US3738729A - Production of tungsten halogen lamps - Google Patents

Production of tungsten halogen lamps Download PDF

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Publication number
US3738729A
US3738729A US00170627A US3738729DA US3738729A US 3738729 A US3738729 A US 3738729A US 00170627 A US00170627 A US 00170627A US 3738729D A US3738729D A US 3738729DA US 3738729 A US3738729 A US 3738729A
Authority
US
United States
Prior art keywords
iodine
lamp
envelope
tungsten halogen
iodine compound
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00170627A
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English (en)
Inventor
G Coxon
J Rees
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Thorn Electrical Industries Ltd
Original Assignee
Thorn Electrical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Thorn Electrical Industries Ltd filed Critical Thorn Electrical Industries Ltd
Application granted granted Critical
Publication of US3738729A publication Critical patent/US3738729A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K1/00Details
    • H01K1/50Selection of substances for gas fillings; Specified pressure thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K3/00Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
    • H01K3/22Exhausting, degassing, filling, or cleaning vessels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Definitions

  • Iodine has a vapor pressure which is too high for the lamp to be pumped after introduction of the element, but too low for the iodine to be flushed in at room temperature with the fill gas, such as argon. Cumbersome and expensive techniques are employed to overcome this difficulty, but often involve an undesirable number of manual operations, the risk of introducing harmful impurities or an inability to achieve an accurately controlled dosage of iodine.
  • iodine is introducedinto a lamp envelope in the form of an involatile solid iodide or hydroiodide of an element of Group IV (IVB) of the Periodic Table, more especially of carbon, silicon or germanium.
  • IVB Group IV
  • solid is meant that the compound is a solid at room temperature.
  • Preferred examples of such solids are iodoform, carbon tetraiodide, silicon tetraiodide and the germanium tetraiodide.
  • the iodine compounds employed in accordance with this invention are soluble in volatile, non-polar, organic liquids, for example petroleum ether, benzene and toluene, and are preferably dispensed into the lamp in solution and the solvent removed to leave the involatile solid compound in the envelope.
  • volatile, non-polar, organic liquids for example petroleum ether, benzene and toluene
  • the iodine compound in solution can be accurately dispensed into the envelope and the solvent can be removed by evacuation or by flushing with a dry nonreactive gas.
  • the lamp can be evacuated on an exhaust system, which can be a rotary machine commonly used in the manufacture of incandescent lamps, and filled with inert gas to the required pressure.
  • the iodine compound is only dissociated when the lamp is heated, which is usually achieved by light-ing the filament.
  • the preferred procedure is to increase the filament voltage slowly from zero to full voltage over about to 30 seconds to allow the compound to disperse, or to step age" the filament by running at various intermediate voltages, from zero to the rated voltage.
  • a controlled and accurately repeatable dose can be dispensed into each lamp.
  • the remaining solid is involatile at room temperature and the lamp can be exhausted and gas-filled on a simple vacuum, gasfilling system of the type used for non-halogen lamps, without the need for cold traps or other devices for protecting rotary pumps, valve plates and other components of the system. Because all the iodine remains as an involatile solid during processing, no special maintenance or safety precautions are required on the exhaust and gasfilling system, and the method is very suitable for high speed production techniques.
  • the involatile solid compounds defined above have the advantage over gaseous iodine compounds, such as CH I, 011 1 and HI, because the ratio of hydrogen to iodine is lower with CHI and is zero with the compounds used in accordance with the invention. This avoids the difficulty of a reduction in activity of the tungsten transport cycle in the presence of hydrogen (which is useful with bromine or chlorine as halogens, but a disadvantage with iodine).
  • Iodoform (CI-Il which has a vapor pressure of only 1.7 X 10 torr 23C, is dissolved in toluene to a concentration of 3 percent weight/volume (i.e. 3g CHI in 100 ml. toluene).
  • concentration of 3 percent weight/volume i.e. 3g CHI in 100 ml. toluene.
  • 0.025 ml. of this solution is required. It is introduced by in- V serting the needle of a suitably calibrated syringe into the exhaust tube of a lamp envelope, and injecting the required quantity into the lamp envelope. The solvent is then removed by inserting a hollow needle connected to a dry nitrogen supply, and flushing gas into the lamp until the solvent is removed. Raising the bulb wall temperature to approximately C speeds up this operation.
  • the lamp is processed as a conventional incandescent lamp on a suitable exhaust/gasfilling system, with the bulb at room temperature. After being filled with gas, the lamp is then lit to dissociate and disperse the iodine compound.
  • a tungsten halogen incandescent lamp having an envelope into which iodine is introduced, said envelope being subsequently evacuated and filled with inert gas, the improvement which comprises introducing said iodine into said envelope in the form of an iodine compound selected from the group consisting of iodides and hydroiodides of elements of Group IV of the Periodic Table, said iodine compound being an involatile solid at room temperature.
  • a method according to claim 1 which includes the steps of introducing said iodine compound into said envelope in solution in a volatile non-polar organic liquid, and thereafter removing said liquid from said envelope thereby to leave said solid iodine compound in said envelope.
  • a method according to claim 1 wherein said iodine compound is selected from the group consisting of CHIg, C14, G614 Ol' 8H4.
  • said iodine compound is selected from the group consisting of CHI3, Cl, C614 01' SH- I I l 3

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)
US00170627A 1970-08-11 1971-08-10 Production of tungsten halogen lamps Expired - Lifetime US3738729A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB3871970 1970-08-11

Publications (1)

Publication Number Publication Date
US3738729A true US3738729A (en) 1973-06-12

Family

ID=10405268

Family Applications (1)

Application Number Title Priority Date Filing Date
US00170627A Expired - Lifetime US3738729A (en) 1970-08-11 1971-08-10 Production of tungsten halogen lamps

Country Status (6)

Country Link
US (1) US3738729A (nl)
CA (1) CA934810A (nl)
DE (1) DE2139356C3 (nl)
GB (1) GB1318711A (nl)
NL (1) NL156539B (nl)
ZA (1) ZA715027B (nl)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3811063A (en) * 1972-12-22 1974-05-14 J Rees Electric incandescent lamps
US3810685A (en) * 1970-10-15 1974-05-14 Thorn Electrical Ind Ltd Manufacture of tungsten halogen lamps
US4065694A (en) * 1975-02-25 1977-12-27 Westinghouse Electric Corporation Regenerative-cycle incandescent lamp containing SnI4 additive
US4078188A (en) * 1976-03-30 1978-03-07 Westinghouse Electric Corporation Regenerative-cycle incandescent lamp containing a dual-additive
EP0068655A2 (en) * 1981-06-23 1983-01-05 THORN EMI plc Tungsten halogen incandescent lamps and mixed filling of gas and halogen compounds

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB900200A (en) * 1960-03-11 1962-07-04 Union Carbide Corp Improvements in and relating to electric incandescent lamps
US3091718A (en) * 1960-07-08 1963-05-28 Duro Test Corp Constant lumen maintenance lamp
CA763062A (en) * 1967-07-11 Bouwman Lucas Iodine lamp

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA763062A (en) * 1967-07-11 Bouwman Lucas Iodine lamp
GB900200A (en) * 1960-03-11 1962-07-04 Union Carbide Corp Improvements in and relating to electric incandescent lamps
US3091718A (en) * 1960-07-08 1963-05-28 Duro Test Corp Constant lumen maintenance lamp

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3810685A (en) * 1970-10-15 1974-05-14 Thorn Electrical Ind Ltd Manufacture of tungsten halogen lamps
US3811063A (en) * 1972-12-22 1974-05-14 J Rees Electric incandescent lamps
US4065694A (en) * 1975-02-25 1977-12-27 Westinghouse Electric Corporation Regenerative-cycle incandescent lamp containing SnI4 additive
US4078188A (en) * 1976-03-30 1978-03-07 Westinghouse Electric Corporation Regenerative-cycle incandescent lamp containing a dual-additive
EP0068655A2 (en) * 1981-06-23 1983-01-05 THORN EMI plc Tungsten halogen incandescent lamps and mixed filling of gas and halogen compounds
EP0068655A3 (en) * 1981-06-23 1983-07-27 Thorn Emi Plc Tungsten halogen incandescent lamps - mixed halogens
US4532455A (en) * 1981-06-23 1985-07-30 Thorn Emi Plc Tungsten halogen incandescent lamps containing mixed halogens

Also Published As

Publication number Publication date
ZA715027B (en) 1972-04-26
NL7111083A (nl) 1972-02-15
AU3216271A (en) 1973-03-22
NL156539B (nl) 1978-04-17
DE2139356A1 (nl) 1972-02-17
CA934810A (en) 1973-10-02
DE2139356C3 (de) 1979-01-11
GB1318711A (en) 1973-05-31
DE2139356B2 (de) 1978-05-11

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