US3562992A - Building structural element - Google Patents

Building structural element Download PDF

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Publication number
US3562992A
US3562992A US780114A US3562992DA US3562992A US 3562992 A US3562992 A US 3562992A US 780114 A US780114 A US 780114A US 3562992D A US3562992D A US 3562992DA US 3562992 A US3562992 A US 3562992A
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Prior art keywords
building
structural element
portions
box
extruded
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US780114A
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Lewis R Kinsey
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7448Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with separate framed panels without intermediary posts, extending from floor to ceiling
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • E04B2/58Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal
    • E04B2/60Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal characterised by special cross-section of the elongated members
    • E04B2/62Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal characterised by special cross-section of the elongated members the members being formed of two or more elements in side-by-side relationship
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/40Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of a number of smaller components rigidly or movably connected together, e.g. interlocking, hingedly connected of particular shape, e.g. not rectangular of variable shape or size, e.g. flexible or telescopic panels
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/08Constructions depending on the use of specified materials
    • E06B3/12Constructions depending on the use of specified materials of metal
    • E06B3/14Constructions depending on the use of specified materials of metal of special cross-section
    • E06B3/16Hollow frames of special construction, e.g. made of folded sheet metal or of two or more section parts connected together

Definitions

  • This invention pertains to structural elements for building homes and the like and is particularly directed to the use of extrusions as the key to building with aluminum, plastic and the like materials.
  • FIG. 1 is an exploded sectional view showing one of the snap together box structural elements for forming a building.
  • FIG. 2 shows the structure of FIG. I snapped together.
  • FIG. 2a shows the latch release wrench
  • FIG. 3 is an exploded view showing a pair of side wall box structural elements to be snapped together.
  • FIG. 4 is a view showing the box structural elements of FIG. 3 being assembled to a snapped together position.
  • FIG. 5 is a view of side wall partition box structural element.
  • FIG. 6 is an outside corner forming box structural element.
  • FIG. 7 is an assembled view showing various box structural elements of FIGS. 1-6 snapped together to form a complete building structure.
  • FIG. 8 shows an entrance door to be used with the arrangement of FIG. 7.
  • FIG. 1 the basic individual box element 10 for constructing buildings and the like which comprises two interlocking extruded portions 11 and 12 differing only in the artistic configuration of the inside decorative surface 13 and the outside decorative surface 14.
  • Each of the extruded portions 11 and 12 have hinged connections at 15 comprising longitudinally extending semi-cylindrical sockets 16 and mating connectable and disconnectable longitudinally extending semi-cylindrical pivot portions 17 extending the full length of the extrusions 11 and 12.
  • Latch devices 18 releasably hold the extruded portions 11 and 12 together and comprise resilient hook members 19 formed integral with and extending longitudinally of the portions 11 and 12 and having a hook surface 20 adapted to releasably snap behind the latching surface 21 formed on the portions 11 and 12 of the box element.
  • FIG. 2 is shown how the portions 11 and 12 are snapped together by first interengaging one of the hinged connections 15 and then swinging one of the extruded portions from broken line position 11a to closed latched solid line position in FIG. 2 to form the basic individual box element 10.
  • a latch release wrench 22 such as shown in FIG. 2a, having a shank 23 with an L-handle 24, may be inserted between the hook member 19 and the pivot portion 15 of the other extruded portion and rotated by the L-handle so as to disengage the surfaces 20-21 and thus allow the portions 11 and 12 to be swung apart and separated as in FIG. 2.
  • FIG. 3 a pair of basic individual box elements 10 formed as described above, which can be snapped together to form a continuous wall or partition.
  • each of the extruded portions 11 and 12 forming a basic individual box element 10 has latching notches 26 with latching surfaces 27 and resilient hook members 28 having a latching hook surface 29 which are interengaged and snapped together as shown in FIG. 4 to form an assembled building structure such as the example shown in FIG. 7.
  • the various box elements 10 may be readily released by use of the wrench 22 of FIG. 2a by applying it as shown at 22 in FIG. 4,
  • FIG. 7 illustrates a portion of a building wall array assembly
  • a partition connecting box element 10a is shown in FIG. 5 for connecting an inside wall.
  • Corner forming box elements are shown in FIG. 7 as well as door jamb box elements 10d, all of the box elements using the combination of latch devices 18 for detachably interconnecting by snap together action the various box elements to form a building structure.
  • the doors 30 are also composed of box elements 10e slid together and secured by suitable hinge 31 and dovetail 32 connections, the door swinging on suitable hinges 33.
  • Semi-cylindrical cavities 34 in the members 11 and 12 provide passageways 35 for tie rods 36 for connecting to floors, ceilings and roof structures of the building together while the hollow portions 37 provide openings for water pipes and electrical conduits.
  • a building structural element comprising in com-" bination:
  • each of said hinged connections comprising a pair of hinged portions spacedly arranged on the inside extruded portion and the outside extruded portion, one of said hinged portions on said inside extruded portion cooperating with one of said hinged portions 011 said outside extruded portion to form said hinged connections,
  • (D) at least one latch device comprising cooperating 15 members one on each of the extruded portions and demountably interconnectable between the extruded portions
  • the latch notches and hook members being interconnectable to demountably secure a plurality of basic box structural elements together to form a building structure.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Joining Of Building Structures In Genera (AREA)

Abstract

A BUILDING STRUCTURAL ELEMENT FORMED OF METALLIC OR PLASTIC EXTRUSIONS WHICH MAY BE SNAPPED TOGETHER TO FORM INDIVIDUAL BOX ELEMENTS WHICH IN TURN CAN BE SNAPPED TOGETHER AS PRE-CUT EXTRUSIONS IN THE PROPER SEQUENCE TO FORM THE COMPLETE BUILDING STRUCTURE.

Description

Feb. 16, 1971 Y 3,562,992
BUILDING STRUCTURAL ELEMENT Filed Nov. 29, 1968 2 Sheets-Sheet l I N V E N TOR. 10w; 2 l m/sa A T TORNE Y Feb. 16,1971
L. R. KINSEY BUILDING STRUCTURAL ELEMENT 2 Sheets Sheet 2 Filed Nov. 29, 1968 y m5 N R w m n .w 2 06 w u 5 W U m .3 n a B United States Patent Oifice 3,562,992 Patented Feb. 16, 1971 U.S. Cl. 52-588 1 Claim ABSTRACT OF THE DISCLOSURE A building structural element formed of metallic or plastic extrusions which may be snapped together to form individual box elements which in turn can be snapped together as pre-cut extrusions in the proper sequence to form the complete building structure.
CROSS REFERENCES TO RELATED APPLICATIONS This application is related to application Ser. No. 667,- 765, filed Sept. 14, 1967, now Patent No, 3,452,498 and application Ser. No. 706,532, filed Feb. 19, 1968, now abandoned, of Lewis R. Kinsey house and roof structures.
BACKGROUND OF THE INVENTION (1) This invention pertains to structural elements for building homes and the like and is particularly directed to the use of extrusions as the key to building with aluminum, plastic and the like materials.
(2) Heretofore, the problem of building with metal structures has been the high cost and skill required to assemble or disassemble and move such buildings.
Also, a large variety of special tools, wrenches, clamps and the like were required to put the building together. Highly skilled labor was required. Prefabricated complete structures of steel or aluminum were difiicult to handle, move, and set in place necessitating the use of heavy, costly equipment.
The various components in former metal buildings were difficult to pre-pack with insulation before assembly, and the former structures required a frame to support the Walls, floor, ceiling and roof elements.
SUMMARY OF THE INVENTION The objects of this invention are:
( 1) A permanent all metal structure.
(2) Easy to assemble or disassemble and move.
(3) A minimum of tools required.
(4) Easily erected by unskilled labor.
(5) Unit construction as versed to prefab.
(6) The ability of the walls, floors, ceiling and roof to be pre-packed with insulation before assembly.
(7) The elimination of a frame by designing the walls, floor, ceiling, and roof to be the load carrying members.
(8) No limitations on the size of structure.
(9) Snap-together construction or simply building with blocks.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an exploded sectional view showing one of the snap together box structural elements for forming a building.
FIG. 2 shows the structure of FIG. I snapped together.
FIG. 2a shows the latch release wrench.
FIG. 3 is an exploded view showing a pair of side wall box structural elements to be snapped together.
FIG. 4 is a view showing the box structural elements of FIG. 3 being assembled to a snapped together position.
FIG. 5 is a view of side wall partition box structural element.
FIG. 6 is an outside corner forming box structural element.
FIG. 7 is an assembled view showing various box structural elements of FIGS. 1-6 snapped together to form a complete building structure.
FIG. 8 shows an entrance door to be used with the arrangement of FIG. 7.
DESCRIPTION OF THE PREFERRED EMBODIMENT As an example of one embodiment of this invention, there is shown, in FIG. 1, the basic individual box element 10 for constructing buildings and the like which comprises two interlocking extruded portions 11 and 12 differing only in the artistic configuration of the inside decorative surface 13 and the outside decorative surface 14. Each of the extruded portions 11 and 12 have hinged connections at 15 comprising longitudinally extending semi-cylindrical sockets 16 and mating connectable and disconnectable longitudinally extending semi-cylindrical pivot portions 17 extending the full length of the extrusions 11 and 12.
Latch devices 18 releasably hold the extruded portions 11 and 12 together and comprise resilient hook members 19 formed integral with and extending longitudinally of the portions 11 and 12 and having a hook surface 20 adapted to releasably snap behind the latching surface 21 formed on the portions 11 and 12 of the box element. In FIG. 2 is shown how the portions 11 and 12 are snapped together by first interengaging one of the hinged connections 15 and then swinging one of the extruded portions from broken line position 11a to closed latched solid line position in FIG. 2 to form the basic individual box element 10.
A latch release wrench 22 such as shown in FIG. 2a, having a shank 23 with an L-handle 24, may be inserted between the hook member 19 and the pivot portion 15 of the other extruded portion and rotated by the L-handle so as to disengage the surfaces 20-21 and thus allow the portions 11 and 12 to be swung apart and separated as in FIG. 2.
In FIG. 3 is shown a pair of basic individual box elements 10 formed as described above, which can be snapped together to form a continuous wall or partition. To this end, each of the extruded portions 11 and 12 forming a basic individual box element 10, has latching notches 26 with latching surfaces 27 and resilient hook members 28 having a latching hook surface 29 which are interengaged and snapped together as shown in FIG. 4 to form an assembled building structure such as the example shown in FIG. 7. The various box elements 10 may be readily released by use of the wrench 22 of FIG. 2a by applying it as shown at 22 in FIG. 4,
FIG. 7 illustrates a portion of a building wall array assembly, A partition connecting box element 10a is shown in FIG. 5 for connecting an inside wall. Corner forming box elements are shown in FIG. 7 as well as door jamb box elements 10d, all of the box elements using the combination of latch devices 18 for detachably interconnecting by snap together action the various box elements to form a building structure. The doors 30 are also composed of box elements 10e slid together and secured by suitable hinge 31 and dovetail 32 connections, the door swinging on suitable hinges 33.
Semi-cylindrical cavities 34 in the members 11 and 12 provide passageways 35 for tie rods 36 for connecting to floors, ceilings and roof structures of the building together while the hollow portions 37 provide openings for water pipes and electrical conduits.
What is claimed is:
1. A building structural element comprising in com-" bination:
(A) an extruded inside portion,
(B) an extruded outside portion;
(C) a pair of hinged connections demountably interconnectable between the extruded portions, each of said hinged connections comprising a pair of hinged portions spacedly arranged on the inside extruded portion and the outside extruded portion, one of said hinged portions on said inside extruded portion cooperating with one of said hinged portions 011 said outside extruded portion to form said hinged connections,
(D) at least one latch device comprising cooperating 15 members one on each of the extruded portions and demountably interconnectable between the extruded portions,
(E) the extruded portions being swung together on either one of their hinged portions and snapped and 20 swung together position by the latched device to form a basic box structural element,
(F) latch notches formed on the basic box structural element,
(G) resilient hook members formed on the basic box structural element, and
(H) the latch notches and hook members being interconnectable to demountably secure a plurality of basic box structural elements together to form a building structure.
References Cited UNITED STATES PATENTS 3,055,399 9/1962 Bush et al. 52-73 1X 3,191,724 6/1965 De Ridder 52588X 3,222,841 12/11965 Lipof 52731 3,301,147 1/1967 Clayton et al 52-588X 3,398,499 8/1968 Moore et al. 52731 3,416,793 12/1968 Fox 52 -588X PRICE C. FAW, JR., Primary Examiner US. Cl. X.R. 52731
US780114A 1968-11-29 1968-11-29 Building structural element Expired - Lifetime US3562992A (en)

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Cited By (32)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3698150A (en) * 1970-06-04 1972-10-17 Shell Oil Co Bipartite tubular molded synthetic resin furniture part with internal reinforcement
US3727363A (en) * 1971-12-02 1973-04-17 L Kinsey Prefabricated tapered columns
US3751868A (en) * 1970-07-27 1973-08-14 A Mascioletti Structure for the assembly of fixtures for doors, windows and the like
US3780481A (en) * 1971-04-15 1973-12-25 Myers Double Tee Structures In Composite panel fastening device having interlock feature
US3798869A (en) * 1970-03-06 1974-03-26 E Nipp Method of snap fitting channel members and foaming in place an interlock therebetween
US3815311A (en) * 1972-03-30 1974-06-11 E Nisula Interlocking, serially interconnecting, extruded building block modules for walls, floors, ceilings, etc.
US3848387A (en) * 1971-10-26 1974-11-19 Cuddie J Extruded section and structures incorporating such section
US3952461A (en) * 1974-12-26 1976-04-27 Kinsey Lewis R Multi-layer walls for frameless buildings formed from extruded aluminum or plastic interlocking wall elements
US3992839A (en) * 1974-11-21 1976-11-23 Ethyl Corporation Snap-on paneling
US4550539A (en) * 1983-12-27 1985-11-05 Foster Terry L Assemblage formed of a mass of interlocking structural elements
US4694552A (en) * 1986-08-28 1987-09-22 Ecker Mfg. Corp. Method for fabricating a compound portal frame extrusion profile
US4708252A (en) * 1983-12-16 1987-11-24 The Kingston-Warren Corporation Storage rack system
US4974913A (en) * 1988-10-03 1990-12-04 Voko Franz Vogt & Co. Work-station arrangement
US4974386A (en) * 1986-04-07 1990-12-04 Ab Bahco Ventilation Frame structure with profile members and engagement rods
US4987717A (en) * 1987-11-20 1991-01-29 Dameron Jr Joseph T Gutter facia design adapted for use in box beam applications
US5082108A (en) * 1989-07-20 1992-01-21 Simplimatic Engineering Company Modular conveyor beam and method of assembly therefor
US5095678A (en) * 1991-01-23 1992-03-17 Steelway Housing Structural stud
US5187867A (en) * 1990-07-28 1993-02-23 Azon Systems, Inc. Manufacture of thermal break frame sections
US5560155A (en) * 1994-06-09 1996-10-01 Back; Mark A. Modular solarium
US5771640A (en) * 1994-06-09 1998-06-30 Back; Mark A. Modular solarium and kit for constructing the same
US6003279A (en) * 1998-08-13 1999-12-21 Schneider; Dale P. Sunroom enclosure
US6385941B1 (en) 2000-02-17 2002-05-14 America Pre-Fab, Inc. Simple lap beam
US6460309B1 (en) 2000-01-20 2002-10-08 Dale Schneider Beam roofing system and method
US20030230038A1 (en) * 2002-06-18 2003-12-18 Seavy Richard Jay Structures incorporating interlocking wall modules
US20050120673A1 (en) * 2002-01-17 2005-06-09 Helmut Kahl Laser protection screen
US20060248818A1 (en) * 2005-04-26 2006-11-09 Buchanan James F Patio enclosure support member
US20100212241A1 (en) * 2009-02-20 2010-08-26 Nuform Building Technologies Inc. Building wall structures and their components
US8677713B1 (en) * 2013-03-06 2014-03-25 Epi 04, Inc. Extruded wall panel system and method of forming
US20150167311A1 (en) * 2013-12-18 2015-06-18 Zhejiang Huaxiajie Macromolecule Building Material Sheathing element for covering preexisting physical structures
US10519654B2 (en) 2013-11-07 2019-12-31 Csr Building Products Limited Building component
US10907348B2 (en) 2013-11-07 2021-02-02 Csr Building Products Limited Building component
WO2022246582A1 (en) * 2021-05-28 2022-12-01 Guevara Fritz Hugo Eliecer Construction system comprising panels, with structural rigidity that supports loads on the joint between said panels, with thermal and acoustic insulation and without thermal bridges

Cited By (37)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3798869A (en) * 1970-03-06 1974-03-26 E Nipp Method of snap fitting channel members and foaming in place an interlock therebetween
US3698150A (en) * 1970-06-04 1972-10-17 Shell Oil Co Bipartite tubular molded synthetic resin furniture part with internal reinforcement
US3751868A (en) * 1970-07-27 1973-08-14 A Mascioletti Structure for the assembly of fixtures for doors, windows and the like
US3780481A (en) * 1971-04-15 1973-12-25 Myers Double Tee Structures In Composite panel fastening device having interlock feature
US3848387A (en) * 1971-10-26 1974-11-19 Cuddie J Extruded section and structures incorporating such section
US3727363A (en) * 1971-12-02 1973-04-17 L Kinsey Prefabricated tapered columns
US3815311A (en) * 1972-03-30 1974-06-11 E Nisula Interlocking, serially interconnecting, extruded building block modules for walls, floors, ceilings, etc.
US3992839A (en) * 1974-11-21 1976-11-23 Ethyl Corporation Snap-on paneling
US3952461A (en) * 1974-12-26 1976-04-27 Kinsey Lewis R Multi-layer walls for frameless buildings formed from extruded aluminum or plastic interlocking wall elements
US4708252A (en) * 1983-12-16 1987-11-24 The Kingston-Warren Corporation Storage rack system
US4550539A (en) * 1983-12-27 1985-11-05 Foster Terry L Assemblage formed of a mass of interlocking structural elements
US4974386A (en) * 1986-04-07 1990-12-04 Ab Bahco Ventilation Frame structure with profile members and engagement rods
US4694552A (en) * 1986-08-28 1987-09-22 Ecker Mfg. Corp. Method for fabricating a compound portal frame extrusion profile
US4987717A (en) * 1987-11-20 1991-01-29 Dameron Jr Joseph T Gutter facia design adapted for use in box beam applications
US4974913A (en) * 1988-10-03 1990-12-04 Voko Franz Vogt & Co. Work-station arrangement
US5082108A (en) * 1989-07-20 1992-01-21 Simplimatic Engineering Company Modular conveyor beam and method of assembly therefor
US5187867A (en) * 1990-07-28 1993-02-23 Azon Systems, Inc. Manufacture of thermal break frame sections
US5095678A (en) * 1991-01-23 1992-03-17 Steelway Housing Structural stud
US5560155A (en) * 1994-06-09 1996-10-01 Back; Mark A. Modular solarium
US5771640A (en) * 1994-06-09 1998-06-30 Back; Mark A. Modular solarium and kit for constructing the same
US6003279A (en) * 1998-08-13 1999-12-21 Schneider; Dale P. Sunroom enclosure
US6460309B1 (en) 2000-01-20 2002-10-08 Dale Schneider Beam roofing system and method
US6385941B1 (en) 2000-02-17 2002-05-14 America Pre-Fab, Inc. Simple lap beam
US6755004B1 (en) 2000-02-17 2004-06-29 American Pre-Fab, Inc. Simple lap beam
US7628000B2 (en) * 2002-01-17 2009-12-08 Helmut Kahl Laser protection screen
US20050120673A1 (en) * 2002-01-17 2005-06-09 Helmut Kahl Laser protection screen
US7178297B2 (en) * 2002-06-18 2007-02-20 Richard J Seavy Structures incorporating interlocking wall modules
US20030230038A1 (en) * 2002-06-18 2003-12-18 Seavy Richard Jay Structures incorporating interlocking wall modules
US20060248818A1 (en) * 2005-04-26 2006-11-09 Buchanan James F Patio enclosure support member
US20100212241A1 (en) * 2009-02-20 2010-08-26 Nuform Building Technologies Inc. Building wall structures and their components
US8677713B1 (en) * 2013-03-06 2014-03-25 Epi 04, Inc. Extruded wall panel system and method of forming
US10519654B2 (en) 2013-11-07 2019-12-31 Csr Building Products Limited Building component
US10907348B2 (en) 2013-11-07 2021-02-02 Csr Building Products Limited Building component
US11332927B2 (en) 2013-11-07 2022-05-17 Csr Building Products Limited Building component
US20150167311A1 (en) * 2013-12-18 2015-06-18 Zhejiang Huaxiajie Macromolecule Building Material Sheathing element for covering preexisting physical structures
US9133625B2 (en) * 2013-12-18 2015-09-15 Moulure Alexandria Moulding Sheathing element for covering preexisting physical structures
WO2022246582A1 (en) * 2021-05-28 2022-12-01 Guevara Fritz Hugo Eliecer Construction system comprising panels, with structural rigidity that supports loads on the joint between said panels, with thermal and acoustic insulation and without thermal bridges

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