US3681824A - Process for wrapping in weaving and apparatus thereof - Google Patents

Process for wrapping in weaving and apparatus thereof Download PDF

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Publication number
US3681824A
US3681824A US172975A US3681824DA US3681824A US 3681824 A US3681824 A US 3681824A US 172975 A US172975 A US 172975A US 3681824D A US3681824D A US 3681824DA US 3681824 A US3681824 A US 3681824A
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United States
Prior art keywords
warps
wound
dyeing
sizing
bobbins
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Expired - Lifetime
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US172975A
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English (en)
Inventor
Takeuchi Yasuji
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UENO KIKAI SEISAKUSHO KK
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UENO KIKAI SEISAKUSHO KK
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
    • D06B11/002—Treatment of selected parts of textile materials, e.g. partial dyeing of moving yarns
    • D06B11/0036—Treatment of selected parts of textile materials, e.g. partial dyeing of moving yarns specially disposed for a local treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
    • D06B2700/25—Sizing, starching or impregnating warp yarns; Making glazed yarn; Drying sized warp yarns

Definitions

  • any number of said color ar-' 16, 1969. ranged warp winding bobbins are skewered on a bar to make a skewered and wound bobbin. Any number of [52] US. Cl. ..28/33, 28/28, 28l72.6 said skewered and wound bobbins are supported on a [5 1] Int. Cl. ..D02h 5/02 frame to obtain the total number of warps required for [58] Field of ..28/28, 29, 33, 72.6
  • An object of the present invention is to provide an apparatus and a process for bleaching, dyeing and sizing and otherwise finishing warps and arranging them in a predetermined color arrangement on bobbins for use in a subsequent weaving operation.
  • this invention therefore, it is not necessary to manually arrange individual colored warp bobbins which have been separately dyed and otherwise finished on a creel stand.
  • this invention saves a considerable amount of time and trained labor.
  • unit color arranged warp winding bobbins are collected and supported mechanically on a frame.
  • this invention saves a considerable amount of time and trained labor.
  • Each colored warp so obtained has been wound on a warping machine, and then on a beam. These processes have constituted warping operations suitable for weaving a cloth. Such warping operations have been regarded as difiicult and time consuming operations and are the very reason why weaving multi-colored patterns is regarded as very difficult.
  • a unit group of colored warps arranged as desired is obtained during a consecutive liquid treatment of warps without the necessity of hank reeling.
  • an ultimate warp is obtained by collecting and supporting a plurality of said unit groups in a predetermined arrangement.
  • the process of this invention is quite consecutive, and the complicated and difficult creel stand system is eliminated.
  • the operations of banking and rewinding may be markedly simplified.
  • operations are so simplified that the number of warp breaks is greatly reduced.
  • this invention has made a great improvement in the preparation of threads to be used as warps in subsequent weaving operations.
  • FIG. 1 is a diagrammatic side elevational view of the warping system embodying the present invention
  • FIG. 2 is a sectional view of a bobbin for winding a unit color arranged warp
  • FIG. 3 is a perspective view of a skeweredand wound bobbin
  • FIG. 4 is a perspective view of a group of warp wind ing bobbins supported by a supporting frame
  • FIGS. 5, 6 and 7 are respectively cross-sectional views of the bleaching, dyeing and sizing baths shown in FIG. 1;
  • FIG. 8 is an enlarged view of the bleaching bath; and FIG. 9 is a detail view of the reel shown in FIG. 1.
  • the numeral 1 designates ten warp cheeses which are rotatably supported in parallel.
  • warp thread as employed herein refers to a single strand of one thread or a plurality of threads spun together in any conventional manner.
  • the numeral 2 designates a bleaching bath.
  • the numeral 3 designates a guide roll for the bleaching bath.
  • the bleaching bath is designed to treat ten warp threads at a time. As shown in FIG. 5, a bleaching liquid 2' is provided in the bleaching bath 2, and the single roll 3 extends across the length of bath 2. Roll 3 is rotatably attached with its lower part immersed in bleaching liquid 2'. Thus, the surface of roll 3 always has the bleaching liquid applied thereto.
  • Ten yarns 1' drawn from the ten cheeses 1 contact the surface of roll 3 at predetermined distances from one another and run parallel with one another.
  • the bleaching liquid on the surface of roll 3 is applied to the ten yams 1, which are thereby bleached.
  • the threads are drawn over roll 3 as shown in FIG. 8.
  • the container 30 of bleaching bath 2 is. shaped as shown.
  • a dyeing roll 3 has its lower part 3' immersed in the liquid bleach filling container 30.
  • the side 3' of the dyeing roll 3 projects laterally further than the extreme portion 30 of the container 30.
  • Liquid bleach is supplied through entrance 31 and exits from outlet 32.
  • the quantity of bleach solution is thus controlled so that it is always at the same level.
  • the threads 1 pass over guide roll 33 and are brought into contact with the side 3" of the dyeing roll 3, and advance in a curved direction without being touched by the extreme portion 30 of the container 30 before they are led to a guide roll 34.
  • the threads are bleached when brought into contact with the side 3" of the dyeing roll 3 which is rotating in the direction of the arrow.
  • the dyeing and sizing baths have the same structure as the above described bleaching bath, and accordingly will not be described in further detail.
  • the numeral 4 designates a dyeing bath and the numeral 5 designates a dyeing roll, ten of which are provided side by side such that each respective bleached warp thread may be dyed with a predetermined different color.
  • the dyeing bath 4 consists of ten baths separated from one another by means of partitions 4', each of which is placed between any two baths. Thus, there is no mixing of the dyeing liquid among the ten baths. Each dyeing liquid 5' in the ten baths may be different from the other nine.
  • Each separate dyeing bath is provided with a rotatable dyeing roll 5. Thus, there are ten such dyeing rolls in all.
  • Each such dyeing roll 5 always has the lower part surfaces of ten dyeing rolls, and each of the yarns is dyed a different color.
  • the numeral 6 designates a sizing bath and the numeral 7 designates a sizing roll, of which are provided side by side such that the color of each respective colored warp thread will not be blended.
  • the sizing bath 6 consists of ten baths separated from one another by means of partitions 6, each of which is placed between any two baths. Thus, there is no mixing of sizing liquid among the ten baths.
  • a sizing liquid 7 is contained in each separated sizing bath which are provided with individual rotatable sizing rolls 7, the lower parts of which are always immersed in the sizing liquid 7. As each roll 7 rotates its entire surface thereof always has the sizing liquid 7 applied thereto.
  • the yarns dyed different colors in the dying bath move forward while contactingthe surfaces of the 10 sizing rolls 7 and thereby absorb the sizing liquid 7' from the surfaces of the sizing rolls. It is not necessary, of course, that there should be ten kinds of sizing liquids. One kind of sizing liquid is satisfactory. But the colors of yarns immediately after dyeing may run womewhat into the sizing liquid. If this phenomenon continues, the sizing liquid in the bath may be colored with respective different colors. Thus, the sizing bath 6 is divided into 10 separate baths to preventcolored sizing liquid from mixing.
  • the bleaching liquid is acidic and the dyeing liquids are alkaline, or vice versa, it will be necessary to provide a conventional drying device between bleaching bath 2 and dyeing bath 4. However, if the bleaching liquid and dyeing liquids are both acidic or both alkaline, then it is unnecessary to provide such a drying device.
  • the numeral 8 designates a drying chamber provided with a timing reel device 9 which moves the 10 treated warp threads side by side and consecutively dries them.
  • the 10 colored yarns bleached, dyed and sized in the preceding processes are arranged in a rank and are adjusted by means of a guide r. Then they run parallel and spaced from one another into the timing reel device 9.
  • 101 designates a driving shaft, 102 a ratchet wheel for rotating a main shaft 103, 104 an endless chain, and 105 a ratchet wheel for the main shaft.
  • the endless chain 104 moves the main shaft in response to rotation of driving shaft 101.
  • 106 designates a frame for the reel 9 fixedly provided near the ends of the main 90.
  • a plurality of pairs of screw gears 110 and 111 are positioned radially on frame 106 with main shaft 103 as the center.
  • a plurality of ratchet wheels 112 are provided on the shafls supporting screw gears 111.
  • a plurality of ratchet wheels 1 13 are positioned radially outwardly on frame 106 from wheels 112.
  • the number of ratchet wheels 112 is the same as that of the ratchet wheels 1 13, and a plurality of endless chains 1 14 move the ratchet wheels 112 and 113 in a correlated manner.
  • a plurality of ratchet wheels 115 are provided on the same shafts supporting ratchet wheels 113.
  • a plurality of ratchet wheels 116 are longitudinally aligned with ratchet wheels 115 near the outer circumference of the lower part of the frame 106.
  • the number of ratchet wheels 116 is the same as that of the ratchet wheels 1 15.
  • a plurality of endless chains 1 17 move the ratchet wheels 115 and 116 in a correlated manner. All of the endless chains 117 are located in such-a way as to form the outer cylindrical surface of the reel 9. By the rotation of the main shaft of the reel, the yarns are wrapped on the circumferential surface of reel 9.
  • the 10 yarns of dif- I ferent colors are wound on bobbin-13 in an arranged cording to a prearranged order in such a way as to be freely movable.
  • Such an arrangement provides a situation in which 10 sets of 10 yarns of different colors, that is yarns, are arranged in a predetermined manner to form a skewered and wound bobbin 17.
  • a suitable or desirable number of skewered and wound bobbins 17 are arranged on a cylindrical frame 18.
  • Frame 18 may be any suitable device arranged to support the ends of bars 16 of the skewered and wound bobbins 18.
  • FIG. 4 there are shown eighteen bobbins 17 arranged around the periphery of frame 18. It is to be understood that frame 18 may be adapted to contain any number of bobbins 18.
  • a particularly useful arrangement would include fifty skewered and wound bobbins 17, thus providing 5,000 treated yarns to be used in subsequent weaving operations.
  • the arrangement shown in FIG. 4 provides a great quantity of yarns 19 of various colors in a predetermined arrangement for use in a subsequent weaving operation.
  • the apparatus and process for warping in accordance with this invention eliminates the use for skilled labor required for a creel stand, eliminates a substantial part of heretofore frequent winding and similar operations, and reduces the number of yarn breaks.
  • a process for preparing colored, wound warp yams for use in a weaving operation comprising the steps of withdrawing a plurality of untreated warps from a plurality of warp bobbins; passing said plurality of warps through a bleaching bath, thereby bleaching said warps; simultaneously passing each of said plurality of bleached warps through a separate dyeing bath, each of said dyeing baths having different color dye therein, thereby dyeing each of said warps .a different color; simultaneously passing each of said plurality of dyed warps through a separate sizing bath, thereby sizing each of said warps; passing said plurality of warps in predetermined spaced and parallel alignment through a timed reel drying device, thereby drying said warps; passing saidplurality of warps from said time reel drying device onto a winding bobbin, thereby winding said plurality of different colored warps on said winding bobbin in a predetermined spaced relation ship; arranging
  • said bleaching means is a bleaching bath through which a plurality of warps are adapted to be drawn, whereby said warps are bleached
  • said dyeing means comprises a plurality of separate dyeing baths, each containing a different color dye, positioned such that each of said bleached warps is adapted to be drawn through one of said separate dyeing baths, whereby each of said warps is dyed a different color
  • said sizing means comprises a plurality of separate sizing baths positioned such that each of said dyed warps is adapted to be drawn through one of said separate sizing baths
  • said drying means comprises a timed reel drying means positioned for simultaneously drying said warps and passing said warps onto a

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Warping, Beaming, Or Leasing (AREA)
US172975A 1969-08-13 1971-08-19 Process for wrapping in weaving and apparatus thereof Expired - Lifetime US3681824A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP44064348A JPS4817216B1 (de) 1969-08-13 1969-08-13

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US (1) US3681824A (de)
JP (1) JPS4817216B1 (de)
DE (1) DE2017959A1 (de)
GB (1) GB1263114A (de)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4569107A (en) * 1984-08-08 1986-02-11 Texfi Industries, Inc. Method of forming a warp beam for a textile loom
US6123741A (en) * 1998-02-26 2000-09-26 Girbaud; Francois Process for dyeing a textile material with indigo and arrangement for conducting the process
US20030196303A1 (en) * 2002-03-08 2003-10-23 Murata Kikai Kabushiki Kaisha Weaving system for woven fabrics of various kinds in small lots
CN106637570A (zh) * 2016-12-14 2017-05-10 盐城工学院 一种具备染色效果检测功能的整经机及整经方法
CN106676702A (zh) * 2016-12-14 2017-05-17 盐城工学院 一种具备测色配色和双重纳米纺丝功能的浆纱机及制造浆纱的方法
USD887989S1 (en) * 2011-12-28 2020-06-23 Apple Inc. Hanked cable
USD892061S1 (en) * 2011-12-19 2020-08-04 Apple Inc. Hanked cable

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2166141A3 (de) 2008-08-26 2014-10-15 Klaus Hofmann Textilmaschine und Herstellungsverfahren für flächiges Textilmaterial, beide mit integrierter Fadenbenetzung, und entsprechend hergestelltes flächiges Textilmaterial
DE102008039735A1 (de) * 2008-08-26 2010-03-04 Klaus Hofmann Textilmaschine und Herstellungsverfahren für flächiges Textilmaterial, beide mit integrierter Fadenfärbung, und entsprechend hergestelltes flächiges Textilmaterial
CN109457356B (zh) * 2019-01-02 2021-08-20 鲁泰纺织股份有限公司 一种锦纶色织原纱整经方法
CN111206320A (zh) * 2020-01-22 2020-05-29 鲁泰纺织股份有限公司 一种锦纶包缠氨纶纱线的色织整经密度调节方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1916362A (en) * 1931-06-30 1933-07-04 Dent John Loom rewarping attachment, automatic warp tension plate and sectional guide
US3153274A (en) * 1961-05-16 1964-10-20 John Crossley And Sons Ltd Method of spool-setting
US3441991A (en) * 1966-01-18 1969-05-06 Jefferson Mills Inc Method and apparatus for forming loom beam

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1916362A (en) * 1931-06-30 1933-07-04 Dent John Loom rewarping attachment, automatic warp tension plate and sectional guide
US3153274A (en) * 1961-05-16 1964-10-20 John Crossley And Sons Ltd Method of spool-setting
US3441991A (en) * 1966-01-18 1969-05-06 Jefferson Mills Inc Method and apparatus for forming loom beam

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4569107A (en) * 1984-08-08 1986-02-11 Texfi Industries, Inc. Method of forming a warp beam for a textile loom
US6123741A (en) * 1998-02-26 2000-09-26 Girbaud; Francois Process for dyeing a textile material with indigo and arrangement for conducting the process
US20030196303A1 (en) * 2002-03-08 2003-10-23 Murata Kikai Kabushiki Kaisha Weaving system for woven fabrics of various kinds in small lots
US6845550B2 (en) * 2002-03-08 2005-01-25 Murata Kikai Kabushiki Kaisha Weaving system for woven fabrics of various kinds in small lots
USD892061S1 (en) * 2011-12-19 2020-08-04 Apple Inc. Hanked cable
USD887989S1 (en) * 2011-12-28 2020-06-23 Apple Inc. Hanked cable
CN106637570A (zh) * 2016-12-14 2017-05-10 盐城工学院 一种具备染色效果检测功能的整经机及整经方法
CN106676702A (zh) * 2016-12-14 2017-05-17 盐城工学院 一种具备测色配色和双重纳米纺丝功能的浆纱机及制造浆纱的方法
CN106676702B (zh) * 2016-12-14 2019-01-25 盐城工学院 一种具备测色配色和双重纳米纺丝功能的浆纱机及制造浆纱的方法

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Publication number Publication date
DE2017959A1 (de) 1971-02-25
GB1263114A (en) 1972-02-09
JPS4817216B1 (de) 1973-05-28

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