US3745508A - Selectable fixed impedance device - Google Patents

Selectable fixed impedance device Download PDF

Info

Publication number
US3745508A
US3745508A US00256661A US3745508DA US3745508A US 3745508 A US3745508 A US 3745508A US 00256661 A US00256661 A US 00256661A US 3745508D A US3745508D A US 3745508DA US 3745508 A US3745508 A US 3745508A
Authority
US
United States
Prior art keywords
impedance
terminations
network
resistance
collector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00256661A
Other languages
English (en)
Inventor
V Steuer
F Bruder
J Parham
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bourns Inc
Original Assignee
Bourns Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bourns Inc filed Critical Bourns Inc
Application granted granted Critical
Publication of US3745508A publication Critical patent/US3745508A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01C—RESISTORS
    • H01C1/00—Details
    • H01C1/16—Resistor networks not otherwise provided for

Definitions

  • the device is comprised of an electrically insulating substrate on which is attached an impedance network, a plurality of electrically conductive terminations including at least two end terminations and a number of intermediate terminations which are electrically connected to the network at preselected locations, electrically conductive collector means spaced a short distance from each of the intermediate terminations and electrically insulated from the network, spacing means for spacing the collector means from the intermediate terminations and means for selectively connecting selected intermediate terminations to the collector means.
  • the subject invention relates to the field of impedance devices and, in particular to impedance devices whose value can be varied.
  • impedance is used herein to include resistance, capacitance, inductance, semiconductor or any combination thereof for use in AC or DC circuits.
  • an impedance device in which the impedance value can be adjusted to either a preselected value or to an unknown value which provides desired performance characteristics in an electric circuit.
  • the device is to be adjusted once and hopefully this value will remain fixed.
  • trimming potentiometers are frequently used in electric circuits wherein the potentiometer is first connected into the circuit during assembly and adjusted to provide the desired electrical output characteristics. Once this is done, the potentiometer may be left in the circuit and never again adjusted or, in some cases, the value of the adjusted resistance is measured and a fixed resistor of as close as possible to the same resistance value is permanently inserted in its place.
  • a conventional trimming potentiometer has a movable contact which is held in place against the resistance element by some form of spring force, the resistance value may vary somewhat due to shock, vibration, temperature variations, aging and/or undesired tampering. Also, the cost of potentiometers, particularly those that are stable and those which have a locking feature is much higher than that of a fixed resistor. The cost of the additional labor necessary to remove the potentiometer, measure its resistance and insert a fixed resistor in its place as well as the additional cost for the fixed resistor and a supply of assorted value resistors are quite significant.
  • Patent No. 3,441,804 discloses a thin film resistive device in which resistances in a resistance network are shunted by a severable electrical connection wherein each resistance has a predetermined numerical relationship to the other resistances and one or more of these resistances can be connected in the circuit by severing its respective shunting member.
  • a shunting bar to shunt out one of the resistor portions is shown.
  • Patent No. 3,071,749 discloses an adjustable resistor using a layer of a metal sheet on which is bonded first a layer of thin insulating plastic and resistor foil grid, the surface of the resistor grid being exposed. A resistance is selected by choosing a location on the grid, scraping away the underlying insulation and making a solder connection between the grid and the metal sheet.
  • this device has many disadvantages in that it requires use of a resistance element that can be soldered, the accuracy of selection of a resistance value is determined by the skill and dexterity of the person making the solder connection and, by necessity, the resistor grid must be exposed and therefore cannot be sealed from the environment or protected from mishandling.
  • Another object of the subject invention is to provide an impedance device which can be easily and inexpensively installed in an electric circuit and adjusted permanently and stably to the optimum value using con ventional equipment and processes;
  • Yet another object of the subject invention is to provide an impedance device which is small in size and compatible with many existing electric circuit configurations
  • Still another objective of the subject invention is to provide a selectable fixed impedance device which can be manufactured in a wide range of nominal values
  • Another object of the subject invention is to provide a selectable fixed impedance device whose value can be provisionally adjusted without permanently changing or damaging the device;
  • a still further object of the subject invention is to provide a selectable fixed impedance device which cannot cause a short or open circuit across the end terminals of the device before, during or after adjustment.
  • a selectable fixed impedance device comprised of an insulative substrate, an impedance network on the substrate, a plurality of electrically conductive terminations which are electrically connected to the network at preselected locations and which include intermediate terminations and at least two end terminations, an electrically conductive collector means located a short distance from each of the intermediate terminations and insulated from the network, means for spacing the collector means from the intermediate terminations and means for electrically connecting selected intermediate terminations to the collector means.
  • the impedance network is sealed for environmental protection.
  • the impedance network may include resistances, inductances, capacitances, or semiconductors, or any combination thereof.
  • the terminations divide the impedance network into sets of impedance portions with a first set having portions each approximately ten percent of the nominal impedance value of the device and a second set having portions of approximately one percent of the nominal impedance value of the device.
  • FIG. 1 is an isometric view of a device constructed in accordance with the subject invention in its preferred embodiment
  • FIG. 2 is a side sectional view of the device shown in FIG. 1 taken along the line denoted II II;
  • FIG. 3 is an isometric view of the resistance element assembly of the device shown in FIG. 1;
  • FIG. 4 is a schematic electrical diagram of the device shown in FIGS. 1 3;
  • FIG. 5 is a schematic electrical diagram of a modified utilization of the device shown in FIGS. 1 3 showing printed circuit board connections;
  • FIG. 6 is an isometric view of another embodiment of impedance device in accordance with the subject invention.
  • FIG. 7 is a schematic electrical diagram of still another embodiment of impedance device in accordance with the subject invention.
  • FIG. 8 is an isometric view of a voltage divider embodiment of the subject invention.
  • FIG. 9 is a top view of a resistance element assembly of the device shown in FIG. 8;
  • FIG. 10 is a schematic electrical diagram of the device shown in FIG. 8;
  • FIG. 11 is a top view of an element assembly for an inductance device in accordance with the subject invention.
  • FIG. 12 is a side sectional view of a device incorporating the element assembly shown in FIG. 11;
  • FIG. 13 is a schematic electrical diagram of the inductance device shown in FIGS. 11 and 12;
  • FIG. 14 is a top view of an element assembly for a capacitance device in accordance with the subject invention.
  • FIG. 15 is a side sectional view of a device incorporating the element assembly shown in FIG. 14;
  • FIG. 16 is a schematic electrical diagram of the capacitance device shown in FIGS. 14 and 15.
  • FIGS. 1 3 a preferred embodiment of a selectable fixed impedance device 10 is shown.
  • the device 10 is comprised of an electrically insulative substrate 12 of material such as glass, ceramic or plastic; an impedance network 14 (as best shown in FIG. 3) on substrate 12; end terminations 16E and intermediate terminations l6l of electrically conductive material which are also on substrate 12 and are in electrical contact with impedance network 14 at preselected locations thereon; sealing means 18 overlying impedance network 14; collector means 20 of electrically conductive material; spacing means 22 for spacing collector means 20 from network 14 and terminations 16; and termination leads 24 for connecting device 10 to an electric circuit.
  • Substrate 12 can be formed of substantially any electrically insulative material on which an impedance network can be applied or otherwise attached. While in the preferred embodiment substrate 12 is formed of a ceramic material such as alumina; glass, plastics or other electrically insulative materials may be used. Of course, the substrate may be formed of multiple layers in which case it is only necessary that the top layer be electrically insulative. For example, a glass, ceramic or plastic coated metal substrate may be used.
  • the impedance element assembly shown in FIG. 3 has a resistance network.
  • the resistance material is of a thick film, cermet composition which is printed on substrate 12.
  • Cermet compositions generally include one or more noble metals or oxides thereof in particulate form in a glass matrix.
  • the cermet material is formed in an ink which is applied to an insulative substrate which is then heated so as to form the final resistive composition.
  • Substantially any effective composition and process for producing the cermet material and forming a resistive element on a substrate may be utilized.
  • U. S. Pat. No. 3,539,392 discloses example of compositions and processes that may be utilized.
  • the size, composition and processing of the cermet resistance material will depend on the resistance and other electrical and physical requirements for the device.
  • Some of the advantages of using a cermet resistance material are that for a substrate surface area of approximately 0.20 square inches a resistance device in accordance with the subject invention can provide models covering a wide resistance range of approximately 30 ohms to over 4 megohms. Also, manufacturing costs using such a material are quite low and cermet material has many desirable electrical and physical characteristics. It should be noted that any prior art selectable resistive device such as that disclosed in U. S.
  • Terminations 16 which are preferably applied to substrate 12 before resistance network 14 is applied, are formed of a substantially metallic meterial, herein called termination material, of very low resistivity which is printed on the substrate and tired at a high temperature.
  • a mask may be applied to substrate 12 and metallic terminations formed by sputtering a conductive material onto the surface.
  • sheet metal termination pads of material such as copper, silver, gold, or an alloy or laminate thereof to substrate 12 by use of, for example, conductive epoxy or utilize any materials or process well known in the art. It is obvious that when terminations 16 are applied to substrate 12, before network 14 is applied, preselected portions of the network will bond directly to terminations 16 and thereby make permanent electrical contact therewith.
  • the termination material must be fired at a high temperature which would affect the properties of a cermet material if it had been already bonded to the substrate.
  • a conductive epoxy could be used to bond termi' nals formed of a sheet metal to the network. If solder is to be used to connect intermediate terminations to collector means, it is desirable to solder coat these terminals and possibly the collector means to promote ease of soldering.
  • Sealing means 18 is preferably provided by use of a protective coating of an electrically nonconducting material such as plastic or glass over network 14. This serves to protect the device against contamination or degradation due to humidity, dust, soldering, etc.
  • collector means 20 is in a form of a sheet of highly conductive metal such as steel, copper, silver, gold or alloys or laminations thereof. This member is embedded in spacing means 22 and positioned so that a portion thereof is located a short distance from each of intermediate terminations 16I with an open space therebetween.
  • spacing means 22 which is of an electrically insulative material such as plastic, also serves to electrically insulate collecting means from network 14 and terminations 16. This positioning of collector means 20 relative to intermediate terminations 161 permits electrical connection to be made between selected intermediate terminations and collector means 20 by any one of a variety of means, as is described in a succeeding portion of this specification.
  • Spacing means 22 which in the preferred embodiment is of a unitary piece, plastic construction and is bonded to substrate 12 by means such as adhesive, also serves a number of functions in addition to positioning and insulating collector means 20. Spacing means 22 helps protect the device from physical damage and provides structural rigidity. Notches 26 in spacing means 22 provide walls which serve as barriers between adjacent intermediate terminations 16l to facilitate reliable connections between the terminations and collector means. Also, in accordance with standard practice in the electronic components art, an identifying notch 28 is provided on one end of spacing means 22 as an orientation aid for use in installing the device in an electric circuit.
  • Termination leads 24 are connected to end terminations 16E by any suitable means such as soldering or swaging.
  • the leads themselves may be of any form, as is commonly known in the trade including pins, DIP terminations, flexible leads, etc.
  • Such forms of termination leads and processes of connecting them to end terminations are applicable to all embodiments of the subject invention.
  • FIGS. 4 and 5 are schematic electric circuit diagrams of the device shown in FIGS. 1 3.
  • Impedance network 14 is shown as being comprised of a primary network 14P made up of resistances R1 through R15 and a supplemental network 148.
  • Intermediate terminations l6l are shown connected to network 14? and are labeled by vertically adjacent indicia of percentages.
  • End terminations 16E are numbered 1 4 with terminations 1 and 2 being located at the ends of primary network 14? and terminations 3 and 4 being located at the ends of supplemental network 148.
  • Collector means 20 is also shown.
  • resistance portions R1 R15 are approximately preselected percentages of a nominal resistance value for the device. Resistance portion R1 is approximately 50 percent of the nominal value, resistances R2 R6 are each approximately 10 percent of the nominal value and resistance portions R7 R15 are each approximately 1 percent of the nominal value.
  • end terminations labeled 1 and 2 are connected to termination leads 24.
  • the resistance of the device can be selected in approximately one percentage increments from 50 to 109 percent of the nominal value.
  • device 10 In the normal operational sequence, device 10 would be installed in a circuit by making connection to the end terminations labeled 1 and 2 through their respective termination leads 24. Then probes are inserted in two separate notches so as to temporarily connect the intermediate termination in each notch to collector means 20. One probe will be used for the terminations labeled 50 100 percent and one probe used for the terminations labeled 0 9 percent. When the optimum resistance is chosen, the selected notches are marked or otherwise noted and a stable, permanent connection between the selected intermediate terminations and the collector means can be made. In the embodiment shown in FIGS. 1 and 4, a value of approximately 62 percent of the nominal value has been selected and connection made by means of soldering.
  • soldering any other connecting means such as conductive epoxy or an electrically conductive insert member, which can be inserted between collector means and intermediate terminations, may be utilized.
  • soldering is preferable in that the materials and equipment are commonly used in the electronics industry and soldering is widely accepted as a permanent, satisfactory means for making an electrically stable connection.
  • supplemental network 148 may be connected in series with primary network 14P by electrically connecting the leads of end terminations 1 and 4 together and using the leads of terminations 2 and 3 to connect the device into the electric circuit, as shown in FIG. 5. This allows the range of selection of resistance values in a device connected this way to be between and 139% of the nominal value. If the same two intermediate terminations as in FIG. 4 were connected to the collector means, a resistance value of approximately 92 percent would be effected.
  • the maximum selection error would be about 0.5 percent of the nominal value or in other words, an error of half the impedance of the smallest impedance increment (which in this case is 1 percent of the nominal value). In most cases the error would be much less than this.
  • the impedance network can be divided into any number of portions having substantially any desired value.
  • a first set of nine portions each having a value of percent of the nominal value and a second set of nine portions each having a value of 1 percent of nominal value could be used to give a selection range of l 99 percent of nominal value.
  • a set of portions each having a value of 0.5 percent of nominal could be used to provide an even smaller maximum selection error, if desired.
  • Any other mathematical relationship consistent with the general configuration may be used.
  • the specific arrangement shown and described is particularly advantageous as it provides for a small maximum selection error, can be so constructed in a package compatible with DIP packaging circuit connections and the selection can be simply and easily accomplished.
  • the device of the subject invention could be preselect the resistance value of the device before insertion into the circuit.
  • the device could be connected to an ohmmeter and by properly probing the intermediate terminations the closest value to a predetermined resistance value could be selected.
  • devices of the subject invention could be used instead of fixed resistors.
  • One device as shown would replace a stock of 90 fixed resistors having values ranging from 50 139 percent of the nominal value in 1 percent increments.
  • the value of the device is for most purposes fixed. However, depending on which intermediate terminations are initially selected and the desired change in resistance, additional connections might be made. Alternatively, one or more of the connections may be removed, such as by desoldering, and new connection made. However, this generally would not be recommended.
  • FIG. 6 an alternate embodiment of selectable fixed impedance device is shown with a partial cutaway section.
  • a somewhat larger insulative substrate 12' is used in this embodiment with the impedance network 14 and terminations 16 being substantially the same as that shown in FIGS. 1 3.
  • Collector means 20' is shown as a conductor of very low resistance which has been printed on substrate 12' outside intermediate terminations 16I.
  • spacing means 22' is shown to be part of the substrate.
  • a plurality of small grooves 26 are provided in substrate 12' (on the spacing means 22 portion thereof) between each intermediate termination 16I and collector means 20.
  • connecting means 27 such as solder or conductive epoxy is applied to the space between them with the groove 26 being used to channel the conductive means therebetween.
  • collector means 20' could be in the form of a metal strip which is embedded in the substrate.
  • some other electrically insulative material which is bonded to the substrate may be used as the spacing means and could support collector means 20'.
  • Sealing means in the form of a thin layer of sealing material 18 is shown for this embodiment. Due to the generally exposed nature of the top surface, it may be desirable to add a rigid protective member over a substantial portion of the exposed surface. This member would also serve to seal the impedance network.
  • the electrical configuration of the device is exactly the same as that shown in FIG. 5.
  • solder connections between the intermediate terminations and the collector means are shown to provide a value for the device of approximately 69 percent of nominal value.
  • FIG. 7 a schematic electrical diagram of another embodiment of the subject invention is shown.
  • the impedance network is formed of at least two parts 28A and B as well as a supplemental portion 288 with the first part 28A being divided into portions having relatively large impedance values and the second part 28B being divided into portions having relatively small impedance values.
  • impedance part 28A includes one portion having approximately 50 percent of the nominal value of the device and five portions having approximately 10 percent of that value; whereas impedance part 283 has nine portions each of which is approximately 1 percent of the nominal value of the device.
  • collector means 30 is formed of two separate conductive members 30A and 30B. Intermediate terminations 161 and end terminations 16E are provided as described in regard to the abovementioned embodiment with the intermediate terminations connected to impedance part 28A being spaced a short distance from collector member 30A, and the intermediate terminations connected to impedance part 28B being spaced a short distance from collector member 30B. End termination labeled 1 is electrically connected to one end of impedance part 28A, collector member 308 is electrically connected to end termination labeled 2.
  • collector member 30A and impedance part 288 as well as between collector member 303 and end termination number 2 can be effected by any desired means, however, it would be most convenient to provide a means for connecting them similar to that use in regard to the intermediate terminations. Such connections could be made by soldering during manufacture of the device.
  • the physical structure of this embodiment is preferably similar to that shown in FIGS. 1 and 2 with both collector members 30A, B being embedded in spacing means 22. Also, the structure shown in FIG. 6 could be utilized in a suitably modified form.
  • This embodiment would have the same desirable electrical characteristics as the other embodiments discussed above and would permit probing and permanent fixing of the impedance values with the same ease. As in the other embodiment, the maximum selection error would be within 0.5 percent of the nominal value of the device when using the impedance configuration shown.
  • FIGS. 8 and 9 a voltage divider embodiment of selectable fixed impedance device is shown.
  • a Kelvin- Varley voltage divider circuit as shown in the schematic of FIG. is used.
  • An electrically insulative substrate 32 is provided on which three sets of intermediate terminations 36],, 36l and 361 as well as end terminations 36E are located.
  • An impedance network 34 comprised of two separate parts 34A and 34B is located on substrate 32 with the intermediate terminations being electrically connected thereto at preselected locations so as to divide each network part into portions having predetermined values as shown in FIGS. 9 and 10.
  • Each impedance network part is preferably covered by sealing means 38 formed of a material such as glass or plastic.
  • Collector means 40 is formed of three separate members 40A, B and C which are electrically conductive and of very low resistivity.
  • the collector members are partially embedded in spacer means 42 which serves to position each collector member with respect to the intermediate terminations with which it can be connected and insulate each member from the impedance network and each other.
  • Spacing means 42 is designed to expose portions of the collector members so that there is a small open space between each of the intermediate terminations and its associated collector member. This is preferably done by notches or apertures 44 in the spacing means. In its preferred form, these notches or aperatures 44 are at least partially defined by walls which tend to isolate each intermediate termination from its adjacent termination thus tending to prevent faulty connections due to solder or other material contacting the wrong termination.
  • each of the collector members must be connected to either an impedance network part or to an end termination. This can be accomplished by substantially any suitable means. In the embodiment shown in FIGS. 8 and 9, this is accomplished by providing four connector terminations 45 on substrate 32 at the desired locations. Exposed portions of a particular collector member to which the connector termination is to be connected are spaced a short distance from each such connector termination 45 in a configuration substantially similar to that used with respect to intermediate terminations 361. These connections will be made during the manufacturing process for the device by any suitable means such as soldering or applying conductive epoxy.
  • the electrical circuit for this device is shown in FIG. 10.
  • the total impedance of impedance network portion 34A is approximately 1 10 percent of the nominal value and is divided into 11 substantially equal portions each having a value of approximately 10 percent of the nominal value by means of intermediate terminations 36I,
  • 36I Impedance network part 34B has a total impedance value of approximately percent of the nominal value and is divided by means of intermediate terminations 36]; into ten substantially equal portions each having a value approximately 2 percent of the nominal value of the device.
  • Collector member 40A is electrically connected to one end of impedance part 348
  • collector member 403 is electrically connected to the other end of impedance part 348
  • collector member 40C is electrically connected to end terminations labeled 2 and 3.
  • one connection is made between collector member 40A and one of the intermediate terminations 361, and another connection is made between collector member 403 and one of the intermediate terminations 361 such that a section having a value of 20 percent of the nominal value (two impedance network portions) on impedance network part 34A is included between the two selected intermediate terminations. Due to the electrical connections between collector members 40A and 40B and the ends of impedance network portion 34B, this 20 percent value segment on impedance network part 34A is placed in parallel with the entire 20 percent value of impedance network part 34B. Thus, the effective impedance between terminals labeled 1 and 4 is percent of the nominal value.
  • intermediate terminations 36I are preferably made with a somewhat S shaped pattern connecting the pad portion thereof to the impedance network so that each 20 percent section can be selected by merely connecting a pair of intermediate terminations 361 and 36I whiclkare directly opposed on a line substantially transverse to the device.
  • this configuration is merely preferred for ease in utilization of the device.
  • any particular 20 percent increment along impedance network part 34A determines the 10 percent range for voltage dividing as marked in FIG. 10 directly below intermediate terminations 361,.
  • impedance network part 348 is divided into ten portions by intermediate terminations 361 each portion thereof has a net effective value of 1 percent in the voltage divider circuit, in accordance with the theory of operation of the Kelvin-Varley circuit.
  • the operator selects the particular 10 percent range in which he wishes to operate (coarse adjustment); and by selecting one of the intermediate terminations 361 and making the suitable connection, the value, in 1 percent increments, within this 10 percent range can be selected (fine adjustment).
  • the output would be through either of the end terminations labeled 2 or 3 since collector member 40C is connected to both.
  • the output voltage would be approximately 34 percent of the input voltage applied between end terminations labeled 1 and 3.
  • Kelvin-Varley circuit is accurate if there is a negligible current flow through the circuit. If there is any significant current flow, a small error may result. However, since the primary utilization of such a device would be where the terminations would first be probed so as to discover which selection of termination would give the desired result, the accuracy of the device would be unaffected. Only the accuracy of the labeling of the terminations would be affected in such a case.
  • a capacitance or inductance divider device is also possible by substitution of the resistance network parts with inductance or capacitance network parts. Also, any other suitable construction such as the type of construction shown as discussed above in regard to FIG. 6 may alternatively be used.
  • a divider device in accordance with the subject invention, has many advantages in that it can be made in a small size, is both selectable and fixed, has a small maximum error (0.5 percent for the embodiment shown in FIGS. 8 10), can be manufactured inexpensively and can be adjusted easily and speedily.
  • One further advantage is that such a device could alternatively be used for a rheostat type function similar to that disclosed in the aforementioned embodiment of the subject invention shown in FIG. 7 merely by using intermediate terminations 36I and 361 in the same fashion intermediate terminations 16I are used in the embodiments shown in FIGS. 1 7.
  • the electric circuit utilized in such a device would be effectively similar to that shown in FIG. 7.
  • FIGS. 11 13 a selectable fixed inductance embodiment of the subject invention is shown.
  • This device includes the substrate 12, intermediate and end terminations 161 and 16E, collector means 20 and spacer means 22 substantially the same as that described above regarding the embodiment of FIGS. 1 3.
  • An impedance network 46 is provided on substrate 12 and includes a plurality of windings 46W about a core 46C. Windings 46W, which are preferably flat in form, are formed from a conductor of a material having very low resistivity which is wound about core 46C with the intermediate terminations 16I tapping winding 46W at preselected intervals so as to define inductance portions.
  • inductance network 46 is formed by first printing termination material to form termination 16 and the lower layer of windings 46W.
  • Termination material forming the top layer of windings 46W is then printed over the top of core 46C in a desired pattern and so as to overlap and make electrical contact with the exposed portions of the lower layer of windings 46W, thereby forming an inductive coil.
  • Sealing means 48 for example a plastic or glass coating, is then applied over inductance network 46.
  • Collector member 20 and spacing means 22, substantially as shown in FIG. 1, may then be utilized for such a device.
  • suitable termination leads 24 are connected to end terminations 16E in a manner similar to that disclosed above.
  • the inductance portions may be of equal value, as shown, or may be in any desired mathematical relationship.
  • the inductance network may also be in two or more parts, if desired.
  • the last intermediate termination (shown in the upper right corner) is permanently connected to collector means 20, so that merely by selecting one additional intermediate termination any inductance value in increments of x" impedance can be selected between IX and x where x would be the impedance value of a single portion of impedance network 46.
  • each inductance portion could be formed to have a value of from luh to 1 mh.
  • FIGS. 14-16 a selectable fixed capacitance embodiment of the subject invention is shown.
  • an electrically insulative substrate 12 is used with a capacitance network 50 and intermediate terminations 161 and end terminations 16E located thereon.
  • Collector means 20 and spacing means 22 are also used.
  • Capacitance network 50 is preferably comprised of a common lower electrode 50L which is formed of a sheet of termination material printed on substrate 12, a layer of dielectric material 50D which is formed over lower electrode 50L and a plurality of top electrodes 50E which are formed of flat portions of electrically conductive material such as termination material each of which is connected to one of the intermediate terminations 161.
  • the top and bottom electrodes can be formed of any one of a variety of electrically conductive materials having low resistivity such as metal films, pieces of sheet metal, or the termination material shown. While the dielectric is generally an electrically insulative material such as plastic (for example, mylar film) or glass, it is also possible to use a suitable semiconductor so as to effect a voltage controlled capacitor.
  • sealing means 52 is applied over capacitance network 50.
  • Capacitance network 50 is divided into capacitance portions (16 are shown) in which the lower electrode 50L is common to all the portions and each portion has its own top electrode 50E next to its respective intermediate termination.
  • the actual capacitance value of each portion is determined by a number of parameters including the size and composition of the dielectric material and the size and shape of the top electrode.
  • each of the portions is of approximately equal capacitance, although networks having capacitance portions which differ in value may be utilized. For example, the capacitance would be different if top electrodes of different surface area were used. Also, multiple layers of alternating electrodes and dielectric material suitably connected, as is known in the art, might also be utilized.
  • each capacitance portion is connected to a common conductor.
  • Lower electrode 50L serves as both the lower electrode for each capacitance portion and the common conductor.
  • suitable electrical connection is made between a selected intermediate termination and collector means 20.
  • the capacitance portions are placed electrically in parallel with each other and hence their capacitance values are additive.
  • the device shown in FIGS. 14 16 thus would have a range of values of one to 15 times the capacitance value of .each portion. Any one or more of the capacitance portions can be connected so as to give the desired capacitance value.
  • the subject invention includes a family of selectable fixed impedance devices including selectable fixed resistors, capacitors and inductors as well as selectable fixed voltage dividers, capacitance dividers and inductance dividers or any combination thereof all of which have a number of significant advantages.
  • Any of the devices can be manufactured easily and inexpensively in a small or miniature configuration and can be easily used in most state of the art electric circuits.
  • the devices can be quickly, easily and reliably adjusted after they have been permanently inserted into the circuit or prior to such insertion, if desired.
  • the impedance values can be temporarily selected by probing before permanent connections are made.
  • the devices can be made in a wide range of values.
  • each device effectively replaces a large number of components having fixed impedance values of comparable electrical characteristics and at a cost much lower than the total cost for all the fixed impedance devices.
  • Each separate device has the advantages of se' lectability while also having the advantages of fixed impedance components.
  • a selectable fixed impedance device comprised of a. an electrically insulative substrate
  • terminations located on said substrate, said terminations comprised of at least two end terminations electrically connected to respective ends of said network and adapted for connections to an external electric circuit and intermediate terminations electrically connected to said network at predetermined spaced intervals for dividing said network into a plurality of separate impedances;
  • electrically conductive collector means adjacent to and spaced a short distance from each of said intermediate terminations for selective electrical connection thereto to form a desired electric circuit path through said impedance network including predetermined ones of said separate impedances;
  • a device as in claim 1 further including means for sealing said impedance network.
  • inductance network is comprised of a plurality of inductance portions connected in series.
  • said inductance network is formed of a winding of electrically conductive material around a core.
  • a device as in claim 1 wherein said impedance is a capacitance network.
  • a device as in claim 10 wherein said capacitance network is comprised of a plurality of capacitance portions connected in parallel.
  • said capacitance network is formed of a common electrode for all of said capacitance portions, a dielectric, a plurality of second electrodes each being electrically connected to an intermediate termination.
  • a device as in claim 15 wherein the first of said resistance parts has a total resistance value of approximately percent of a nominal resistance value, the second of said resistance parts has a total value of approximately 20 percent of the nominal resistance value, and said intermediate terminations are divided into three sets, the first two sets being connected to said first resistance part and dividing it into resistance portions each having a value of approximately 10 percent of the nominal resistance value and the third set being connected to said second resistance part and dividing it into resistance portions each having a value of approximately 2 percent of the nominal resistance.
  • pairs of intermediate terminations are provided, one termination from each of said first two sets, which include therebetween a section of said first resistance part having a total value of approximately 20 percent of the nominal value, said first, second and third collector members, respectively, being electrically connected to one end of said second resistance part, said second collector member being electrically connected to the other end of said second resistance part so that said second resistance part is in parallel with said section of said first resistance part whenever one of said pairs of terminations is connected to the respective collector members; whereby when a voltage is applied between the ends of said first resistance part, after a selected pair of intermediate terminations are each connected to their respective collector members and a selected one of said third set of intermediate terminations is connected to said third collector member, the output voltage through an end termination connected to said third collector member is a predetermined percentage of the input voltage as determined by the three selected intermediate terminations.
  • said impedance network includes two or more sets of impedance portions a first of said sets being comprised of portions of substantially equal impedance approximately 10 percent of the nominal impedance value of the device and a second of said sets being comprised of at least nine portions of substantially equal impedance approximately 1 percent of the nominal impedance value of the device.
  • said impedance network further includes a separate impedance portion having its own end terminations.
  • a device as in claim 1 further including barrier means interposed between adjacent ones of said terminations for facilitating individual electrical connecting of said intermediate terminations to said collector means.

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Adjustable Resistors (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Logic Circuits (AREA)
US00256661A 1972-05-25 1972-05-25 Selectable fixed impedance device Expired - Lifetime US3745508A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US25666172A 1972-05-25 1972-05-25

Publications (1)

Publication Number Publication Date
US3745508A true US3745508A (en) 1973-07-10

Family

ID=22973084

Family Applications (1)

Application Number Title Priority Date Filing Date
US00256661A Expired - Lifetime US3745508A (en) 1972-05-25 1972-05-25 Selectable fixed impedance device

Country Status (7)

Country Link
US (1) US3745508A (it)
JP (1) JPS4956154A (it)
DE (1) DE2326043A1 (it)
FR (1) FR2185894B3 (it)
GB (1) GB1429009A (it)
IT (1) IT987799B (it)
NL (1) NL7305674A (it)

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3852570A (en) * 1973-10-29 1974-12-03 Robertshaw Controls Co Flexible electrical resistance heating element
US3889362A (en) * 1973-10-29 1975-06-17 Robertshaw Controls Co Method of making electrical resistance element
US4017885A (en) * 1973-10-25 1977-04-12 Texas Instruments Incorporated Large value capacitor
US4035695A (en) * 1974-08-05 1977-07-12 Motorola, Inc. Microelectronic variable inductor
US4161766A (en) * 1977-05-23 1979-07-17 General Electric Company Laminated capacitive touch-pad
US4365284A (en) * 1979-04-27 1982-12-21 Fujitsu Limited Resistor module
US4418474A (en) * 1980-01-21 1983-12-06 Barnett William P Precision resistor fabrication employing tapped resistive elements
US4780795A (en) * 1986-04-28 1988-10-25 Burr-Brown Corporation Packages for hybrid integrated circuit high voltage isolation amplifiers and method of manufacture
US4785380A (en) * 1987-01-23 1988-11-15 Nitsuko Corporation Solid electrolytic capacitor, and method of manufacturing same
US4805074A (en) * 1987-03-20 1989-02-14 Nitsuko Corporation Solid electrolytic capacitor, and method of manufacturing same
US4881902A (en) * 1984-09-21 1989-11-21 E. I. Du Pont De Nemours And Company Electrical terminator device
US4934033A (en) * 1987-01-23 1990-06-19 Nitsuko Corporation Method of manufacturing a solid electrolytic capacitor
US5285184A (en) * 1990-07-03 1994-02-08 Hisao Hatta Chip-type network resistor
US5444600A (en) * 1992-12-03 1995-08-22 Linear Technology Corporation Lead frame capacitor and capacitively-coupled isolator circuit using the same
WO1997030461A1 (en) * 1996-02-15 1997-08-21 Bourns, Inc. Resistor network in ball grid array package
US5677595A (en) * 1994-11-30 1997-10-14 Hamamatsu Photonics K.K. Resistor assembly and electron multiplier using the same
US6329892B1 (en) * 2000-01-20 2001-12-11 Credence Systems Corporation Low profile, current-driven relay for integrated circuit tester
US6368514B1 (en) 1999-09-01 2002-04-09 Luminous Intent, Inc. Method and apparatus for batch processed capacitors using masking techniques
US6593639B2 (en) * 1998-12-23 2003-07-15 Microchip Technology Incorporated Layout technique for a capacitor array using continuous upper electrodes
US20050185387A1 (en) * 2004-02-24 2005-08-25 Fanuc Ltd Printed circuit board structure for motor driving device
US20050253681A1 (en) * 2002-03-25 2005-11-17 Eiji Kobayashi Surface mounting chip network component
US20090020522A1 (en) * 2007-07-16 2009-01-22 Samsung Electronics Co., Ltd. Micro-heaters and methods for manufacturing the same
US20090020760A1 (en) * 2007-07-16 2009-01-22 Samsung Electronics Co., Ltd. Methods for forming materials using micro-heaters and electronic devices including such materials
US20090139974A1 (en) * 2007-11-30 2009-06-04 Samsung Electronics Co., Ltd. Micro-heaters, micro-heater arrays, methods for manufacturing the same and electronic devices using the same
US20090289049A1 (en) * 2008-05-23 2009-11-26 Samsung Electronics Co., Ltd. Micro-heaters and methods of manufacturing the same
US20090304371A1 (en) * 2008-06-10 2009-12-10 Samsung Electronics Co., Ltd. MIcro-heaters, methods for manufacturing the same, and methods for forming patterns using the micro-heaters

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5623843Y2 (it) * 1976-02-24 1981-06-04
DE3941323C2 (de) * 1988-12-14 1994-04-21 Fraunhofer Ges Forschung Halbleiterelement mit einer integrierten Induktivität und Verfahren zu seiner Herstellung
KR940007461B1 (ko) * 1991-05-16 1994-08-18 금성일렉트론 주식회사 코일이 집적된 반도체 장치
DE20017549U1 (de) * 2000-05-31 2001-01-04 Siemens AG, 80333 München Transformator oder Drossel

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2789259A (en) * 1952-02-01 1957-04-16 Technograph Printed Circuits L Variable capacitors
US3210707A (en) * 1962-10-04 1965-10-05 Gen Instrument Corp Solid state inductor built up of multiple thin films
US3344387A (en) * 1964-10-07 1967-09-26 Western Electric Co Variable thin film electrical component
US3411122A (en) * 1966-01-13 1968-11-12 Ibm Electrical resistance element and method of fabricating
US3486149A (en) * 1968-01-15 1969-12-23 Ibm Variable ratio die cast pulse transformer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2789259A (en) * 1952-02-01 1957-04-16 Technograph Printed Circuits L Variable capacitors
US3210707A (en) * 1962-10-04 1965-10-05 Gen Instrument Corp Solid state inductor built up of multiple thin films
US3344387A (en) * 1964-10-07 1967-09-26 Western Electric Co Variable thin film electrical component
US3411122A (en) * 1966-01-13 1968-11-12 Ibm Electrical resistance element and method of fabricating
US3486149A (en) * 1968-01-15 1969-12-23 Ibm Variable ratio die cast pulse transformer

Cited By (37)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4017885A (en) * 1973-10-25 1977-04-12 Texas Instruments Incorporated Large value capacitor
US3852570A (en) * 1973-10-29 1974-12-03 Robertshaw Controls Co Flexible electrical resistance heating element
US3889362A (en) * 1973-10-29 1975-06-17 Robertshaw Controls Co Method of making electrical resistance element
US4035695A (en) * 1974-08-05 1977-07-12 Motorola, Inc. Microelectronic variable inductor
US4161766A (en) * 1977-05-23 1979-07-17 General Electric Company Laminated capacitive touch-pad
US4365284A (en) * 1979-04-27 1982-12-21 Fujitsu Limited Resistor module
US4418474A (en) * 1980-01-21 1983-12-06 Barnett William P Precision resistor fabrication employing tapped resistive elements
US4881902A (en) * 1984-09-21 1989-11-21 E. I. Du Pont De Nemours And Company Electrical terminator device
US4780795A (en) * 1986-04-28 1988-10-25 Burr-Brown Corporation Packages for hybrid integrated circuit high voltage isolation amplifiers and method of manufacture
US4785380A (en) * 1987-01-23 1988-11-15 Nitsuko Corporation Solid electrolytic capacitor, and method of manufacturing same
US4934033A (en) * 1987-01-23 1990-06-19 Nitsuko Corporation Method of manufacturing a solid electrolytic capacitor
US4805074A (en) * 1987-03-20 1989-02-14 Nitsuko Corporation Solid electrolytic capacitor, and method of manufacturing same
US5285184A (en) * 1990-07-03 1994-02-08 Hisao Hatta Chip-type network resistor
US5926358A (en) * 1992-12-03 1999-07-20 Linear Technology Corporation Lead frame capacitor and capacitively-coupled isolator circuit using same
US5650357A (en) * 1992-12-03 1997-07-22 Linear Technology Corporation Process for manufacturing a lead frame capacitor and capacitively-coupled isolator circuit using same
US5444600A (en) * 1992-12-03 1995-08-22 Linear Technology Corporation Lead frame capacitor and capacitively-coupled isolator circuit using the same
US5945728A (en) * 1992-12-03 1999-08-31 Linear Technology Corporation Lead frame capacitor and capacitively coupled isolator circuit
US5589709A (en) * 1992-12-03 1996-12-31 Linear Technology Inc. Lead frame capacitor and capacitively-coupled isolator circuit using same
US5677595A (en) * 1994-11-30 1997-10-14 Hamamatsu Photonics K.K. Resistor assembly and electron multiplier using the same
WO1997030461A1 (en) * 1996-02-15 1997-08-21 Bourns, Inc. Resistor network in ball grid array package
US6593639B2 (en) * 1998-12-23 2003-07-15 Microchip Technology Incorporated Layout technique for a capacitor array using continuous upper electrodes
US6368514B1 (en) 1999-09-01 2002-04-09 Luminous Intent, Inc. Method and apparatus for batch processed capacitors using masking techniques
US6329892B1 (en) * 2000-01-20 2001-12-11 Credence Systems Corporation Low profile, current-driven relay for integrated circuit tester
US20050253681A1 (en) * 2002-03-25 2005-11-17 Eiji Kobayashi Surface mounting chip network component
US7154373B2 (en) * 2002-03-25 2006-12-26 Minowa Koa Inc. Surface mounting chip network component
EP1569502A1 (en) * 2004-02-24 2005-08-31 Fanuc Ltd Printed circuit board structure for motor driving device
US20050185387A1 (en) * 2004-02-24 2005-08-25 Fanuc Ltd Printed circuit board structure for motor driving device
US20090020522A1 (en) * 2007-07-16 2009-01-22 Samsung Electronics Co., Ltd. Micro-heaters and methods for manufacturing the same
US20090020760A1 (en) * 2007-07-16 2009-01-22 Samsung Electronics Co., Ltd. Methods for forming materials using micro-heaters and electronic devices including such materials
US8409934B2 (en) 2007-07-16 2013-04-02 Samsung Electronics Co., Ltd. Methods for forming materials using micro-heaters and electronic devices including such materials
US8673693B2 (en) 2007-07-16 2014-03-18 Samsung Electronics Co., Ltd. Methods for forming materials using micro-heaters and electronic devices including such materials
US20090139974A1 (en) * 2007-11-30 2009-06-04 Samsung Electronics Co., Ltd. Micro-heaters, micro-heater arrays, methods for manufacturing the same and electronic devices using the same
US8357879B2 (en) 2007-11-30 2013-01-22 Samsung Electronics Co., Ltd. Micro-heaters, micro-heater arrays, methods for manufacturing the same and electronic devices using the same
US20090289049A1 (en) * 2008-05-23 2009-11-26 Samsung Electronics Co., Ltd. Micro-heaters and methods of manufacturing the same
US8415593B2 (en) 2008-05-23 2013-04-09 Samsung Electronics Co., Ltd. Micro-heaters and methods of manufacturing the same
US20090304371A1 (en) * 2008-06-10 2009-12-10 Samsung Electronics Co., Ltd. MIcro-heaters, methods for manufacturing the same, and methods for forming patterns using the micro-heaters
US8369696B2 (en) * 2008-06-10 2013-02-05 Samsung Electronics Co., Ltd. Micro-heaters, methods for manufacturing the same, and methods for forming patterns using the micro-heaters

Also Published As

Publication number Publication date
FR2185894A1 (it) 1974-01-04
GB1429009A (en) 1976-03-24
DE2326043A1 (de) 1973-12-20
IT987799B (it) 1975-03-20
NL7305674A (it) 1973-11-27
JPS4956154A (it) 1974-05-31
FR2185894B3 (it) 1976-04-30

Similar Documents

Publication Publication Date Title
US3745508A (en) Selectable fixed impedance device
US9934891B1 (en) Resistor and method of manufacture
US4016483A (en) Microminiature integrated circuit impedance device including weighted elements and contactless switching means for fixing the impedance at a preselected value
JPH0620802A (ja) バルク金属チップ抵抗器
US5929746A (en) Surface mounted thin film voltage divider
US3585559A (en) Variable resistance control
US4172249A (en) Resistive electrical components
CN108428525A (zh) 电阻器元件、制造该电阻器元件的方法及电阻器元件组件
US3484654A (en) High-speed printing of electronic components and articles produced thereby
US3316467A (en) Spark gap electronic component
US2879361A (en) Resistor
US3629781A (en) Cylindrically molded metal film resistor
US3123765A (en) Compact resistor-capacitor unit
US3489980A (en) Resistive device
US6859999B2 (en) Method for manufacturing a power chip resistor
US4378549A (en) Resistive electrical components
US4617548A (en) Current sensing resistance apparatus
USRE23219E (en) Film-type resistor and method of
JPS6228741Y2 (it)
US2306513A (en) Impedance device
US3588974A (en) Method of manufacturing an electronic component
JPH0963805A (ja) 角形チップ抵抗器
USRE26694E (en) Electronic component and method op manufacture thereof
JPS63170826A (ja) 回路遮断素子
US20210383951A1 (en) Stacking wire wound resistor and manufacturing method thereof