US3642586A - Anodic treatment for stainless steel - Google Patents
Anodic treatment for stainless steel Download PDFInfo
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- US3642586A US3642586A US36597A US3642586DA US3642586A US 3642586 A US3642586 A US 3642586A US 36597 A US36597 A US 36597A US 3642586D A US3642586D A US 3642586DA US 3642586 A US3642586 A US 3642586A
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- 238000011282 treatment Methods 0.000 title claims abstract description 138
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 65
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- 238000000034 method Methods 0.000 claims abstract description 54
- 239000011651 chromium Substances 0.000 claims abstract description 49
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 48
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- 239000010959 steel Substances 0.000 claims abstract description 46
- 238000007747 plating Methods 0.000 claims abstract description 26
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims abstract description 14
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- 150000004649 carbonic acid derivatives Chemical class 0.000 claims abstract description 5
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- 239000000243 solution Substances 0.000 claims description 29
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- 239000006172 buffering agent Substances 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 150000002500 ions Chemical class 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 6
- 150000004760 silicates Chemical class 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- 238000013019 agitation Methods 0.000 claims description 4
- 229910020335 Na3 PO4.12H2 O Inorganic materials 0.000 claims 3
- 235000017550 sodium carbonate Nutrition 0.000 claims 3
- 238000000137 annealing Methods 0.000 description 8
- 238000005406 washing Methods 0.000 description 8
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- 230000000694 effects Effects 0.000 description 6
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 5
- 229910017604 nitric acid Inorganic materials 0.000 description 5
- 238000002161 passivation Methods 0.000 description 5
- 238000005554 pickling Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 230000000737 periodic effect Effects 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000003637 basic solution Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 2
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- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 241000334993 Parma Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
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- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
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- 239000010406 cathode material Substances 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- UOUJSJZBMCDAEU-UHFFFAOYSA-N chromium(3+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[Cr+3].[Cr+3] UOUJSJZBMCDAEU-UHFFFAOYSA-N 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
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- 238000005868 electrolysis reaction Methods 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- 229920001084 poly(chloroprene) Polymers 0.000 description 1
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- 229920000573 polyethylene Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
- C25D5/36—Pretreatment of metallic surfaces to be electroplated of iron or steel
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/34—Anodisation of metals or alloys not provided for in groups C25D11/04 - C25D11/32
Definitions
- ABSTRACT A method of treating bright-annealed stainless steel of the [73] Asslgnee: kePubhc e l Corporauon, Cleveland AlSl-type 400 series.
- the treatment method is particularly Ohm suitable for preparing the steel for subsequent plating with chromium while obviating the need for buffing prior to the [22] F'led: May 1970 chromium plating step.
- the article is treated in an electrolytic 21 APPL 3 ,597 bath maintained above about 180 F. with an electrical current for a time of at least about 1 minute and at a current density which ranges below about 50 amperes per square foot of [52] us. c1.
- This invention relates to the treatment of stainless steel, and particularly to the treatment of bright-annealed stainless steel of the AISI type 400 series.
- the treatment method disclosed herein is particularly suitable for preparing such steel for subsequent plating with chromium while obviating the need for buffing prior to the chromium plating step.
- the treatment is also suitable as a replacement for the conventional nitric acid pickle-washing of this type of stainless steel.
- the first is conventional or open air annealing. In this procedure the stainless steel strip is heated to annealing temperature in air. An oxide scale forrns during this procedure, and a subsequent descaling operation is necessary. The usual practice is to remove the oxide scale by acid pickling with or without an electrolytic assist. The pickling is aggressive in its attack on the scale and on the underlying metal and results in a duller surface. After the pickling step the strip is given a further rolling (skin pass) which tempers and brightens the stainless steel.
- the major drawback of the air annealing and pickling process is that the surface is left deficient in chromium to a depth of several microinches, and the chormium-deficient surface is vulnerable to corrosional attack.
- the second method is to anneal the stainless steel in a protective atmosphere which prevents the formation of an oxide scale.
- the most commonly used atmosphere is hydrogen containing, such as dissociated ammonia.
- This procedure is known as bright-annealing since no oxide scale is formed and the steel surface is left clean and bright (although a very thin mixed oxide film no more than about 150 angstroms thick is formed on the steel surface).
- the acid pickling step is obviated, and the resultant surface is not deficient in chromium; it therefore has a superior corrosion resistance compared with air annealed stainless steels.
- a second benefit is that the subsequent skin pass further enhances the specularity of the steel.
- Bright-annealed stainless steel AISI type 434 is preferred for automotive trim applications because of its corrosion resistance properties and relatively low cost. Because there are slight but noticeable differences in color from coil to coil of this material, and between it and chromium plated parts, auto trim fabricators often plate the formed trim pieces with a few microinches of chromium. This gives uniform color to all the trim parts. It has been found, however, that when bright-annealed stainless steel of the AISI type 400 series is chromium plated without special treatment of the surface, the chromium deposits have a displeasing dull gray or hazy appearance. To overcome this problem, the bright-annealed surface is usually buffed prior to the chromium plating of that surface. After the buffing operation, the subsequent chromium plating is bright. The problem with buffing the steel prior to chromium plating is twofold: (l) the procedure is relatively expensive and (2) unsightly buffing lines are generally left on the stainless steel strip.
- the present invention is directed to the treatment of brightannealed stainless steel of the AISI type 400 series by which the steel may be plated with chromium, without first buffing the steel and yet retaining the bright appearance of the chromium-plated steel.
- This is achieved by treating the brightannealed steel in an electrolytic bath in which the steel is anodic, or at least is anodic during the terminal portion of the treatment.
- the treatment bath consists essentially of an aque ous solution of alkali metal hydroxide or hydroxides which is buffered to a pH between about 12 and l3.5 with a buffering agent that does not yield an ion which attacks the stainless steel.
- sodium hydroxide may be employed as an alkali metal hydroxide in the solution and the buffering agent may be an alkali metal phosphate or carbonate or both.
- a suitable electrolytic bath is 2 percent sodium hydroxide (NaOH), 3 percent sodium phosphate, tribasic (Na PO 'l2 H and 4 percent sodium carbonate (Na CO).
- the bath should be maintained at a temperature of at least about F., and typically about F. It has been found that the anodic treatment should be for a time of at least about 1 minute and practically may range up to about 4 minutes.
- the current density should range below about 50 amperes per square foot of steel surface, and varies inversely with treatment time. For a treatment time varying from 1 to 4 minutes, the current density varies from about 50 to. about 8 or less amperes per square foot of steel surface.
- the anodic treatment of the steel should be employed with a clean steel surface. If the steel has been soiled prior to treatment, it may be cleaned with any suitable soak-type commercial cleaner, as long as that cleaner is free from silicates. It has been found that cleaners containing silicates are difficult to rinse, and leave a residue which may prevent successful anodic treatment. It has been found that the anodic treatment of the invention is compatible with the conventional nitric acid pickle-washing treatment of stainless steel.
- the conventional pickle-washing treatment involves passivation of the stainless steel surface, is an electrolytic process and involves bipolar treatment, i.e., periodic reversalof polarity. Generally, no other electrolytic process can be used in conjunction with the anodic treatment of this invention, either before or after the anodic treatment, without affecting the steel surface.
- the present invention is thus directed, to the alteration of the surface properties of the relatively thin (probably between 70 and 150 angstroms thick) and colorless mixed oxide film that the bright-annealing process leaves on steel.
- This film whose composition is unknown although it is believed to be composed of approximately 60 to 65 percent oxides of chromium and iron, in about the proportion of these elements in the base metal, with the balance believed to be water of hydration, is to be distinguished from the relatively thick and colored scale composed of iron and chromium oxides that remains on stainless steel after air annealing.
- Bright-annealed stainless steel of the AISI type 400 series when treated anodically in accordance with the invention, has been found to remain passive in sulfuric acid (room temperature) virtually indefinitely, while the same steel, bright-annealed but not so anodically treated, has been found to lose its passivity rather quickly.
- the invention is particularly directed to the treatment of stainless steel for subsequent chromium plating, nonetheless the present invention is applicable to the passivation of stainless steel not necessarily to be followed by chromium coating.
- anodic treatment of the present invention may be employed to passivate stainless steel of the AISI type 400 series in place of the conventional nitric acid pickle-washing passivation technique that is now followed.
- an object of the present invention is to provide for the treatment of bright-annealed stainless steel of the AISI type 400 series.
- Another object of the invention is to provide for the treatment of such stainless steel specifically to prepare that steel for subsequent plating with chromium and to obviate the need for buffing prior to the chromium plating step.
- a further object of the invention is to provide a bright-annealed anodically treated article, both with and without a chromium plate.
- U.S. Pat. No. 3,247,086 discloses an electrolytic treatment of stainless steel designed to enhance the corrosion resistance of the steel.
- the patent is directed to the problem of pit corrosion in particular, and utilizes an anodic treatment carried out preferably in an acid bath.
- a basic solution such as of sodium hydroxide is disclosed in the patent. It has been found that such a basic solution is unsuitable for the treating of stainless steel, particularly to be subsequently coated with chromium, unless that solution is buffered to a pH between about 12 to 13.5 utilizing a buffering agent that does not release ions during electrolysis that attack the stainless steel surface.
- Such a buffering of the solution is in no way suggested by Goldstein et al.
- Hahn U.S. Pat. No. 2,973,307 is directed to a method of treating stainless steel.
- the problem of removing oxide scale from air annealed stainless steel is dealt with in this patent, as distinguished from the treatment of bright-annealed steels.
- Hahn speaks of the buffering of the stainless steel surface, a step which is obviated in the practice of the present invention.
- Hammond et al. U.S. Pat. No. 2,776,255 discloses an al kaline and anodic cleaning of steel, utilizing a cleaning solution containing NaOH, Na CO and Na PO.,. This is a typical alkaline solution electrolytic cleaning operation and is not suggestive of the passivation or prechrome plating anodic treatment carried out in accordance with the present invention, suitable specifically for stainless steels of the AISI type 400 series.
- the Hammond et al. cleaning solution has been found to have a pH of 11.7, as distinguished from a pH between about 12 and 13.5 as in the present invention.
- FIG. 1 is a plot of experimental data from beaker tests showing the relationship between anodic treatment time and current density in practicing the invention.
- FIG. 2 is a flow diagram of the treatment of a stainless steel strip in accordance with the invention.
- the invention is directed to the treating of stainless steel of the AISI type 400 series, which has been bright-annealed.
- both 414 and 431 are martensitic-type stainless steels, and are not normally manufactured in sheet or strip form for decorative purposes. These two types would generally not be either bright-annealed or require an anodic treatment for chrome plating, and hence the invention is principally directed to the treatment of the other types of stainless steels within the 400 series.
- Bright-annealing leaves a mixed oxide film which is relatively thin and which is between about 70 and 150 angstroms thick. In the event that such steel is not clean, it should be precleaned.
- Precleaning may be carried out with any conventional soak-type cleaner, as long as it does not contain silicates. Silicate-containing cleaners are difficult to rinse and leave a residue which is inimical to a successful anodic treatment.
- the bright-annealed stainless steel may also be pretreated by conventional nitric acid pickle-washing. However, pickle-washing may microscopically etch the steel surface, and may be undesirable for that reason. In any treatment, no other electrolytic process other than the conventional pickle-washing treatment just mentioned should be used, inasmuch as the anodic treatment of the invention will be adversely affected.
- An electrolytic bath is prepared including an alkali metal hydroxide or hydroxides in aqueous solution.
- these hydroxides are sodium and potassium hydroxide, to name two of the alkali metals most used commercially out of those alkali metals that constitute Group Ia of the Periodic Table of elements.
- Alkali metal hydroxide thus is intended to mean a hydroxide formed from an alkali metal found in Group Ia of the Periodic Table.
- Sodium hydroxide has been found to be a suitable alkali metal hydroxide and has been employed in an aqueous solution in a concentration of grams per liter, or 2 percent.
- a buffering agent is added to the solution to buffer the pH to between about 12 and 13.5.
- the buffering agent should be one that does not yield an ion which attacks the stainless steel, and thus halogen-containing compounds are to be avoided in particular.
- the buffering agent typically is an alkali metal phosphate and/or alkali metal carbonate. It has been found that Na CO and Na PO 'l2 H O are suitable in aqueous solution, along with NaOH, as specified above, when added respectively in the concentrations of about 40 grams per liter (4 percent) and grams per liter (3 percent).
- a bright-annealed stainless steel article which, if necessary, has been precleaned, as noted above, is scrubbed and rinsed (cold water is adequate) and then is immersed in the electrolytic bath just described.
- the bath should be maintained at a temperature above about 180 F. and the steel article should be treated electrolytically.
- the steel article is rendered an electrical anode.
- Suitable cathode materials have been found to be stainless steel of AISI type 430 or 434.
- An electrical current is passed between the cathode and the article-anode for a time of at least about 1 minute. The time of treatment may range upwardly from 1 minute, although relatively long treatment times are impractical from a commercial standpoint.
- a suitable range of treatment times is from about 1 to about 4 minutes.
- the current density varies inversely with treatment time, and is a maximum of about 50 amperes per square foot of article surface for a treatment time of 1 minute.
- the current density thus ranges downwardly from about 50 amperes, for example, to about 8 amperes or less (a lower current density of 5 amperes has been successfully employed) corresponding to a treatment time of about 4 minutes.
- the bath should be agitated during the time that the article within the bath is being electrolytically treated.
- the movement of the strip through the bath is generally sufficient to provide the necessary bath agitation.
- the article may be rinsed in water and then dried.
- the surface of the anodically treated article is passivated by the treatment.
- this treatment may serve as a replacement for the conventional nitric acid pickle-washing electrolytic treatment commonly used in the processing of stainless steels of the AISI type 400 series.
- the anodic treatment of the present invention is particularly suitable for the subsequent plating of the steel with chromium, and is generally done in the case of automotive trim.
- Chromium metal is generally deposited electrolytically (cathodic coating) through the use of a solution containing 33 ounces per gallon of chromic acid (CrO in combination with a sulfate that provides a sulfate ion (80,) so that the following ratio is achieved: CrO $0., 1.
- CrO chromic acid
- a sulfate that provides a sulfate ion
- the chromium coating of the anodically treated steel may take place immediately after the anodic treatment or following a time lapse of days or even months following such anodic treatment.
- the anodic treatment of the present invention obviates the need for buffing the bright-annealed stainless steel surface prior to the chromium plating operation.
- the specularity or brightness of the chrome-coated article, anodically treated and not buffed, is excellent, and no buffing lines, of course, are evident inasmuch as buffing is eliminated. It has been found that for any given current density or any given treatment time in the anodic treatment, the specularity of the subsequent chromium-plate increases with total coulomb treatment until optimum brightness is achieved over a range of coulomb treatments.
- Prolonged treatment beyond this range renders the steel surface too passive to accept a chromium plate, and thus a steel article which has been over treated usually contains spotty chromium.
- the time (or current density) of treatment increases the brightness of the subsequently chromium-coated product varies from a noticeably hazy appearance uniformly through less haziness in appearance ultimately to optimum or uniform brightness that is achievable over a range of treatment times (or current densities).
- One this range of treatment times (or current densities) is exceeded for this particular current density (or treatment time), the platability of chromium on the anodically treated surface is adversely affected.
- the current density in amperes per square foot may be about 50 amperes. Any greater current density will result in a product for which chromium platability is nonuniform; a lesser current density results in a somewhat hazy appearing product. As the treatment time increases over l-minute, the current density is lowered from 50 amperes to provide a resultant bright chrome-coated product.
- any treatment time there is generally a range of current densities (or treatment times) for which the resultant chromecoated product will be bright and not hazy in appearance and yet exhibit uniform chromium platability.
- the variation possible in current density is slight in order to still achieve a bright chromium-coated product.
- Steel strip has been successfully coated in accordance with the invention moving through a solution and electrolytically anodically treated for a treatment time of about 73 seconds.
- individual samples of steel have been successfully anodically treated for a treatment period of about 8 minutes and a current density of about 3.7 amperes per square foot of substrate.
- the range of current densities permissible for any given treatment time may vary as to different stainless steel types, and may also vary as to different heats of the same type of stainless steel. It has been found that, using the NaOH, Na CO and Na PO 'l2 H O solution specified above, the treatment time may vary from about 1 to 4 minutes, and current density from about 48 to 8 amperes per square foot, and consistently good results will be obtained, particularly for AISI type 434 stainless steel. What is essential is that total coulomb treatment be greater than that resulting in a hazy chromecoated product and less than that resulting in a poorly platable chrome coating. The appropriate range may be easily determined.
- FIG. 1 is a plot of experimental data showing the relationship between anodic treatment time and current density. It will be noted that the range is rather broad at lower current density values; at current densities in excess of 50 amps per sq. ft., hazy chrome plates were obtained.
- the area designated A is generally the range within which acceptable (bright) chrome plates are obtained. it should be noted that the area A is approximate. Some of the plates that fall outside the area might be acceptable, depending on specularity desired. There may be variations from coil to coil; the particular data in FIG. 1 are from one coil. The test samples were done in beaker tests; some variations in treatment have been found when strip is done on a continuous basis.
- the temperature of the electrolytic solution used for the anodic treatment of the present invention should be maintained at above about 180 F.
- the resultant chrome coating following such treatment has evidenced a hazy appearance.
- the pH of the solution should be maintained between about 12 and 13.5.
- Pure caustic solutions such as those suggested by Goldstein et al. in the patent noted above, are considerably more basic and do not provide a suitable passivation of the stainless steel surface. If the solution is too basic, i.e., pH above about 13.5, the stainless steel surface plates hazy or becomes so passive that it will not accept a chrome plate. On the other hand, if the coating solution tends toward acidity, i.e., its pH is less than about 12, the chrome plate is hazy and streaked.
- the electrolytic treatment solution utilizes an alkali metal hydroxide.
- the hydroxides formed from elements of Group la of the Periodic Table of Elements are believed eminently suitable, particularly sodium hydroxide and potassium hydroxide from the standpoint of commercial availability.
- the concentration of NaOH. may range from about 1 to 3 percent.
- sodium phosphate (tribasic) and sodium carbonate have been specifically employed with sodium hydroxide.
- the ranges of concentrations may be 2 to 6% Na CO and 1.5 to 4.5% Na PO -l2 H O.
- Any of the alkali metal phosphates and/or carbonates are believed suitable.
- potassium carbonate and potassium phosphate are believed useful as buffering agents.
- the bath is operable over a wide range of concentrations as long as the pH remains between about 12 and 13.5. From actual concentration values the bath can operate at approximately one-half the original concentration or double the concentration.
- the solution should be such as not to liberate ions that attack the stainless steel surface or the bright-annealed film on the surface.
- the electrolytic action is not exactly known, the response of the bright-annealed film to its environment is changed by this action. There is believed to be some buildup of the bright-annealed film during the electrolytic anodic treatment of the present invention. It is believed that oxygen liberation at the surface of the steel article is involved in the electrolytic action, and hence substances which release such oxygen (and yet do not release ions which attack the steel surface) would be suitable in the practice of the invention.
- FIG. 2 is a flow diagram illustrating the treatment of a stainless steel strip 8 in accordance with the invention.
- the strip is g ture 18.
- An anogestructure 2Q arg l a cathode structure 22 ar e respectively located within the sections 1611 and 16b of the' treatment tank, and each structure may be positioned on both sides of the steel strip within the respective tank sections to achieve electrolytic treatment of one or both sides of the strip.
- the treatment tank is filled with an electrolytic solution 24 of the type described above in practicing the present invention.
- the strip exits from the treatment tank and is given a spray rinse in section 26, is then dried in a drying section 28, and is finally recoiled on a recoil reel 30.
- the present invention involves the anodic treatment in the second section 16b of the treatment tank.
- the procedure of first cathodically treating and then subsequently anodically treating is employed so that no direct electrical connection need be made to the stainless steel strip, thereby avoiding any arcing that might take place between strip and electrical connections thereto.
- the ratio of cathodic to anodic treatment should range between about 1:2 and 2:3 in order to produce a bright chromium plate on the steel strip.
- the ratio may be defined as the length (in the direction of strip movement) of the strip 8 within the tank section 16a (when it is cathodic) to the length of the strip within the tank section 16b (when it is anodic).
- Hazy Hazy... Hazy.. Hazy- Haz 12 do ..do ..do-.. .d0.- D3. 18 ..-do.. Slightly ...d0 .-do-....d0.. D0.
- EXAMPLE A tank 63 inches wide by 27 feet, 2 inches long by 14 inches deep was employed as treatment tank 16. A double dam 18 with sheet neoprene curtains was used between the anode and cathode sections. The anodic treatment length was 139 inches and the cathodic treatment length was 69.5 inches (strip polarity). Five electrodes were used above and below the strip. The tank was lined with 6-mil thick polyethylene sheet. The solution 24 comprised 300 pounds Na CO (4%), 225 pounds Na PO -l2l l O (3%), and pounds NaOH (2%). The treatment temperature was 190 F. and the solution was heated with steam.
- a 25-inch wide coil of Type 434 bright annealed stainless steel was run at a line speed of 9 feet per minute; the anodic treatment time for strip speed and anodic treatment length given was thus slightly over 1 minute.
- a current density of 30 amps per sq. ft. was maintained on the anodic side. (section 16b) of the double dam. After treatment the strip was rinsed, hot air dried, and coiled with interleaved paper.
- a method of preparing a bright-annealed stainless steel article of the AISI type 400 series for subsequent plating with chromium and obviating the need for buffing prior to the chromium plating step comprising treating the article in an electrolytic bath which is maintained above about F.
- the total coulomb treatment being greater than that which results in a hazy chromium coating and less than that which results in a poorly adherent chromium coating, with the article being rendered anodic during said electrical treatment, and with said bath consisting essentially of an aqueous solution of alkali metal hydroxide of hydroxides and an agent or agents of the class consisting of alkali metal phosphates and carbonates, at a pH between about 12 and 13.5.
- a method of treating a bright-annealed stainless steel article of the AISI type 400 series comprising treating the article in an electrolytic bath maintained at a temperature above about 180 F. with an electrical current of no more than about 50 amperes per square foot of article surface for a time of at least about 1 minute, with current density varying inversely with treatment time, with the article being rendered anodic during such electrical treatment and with said bath consisting essentially of an aqueous solution of alkali metal hydroxide or hydroxides buffered to a pH between about 12 and 13.5 with a buffering agent that yields no ion which attacks the stainless steel.
- the article is a electrolytic of Na CQ about 3% .one in which the strip moves past a that the strip respect to the cathode structure in strip of steel which is moved through a treatment tank divided into two sections, the first section being one in which the strip moves past an anode structure, and the second section being cathode structure, such is rendered cathodic with respect to the anode structure in the first section and IS rendered anodlc with the second section, and
- treated article is subsequently plated with a chromium coatv ing.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US3659770A | 1970-05-12 | 1970-05-12 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3642586A true US3642586A (en) | 1972-02-15 |
Family
ID=21889499
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US36597A Expired - Lifetime US3642586A (en) | 1970-05-12 | 1970-05-12 | Anodic treatment for stainless steel |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US3642586A (enExample) |
| DE (1) | DE2123586A1 (enExample) |
| FR (1) | FR2088526A1 (enExample) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3016053A1 (de) * | 1979-08-09 | 1981-02-19 | Toyo Kohan Co Ltd | Vorbehandlungsverfahren bei der herstellung von zinnfreiem stahl |
| US4391685A (en) * | 1981-02-26 | 1983-07-05 | Republic Steel Corporation | Process for electrolytically pickling steel strip material |
| US4450058A (en) * | 1983-07-29 | 1984-05-22 | Allegheny Ludlum Steel Corporation | Method for producing bright stainless steel |
| US4659438A (en) * | 1980-05-29 | 1987-04-21 | Degussa Aktiengesellschaft | Process for the treatment of stainless steel for a direct galvanic gold plating |
| WO2000037717A3 (de) * | 1998-12-18 | 2000-10-19 | Doerken Ewald Ag | Verfahren zum abdunkeln einer oberflächenschicht eines materialstückes, die zink enthält |
| US20050022728A1 (en) * | 2001-10-03 | 2005-02-03 | C. G. Therkildsen | Apparatus for improving corrosion resistance of chrome plated material |
| US20050123683A1 (en) * | 2001-10-03 | 2005-06-09 | C.G. Thirkeldsen | Method and apparatus for improving corrosion resistance of chrome plated material |
| US8080146B2 (en) | 2006-03-13 | 2011-12-20 | Toyota Jidosha Kabushiki Kaisha | Separator for use in fuel cell and manufacturing method therefor |
| US20150329981A1 (en) * | 2012-11-21 | 2015-11-19 | Tata Steel Ijmuiden B.V. | Chromium-chromium oxide coatings applied to steel substrates for packaging applications and a method for producing said coatings |
| US10000861B2 (en) | 2012-03-30 | 2018-06-19 | Tata Steel Ijmuiden Bv | Coated substrate for packaging applications and a method for producing said coated substrate |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1399710A (en) * | 1972-11-08 | 1975-07-02 | Electricity Council | Electrolytic cleaning of metal surfaces |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1917022A (en) * | 1932-07-28 | 1933-07-04 | Bullard Co | Electrochemical process for cleaning metal |
-
1970
- 1970-05-12 US US36597A patent/US3642586A/en not_active Expired - Lifetime
-
1971
- 1971-05-12 FR FR7117194A patent/FR2088526A1/fr not_active Withdrawn
- 1971-05-12 DE DE19712123586 patent/DE2123586A1/de active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1917022A (en) * | 1932-07-28 | 1933-07-04 | Bullard Co | Electrochemical process for cleaning metal |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3016053A1 (de) * | 1979-08-09 | 1981-02-19 | Toyo Kohan Co Ltd | Vorbehandlungsverfahren bei der herstellung von zinnfreiem stahl |
| US4414078A (en) * | 1979-08-09 | 1983-11-08 | Toyo Kohan Company, Limited | Method for pretreatment in the production of tin-free steel |
| US4659438A (en) * | 1980-05-29 | 1987-04-21 | Degussa Aktiengesellschaft | Process for the treatment of stainless steel for a direct galvanic gold plating |
| US4391685A (en) * | 1981-02-26 | 1983-07-05 | Republic Steel Corporation | Process for electrolytically pickling steel strip material |
| US4450058A (en) * | 1983-07-29 | 1984-05-22 | Allegheny Ludlum Steel Corporation | Method for producing bright stainless steel |
| WO2000037717A3 (de) * | 1998-12-18 | 2000-10-19 | Doerken Ewald Ag | Verfahren zum abdunkeln einer oberflächenschicht eines materialstückes, die zink enthält |
| US20050022728A1 (en) * | 2001-10-03 | 2005-02-03 | C. G. Therkildsen | Apparatus for improving corrosion resistance of chrome plated material |
| US20050123683A1 (en) * | 2001-10-03 | 2005-06-09 | C.G. Thirkeldsen | Method and apparatus for improving corrosion resistance of chrome plated material |
| US7037373B2 (en) | 2001-10-03 | 2006-05-02 | Industrial Hard Chrome, Ltd. | Apparatus for improving corrosion resistance of chrome plated material |
| US7641782B2 (en) | 2001-10-03 | 2010-01-05 | Industrial Hard Chrome, Ltd. | Method and apparatus for improving corrosion resistance of chrome plated material |
| US20100101488A1 (en) * | 2001-10-03 | 2010-04-29 | Therkildsen Charles G | Method and Apparatus for Improving Corrosion Resistance of Chrome Plated Material |
| US8303783B2 (en) | 2001-10-03 | 2012-11-06 | Industrial Hard Chrome, Ltd. | Method and apparatus for improving corrosion resistance of chrome plated material |
| US8080146B2 (en) | 2006-03-13 | 2011-12-20 | Toyota Jidosha Kabushiki Kaisha | Separator for use in fuel cell and manufacturing method therefor |
| US10000861B2 (en) | 2012-03-30 | 2018-06-19 | Tata Steel Ijmuiden Bv | Coated substrate for packaging applications and a method for producing said coated substrate |
| US20150329981A1 (en) * | 2012-11-21 | 2015-11-19 | Tata Steel Ijmuiden B.V. | Chromium-chromium oxide coatings applied to steel substrates for packaging applications and a method for producing said coatings |
Also Published As
| Publication number | Publication date |
|---|---|
| DE2123586A1 (de) | 1971-12-02 |
| FR2088526A1 (enExample) | 1972-01-07 |
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