US3741286A - Regenerative heat exchanger and method for purging its flow passages - Google Patents

Regenerative heat exchanger and method for purging its flow passages Download PDF

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US3741286A
US3741286A US00135848A US3741286DA US3741286A US 3741286 A US3741286 A US 3741286A US 00135848 A US00135848 A US 00135848A US 3741286D A US3741286D A US 3741286DA US 3741286 A US3741286 A US 3741286A
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flow passages
blower
semidamper
heat exchanger
outlet
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W Muhlrad
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AIR INDUSTRIE ENVIRONMENT A Co
PRAT D POELMAN
PRAT D POELMAN FR
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001Recuperative heat exchangers
    • F28D21/0003Recuperative heat exchangers the heat being recuperated from exhaust gases
    • F28D21/0005Recuperative heat exchangers the heat being recuperated from exhaust gases for domestic or space-heating systems
    • F28D21/0008Air heaters
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/38Removal of waste gases or dust
    • C21C5/40Offtakes or separating apparatus for converter waste gases or dust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D17/00Regenerative heat-exchange apparatus in which a stationary intermediate heat-transfer medium or body is contacted successively by each heat-exchange medium, e.g. using granular particles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D17/00Regenerative heat-exchange apparatus in which a stationary intermediate heat-transfer medium or body is contacted successively by each heat-exchange medium, e.g. using granular particles
    • F28D17/02Regenerative heat-exchange apparatus in which a stationary intermediate heat-transfer medium or body is contacted successively by each heat-exchange medium, e.g. using granular particles using rigid bodies, e.g. of porous material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S165/00Heat exchange
    • Y10S165/009Heat exchange having a solid heat storage mass for absorbing heat from one fluid and releasing it to another, i.e. regenerator
    • Y10S165/01Cleaning storage mass

Definitions

  • ABSTRACT This disclosure teaches a regenerative heat exchanger for recovering heat from a hot dust-laden gas exhausted by a steel converter or the like. In a preferred arrangement this heat exchanger is followed by a dust-removal apparatus of known design.
  • the flow passages After passage of the hot dust-laden gas through refractory-lined flow passages of the heat exchanger for cooling the dust-laden gas and before countercurrent flow of cooling air through the flow passages for heat extraction from the refractory, the flow passages are purged by circulating purge air up one portion of the flow passages and down another portion exiting to the dust-removal apparatus. Then the circulation through the flow passages is reversed with exit still to the dust-removal apparatus.
  • the purging is achieved by a particularly facile partition and damper arrangement.
  • the present invention relates to an apparatus and related method for cleaning automatically regenerative heat exchangers employed, for example, in cooling hot dust-laden gas exhausted by a steel converter.
  • This heat exchanger is followed by a dust-removal apparatus such as a cloth filter or an electrostatic precipitator so that the gas exhausted ultimately by the steel converter is cooled and free of dust and so that a supply of hot clean air (or other gas) is made available.
  • Such. known regenerative heat exchangers are of a design similar to those of hot-blast recuperators used for preheating air to be delivered to blast furnaces.
  • the regenerative heat exchanger of the present invention is, however, used in a substantially different manner from those of known hot-blast recuperators, because the heat exchanger of the present invention serves adifferent purpose, namely to cool hot gas to a rather low temperature. Air used in blast furnace operations is preheated to a temperature generally between 700 C. and
  • hot gas used for heating refractory of hot-blast recuperatorsv is practically free of dust, usually containing less than mg. of dust per cu.m.
  • the gas used in a heat exchanger according to the present invention may contain up to 50,000 mg. of dust per mm.
  • Another object of this invention is to provide a simple and effective apparatus and related method for cleaning hot-dust-laden gas.
  • Still another object of this invention is to provide a simple and effective method for cleaning automatically refractory-lined flow passages of a regenerative heat exchanger used in cooling a hot, dust-laden gas.
  • cooling apparatus and related method according to this invention comprise the following: 1
  • Refractory-lined flow passages of a regenerative heat exchanger are arranged for being heated by down-- ward passage of a hot dust-laden gas (from a steel converter or the like) therethrough.
  • a relatively high-velocity purge gas stream is subdivided successively into two purge streams each of which alternately passes first upward through one half and downward through the other half of the flow passages and then vice versa.
  • the purge streams are delivered to a dustremoval apparatus which is connected to the outlet of the cooling gas.
  • the cooling gas is passed upwardly through both halves of the flow passages and is exhausted from the top of the heat. exchanger.
  • FIG. 1 is a side cross-sectional view of a heat exchanger and shows diagrammatically the phase wherein refractory-lined flow passages are heated by the hot dust-laden gas.
  • FIG. 2 is a side cross-sectional view similar to FIG. 1
  • FIG. 3 is a rear cross-sectional view of the heat exchanger and shows passage of pure gas upwardly through one half of the flow passages and downwardly through the other half of the flow passages.
  • FIG. 4 is a rear cross-sectional view similar to FIG. 3 of the heat exchanger and shows passage of the purge gas upward through the other half of the flow passages,
  • FIG. 1 illustrates heat exchanger 11 during the phase when a hot dust-laden gas travels therethrough as indicated by arrows 12.
  • the hot dust-laden gas from a steel converter or the like enters regenerative heat exchanger 11 via duct 13 and courses in turn.
  • FIG. 2 illustrates the same heat exchanger during its cooling operation (carried out in the same manner as the prior art) by means of an upward countercurrently flowing air stream (as indicated by arrows 26) which is blown into flow passages 16 by means of blower 27 downstream chamber 17 into first andsecond compart- Y ments 29, 31 separated from eachother by partition wall 32.
  • FIGS. 3 and 4 illustrate rear cross-sectional views through regenerative heat exchanger 11 and FIGS. 5 and 6 are plan crosssectional views through downstream chamber 17 as well as blower sernidampers 34,36 and outlet semidampers 35, 37.
  • FIGS. 5 and 6 also show subdivision of duct l9 as shown by arrows 41 in FIGS. 3, 5.
  • the dust purged from heat exchanger '11 is conveye purge operation.
  • n y Y After a predeterminedperiod of time, usually a few seconds, the direction of the purge air stream is changed by closing first blower semidamp er 34' and secondroutlet semidampe r 37 and by opening second I blower semidamper 36 and first outlet semidamper 35 as shownby arrows42 in FIGS. 4 and 6.
  • first blower semidamp er 34' and secondroutlet semidampe r 37 After a predeterminedperiod of time, usually a few seconds, the direction of the purge air stream is changed by closing first blower semidamp er 34' and secondroutlet semidampe r 37 and by opening second I blower semidamper 36 and first outlet semidamper 35 as shownby arrows42 in FIGS. 4 and 6.
  • mgener ative heat exchanger is purged by introducing purge air. throughopen second blower semidamper 36 into second compartment 3l.
  • the purge air then flows I upwardly through second flow passages 39 into upstream chamber 15 and from there the purge air passes downwardly "through first flow passages 38 into first compartment 29 so that dust is forced out through open first outlet semidamper 35 in outlet port18 and H via outletldii ct 19 to the dusnremoval apparatus.
  • gasfromtheheat exchanger (not shown) which is usu ally located between the heat exchanger and the dust- 1 removal apparatus (also notshown) and shown blower -27usedf"orforcingpurgeiairinto thehea t exchanger (as shown inFIGS. 3; 4, 6) operate in tandem on thepurgeair1 stream.
  • the amount of energy re- .flquired to push the purgeair issmaller by virtue of the aspiratingeffect of the otherblower (not shown) ev en though a loss in pressure results on passing both upward and downward through reduced sections of the flow passages.
  • heat exchanger 11 is cooled in the conventional manner (generally as shown in FIG. 2).
  • First 34 and second 36 blower semidampers are closed; first 35 and second 37 outlet dampers are opened; lid 23 is opened; first 34 and second 36 blower semidampers are then opened; and first 35 and second 37 outlet dampers are closed.
  • the entire air forced into heat exchanger 11 by means of blower 27 flows from the downstream chamber 17 upwardly through flow passages 16 to upstream chamber 15 and out exhaust port 28.
  • the heat contained in the cooling air is expelled through exhaust port 28 or, if desired, may be supplied to a suitable place for further use.
  • This type of cooling of the accumulated heat and the manner in which cooling is effected according to the present invention is especially useful in treatment of intermittently produced gases such as are obtained, for instance, on blowing steel converters with oxygen, but may also be used in other plants in which hot gases are produced continuously.
  • an installation is composed of twin regenerative heat exchangers whereby, at a given time, one of the exchangers is used for cooling the gases by heat accumulation in its refractory, while, at the same time, the other member thereof is cooled by blowing air countercurrently into and through that member. Both members of the twin exchanger are reversed automatically in their mode of operation at regular intervals.
  • Hot dust-laden converter gas is introduced, as shown in FIG. 1, through inlet port 14 into and passes through regenerative heat exchanger 1] usually for twenty minutes. During this period heat exchanger 11 serves to cool the hot dust-laden converter gas. After passing through flow passages 16 and downstream chamber 17, the cooled gas is discharged through outlet port 18 and duct 19 which leads to a dust-removal apparatus. Lid 23 and blower dampler 24 are closed during the passage of the gas through the heat exchanger while outlet damper 25 is open. The hot gas is cooled thereby to a temperature of about l00 C. The gas velocity is about 15 m./sec. At such a speed most of the dust in the hot gas is removed therefrom.
  • the purge gas thus is forced to flow through first compartment 29 upwardly through first air passages 38 upwardly into upstream chamber 15 where the flow of the purge gas is reversed as shown in FIG. 3 and the purge gas flows downwardly through second air passages 39 into and through second compartment 31.
  • the gas which is now laden with dust
  • the dust-removal apparatus not shown.
  • semidampers 34 and 37 are closed and semidampers 35 and 36 are opened.
  • the purge air is forced through second compartment 31 upwardly into second flow passages 39 and, as is shown in FIG.
  • the graphical relationships presented in FIG. 7 are for a heat exchanger having square flow passages 16 of mm. width. Refractory 22 was 30 mm. in thickness. Oxygen blasting as per FIG. 1 lasted 15 minutes, cooling as per FIG. 2 lasted 17 minutes. The quantity of cooling air used as per FIG. 2 was percent of that aspirated as per FIG. 1. More particularly the graphical relationships presented in FIG. 7 depict temperaturetime relationships as follows:
  • Curve a Temperature at the gas inlet of the heat exchanger.
  • Curve b Temperature at the gas outlet of the heat exchanger.
  • Curve c Temperature of the inner refractory walls at the upper part of the heat exchanger.
  • Curve d Temperature of the inner refractory walls at the lower part of the heat exchanger.
  • Curve 2 Temperature of the countercurrently flowing air at its inlet into the heat exchanger.
  • the outlet duct 19 andthe dust collector (not i shown) as well as theconduit (not shown)le'ading from it lid 23 may be conriectedwith an apparatus or' plant which is continuously operated at the same gas temperature and with the sameamount of gas, namely alternatively, for instance, at a temperature of about 1509 C. for twenty minutes with purified and cooled converter a gas and immediately'thereafter for ten minutes withhot f cooling gas or air cooled in the heat exchanger.
  • a a generally vertical housing provided with an up stream chamber, ag downstream chamberand a it heat-storage section disposed between said j up stream and downstream chambersysaid heat-f storage section being provided with a pluralityof flow passages lined with a heat-storing material, the flow passages connecting said upstream downstream chambers in the other; e i v i b.
  • blower associated withsaid blower port for ering cooling air to said downstream chamber for passage through the flow passages to said upstream chamber
  • first and second blower semidampers mounted in said blower port in flow communication withsaid 2e transfer, heat exchangers and/or process technology that wide deviations maybe made from the foregoing Q with asecond portion of the flow passages so that on opening said first blower semidampen closing through the secondcompartment, the second portion of the flow passages, the upstream chamber, n

Abstract

This disclosure teaches a regenerative heat exchanger for recovering heat from a hot dust-laden gas exhausted by a steel converter or the like. In a preferred arrangement this heat exchanger is followed by a dust-removal apparatus of known design. After passage of the hot dust-laden gas through refractory-lined flow passages of the heat exchanger for cooling the dust-laden gas and before countercurrent flow of cooling air through the flow passages for heat extraction from the refractory, the flow passages are purged by circulating purge air up one portion of the flow passages and down another portion exiting to the dust-removal apparatus. Then the circulation through the flow passages is reversed with exit still to the dust-removal apparatus. The purging is achieved by a particularly facile partition and damper arrangement.

Description

United States Patent 1191 Muhlrad [111 3,741,286 June 26, 1973 REGENERATIVE HEAT EXCHANGER AND METHOD FOR PURGING ITS FLOW PASSAGES Inventor: Wolf Muhlrad, Chatou, France Assignee: Prat Daniel Poelman, Courbevoie,
France Filed: Apr. 21, 1971 Appl. No.: 135,848
U.S. Cl. 165/4, 263/19 Int; Cl....' Y F23! 15/02 Field of Search 165/4, 5; 263/15,
[56] References Cited UNITED STATES PATENTS 710,748 10/1902 Cabot 263/19 Primary Examiner.lohn J. Camby Attorney-Erich M.'H. Radde and Charles E. Baxley 5 7] ABSTRACT This disclosure teaches a regenerative heat exchanger for recovering heat from a hot dust-laden gas exhausted by a steel converter or the like. In a preferred arrangement this heat exchanger is followed by a dust-removal apparatus of known design. After passage of the hot dust-laden gas through refractory-lined flow passages of the heat exchanger for cooling the dust-laden gas and before countercurrent flow of cooling air through the flow passages for heat extraction from the refractory, the flow passages are purged by circulating purge air up one portion of the flow passages and down another portion exiting to the dust-removal apparatus. Then the circulation through the flow passages is reversed with exit still to the dust-removal apparatus. The purging is achieved by a particularly facile partition and damper arrangement.
6 Claints, 7 Drawing Figures PMENIEDJUK 2 5 875 SHEET 2 OF 4 UST REMOVAL APPAEA TUS "Wen/0r. WOLF MUHLRAD 57 MJ W 'VLQQM AG'ENT BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus and related method for cleaning automatically regenerative heat exchangers employed, for example, in cooling hot dust-laden gas exhausted by a steel converter. This heat exchanger is followed by a dust-removal apparatus such as a cloth filter or an electrostatic precipitator so that the gas exhausted ultimately by the steel converter is cooled and free of dust and so that a supply of hot clean air (or other gas) is made available.
2. Description of the Prior Art Known self-cleansing regenerative heat exchangers, as they are described for instance in French Pat. Nos. 784,141 and 1,477,725, allow a hot gas to flow through refractory-lined flow passages of the heat exchanger. Heat transfer from the hot gas to the refractory causes cooling of the gas. A gas, the temperature of which is about 1000 C. on entering the heat-exchanger can be treated advantageously in this manner. The heat exchanger can be designed in economically feasible dimensions so that the gas temperature isreduced to about 100 C. In such a heat exchanger, passage of the gas (which usually flows from the top downwardly) is shut off at regular intervals. Then the heat exchanger is cooled by countercurrently blowing therethrough a cooling air stream which passes through the flow passages from the bottom upward to cool the refractory,
thereby heating the air. v
Such. known regenerative heat exchangers are of a design similar to those of hot-blast recuperators used for preheating air to be delivered to blast furnaces. The regenerative heat exchanger of the present invention is, however, used in a substantially different manner from those of known hot-blast recuperators, because the heat exchanger of the present invention serves adifferent purpose, namely to cool hot gas to a rather low temperature. Air used in blast furnace operations is preheated to a temperature generally between 700 C. and
' 900 C. and this air is kept as close as possible to its design temperature. Furthermore, hot gas used for heating refractory of hot-blast recuperatorsv is practically free of dust, usually containing less than mg. of dust per cu.m. By way of contrast thereto the gas used in a heat exchanger according to the present invention may contain up to 50,000 mg. of dust per mm. These differences also have a considerable effect uponthe design of the heat exchanger according to the present invention which differs essentially from those of conventional hot-blast'recuperators.
SUMMARY OF THE INVENTION It is one object of the present invention to provide a simple and effective'apparatus and related method for cooling a hot dust-laden gas, especially waste gas from a Bessemer converter.
Another object of this invention is to provide a simple and effective apparatus and related method for cleaning hot-dust-laden gas.
Still another object of this invention is to provide a simple and effective method for cleaning automatically refractory-lined flow passages of a regenerative heat exchanger used in cooling a hot, dust-laden gas.
Other objects of this invention and advantageous features thereof will become apparent as the description proceeds.
In principle the cooling apparatus and related method according to this invention comprise the following: 1
a. Refractory-lined flow passages of a regenerative heat exchanger are arranged for being heated by down-- ward passage of a hot dust-laden gas (from a steel converter or the like) therethrough.
b. Thereafter flow of the hot gas is interrupted and cooling air is blown upward in countercurrent direction through the flow passages to cool the refractory. The cooling gas is supplied by a blower.
According to the useful novel and inventive teaching of the present invention, there are interposed between the downward passage of the hot gas and the upward passage of the cooling gas through the flow passages the steps whereby c. a relatively high-velocity purge gas stream is subdivided successively into two purge streams each of which alternately passes first upward through one half and downward through the other half of the flow passages and then vice versa.
d. After passing throughthe two halves of the flow passages, the purge streams are delivered to a dustremoval apparatus which is connected to the outlet of the cooling gas. 1
e. As soon as the dust has been removed substantially from the flow passages, the cooling gas is passed upwardly through both halves of the flow passages and is exhausted from the top of the heat. exchanger.
f. Thereupon the cooled regenerative heat exchanger is ready again for use in cooling more of the hot dust- Iaden gas.
BRIEF DESCRIPTION OF THE DRAWINGS A heat exchanger according to the present invention is illustrated in the accompanying drawings wherein:
FIG. 1 is a side cross-sectional view of a heat exchanger and shows diagrammatically the phase wherein refractory-lined flow passages are heated by the hot dust-laden gas.
FIG. 2 is a side cross-sectional view similar to FIG. 1
of the heat exchanger and shows diagrammatically the phase wherein the refractory is cooled by upward flow of cooling gas.
FIG. 3 is a rear cross-sectional view of the heat exchanger and shows passage of pure gas upwardly through one half of the flow passages and downwardly through the other half of the flow passages.
FIG. 4 is a rear cross-sectional view similar to FIG. 3 of the heat exchanger and shows passage of the purge gas upward through the other half of the flow passages,
and downward through the first half of the flow pas- These drawings illustrate the apparatus and its mode of I operation. Like numerals indicate like parts throughout the drawings.
DESCRIPTION .OF THE PREFERRED EMBODIMENT FIG. 1 illustrates heat exchanger 11 during the phase when a hot dust-laden gas travels therethrough as indicated by arrows 12. The hot dust-laden gas from a steel converter or the like (not shown) enters regenerative heat exchanger 11 via duct 13 and courses in turn.
22. During this phase lid 23 as well as blower dampen 24 are closed. Only outletdamper 25 is open.
FIG. 2 illustrates the same heat exchanger during its cooling operation (carried out in the same manner as the prior art) by means of an upward countercurrently flowing air stream (as indicated by arrows 26) which is blown into flow passages 16 by means of blower 27 downstream chamber 17 into first andsecond compart- Y ments 29, 31 separated from eachother by partition wall 32. 1
After the hot dust-laden gas has been passed through a the (heat exchanger for a suitable time (as per FIG. 1),
flow passages 16 and chambers 15, 17 are purged intensively of dust in the manner shown in FIGS. 3, 5,
then in the manner shown in FIGS. 4, 6 before the air used for cooling refractory 22 is expelled through exhaust port 28 (as per FIG. 2). Afterair preheater 11 has been heated ond. outlet semidamp er are opened while second blower semidamper 36 and first outlet semidamper 35 -.remain closed. Cool air blown countercurrently through open first blower sem idamper 34 in blowerv port 33 into first compartment 29 by means of blower 27 travels upwardly through first flow passages 38 with blower damper 24 open while outlet damper is closed. It should be clear that some gas other than air could be employed in this service. In prior art regenerative heat exchangers of this type, by proceeding in the manner heretofore described and reversingtheflow of I i n by duct 19 to a dust-removal apparatus. As shownin n gases very carefully, purging of the heat exchanger was 25 is closed, blower damper 24 is opened andlid 23 is opened; a clearly visible dust-laden cloudexists via exhaust port 28. This emission of dust usually lasts for several seconds beforeit disappears. Formation of this dust-laden cloud is due to the fact that, in spite of all counter measures, dust'is deposited in the heat exchanger during passage of the hot dust-laden gas therethrough. This dust is raised by and suspended in the cooling air blown upward through the heatexchanger FIGS. 3, 5, second blower semidamper 36 and first'out- T 30 let semidamper remain closed during the foregoing 1 because of turbulence developed by the cooling air' which is usually in an amount greater than that of the H hot dust-laden gas. 1 According to the present dust clouds at the beginning of the coolingstep is cor invention emission of the rected by bringing aboutamore intense purgingofthe heat exchanger and bydelivering to the dust-removal apparatus the purgeddrrstbefore opening lid 23, i.e.,
before expelling the cooling air. For this purposedowm stream chamber 1'7 is subdivided into first and second compartments 29 and 31 as best seen in' FIGS. Such division is achievedby providing in downstream chamber 17 vertical partition wall 32 which is aligned with a medial bisection of outlet port 18and blower port 33. Blower damper. 24 and outletdarnper. '25 are now each made of a first and second semidamper which blower semidamper 34 andfirst outletsemidamper35 are on first compartment 29 side of downstreamcham ber 17. Second blower semidamper 36 side of second outlet semidamper 37 are on second compartment 31 side of downstream chamber 17. FIGS. 3 and 4 illustrate rear cross-sectional views through regenerative heat exchanger 11 and FIGS. 5 and 6 are plan crosssectional views through downstream chamber 17 as well as blower sernidampers 34,36 and outlet semidampers 35, 37. FIGS. 5 and 6 also show subdivision of duct l9 as shown by arrows 41 in FIGS. 3, 5.
The dust purged from heat exchanger '11 is conveye purge operation. n y Y Aftera predeterminedperiod of time, usually a few seconds, the direction of the purge air stream is changed by closing first blower semidamp er 34' and secondroutlet semidampe r 37 and by opening second I blower semidamper 36 and first outlet semidamper 35 as shownby arrows42 in FIGS. 4 and 6. Thus the re-;
mgener ative heat exchanger is purged by introducing purge air. throughopen second blower semidamper 36 into second compartment 3l.The purge air then flows I upwardly through second flow passages 39 into upstream chamber 15 and from there the purge air passes downwardly "through first flow passages 38 into first compartment 29 so that dust is forced out through open first outlet semidamper 35 in outlet port18 and H via outletldii ct 19 to the dusnremoval apparatus. n Such aj design of a regenerative heat exchanger for cooling liot dust-laden g as achieves more effective t purging than waspossible in such an apparatus heretofore. Th is superior purgingisdue to the fact that during purging both blowers, the one which serves to withdraw.
gasfromtheheat exchanger (not shown) which is usu ally located between the heat exchanger and the dust- 1 removal apparatus (also notshown) and shown blower -27usedf"orforcingpurgeiairinto thehea t exchanger (as shown inFIGS. 3; 4, 6) operate in tandem on thepurgeair1 stream. Thereby the amount of energy re- .flquired to push the purgeair issmaller by virtue of the aspiratingeffect of the otherblower (not shown) ev en though a loss in pressure results on passing both upward and downward through reduced sections of the flow passages. That the amount of energy is smaller than the nominal amount'for cooling refractory 22 is due to the fact that, on the one hand, the path of the gas has become longer and narrower while on the other hand, both blowers are working in tandem. Because the cross-sectional area of the flow passages have been ren up by the hot dust-laden gas, lid 23 at the top of heatexchanger 11 remains closed. First blower semidamper 34 and sec duced by 50 percent, the purge air (per FIGS. 3, 5 or 4, 6) attains twice the speed in purging than for normal cooling of refractory 22 (per FIG. 2). The turbulence produced thereby enables a considerably more effective elimination of dust from the heat exchanger.
Another reason for the high degree of effectiveness of this method for purging a heat exchanger is to be seen in the fact that each of the flow passages is purged successively in ascending and descending directions.
After the flow passages have been purged to remove dust deposited therein, heat exchanger 11 is cooled in the conventional manner (generally as shown in FIG. 2). First 34 and second 36 blower semidampers are closed; first 35 and second 37 outlet dampers are opened; lid 23 is opened; first 34 and second 36 blower semidampers are then opened; and first 35 and second 37 outlet dampers are closed. Thereupon the entire air forced into heat exchanger 11 by means of blower 27 flows from the downstream chamber 17 upwardly through flow passages 16 to upstream chamber 15 and out exhaust port 28. The heat contained in the cooling air is expelled through exhaust port 28 or, if desired, may be supplied to a suitable place for further use.
This type of cooling of the accumulated heat and the manner in which cooling is effected according to the present invention is especially useful in treatment of intermittently produced gases such as are obtained, for instance, on blowing steel converters with oxygen, but may also be used in other plants in which hot gases are produced continuously. In this case an installation is composed of twin regenerative heat exchangers whereby, at a given time, one of the exchangers is used for cooling the gases by heat accumulation in its refractory, while, at the same time, the other member thereof is cooled by blowing air countercurrently into and through that member. Both members of the twin exchanger are reversed automatically in their mode of operation at regular intervals.
The reduction by half of the cross-sectional areas through which the purge gas flows, while otherwise the same conditions are maintained, results in doubling the speed of flow of the dust-laden purge gas and increases wall friction of the gas within the heat exchanger in geometrical progression. Due thereto heat transfer and purging effectiveness are increased many times.
The following example serves to illustrate the present invention without, however, limiting the same thereto.
EXAMPLE Hot dust-laden converter gas is introduced, as shown in FIG. 1, through inlet port 14 into and passes through regenerative heat exchanger 1] usually for twenty minutes. During this period heat exchanger 11 serves to cool the hot dust-laden converter gas. After passing through flow passages 16 and downstream chamber 17, the cooled gas is discharged through outlet port 18 and duct 19 which leads to a dust-removal apparatus. Lid 23 and blower dampler 24 are closed during the passage of the gas through the heat exchanger while outlet damper 25 is open. The hot gas is cooled thereby to a temperature of about l00 C. The gas velocity is about 15 m./sec. At such a speed most of the dust in the hot gas is removed therefrom. However, some dust remains deposited in the flow passages 16 and downstream chamber 17. This dust is completely removed by proceeding according to the present invention and closing inlet damper 10 so that the flow of hot gases ceases because usually the converter process is completed within 20 minutes. The converter is then discharged and refilled within the next 10 minutes. During said time heat exchanger 11 is purged as shown in FIGS. 3, 4, 5, and 6 by blowing purge gas, usually air, with a gas velocity of 20 m./sec. through open semidamper 34 which is part of blower damper 24 of FIGS. 1 and 2 and closed semidamper 35 which is part of outlet damper 25 of FIGS. 1 and 2 into first compartment 29 of downstream chamber 17 separated by partition wall 32 from second compartment 31 of said downstream chamber 17. The purge gas thus is forced to flow through first compartment 29 upwardly through first air passages 38 upwardly into upstream chamber 15 where the flow of the purge gas is reversed as shown in FIG. 3 and the purge gas flows downwardly through second air passages 39 into and through second compartment 31. From there the gas (which is now laden with dust) is discharged through open semidamper 37 into duct 19 from where it is conducted to the dust-removal apparatus (not shown). After a few seconds, usually not more than 'five seconds, so that the heat loss is minimal, semidampers 34 and 37 are closed and semidampers 35 and 36 are opened. As a result thereof the purge air is forced through second compartment 31 upwardly into second flow passages 39 and, as is shown in FIG. 4 flows downwardly through first flow passages 38 and through first compartment 29 into outlet dust 19 and from there to the dust-removal apparatus. This passage of the purge air also lasts for only a few seconds, usually not more than five seconds. Thereby, substantially all the dust deposited in downstream chamber 17 and flow passages 16 is rendered airborne due to heavy turbulence created by the high speed of the purge air which amounts to 40 m./sec. because the cross-section of the purge gas inlet and outlet is reduced by half.
After this purging period of short duration not substantially exceeding 10 seconds to minimize the heat loss, semidampers 35 and 37 are closed, semidampers 34 and 36 are opened, and cooling air is blown upwardly through flow passages 16, thereby cooling refractory 22. The cooling air which is substantially free of dust, is heated for about nine minutes or nine and a half minutes, i.e., until the converter is filled. The converter gas is then cooled again as described hereinabove. The heated cooling gas is discharged through open lid 23 to be used as a very pure, dust-free, hot air which is useful in many industrial processes.
The graphical relationships presented in FIG. 7 are for a heat exchanger having square flow passages 16 of mm. width. Refractory 22 was 30 mm. in thickness. Oxygen blasting as per FIG. 1 lasted 15 minutes, cooling as per FIG. 2 lasted 17 minutes. The quantity of cooling air used as per FIG. 2 was percent of that aspirated as per FIG. 1. More particularly the graphical relationships presented in FIG. 7 depict temperaturetime relationships as follows:
Curve a: Temperature at the gas inlet of the heat exchanger. Curve b: Temperature at the gas outlet of the heat exchanger.
Curve c: Temperature of the inner refractory walls at the upper part of the heat exchanger.
Curve d: Temperature of the inner refractory walls at the lower part of the heat exchanger.
Curve 2: Temperature of the countercurrently flowing air at its inlet into the heat exchanger.
shape, it may be section.
The outlet duct 19 andthe dust collector (not i shown) as well as theconduit (not shown)le'ading from it lid 23 may be conriectedwith an apparatus or' plant which is continuously operated at the same gas temperature and with the sameamount of gas, namely alternatively, for instance, at a temperature of about 1509 C. for twenty minutes with purified and cooled converter a gas and immediately'thereafter for ten minutes withhot f cooling gas or air cooled in the heat exchanger. 1f
It will be understood by those familiar with 'heat of square, rectangular, orroundcrosspreferred embodiment without department from. the
1. A regenerative heatiexchanger for removing heat from a relativelyhot dust Iaden gas exhaustedfrom'ai steel converter or the like, the heat exchanger comprising in combination:
a. a generally vertical housing provided with an up stream chamber, ag downstream chamberand a it heat-storage section disposed between said j up stream and downstream chambersysaid heat-f storage section being provided with a pluralityof flow passages lined with a heat-storing material, the flow passages connecting said upstream downstream chambers in the other; e i v i b. an inlet port in said housing in flow communication with said upstream chamber and connectable in flow communication with a steel converteror the like to receive the hot dust-laden gas therefrom for passage through the heat-storage; section 3 wherein the dust-laden gas is cooledand' thence to said downstream chamber; an outlet port in said housing in flow communication with said downstream chamber and connect able to a dust-removal apparatus for delivering the cooled dust-laden gas thereto;
passed flow communication each with d. a blowerport in said housing in flow communication with said downstream chamber; I
e. a blower associated withsaid blower port for ering cooling air to said downstream chamber for passage through the flow passages to said upstream chamber; 3
f. an exhaust port in said housing in flowcommunicw tion with said upstream chamber and heaving alid openable to permit cooling air toexit from said up stream chamber through said exhaust port;
g. a partition wall mounted in said downstream chamdeliv ss y a n I t fa. substantially simultaneously opening the am blower semidampenclosing the second blower I semidamper, closing the first outlet semidamper, andopening the second outlet semidamper, and,j
her to subdivide that chamber into a first compartment and a second 'compartment,each connecting the blower port in flow communication with the outlet port; s h. first and second blower semidampers mounted in said blower port in flow communication withsaid 2e transfer, heat exchangers and/or process technology that wide deviations maybe made from the foregoing Q with asecond portion of the flow passages so that on opening said first blower semidampen closing through the secondcompartment, the second portion of the flow passages, the upstream chamber, n
the first portion of the flow portion of the flow pasupon the discontinuance of the passing of hot due-laden gas and before cooling air is passed upwardly through the flow passages, comprising the steps of:
a. purging the flow passages by circulating the purge compartment, the first portion of the flow passages, e
theupstream chamber,the second portion of the and the blower via the blower port through the second through the first outlet semidamper, s. The "method steps of:
subsequently,
b. I substantially simultaneously closing the: first blower semidamper, opening the secondblower semidamper, opening the first outlet semidamper,
and closing the second routlet semidamper,
, 1 i method of 3, wherein the cooling air is 1 passed into the heat exchanger with a speed of at least ZQmJsec. 3 H1 second compartmntis in flow vcornrnunication "said second blower semidamper, closing said first outlet semidamper and opening said second outlet 0 semiclamper, purge air from said blower iscircua, r
lated through said first compartment,the first por tion [of the flow passages, the upstream chamber, g g {the second portion of the flow passages, the second compartment, and out the outlet port via the secl i 1 ond outlet semidamper; alternately, on opening said second blower semidamper, closing said first blower semidamper, closing said second outlet semidamper-and opening said first outlet semidamper, purge airfrom the blower is circulated,
' sages, the firstjcompartment, and outthe outlet air therethrough with the circulation path of the flow passages, the second compartment and out the n outlet port through the second outlet semidamper,
thereafter changing the circulation of the air from blower semidamper intothe second compartment, V
the second portion of theflow passages, the upstream chamber, the first portion of the flow passages; the first compartment and out theoutlet port 1 of claim 2 further comprising e 9 10 5. In a'method of purging the flow passages of a repartment of the heat exchanger and downwardly generative heat exchanger in which apartition is prothrough and out of the first compartment of the vided for dividing the flow passages into first and secheat exchanger, thereby purging the heat exond compartments, the method comprising the steps changer from accumulated dust, and thereafter of: c. passing cooling air upwardly through the flow pasa. purging the flow passages by circulating cooling sages and out the heat exchanger.
purge air therethrough, with the circulation path of 6. The method of claim 5, wherein the upward and the cooling purge air being into and upwardly downward passage of the cooling purge air through the through the first compartment of the partitioned I first and second compartments of the heat'exchang'er heat exchanger and downwardly through and out to purge the heat exchanger from accumulated dust is of the second compartment of the partitioned heat 7 continued for a period of time which is a fraction of the exchangenthereafter time required to cool the heat exchanger but sufficient b. changing the circulation of the cooling purge air to "to purge the heat exchanger from accumulated dust. pass into and upwardly through the second com-

Claims (6)

1. A regenerative heat exchanger for removing heat from a relatively hot dust-laden gas exhausted from a steel converter or the like, the heat exchanger comprising in combination: a. a generally vertical housing provided with an upstream chamber, a downstream chamber and a heat-storage section disposed between said upstream and downstream chambers, said heat-storage section being provided with a plurality of flow passages lined with a heat-storing material, the flow passages connecting said upstream downstream chambers in flow communication each with the other; b. an inlet port in said housing in flow communication with said upstream chamber and connectable in flow communication with a steel converter or the like to receive the hot dust-laden gas therefrom for passage through the heat-storage section wherein the dust-laden gas is cooled and passed thence to said downstream chamber; c. an outlet port in said housing in flow communication with said downstream chamber and connectable to a dust-removal apparatus for delivering the cooled dust-laden gas thereto; d. a blower port in said housing in flow communication with said downstream chamber; e. a blower associated with said blower port for delivering cooling air to said downstream chamber for passage through the flow passages to said upstream chamber; f. an exhausT port in said housing in flow communication with said upstream chamber and heaving a lid openable to permit cooling air to exit from said upstream chamber through said exhaust port; g. a partition wall mounted in said downstream chamber to subdivide that chamber into a first compartment and a second compartment, each connecting the blower port in flow communication with the outlet port; h. first and second blower semidampers mounted in said blower port in flow communication with said first and second compartments, respectively, to control delivery of the purge air thereto; i. first and second outlet semidampers mounted in said outlet port in flow communication with said first and second compartments, respectively, to control exit of the purge air therefrom, whereby said first compartment is in flow communication with a first portion of the flow passages and said second compartment is in flow communication with a second portion of the flow passages so that on opening said first blower semidamper, closing said second blower semidamper, closing said first outlet semidamper and opening said second outlet semidamper, purge air from said blower is circulated through said first compartment, the first portion of the flow passages, the upstream chamber, the second portion of the flow passages, the second compartment, and out the outlet port via the second outlet semidamper; alternately, on opening said second blower semidamper, closing said first blower semidamper, closing said second outlet semidamper and opening said first outlet semidamper, purge air from the blower is circulated through the second compartment, the second portion of the flow passages, the upstream chamber, the first portion of the flow portion of the flow passages, the first compartment, and out the outlet port via the first outlet semidamper.
2. In a regenerative heat exchanger as defined in claim 1, and wherein the hot dust-laden gas is passed first downwardly through the flow passages and alternately the cooling air is passed upwardly through the flow passages, a method for purging the flow passages upon the discontinuance of the passing of hot dus-laden gas and before cooling air is passed upwardly through the flow passages, comprising the steps of: a. purging the flow passages by circulating the purge air therethrough with the circulation path of the purge air being from the blower via the blower port through the first blower semidamper into the first compartment, the first portion of the flow passages, the upstream chamber, the second portion of the flow passages, the second compartment and out the outlet port through the second outlet semidamper, and b. thereafter changing the circulation of the air from the blower via the blower port through the second blower semidamper into the second compartment, the second portion of the flow passages, the upstream chamber, the first portion of the flow passages, the first compartment and out the outlet port through the first outlet semidamper.
3. The method of claim 2 further comprising the steps of: a. substantially simultaneously opening the first blower semidamper, closing the second blower semidamper, closing the first outlet semidamper, and opening the second outlet semidamper, and, subsequently, b. substantially simultaneously closing the first blower semidamper, opening the second blower semidamper, opening the first outlet semidamper, and closing the second outlet semidamper.
4. The method of claim 3, wherein the cooling air is passed into the heat exchanger with a speed of at least 20 m./sec.
5. In a method of purging the flow passages of a regenerative heat exchanger in which a partition is provided for dividing the flow passages into first and second compartments, the method comprising the steps of: a. purging the flow passages by circulating cooling purge air therethrough, with the circulation path of the cooling purge air being into and upwardly through the first compartment of the partitioned heat exchanger and downwardly through and out of the second compartment of the partitioned heat exchanger, thereafter b. changing the circulation of the cooling purge air to pass into and upwardly through the second compartment of the heat exchanger and downwardly through and out of the first compartment of the heat exchanger, thereby purging the heat exchanger from accumulated dust, and thereafter c. passing cooling air upwardly through the flow passages and out the heat exchanger.
6. The method of claim 5, wherein the upward and downward passage of the cooling purge air through the first and second compartments of the heat exchanger to purge the heat exchanger from accumulated dust is continued for a period of time which is a fraction of the time required to cool the heat exchanger but sufficient to purge the heat exchanger from accumulated dust.
US00135848A 1970-07-17 1971-04-21 Regenerative heat exchanger and method for purging its flow passages Expired - Lifetime US3741286A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4349069A (en) * 1981-05-22 1982-09-14 Combustion Engineering, Inc. Regenerative air heater
US5003961A (en) * 1988-02-05 1991-04-02 Besik Ferdinand K Apparatus for ultra high energy efficient heating, cooling and dehumidifying of air
US5134945A (en) * 1992-01-06 1992-08-04 Reimlinger Richard G Regenerative thermal oxidizer with gate manifold system
US5293827A (en) * 1993-07-15 1994-03-15 Nester James L Regenerative thermal oxidizer with gate manifolds including purges
US5309851A (en) * 1993-07-15 1994-05-10 Reimlinger Richard G Regenerative thermal oxidizer with gate manifold pressurization
US20080047700A1 (en) * 2004-03-01 2008-02-28 The Boeing Company Formed Sheet Heat Exchanger
US20080210218A1 (en) * 2007-01-29 2008-09-04 Kba-Metalprint Gmbh & Co. Kg Dynamic heat accumulator and method for storing heat

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4323116A (en) * 1979-12-17 1982-04-06 Carrier Corporation Flow control apparatus

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4349069A (en) * 1981-05-22 1982-09-14 Combustion Engineering, Inc. Regenerative air heater
US5003961A (en) * 1988-02-05 1991-04-02 Besik Ferdinand K Apparatus for ultra high energy efficient heating, cooling and dehumidifying of air
US5134945A (en) * 1992-01-06 1992-08-04 Reimlinger Richard G Regenerative thermal oxidizer with gate manifold system
US5293827A (en) * 1993-07-15 1994-03-15 Nester James L Regenerative thermal oxidizer with gate manifolds including purges
US5309851A (en) * 1993-07-15 1994-05-10 Reimlinger Richard G Regenerative thermal oxidizer with gate manifold pressurization
US20080047700A1 (en) * 2004-03-01 2008-02-28 The Boeing Company Formed Sheet Heat Exchanger
US7988447B2 (en) * 2004-03-01 2011-08-02 The Boeing Company Formed sheet heat exchanger
US20080210218A1 (en) * 2007-01-29 2008-09-04 Kba-Metalprint Gmbh & Co. Kg Dynamic heat accumulator and method for storing heat

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DE2035512A1 (en) 1972-01-20
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ZA713080B (en) 1972-01-26
FR2112592A5 (en) 1972-06-23
CA937560A (en) 1973-11-27

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