US3711338A - Method for cooling and spheroidizing steel rod - Google Patents
Method for cooling and spheroidizing steel rod Download PDFInfo
- Publication number
- US3711338A US3711338A US00081271A US3711338DA US3711338A US 3711338 A US3711338 A US 3711338A US 00081271 A US00081271 A US 00081271A US 3711338D A US3711338D A US 3711338DA US 3711338 A US3711338 A US 3711338A
- Authority
- US
- United States
- Prior art keywords
- rod
- cooling
- transformation
- temperature
- spheroidizing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000001816 cooling Methods 0.000 title abstract description 66
- 238000000034 method Methods 0.000 title abstract description 60
- 229910000831 Steel Inorganic materials 0.000 title description 46
- 239000010959 steel Substances 0.000 title description 46
- 230000009466 transformation Effects 0.000 abstract description 51
- 229910000734 martensite Inorganic materials 0.000 abstract description 41
- 238000005482 strain hardening Methods 0.000 abstract description 35
- 229910001563 bainite Inorganic materials 0.000 abstract description 29
- 230000008569 process Effects 0.000 abstract description 27
- 229910001566 austenite Inorganic materials 0.000 abstract description 25
- 229910001562 pearlite Inorganic materials 0.000 abstract description 24
- 229910000851 Alloy steel Inorganic materials 0.000 abstract description 20
- 239000000470 constituent Substances 0.000 abstract description 20
- 229910000975 Carbon steel Inorganic materials 0.000 abstract description 15
- 238000005096 rolling process Methods 0.000 abstract description 9
- 229910000859 α-Fe Inorganic materials 0.000 abstract description 9
- 229910001567 cementite Inorganic materials 0.000 abstract description 6
- 238000011161 development Methods 0.000 abstract description 6
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 4
- 238000003303 reheating Methods 0.000 abstract description 2
- RUZYUOTYCVRMRZ-UHFFFAOYSA-N doxazosin Chemical compound C1OC2=CC=CC=C2OC1C(=O)N(CC1)CCN1C1=NC(N)=C(C=C(C(OC)=C2)OC)C2=N1 RUZYUOTYCVRMRZ-UHFFFAOYSA-N 0.000 abstract 1
- 239000003570 air Substances 0.000 description 21
- 229910045601 alloy Inorganic materials 0.000 description 12
- 239000000956 alloy Substances 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 12
- 238000000137 annealing Methods 0.000 description 11
- 238000005098 hot rolling Methods 0.000 description 9
- 230000000704 physical effect Effects 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000009877 rendering Methods 0.000 description 6
- 238000005491 wire drawing Methods 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000002826 coolant Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910000677 High-carbon steel Inorganic materials 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- 229910000954 Medium-carbon steel Inorganic materials 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/32—Soft annealing, e.g. spheroidising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
Definitions
- Cooling through transformation is done immediately after hot rolling, in order to inhibit the full growth of the small austenite grains, which result from rolling, prior to transformation.
- the cooling through transformation is rapid enough to form constituents such as fine pearlite, bainite and martensite in substantial amounts to render the transformed rod too hard or brittle for the intended cold working, and to suppress substantially the development of proeutectoid ferrite.
- the rod is passed through a spheroidization furnace, while the rod is in the form of overlapping non-concentric rings, to heat the rod to a temperature of about l 280 1330" F. (690720 C.) at least until the cementite in the microstructure begins to coalesce into spheroidal particles.
- the rod is then cooled and stored for further treatment. In another embodiment it is maintained at the temperature of treatment until enlargement of the spheroidal particles occurs.
- the process is generally applicable to plain carbon and alloy steel rod which, for one reason or another, is not suitable without spheroidizing for certain cold-working procedures, and it provides a novel method of spheroidizing to obtain rapidly a uniformly annealed product.
- This invention relates to the annealing of steel rod, both plain carbon and alloy steel rod, which after controlled cooling is too hard or brittle for its intended coldworking.
- the invention relates to a process of controlled cooling and in direct sequence spheroidizing steel rod to improve its physical properties, by a novel method which permits such treatment to be accomplished rapidly and efiiciently.
- spheroidizing is a heat-treating step, normally applied to completely coiled rod coils in group or batch fashion, that converts the cementite of the steel into spheroidal form, by heating, customarily for an extended period of approximately one hour or more.
- the spheroidizing temperature must ordinarily be kept below the lower critical transformation temperature, in order to avoid the formation of austenite.
- the treating temperature is usual- 1y about 12501330 F. (675-720 although this may be exceeded for very low carbon and hypereutectoid steels, for which treatment at temperatures up to 1350 1435 F. (730-780 C.) or higher, may be desirable.
- the microstructure of certain hot rolled rod cooled through transformation may make it unsuitable for a specific use, such as wire drawing, or a limited amount of wire drawing followed by a cold heading operation, and in such cases spheroidization or equivalent annealing is required in order to prepare the rod for processing.
- Spheroidization can alter the physcal properties of the treated rod favorably, by rendering it softer and more malleable. Spheroidized steel rod, consequently, is more readily cold worked and has greater ductility.
- the microstructure of the steel rod is not uniform throughout its length, and as a consequence the period required for spheroidization is not of equal duration throughout, it is necessary to treat the entire product for as long as it takes to treat that part which requires spheroidizing for the longest time. All of these factors make the process of spheroidizing a cumbersome step, requiring careful heat treatment at elevated temperature for extended periods.
- the present invention is directed to an improved spheroidization process in which, broadly, steel rod is hot rolled and immediately thereafter, in order to inhibit the full growth of austenite grains, is cooled through transformation rapidly enough to suppress the development of proeutectoid ferrite in the transformed rod and to form constituents such as fine pearlite, bainite and martensite which render the transformed rod too hard or brittle for it intended cold working, and then is passed through a treating furnace at a temperature of about 12502000 F. (675-1100 C.) until the cementite of the rod is spheroidized sufficiently to render it sufficiently ductile for its intended cold working.
- the rod is in the form of overlapping, non-concentric rings, and due to the high heattransfer efliciency of its configuration, the rod is rapidly cooled and rapidly brought to a uniform spheroidizing temperature in the range of 12501330 F. (675720 C.), and preferably for a brief period to a higher temperature without reformation of austenite.
- spheroidization is achieved rapidly and uniformly throughout the rod length.
- the spheroidization step is performed immediately after the rod has been passed through transformation by controlled cooling while the rod is in the form of overlapping, non-concentric rings, after which the rod may be passed into a spheroidizing furnace.
- FIG. 1 is an elevation view of apparatus for the controlled cooling of steel rod through transformation directly in line with a rolling mill;
- FIG. 2 is an elevation view of a roller-hearth furnace, which in this instance is in sequence directly beyond the apparatus of FIG. 1, for spheroidizing the rod;
- FIG. 3 is an enlarged cross-sectional view, taken along line 33 of FIG. 1, showing the inside part of the controlled-cooling apparatus.
- FIG. 4 is an enlarged cross-sectional view, taken along line 4-4- of FIG. 2, showing the inside part of the rollerhearth furnace during spheroidization.
- FIG. 5 is a series of four photomicrographs showing the microstructure of the following rods: A, rod after rapid cooling through transformation, essentially completely martensite; B the same rod after spheroidization; C, another rod after rapid cooling through transformation, essentially a mixture of bainite and martensite; and D, the same rod after spheroidization.
- FIG. 6 is a series of four photomicrographs showing various rods after spheroidization: E, spheroidized fine, unresolvable pearlite; F, a mixture of coarse pearlite and spheroidized bainite or martensite; G, spheroidized fine, unresolvable pearlite; and H, slightly spheroidized bainite.
- steel rod is hot rolled and formed into overlapping, non-concentric rings upon a conveyor, and immediately subjected to a rapid, controlled cooling through transformation. Because the austenite grains of the hot-rolled steel are very fine and are not permitted to grow substantially because of immediate transformation, and because of the ring configuration, the transformation is accomplished uniformly and rapidly.
- the transformed rod contains constituents such as fine pearlite, bainite or martensite, which render it unsuitable for at least some cold-working procedures.
- the rod is subjected to spheroidization in a furnace at about 1250-2000 F. (675-1100 (3.), whereby the rod reaches a temperature of about 1250-1330 F. (675720 C.) until the cementite in said constituents spheroidizes to form a rod product suitable for the intended cold working.
- Conveyor 13 is a continuous type including drive chains 14 and drive motor 15.
- a roller conveyor would be equivalent for the purposes of the invention.
- the chains have upwardly extending teeth 16 which serve to engage successively the over-lapping rings and carry them along the conveyor.
- the over-lapping rod rings pass along the conveyor supported by guide bars 17 into and through hood 18, as a blast of cooling fluid, such as air, is passed upwardly in contact with the rod rings by blowers 19, as shown by the arrows in FIG. 3.
- the cooling medium preferably passes the rod as it is conveyed through the apparatus roughly in proportion to the mass flow of the rod, in order that the cooling may be as uniform as possible.
- the cooling medium is provided in greater volumetric rate at those locations, i.e., the sides of the conveyor, where the greater mass of rod is passed. This effect may be achieved 'by providing slots under and across the conveyors of varying width, such that the amount of cooling medium passed upwardly in contact with the rods is proportioned to the mass flow thereof at any point across the rings.
- means not shown are preferably provided to vary the total rate of flow of cooling medium-in addition to the means providing proportional flow across the conveyorin order to provide for either variations in rod delivery rates or to alter the cooling rate of the rod for metallurgical purposes.
- the controlled cooling process makes it possible, both for carbon and alloy steels, to provide a uniform rod which can undergo spheroidization in a minimum period of time, in order to obtain a product having just the properties desired for subsequent processing.
- the rod product of the controlled cooling process is described in detail and claimed in the U.S. Pat. No. 3,320,101, incorporated herein by reference.
- Controlled-cooled rod of medium to high carbon steel is ordinarily suitable without additional processing for subsequent cold working, such as wire drawing, due to its excellent physical properties, as above described.
- rapid, controlled cooling does not always yield a processed rod suitable for cold working, such as wire drawing, cold heading, coining, or some other form, without further annealing.
- Rods containing significant proportions of alloying elements such as chromium, nickel, and molybdenum, either as intentional constituents or as residual elements re maining from the steel making process, may contain martensite after rapid controlled cooiing, which is detrimental to any subsequent cold working.
- the present process offers a way of obtaining for all types of steel rod both the benefits of uniformity and rapid cooling that result from controlled cooling, and at the same time a product which is suitable, without further processing, for cold working. These benefits are attainable by the present method of spheroidizing the rod while in the form of overlapping, non-concentric rings, preferably immediately in line after a controlled-cooling step.
- the rod to be spheroidized is carbon or alloy steel rod that has been subjected to a rapid cooling through transformation immediately after hot rolling, as described above.
- the normal rapid cooling rates through transformation produce suitable microstructures in plain high carbon steels which are amenable to extensive cold working in wire drawing. If the carbon steel rods are intended for such operations as cold heading or cold forging, the transformation products so produced may be too fine and the rod might be too hard.
- the successful cold working of alloy steel rods would be precluded if any martensite or extensive amounts of bainite were contained in the microstructure. With the rapid cooling through transformation immediately after hot rolling, as generally described above, martensite and bainite formation would be expected in alloy steel rods.
- the rod to be spheroidized by the present method is preferably the transformation product of relatively fine-grained austenite, containing constituents such as fine pearlite, bainite or martensite rendering it unsuitable for at least some cold working.
- this type of rod is relatively free of proeutectoid ferrite.
- the rapid cooling may produce a plain carbon steel rod too hard for its intended end use. With alloy steel rods, the rapid cooling would produce martensite and bainite.
- alloy steel i.e. steel containing significant quantities of alloying elements added to effect change to its mechanical or physical properties.
- alloy steels often contain bainite or martensite sufiicient to render the alloy rod unsuitable for cold working without further treatment. It is advantageous, nevertheless, to transform such alloys as rapidly as possible in accordance with the present process, because thebainite and martensite, and in particular martensite, tend to spheroidize more rapidly than the pearlitic structures, which would be favored by less rapid transformation.
- plain carbon steel suitable for wire drawing may be unsuitable for cold working such as cold heading, because of fine pearlite in its microstructure-or bainite or martensite, which would render it unsuitable for cold heading, because of fine pearlite in its microstructure-or bainite or martensite, which would render it unsuitable for cold working of virtually any type.
- the best approach is totransform the rod, whether plain carbon or alloy, as rapidly as possible in order to favor the transformation constituents which are more readily spheroidized, namely, in descending order, martensite, bainite and fine pearlite, notwithstanding that these constituents are ordinarily undesirable, in the same order, since they do or could render the rod unsuitable for cold working.
- the present process may be employed where the steel rod is either slightly water cooled, or not water-cooled, before being subjected to the rapid cooling step. This procedure would be desirable where some austenite grain growth prior to cooling would increase hardenability, thus enhancing the likelihood of martensite or bainite formation.
- alloy steel rod is cooled through transformation as rapidly as possible in ambient forced air, in order to promote the formation of martensite, as a major constituent of the transformed rod in order to render it more amenable to spheroidizing.
- major constituent of martensite the intention is to obtain a product having a microstructure appearing in conventional photomicrographs, such as presented here, to have at least a major area of martensite.
- Alloys suitable for the present process include, for example, those listed at pages 61-62 of Metals Handbook, vol. 1 (8th ed. 1961), and the free-cutting carbon steels listed on page 62.
- the rod 10 is transported from the controlled-cooling apparatus (e.g., FIGS. 1 and 3), onto rollers 20, again in the form of overlapping non-concentric rings 12.
- Rollers 20 driven by roller drive 21 convey the rod rings through roller hearth furnace 22, where the temperature of the rods is rapidly raised to the spheroidizing point, in the range l2501330 F. (675- 720 C.).
- the rod may tolerably exceed the ideal spheroidizing temperature, to a temperature of up to 1350 F. (730 C.), since in the present process temperature control is so readily maintained.
- the reformation of austenite should be avoided.
- the furnace is maintained at about 1500-2000 F.
- the furnace is heated by elements 23, which may be gas fired heaters or any other suitable type.
- elements 23 which may be gas fired heaters or any other suitable type.
- means are provided to direct a blast of heating medium over the rod in order to increase the heat transfer rate and reduce the time necessary to bring the rod to spheroidizing temperature. If it is desired to maintain further scale formation at a minimum, an inert furnace atmosphere such as nitrogen, or even the products of combustion if a direct fired furnace is used, would be preferred.
- the rod Upon leaving the spheroidizing furnace, the rod cools slowly to a point where no further metallurgical changes will occur, and the rod is suitable for handling, and collected by coiling means 24, or by other suitable procedures.
- the rod may be cooled, by means not shown, rapidly upon leaving the spheroidizing furnace to a temperature where no further metallurgical changes will occur and the rod is suitable for handling.
- the rod, with or without intermediate cooling may be conveyed directly to other processing stations, for example, for descaling.
- the above apparatus is not intended to be necessarily the only type suitable for carrying out the present process, which is broadly to submit transformed steel rod, either low, medium or high carbon steel or alloy steel, having constituents rendering it unsuitable for cold working, to spheroidizing temperatures while in the form of overlapping non-concentric rings, in order to render it suitable for cold working.
- it is not essential, although perhaps desirable, to have separate cooling apparatus and spheroidizing apparatus, each with its own conveyor. It may be preferable to have a single conveyor which conveys the rod directly through both the cooling zone and the annealing zone.
- a portable spheroidizing furnace on rollers adjacent the conveyor after the controlled cooling section, which can be moved into place whenever rod products requiring spheroidization are being controlled cooled, Such an arrangement would permit changeover to or from the present spheroidization process in line with conventional c0ntrolled cooling apparatus, with little or no delay time.
- the fine austenite grains which result from hot rolling are inhibited in their growth.
- the austenite grain size at transformation is, as a result of the rapid cooling, substantially finer than would result if the rod had been cooled in open air after hot rollingand this is the result of inhibiting austenite grain growth.
- the cooling through transformation is rapid enough to inhibit the development of proeutectoid ferrite in the microstructure, again as compared with that which would develop by open air cooling after hot rolling.
- the fine autenite grains which result from hot rolling also, are inhibited in their growth.
- the rod to be spheroidized by this method is preferably the transformation product of relatively fine-grained austenite.
- the microstructures would consist of one or more of the following constituents: ferrite, pearlite, fine pearlite, bainite and martensite.
- the microstructure should have the carbide and the carbide forming elements as finely dispersed as possible.
- the product to be spheroidized has a microstructure characterized by fine pearlite, bainite or martensite, the finely dispersed carbides of which are spheroidized in accordance with the present process.
- FIG. 5A shows the microstructure of a %2-lI1Cl1 diameter 52100 grade hot rolled rod that had been heated in a muffle tube furnace at 1800 F. for five minutes, completely austenitized, and then air blast cooled at a rate of approximately 13 F. per second, this fast cooling rate producing an essentially completely martensitic microstructure.
- FIG. B shows the microstructure of a -inch diameter 52100 grade hot rolled rod, obtained from the same rod coil adjacent to the sample shown in FIG. 5A, that had been heated in the same mufile tube furnace at 1800 F. for five minutes, completely austenitized, air blast cooled at a rate of approximately 13 F. per second down to a temperature of approximately 300 F., and then reheated to approximately 1425 F. for a period of approximately 1 minute, the furnace being at a temperature of 1800 F., removed from the furnace and allowed to cool in natural convection air at a rate of approximately 5 F. per second. It should be noted that the microstructure of FIG.
- FIG. 53 contains pearlite, as well as spheroidized bainite or martensite, and in this respect is significantly different from the microstructure of FIG. 5A, which was substantially, entirely martensite, even though both are the same steel and were cooled rapidly under the identical conditions.
- FIG. 5C shows the microstructure of a .4-inch diameter 9254 grade hot rolled rod that had been heated in a mufile tube furnace at 1800 F. for 4.5 minutes, completely austenitized and then air blast cooled at a rate of approximately 14 F. per second, this fast cooling rate producing essentially a mixture of bainite and martensite.
- FIG. 5D shows the microstructure of a A-inch diameter 9254 grade hot rolled rod, the sample being obtained from the same rod coil and adjacent to the sample of FIG. 5C, that had been heated in the same muflie tube furnace at 1800 F. for 4.5 minutes, completely austenitized, air blast cooled at a rate of approximately 14 F. per second, down to a temperature of approximately 300 F., and then reheated to approximately 1400 F. for a period of approximately one minute, the furnace being at a temperature of 1800 F., removed from the furnace and allowed to cool in natural convection air at a rate of approximately 6 F. per second. A spheroidized microstructure can be observed.
- FIG. 6E shows the microstructure of a -inch diameter 1065 grade hot rolled rod, that had been heated in the same mufiie tube furnace at 1800 F. for 12 minutes, completely austenized, cooled in natural convention air to ambinent temperature at a rate of approximately 5 F. per second, reheated to 1350 F. for one minute, cooled in natural convection air at a rate of about 5 F. per second.
- the microstructure shows spheroidized fine, unresolvable pearlite.
- FIG. 6F shows the microstructure of a A -inch diameter 52100 grade hot rolled rod that had been heated in a muifie tube furnace at 1800 F. for 5.5 minutes, com pletely austenitized, and then air blast cooled at a' rate of about 12 F. per second to 300 F., reheated to 1350 F. for one minute, and air cooled at a rate of about 5 F. per minute.
- the microstructure shows a mixture of coarse pearlite and spheroidized bainite or martensite.
- FIG. 6G shows the microstructure of a -inch diameter 1065 grade hot rolled rod, that had been heated in a muffle tube furnace at 1800 F. for 12 minutes, completely austenitized, and then air blast cooled at a rate of approximately 12 F. per second down to a temperature of approximately 900 F., and then reheated to approximately 1350 F. for a period of about one minute, removed from the furnace and cooled in natural convection air at a rate of about 5 F. per second.
- the microstructure shows spheroidized fine, unresolvable pearlite
- FIG. 6H shows the microstructure of a Ai-inch diameter 9254 grade hot rolled rod, that had been heated in the same muflle tube furnace at 1800 F. for 4.5 minutes, completely austenitized, air blast cooled at a rate of approximately 14 F. per second to about 400 F., and then reheated to approximately 1350 F. for a period of approximately one minute, in a furnace at 1800 F., removed from the furnace and allowed to cool in natural convection air at a rate of approximately 6 F. per second.
- the microstructure shows slightly spheroidized bainite.
- the heat treatment method described herein would be applicable to any plain carbon or alloy steel requiring :spheroidization prior to cold working. Listed below are some typical alloy steels that would fall into this category, along with the tensile strength of the steels after having been subjected to conventional controlled cooling in line with the rod mill and the tensile strength of the steels after they had been spheroidized in accordance with this process.
- TENSILE STRENGTH Normal controlled cooling procedures directly in line with a rod rolling mill have cooling rates through transformation varying from 10 to 20 F. per second. These rates are sufiiciently fast so that the microstructures of the above alloy steel grades obtained under the aforementioned conditions consist of a mixture of ferrite, some resolvable pearlite, fine unresolvable pearlite, martensite, and bainite.
- the tensile strengths After in line spheroidizing, the tensile strengths have been reduced, and the undesirable hard microstructural constituents, such as fine pearlite, bainite and martensite have started to spheroidize. This spheroidization results in a lowering of the tensile strength of the rod, and an increase of the ductility of the rod.
- the lowering of the tensile strength and the increase in ductility are the result of the spheroidizing or coalescing of the carbides in the undesirable hard microconstituents.
- Each of the various plain carbon and alloy steels would require its own unique time temperature heat treatment cycle in order to bring about optimum spheroidizing conditions. These conditions can be readily determined by skilled metallurgists. Times can be varied by adjusting conveyor speeds from 20 seconds to as much as five minutes or more. Furnace temperatures would vary from approximately 1250 F. (675 C.) to as high as 2000 F. (ll00 (3.). The tonnage rates processed, mass flow rate, would of necessity be the same as that being processed continuously on the rod mill.
- a method of cooling steel rod rapidly through transformation and spheroidizing the rod in order to render it more suitable for cold working which comprises:
- a method of treating plain carbon or alloy steel to form steel rod suitable for cold Working which comprises: heating a billet of plain carbon or alloy steel to a temperature in excess of its austenite transformation temperature and for a period sufficient to convert substantially all of the steel to austenite form;
- a method of treating alloy steel to obtain a uniform alloy rod product suitable for cold working which comprises:
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Heat Treatment Of Steel (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US8127170A | 1970-10-16 | 1970-10-16 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3711338A true US3711338A (en) | 1973-01-16 |
Family
ID=22163131
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00081271A Expired - Lifetime US3711338A (en) | 1970-10-16 | 1970-10-16 | Method for cooling and spheroidizing steel rod |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US3711338A (enExample) |
| JP (1) | JPS5133053B1 (enExample) |
| DE (1) | DE2150609A1 (enExample) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3844848A (en) * | 1972-11-15 | 1974-10-29 | British Ropes Ltd | Production of low alloy steel wire |
| US3926687A (en) * | 1973-09-10 | 1975-12-16 | Nippon Steel Corp | Method for producing a killed steel wire rod |
| US3930900A (en) * | 1974-10-21 | 1976-01-06 | Morgan Construction Company | Process for cooling hot rolled steel rod |
| US3939015A (en) * | 1974-12-18 | 1976-02-17 | United States Steel Corporation | In-line heat treatment of hot-rolled rod |
| US4090697A (en) * | 1974-05-06 | 1978-05-23 | The Electric Furnace Company | Apparatus and method for treating wire |
| US4146411A (en) * | 1978-01-09 | 1979-03-27 | British Steel Corporation | Hot bar cooling |
| US4168993A (en) * | 1978-08-10 | 1979-09-25 | Morgan Construction Company | Process and apparatus for sequentially forming and treating steel rod |
| US4242153A (en) * | 1978-10-16 | 1980-12-30 | Morgan Construction Company | Methods for hot rolling and treating rod |
| US4375378A (en) * | 1979-12-07 | 1983-03-01 | Nippon Steel Corporation | Process for producing spheroidized wire rod |
| US5252153A (en) * | 1991-06-14 | 1993-10-12 | Nippon Steel Corporation | Process for producing steel bar wire rod for cold working |
| EP1243664A4 (en) * | 1999-12-24 | 2004-11-17 | Nippon Steel Corp | ROD OR WIRE PRODUCT FOR USE IN COLD FORGING AND PRODUCTION METHOD THEREFOR |
| US20120138199A1 (en) * | 2010-12-01 | 2012-06-07 | Robert Bosch Gmbh | Process for Producing a Threaded Spindle having a Large Bearing Seat |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3105492C1 (de) * | 1981-02-14 | 1982-09-30 | SMS Schloemann-Siemag AG, 4000 Düsseldorf | Vorrichtung zum geregelten Kuehlen von Walzdraht aus der Walzhitze |
-
1970
- 1970-10-16 US US00081271A patent/US3711338A/en not_active Expired - Lifetime
-
1971
- 1971-10-11 DE DE19712150609 patent/DE2150609A1/de active Pending
- 1971-10-16 JP JP46081351A patent/JPS5133053B1/ja active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3844848A (en) * | 1972-11-15 | 1974-10-29 | British Ropes Ltd | Production of low alloy steel wire |
| US3926687A (en) * | 1973-09-10 | 1975-12-16 | Nippon Steel Corp | Method for producing a killed steel wire rod |
| US4090697A (en) * | 1974-05-06 | 1978-05-23 | The Electric Furnace Company | Apparatus and method for treating wire |
| US3930900A (en) * | 1974-10-21 | 1976-01-06 | Morgan Construction Company | Process for cooling hot rolled steel rod |
| US3939015A (en) * | 1974-12-18 | 1976-02-17 | United States Steel Corporation | In-line heat treatment of hot-rolled rod |
| US4146411A (en) * | 1978-01-09 | 1979-03-27 | British Steel Corporation | Hot bar cooling |
| US4168993A (en) * | 1978-08-10 | 1979-09-25 | Morgan Construction Company | Process and apparatus for sequentially forming and treating steel rod |
| US4242153A (en) * | 1978-10-16 | 1980-12-30 | Morgan Construction Company | Methods for hot rolling and treating rod |
| US4375378A (en) * | 1979-12-07 | 1983-03-01 | Nippon Steel Corporation | Process for producing spheroidized wire rod |
| US5252153A (en) * | 1991-06-14 | 1993-10-12 | Nippon Steel Corporation | Process for producing steel bar wire rod for cold working |
| EP1243664A4 (en) * | 1999-12-24 | 2004-11-17 | Nippon Steel Corp | ROD OR WIRE PRODUCT FOR USE IN COLD FORGING AND PRODUCTION METHOD THEREFOR |
| US20120138199A1 (en) * | 2010-12-01 | 2012-06-07 | Robert Bosch Gmbh | Process for Producing a Threaded Spindle having a Large Bearing Seat |
| US9815153B2 (en) * | 2010-12-01 | 2017-11-14 | Robert Bosch Gmbh | Process for producing a threaded spindle having a large bearing seat |
Also Published As
| Publication number | Publication date |
|---|---|
| DE2150609A1 (de) | 1972-05-25 |
| JPS5133053B1 (enExample) | 1976-09-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| Dossett et al. | Steel heat treating fundamentals and processes | |
| CN102264933B (zh) | 热处理特性优异的高碳钢板及其制造方法 | |
| JPS62192532A (ja) | スチ−ルワイヤ−の製造方法 | |
| US3939015A (en) | In-line heat treatment of hot-rolled rod | |
| EP0099520A2 (en) | Method and apparatus for thermomechanically rolling hot strip product to a controlled microstructure | |
| JPH03240919A (ja) | 伸線用鋼線材の製造方法 | |
| JPH04358022A (ja) | 強靱鋼の製造方法 | |
| JPS6233289B2 (enExample) | ||
| US3502514A (en) | Method of processing steel | |
| Sahay | Annealing of steel | |
| Khlestov et al. | Effects of deformation and heating temperature on the austenite transformation to pearlite in high alloy tool steels | |
| US3615925A (en) | Heat-treatment of steels | |
| US3444008A (en) | Controlled atmosphere processing | |
| US4537643A (en) | Method for thermomechanically rolling hot strip product to a controlled microstructure | |
| JPH1025521A (ja) | 線材の球状化焼鈍方法 | |
| JP3243659B2 (ja) | 冷間加工性の優れたコイル状鋼管の製造方法 | |
| US4186037A (en) | Thermal treatment of intermediate quenching and quick tempering through eddy currents and a device for applying said treatment to high productivity rolling plants for flat products | |
| JP2021533270A (ja) | 軟質熱処理時間短縮のための冷間圧造用線材及びその製造方法 | |
| GB1566128A (en) | Heat treating of hot-rolled steel rod | |
| SU594190A1 (ru) | Способ обработки стали | |
| JPH0561329B2 (enExample) | ||
| JPH08246040A (ja) | 鋼材の急速連続球状化焼鈍処理法 | |
| CN110616302A (zh) | 一种高强度q&p钢热轧卷的软化方法 | |
| JPS56150127A (en) | Direct normalizing method | |
| SU1102815A1 (ru) | Способ термической обработки заэвтектоидной стали |