US3718025A - Machine for stretching material prior to rolling or forging - Google Patents

Machine for stretching material prior to rolling or forging Download PDF

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Publication number
US3718025A
US3718025A US00123751A US3718025DA US3718025A US 3718025 A US3718025 A US 3718025A US 00123751 A US00123751 A US 00123751A US 3718025D A US3718025D A US 3718025DA US 3718025 A US3718025 A US 3718025A
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United States
Prior art keywords
rolling
rolling tools
workpiece
workpieces
pair
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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US00123751A
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English (en)
Inventor
E Werner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eumuco AG fuer Maschinenbau
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Eumuco AG fuer Maschinenbau
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Filing date
Publication date
Priority claimed from DE19702012249 external-priority patent/DE2012249C/de
Application filed by Eumuco AG fuer Maschinenbau filed Critical Eumuco AG fuer Maschinenbau
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Publication of US3718025A publication Critical patent/US3718025A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/22Making articles shaped as bodies of revolution characterised by use of rolls having circumferentially varying profile ; Die-rolling

Definitions

  • a machine for stretching workpieces comprises a pair of rolling tools, each rolling tool having a plurality of parallel annular segments on the cylindrical surface thereof such that workpieces are rolled between successive pairs of segments as they pass between the rolling tools.
  • the rolling tools are positioned such that the rolling plane therebetween is located in a path inclined at an acute angle relative to the horizontal.
  • Conveyor means is provided for successively feeding workpieces upwardly along the inclined path to successive segments of the pair of rolling tools and a pivotally mounted supporting table is provided at the opposite side of the pair of rolling tools, the surface of the table being along the inclined path for receiving workpieces from the rolling tools.
  • Recesses are provided at one point in the surface of each of the rolling tools, rotation of the rolling tools being controlled such that they stop with the recesses facing each other forming a passage thercbetween so that workpieces may slide downwardly from the supporting table through the passage to the conveyor means and then be conveyed upwardly as the pair of rolling tools begin to rotate again, whereby the workpiece may be rolled and carried upwardly onto the supporting table again and the cycle repeated a predetermined number of times.
  • the present invention relates to machines used for rolling workpieces or preforms to stretch the workpieces before they are subjected to forging hammers and die forging presses.
  • These machines are known as stretching roll machines and comprise a pair of driven rolling tools, each of the rolling tools having a plurality of annular parallel segments in the cylindrical surface thereof whereby a workpiece may be rolled by passing it a number of times between the rolling tools, each time passing it between a diiferent pair of opposed segments.
  • Different types of conveying means are provided in known machines for feeding the workpiece to the pair of rolling tools. These include a collet chuck which must be controlled by an operator durnig the entire rolling operation. In the case of heavy workpieces the collet chuck is manipulated by mechanical means. Workpiece conveying arrangements are also known which provide fully automated operation and are mechanically driven synchronously with the driven rolling tools during the rolling operation.
  • a common feature of all of these conveying arrangements for rolling machines is that the workpiece is rolled along a plane which is substantially horizontal.
  • conveying arrangements which operate in a partial or fully automatic manner, it is necessary to provide an appropriate drive and guide arrangement for the collet chuck over the entire rolling length.
  • known rolling apparatus for a workpiece when it has exceeded a certain length to bend downwardly because of its own weight after it has passed between the rolling tools.
  • the machine for stretching workpieces is constructed in such a manner that the pair of driven rolling tools is arranged with the rolling plane inclined at an acute angle relative to the horizontal, and the conveying and support means are arranged to convey and receive workpieces in the same inclined plane.
  • the driven rolling tools rotate such that the rolling operation is carried out in only one direction with the workpiece being carried upwardly along the inclined plane.
  • the conveying means for conveying the workpieces to the driven rolling tools is arranged below the driven rolling tools to convey the workpieces along a path which is also inclined with respect to the horizontal and the receiving means on the opposite side of the rolling tools is arranged to receive the rolled workpiece along the same plane.
  • the rolling operation proceeds with the workpiece being moved upwardly from below along the inclined path, and after the rolling operation has been carried out on the workpiece, the rolled workpiece slips back automatically along the path into the starting position for the rolling operation.
  • the conveying arrangement is in general simpler in construction and more easily controlled. No special conveying system is required for the workpiece both during rolling and after rolling for returning the rolled workpiece. This is particularly; advantageous when rolling exceptionally long workpieces. It is not necessary to use collet chucks and there is the further advantage that it is possible to roll workpieces without the so-called chuck end, i.e. without the workpiece end required for gripping in the chuck. Thus, the workpiece can be rolled over its entire length.
  • the supporting table provided above the rolls for the workpieces is advantageously made to be capable of pivoting between a horizontal position and an inclined plane position of the conveying arrangement. As a result, the feeding of the workpiece to the conveying arrangement and the removal or conveying-away of the finished rolled workpiece is facilitated.
  • FIG. 1 is a cross-sectional side view of the machine for stretching workpieces
  • FIG. 2 is a front view of the machine shown in FIG. 1, the cross-section shown in FIG. 1 being taken along the line II of FIG. 2;
  • FIG. 3 is a cross-sectional view of the supporting table and taken along the line IIIIII of FIG. 1;
  • FIG. 4 is a plan view of the supporting table in the direction of the arrow IV of FIG. 1;
  • FIG. 5 is a cross-sectional view showing the rolling tools in greater detail
  • FIG. 6 is a cross-sectional view taken along the line VIVI of FIG. 5;
  • FIG. 7 is a plan view of the conveying means in the direction of the arrow VII in FIG. 1;
  • FIG. 8 is a cross-sectional view taken along the line VIIL-VIII of FIG. 1;
  • FIG. 9 is a plan view of the supporting table in the horizontal position in the direction of the arrow IX of FIG. 1;
  • FIG. 10 is a cross-sectional view of the supporting table taken along the line XX of FIG. 9.
  • the machine for stretching workpieces shown generally at 1 comprises a pair of rotatably mounted rolling tools 3 and 4 arranged adjacent each other.
  • the rolls 3 and 4 are driven by a motor 5 and pulley 6 which is connected by a V-belt to a flywheel 7.
  • a coupling 8 is driven by the flywheel 7 and drives a transmission in housing 2 which includes a pair of gear wheels 13 and 14 of equal size.
  • the rolling tools 3 and 4 are rotatably mounted between the housing 2 on the one side and the housing 9 on the opposite side and are driven through the gear wheels 13 and 14 of the transmission.
  • the housing 2 is horizontally displaceable along guide 10 in order that the rolling tools 3 and 4 may be changed.
  • a rotatably mounted screw in the guide 10 is connected to reversible motor 12 through spindle 11 whereby the housing 9 can be moved in both directions along the guide 10.
  • the pair of rolling tools 3 and 4 are so arranged that their rolling plane 15 is inclined at an acute angle relative to the horizontal.
  • the inclination should be about 45
  • a supporting table 17 which is pivotably mounted on shaft 18. Movement of the supporting table 17 about the shaft 18 is controlled by a hydraulic cylinder 19 pivotably mounted at one end on the table 17 at 20 and at the other end at 21.
  • the supporting table 17 may be moved by the hydraulic cylinder 19 between an inclined position as shown in solid lines in FIG. 1 and a horizontal position shown in dotted lines also in FIG. 1. In the inclined position the surface of the supporting table 17 is in line with the rolling plane between the rolling tools 3 and 4.
  • the surface of the supporting table 17 includes a plurality of longitudinal guides or recesses 23 each of which is in line with a pair of segments on rolling tools 3 and 4.
  • the first guide 23 of the supporting table 17 which is on the left as seen in FIG. 2 is the entry guide for receiving new workpieces to be rolled.
  • the entry guide includes a pair of rollers 22 and a stop 24 for retaining the workpiece 25 after it has been pushed or laid on the supporting table.
  • the stop comprises a lever 26 having a retaining element 26a extending into the entry guide.
  • the lever 26 is further provided with an extension 2612 which is biased by spring 27.
  • a pin 28 is provided on the machine for depressing the lever 26 causing withdrawal of the retaining element 26a automatically "when the supporting table 17 is moved from its horizontal position to its inclined position. This automatically releases the workpiece 25 permitting it to slide downwardly towards the rolling tools 3 and 4.
  • Each of the segments of the rolling tools 3 and 4 includes recesses 29 and 30 in the cylindrical surface thereof as seen in FIG. 5.
  • the two recesses 29 and 30 together form a passage through which a workpiece may pass downwardly from the supporting table when the rolling tools 3 and 4 are stopped with the recesses 29 and 30 adjacent each other. Since the rotating rolling tools 3 and 4 are stopped by a friction brake after the machine has been turned oif, variations will occur in the stopping positions of the rolling tools 3 and 4 which in some instances could prevent passage of a workpiece through the passage.
  • a guide 32 is pivotably mounted on pin 31 in the recess 30 of the lower rolling tool 4. The pivoted guide 32 is pressed outwardly by compression spring 34.
  • a cam surface 33 on at least one side of the pivoted guide 32 is designed to press against the cylindrical surface of the upper rolling tool 3 if the rolling tools 3 and 4 stop at a position beyond the predetermined stopping point 35, the rolling tools 3 and 4 moving in the direction of the arrow 36 as they approach the stopping point 35.
  • the cam surface 33 is pressed downwardly if the rolling tools 3 and 4 stop beyond the stopping point 35 causing the pivoted guide 32 to move downwardly assuring the necessary space between the rolling tools 3 and 4 for the workpiece 25 to pass therethrough from the supporting table 17.
  • a conveying apparatus shown generally at 16 for receiving the workpiece after it has passed through the passage between the rolling tools 3 and 4 and for moving the workpiece laterally while rotating it about its longitudinal axis to position it in line with a different pair of segments in the rolling tools 3 and 4.
  • the conveying apparatus 16 comprises a carriage 38 which is slidable laterally along tubes 39. Lateral movement is controlled by a hydraulic cylinder 40, the rod of which is connected to cross-member 42, a part of the carriage 38.
  • Mounted on the carriage 38 is a guide tube 37 designed to accommodate a workpiece 25.
  • the guide tube 37 is rotatably mounted, the rotational movement being controlled by a hydraulic cylinder 43 rotatably mounted on a holder 44 of the cross-member 42, the rod 45 of the hydraulic cylinder being pivotally connected to an arm 37a fixed to the guide tube 37.
  • a single stroke of the hydraulic cylinder is designed to rotate the guide tube about its longitudinal axis through
  • a sleeve 46 is slidably mounted on the exterior surface of the guide tube 37
  • the sleeve 46 includes an inwardly projecting tongue 46a which passes through a longitudinally extending slot 37b into the interior of the guide tube 37.
  • the tongue 46a abuts the end of a rod 48 associated with a hydraulic cylinder 47 mounted at the rear end 370 of the guide tube 37 such that the hydraulic cylinder 47 is displaced laterally with the carriage 38.
  • the guide tube 37 for receiving the workpiece 25 is inclined and positioned in the same plane as the rolling plane of the rolling tools 3 and 4 so that movement of the workpiece both during the rolling step when the workpiece moves upwardly and during its downward movement through the passage between the rolling tools 3 and 4 is along a path which is inclined at an acute angle relative to the horizontal.
  • a workpiece 2-5 heated to rolling temperature in a furnace is fed in the direction of the arrow 49 to the supporting table 17 while it is in its horizontal position.
  • the workpiece is fed into the first recess on rollers 22 and as far as the retaining element 26a.
  • Sensing means serves to actuate the hydraulic cylinder 19 causing the supporting table 17 to be swung upwardly to its inclined position where the pin 28 on the machine housing 2 presses the lever 26 moving the retaining element 26a downwardly thereby releasing the heated workpiece whereby it slides down by its own weight through the passage formed by recesses 29 and 30 in the rolling tools 3 and 4, the pivoted guide 32 insuring that if the rolling tools have deviated from their predetermined stopping position the downwardly sliding workpiece 25 will be able to pass into the guide tube 37 of the conveying apparatus 16.
  • the tongue 46a held by the hydraulic cylinder 47 and the rod 48 is located in a position 50 indicated in dotted lines in FIG. 1.
  • the rolling tools 3 and 4 are then rotated to a starting position as shown in FIG. 1 whereupon the hydraulic cylinder 47 is actuated causing the tongue 46a supporting the workpiece 25 to move upwardly along the inclined plane until the leading end of the workpiece 25 presses against an abutment 51 in the upper rolling tool 3. At this point, the rolling operation begins, the workpiece 25 being drawn upwardly through the rolling plane as the rolling tools 3 and 4 rotate. To insure that the workpiece is properly engaged by the rolling tools 3 and 4, the hydraulic cylinder 47 continues to push the workpiece 25 upwardly for at least the initial part of the rolling operation.
  • the hydraulic cylinder 47 is reversed and the tongue 46a with the sleeve 46 is caused to move downwardly and to return to its original position 50.
  • the workpiece 25 is deformed and stretched between the first segments of the rolling tools 3 and 4 and is pushed onto the first guide or recess of the supporting table 17.
  • the rolling tools 3 and 4 continue to rotate until they reach their predetermined stopping position at point 35 whereupon the rolled workpiece automatically slides back off the supporting table 17 and through the passage formed by the recesses 29 and 30 into the guide tube 37 where the workpiece is stopped by the tongue 46a at position 50.
  • the guide tube 37 is then rotated about its longitudinal axis by actuation of the hydraulic cylinder 43 through an angle of 90, and at the same time the carriage 38 is moved laterally by the hydraulic cylinder 40 by a distance equivalent to the distance between segments on the rolling tools 3 and 4 whereby the guide tube 37 is in line with the second segments of the rolling tools 3 and 4.
  • the rolling tools 3 and 4 are rotated slightly so that when the hydraulic cylinder 47 is again actuated pushing the workpiece 25 upwardly the leading end of the workpiece is pressed against the abutment 51 of the next segment of the rolling tool 3.
  • the rolling tools 3 and 4 are again rotated and the rolling operation is repeated.
  • the operating cycles described continue until each pair of segments of the rolling tools 3 and 4 has performed a rolling operation.
  • the finished rolled workpiece is retained in the last recess 17 on the right as viewed in FIG. 2 by a clamping device 52 operated by a hydraulic cylinder 53.
  • Sensing means (not shown) detects the presence of the workpiece 25 in the last recess 17 and actuates the hydraulic cylinder 19 to pivot the supporting table 17 downwardly to it's horizontal position.
  • a conveyor belt 54 having dogs 55 and extending between pulleys 56 and -7 causes the finished workpiece 25 to be pushed from the lowered supporting table 17 onto the conveyor belt to be conveyed away after the clamping device 52 has been released. While the finished workpiece 25 is being conveyed away, a new workpiece is supplied to the supporting table 17 onto the rollers 22 in the manner described earlier.
  • the tongue 46a in the guide tube 37 serves a double function. It operates to brake the downward movement of the workpiece after it has passed through the passage between the rolling tubes 3 and 4, and it further operates to drive the workpiece upwardly against the abutment 51 in the upper rolling tool 3 and into engagement between the rolling tools 3 and 4.
  • the rolling operation is carried out at sufiicient speed pushing the workpiece upwardly along the inclined path at a sufficient rate onto the inclined supporting table that sufficient time remains for braking the rolling tools 3 and 4 in order that they may be stopped at the predetermined point 35 before the workpiece slides downwardly on the supporting table and through the passage between the rolling tools 3 and 4.
  • the clamping device 52 for retaining a workpiece in the last recess of the supporting table 17 can be located along all of the recesses 23 in the supporting table to retain the workpiece in each recess for a longer period of time if this is necessary to stop rotation of the rolling tools 3 and 4.
  • a machine tool for stretching workpieces to be forged comprising:
  • a machine as defined in claim 1 further comprising means for pivotally moving said supporting table between said inclined position in which the surface of said supporting table extends along said inclined path above said pair of rolling tools and a position in which the surface of said supporting table is substantially horizontal for unloading stretched workpieces and loading new workpieces to be stretched.
  • each of said rolling tools comprises a plurality of parallel annular segments in the cylindrical surface thereof and the sur face of said supporting table includes a plurality of longitudinal recesses, said annular segments and said recesses being in substantial alignment, movable stop means for retaining a workpiece loaded and positioned in one of said recesses in the surface of said supporting table and means for moving said stop means to release said workpiece when the surface of said supporting table is in said inclined position.
  • said supporting table comprises clamping means for retaining a stretched workpiece received in another of said recesses from said rolling tools, and means for conveying stretched workpieces off and away from said supporting table after said supporting table has been pivoted to said horizontal position.
  • each of said rolling tools includes a recess in each segment thereof, said pair of rolling tools being synchronized such that the recesses face each other between rotational cycles to form a through passage therebetween whereby a workpiece on said supporting table may pass downwardly therethrough along said inclined path while said rolling tools are stationary.
  • each recess in one of said rolling tools comprises a guide device including a pivotally mounted supporting plate and means biasing said supporting plate towards the recess in the opposite rolling tool of said pair, said supporting plate including cam means for contact with said opposite rolling tool, whereby said pivoted supporting plate can be depressed against said biasing means to enlarge said through passage to insure said through passage being large enough to permit workpieces to pass therethrough irrespective of variations in the relative rotational positions of said pair of rolling tools between rotational cycles.
  • said conveying means comprises guide means for receiving workpieces from said through passage between said rolling tools, abutment means for supporting the lower end of each workpiece while retained in said guide means, and means for moving said abutment means upwardly along said path to push the leading end of a workpiece in said guide means into engagement with and rolling between said pair of rolling tools.
  • said conveying means further comprises means for transporting said guide means laterally with respect to said inclined path to positions in line with any one pair of opposed annular segments on said pair of rolling tools before a workpiece in said guide means is conveyed upwardly along said inclined path by said moving means to said rolling tools.
  • said guide means comprises a guide tube extending along said inclined path, said guide tube including a longitudinal slot in one side thereof, said abutment means comprising a sleeve surrounding said guide tube and including an abutment member extending through said slot to support the lower end of a workpiece retained in said guide tube, and said moving means being adapted to displace said sleeve along said guide tube, whereby said abutment member extending through said slot and a workpiece support thereon may be moved along said inclined path.
  • said conveying means further comprises means for rotating said guide tube with said sleeve and abutment member, whereby workpieces may be rotated before being conveyed upwardly along said path to said pair of rolling tools.
  • said conveying means includes means for transporting said guide tube laterally with respect to said inclined path to positions in line with any one pair of opposed annular segments on said pair of rolling tools before a workpiece in said guide means is conveyed upwardly along said inclined path by moving means to said rolling tools.
  • a machine tool for stretching workpieces to be forged comprising:
  • each of said rolling tools comprising a plurality of annular segments in the cylindrical surface thereof, said annular segments being in substantial alignment, and said pair of rolling tools being positioned such that the rolling plane between said tools extends along a path inclined at an acute angle relative to the horizontal, said path being inclined sufliciently for workpieces to freely slide downwardly along said path over a stationary surface,
  • each of said rolling tools includes a recess in the cylindrical surface thereof parallel to the axis of said rolling tool and said drive means includes means for synchronizing the rotation of said rolling tools such that the recesses face each other between rotational cycles to form a through passage therebetween to permit workpieces to pass downwardly along said inclined plane to said receiving and conveying means.
  • receiving and conveying means comprises guide means for receiving workpieces, abutment means for supporting the lower end of each workpiece while retained in said guide means, and means for moving said abutment means, independently of said rolling tools, upwardly along said inclined path to push the leading end of each workpiece in said guide means into engagement with said rolling tools.
  • a machine according to claim 12 wherein said receiving and conveying means includes means for rotating a workpiece while supported thereon.
  • receiving and conveying means comprises means for conveying workpieces laterally with respect to said inclined path, means for conveying a workpiece upwardly along said inclined path, and means for rotating a workpiece, said means for conveying a workpiece upwardly along said path and said means for rotating a workpiece being supported on said means for moving workpieces laterally with respect to said inclined path.
  • said guide means comprises a guide tube extending along said inclined path, said guide tube including a longitudinal slot in one side thereof, said abutment means comprises a sleeve surrounding said guide tube and including an abutment member extending through said slot to support the lower end of a workpiece retained in said guide tube, and said moving means is adapted to displace said sleeve along said guide tube whereby said abutment member extending through said slot and a workpiece supported thereon may be moved along said inclined path.
  • receiving and conveying means further comprises means for rotating said guide tube with said sleeve and abutment member, whereby workpieces may be rotated before being conveyed upwardly along said path to said pair of rolling tools.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)
  • Metal Rolling (AREA)
US00123751A 1970-03-14 1971-03-12 Machine for stretching material prior to rolling or forging Expired - Lifetime US3718025A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19702012249 DE2012249C (de) 1970-03-14 Reckwalze zum Strecken von Walz bzw Schmiedegut

Publications (1)

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US3718025A true US3718025A (en) 1973-02-27

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US00123751A Expired - Lifetime US3718025A (en) 1970-03-14 1971-03-12 Machine for stretching material prior to rolling or forging

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US (1) US3718025A (OSRAM)
JP (1) JPS5220944B1 (OSRAM)
FR (1) FR2081950B1 (OSRAM)
GB (1) GB1348508A (OSRAM)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110088445A1 (en) * 2009-10-19 2011-04-21 Nicholas John Champion Aligning device for high aspect ratio slabs or plates

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110088445A1 (en) * 2009-10-19 2011-04-21 Nicholas John Champion Aligning device for high aspect ratio slabs or plates

Also Published As

Publication number Publication date
GB1348508A (en) 1974-03-20
FR2081950B1 (OSRAM) 1974-09-06
DE2012249A1 (de) 1971-09-30
JPS5220944B1 (OSRAM) 1977-06-07
FR2081950A1 (OSRAM) 1971-12-10

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