 1960-06-28 British Celanese False-twist spindles
US3241304A (en) * 1962-08-14 1966-03-22 Klinger Mfg Co Ltd Pneumatic bearings and false twisters
US3392519A (en) * 1966-01-31 1968-07-16 Scragg & Sons Textile apparatus
US3662531A (en) * 1970-04-21 1972-05-16 Logan Inc Jonathan Method and apparatus for protecting production of textured textile yarn

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2942405A (en) * 1956-10-12 1960-06-28 British Celanese False-twist spindles
US3241304A (en) * 1962-08-14 1966-03-22 Klinger Mfg Co Ltd Pneumatic bearings and false twisters
US3392519A (en) * 1966-01-31 1968-07-16 Scragg & Sons Textile apparatus
US3662531A (en) * 1970-04-21 1972-05-16 Logan Inc Jonathan Method and apparatus for protecting production of textured textile yarn

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3977171A (en) * 1973-08-08 1976-08-31 Murata Kikai Kabushiki Kaisha False twisting spindle
US4121411A (en) * 1973-08-08 1978-10-24 Murata Kikai Kabushiki Kaisha False twisting spindle
US3950930A (en) * 1973-08-10 1976-04-20 Murata Kikai Kabushiki Kaisha False twisting device
US3934398A (en) * 1973-08-13 1976-01-27 Murata Kikai Kabushiki Kaisha False twisting spindle
US3999363A (en) * 1974-02-13 1976-12-28 Heberlein & Co. Ag Twist-tube for false-twist texturing machines
US3927517A (en) * 1974-06-27 1975-12-23 Murata Machinery Ltd Twister device for producing crimped filamentary yarns
US3983686A (en) * 1974-11-29 1976-10-05 Heberlein & Company Twist tube for false-twist devices
US4034546A (en) * 1975-02-13 1977-07-12 Murata Kikai Kabushiki Kaisha False twisting spindle of fluid jet driving type
CN104711723A (zh) * 2015-01-30 2015-06-17 浙江华峰氨纶股份有限公司 一种氨纶弹性纤维专用机械式假捻器装置

Also Published As

Publication number Publication date
FR2117692A5 (enExample) 1972-07-21
GB1384553A (en) 1975-02-19
DE2161505A1 (de) 1972-07-06
BE776384A (fr) 1972-04-04
DE2161505B2 (de) 1977-03-31
ES397846A1 (es) 1974-06-01
IT943786B (it) 1973-04-10

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