US3527045A - Production of yarns - Google Patents
Production of yarns Download PDFInfo
- Publication number
- US3527045A US3527045A US789119A US3527045DA US3527045A US 3527045 A US3527045 A US 3527045A US 789119 A US789119 A US 789119A US 3527045D A US3527045D A US 3527045DA US 3527045 A US3527045 A US 3527045A
- Authority
- US
- United States
- Prior art keywords
- yarn
- bare
- spandex
- yarns
- covering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
- D02G3/322—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic using hollow spindles
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/70—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyurethanes
Definitions
- thermoplastic elastomeric yarns (which term includes threads) of the class containing at least 85% segmented polyurethane.
- Such yarns are generally known, and will for convenience hereinafter be referred to, as Spandex yarns.
- Another previously proposed process described in British specificafion No. 1,103,485 aims to increase the tensile strength and modulus of elastomeric threads (having an elongation at break Of at least 150%, a tensile recovery of 90% or more and a stress decay of less than 30%) in a comparatively short time, this further process con sisting in heating a synthetic elastomeric thread to a temperature of at least 130 C. and simultaneously stretching it from ZOO-600 percent while it is passing between two thread-storage devices the speeds of which are adjusted to give the desired degree of stretchjng over a period of time not exceeding 1 minute, the thread leaving the second storage device being allowed to relax freely and being collected in a form substantially free from ten sron.
- the general aim of the present invention is to provide an improved process for producing Spandex yarns Patented Sept. 8, 1970 whereby advantages, hereinafter to be specified, are derived over and above those secured from the adoption of known processes.
- a particular object of the invention is to produce spandex yarns of deniers or c0unts not at present commercially available.
- Another specific object is to produce spandex yarns having improved properties in relation to those et comparable standard products.
- the process of this invention consists in simultaneously extending bare spandex yarn to an extent of less than 200 percent and heat setting it at a temperature in the range l60300 C. over a period of time no greater than 30 seconds.
- the percentage of the extension and the degree temperature to which the spandex yarn is subjected may be so judiciously controlled within the specified ranges as to impart desired propertes to the yarn.
- some properties such, for example, as breaking elongation may be found to be superior to those of the standard product.
- the bare spandex yarn may be extended whilst it is being caused to run over or past, and preferably in contact with an electrically heated plate.
- a heater plate such as is used in a false twisting process may be employed.
- the process already broadly defined herein may be actually carried out on a covering machine, that is to say a machine for applying spirally upon initially bare spandex a covering thread or threads.
- the process of this invention is particularly suitable for carrying out on a covering machine, there is no limitation in this respect since it may also be carried out as, say, part of a winding operation, e.g. when winding bare spandex yarn from one package such as a cheese to another such as a warp beam.
- a bare spandex yarn Y is being drawn from a supply package 1 and finally wound up on to a take-up package 2.
- the bare spandex yarn Y runs freely right through the spindles 3 and 4, and the latter and hence also the bobbins 5 and 6 supported thereby are spaced apart axially in, and arranged to rotate about, a straight upward portion of the path of travel of the said yamindicated by the arrows.
- the apparatus is equipped, in advance of the covering bobbins 5 and 6, with both means for extending, i.e. stretching, the travelling bare yarn Y and also a heater 7 through which the extended yarn is guided.
- the heater in box form, incorporates an electrically heated plate 7 over which the yarn travels in contact therewith.
- first and second feed wheels 8 and 9 respectively -around which the bare yarn Y is passed, the second wheel 9 being caused to run appropriately faster than the first to extend the yarn, and the heater 7 being located between the said two wheels so that the initially bare yarn becomes heat set prior to being covered.
- the two feed wheels 8 and 9, spaced apart with the heater between them, are located after the supply package 1 and immediately before the first rotoary covering spindle 3.
- the feed wheel 8 may be dispensed with, in which instance extension of the bare spandex may be etfected by driving the supply package 1 more slowly than the then single feed wheel 9.
- the apparatus may advantageonsly include a takeup roller 10, and a reciprocatory guide 11 which is movable to and fro parallel to the axis of the take-up package 2 for the purpose of laying the extended and heat set and now covered yarn evenly upon the said package.
- the yarn Y travels generally in an upward direction from the supply package 1 to the takeup package 2, with the exception that it travels horizontally through the heater 7, although there are no limitations in these respects.
- Breaking Plate temperature (measured by elongation (percent) thermophil temperature probe) Untreated 550 230 C. 550 245 C. 600 250 C. 700 255 C. 750
- Breaking Temperature elongation Untreated 550 215 C. 600 225 C. 700 230 C. 750 240 C 800 Pereentage et extension retained on Percentage et the set Temperature of which is permanent treatment C.) relcasing (percent set) to a bail 011 1,120 denier:
- the preferred ones are 255 C. for the 1120 denier yarn; and 230 C. for the 840 denier yarn.
- Fine deniers of covered spandex yarn can -be produced by the herein described process. For example, starting from 20 denier bare spandex (the finest spandex currently commercially available is 20 denier), it is possible to produce a covered 10 denier spandex yarn. Also by the adaption of this invention, covered spandex yarns of substantially heavier deniers not at prescrit commercially available can be produced. Thus, for instance starting from 1120 denier bare spandex it is possible to produce a covered 650 denier spandex yarn.
- thermoplastic clastomeric yarn containing at least 85% segmented polyurethane in which the yarn is simultaneously extended and heated over a short period of time characterised in that the yarn, in a bare condition, is simultaneously extended to an extent of less than 200 percent and heat set at a temperature in the range 160300 C. over a period of time net exceeding 30 seconds.
- thermoplastic elastomeric yarn made according to the process of claim 1.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB4774/68A GB1201433A (en) | 1968-01-30 | 1968-01-30 | Improvements in the treatment of thermoplastic elastomeric yarns |
Publications (1)
Publication Number | Publication Date |
---|---|
US3527045A true US3527045A (en) | 1970-09-08 |
Family
ID=9783566
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US789119A Expired - Lifetime US3527045A (en) | 1968-01-30 | 1969-01-06 | Production of yarns |
Country Status (13)
Country | Link |
---|---|
US (1) | US3527045A (ru) |
AT (1) | AT313462B (ru) |
BE (1) | BE727558A (ru) |
CH (1) | CH487277A (ru) |
DE (1) | DE1901204A1 (ru) |
ES (1) | ES362928A1 (ru) |
FR (1) | FR2000960A1 (ru) |
GB (1) | GB1201433A (ru) |
IE (1) | IE32842B1 (ru) |
IL (1) | IL31407A (ru) |
NL (1) | NL6900357A (ru) |
RO (1) | RO56655A (ru) |
SE (1) | SE342264B (ru) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3788366A (en) * | 1971-10-04 | 1974-01-29 | Johnson & Johnson | Narrow elastic fabric |
US3788365A (en) * | 1971-05-26 | 1974-01-29 | Johnson & Johnson | Narrow elastic fabric for use as waistband in articles of apparel |
US3983687A (en) * | 1972-04-10 | 1976-10-05 | Courtaulds Limited | Method of producing covered elastic yarn |
US4228639A (en) * | 1978-07-19 | 1980-10-21 | James Mackie & Sons Limited | Production of yarn |
US11414793B2 (en) * | 2018-02-19 | 2022-08-16 | Paolo Benelli | Elastic core yarns based on linen, or hemp, or other materials, and elasticized fabrics therefrom |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5362433A (en) * | 1986-12-17 | 1994-11-08 | Viscosuisse S.A. | Process of making polyurethane elastomer thread |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3115745A (en) * | 1962-06-13 | 1963-12-31 | Chadbourn Gotham Inc | Method of drawing, covering and stabilizing synthetic elastomeric yarn |
US3243950A (en) * | 1963-11-27 | 1966-04-05 | Monsanto Co | Method of making elastic core yarns |
US3342028A (en) * | 1965-04-21 | 1967-09-19 | Kurashiki Rayon Co | Method of producing an elastic core yarn |
US3349458A (en) * | 1965-10-14 | 1967-10-31 | Du Pont | Process for producing an elastic fabric |
US3357076A (en) * | 1965-12-27 | 1967-12-12 | Celanese Corp | Yarn and fabrics having stretch properties |
US3387448A (en) * | 1963-12-30 | 1968-06-11 | Chadbourn Gotham Inc | Stretched and stabilized yarns and fabrics |
US3387451A (en) * | 1967-02-27 | 1968-06-11 | Chadbourn Gotham Inc | Covered stretch yarn and method for producing |
-
1968
- 1968-01-30 GB GB4774/68A patent/GB1201433A/en not_active Expired
-
1969
- 1969-01-03 IE IE16/69A patent/IE32842B1/xx unknown
- 1969-01-06 US US789119A patent/US3527045A/en not_active Expired - Lifetime
- 1969-01-09 NL NL6900357A patent/NL6900357A/xx unknown
- 1969-01-10 DE DE19691901204 patent/DE1901204A1/de active Pending
- 1969-01-12 IL IL31407A patent/IL31407A/xx unknown
- 1969-01-16 CH CH55669A patent/CH487277A/de not_active IP Right Cessation
- 1969-01-25 ES ES362928A patent/ES362928A1/es not_active Expired
- 1969-01-28 BE BE727558D patent/BE727558A/xx unknown
- 1969-01-29 FR FR6901740A patent/FR2000960A1/fr not_active Withdrawn
- 1969-01-29 AT AT91169A patent/AT313462B/de not_active IP Right Cessation
- 1969-01-29 SE SE1176/69A patent/SE342264B/xx unknown
- 1969-01-29 RO RO58922A patent/RO56655A/ro unknown
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3115745A (en) * | 1962-06-13 | 1963-12-31 | Chadbourn Gotham Inc | Method of drawing, covering and stabilizing synthetic elastomeric yarn |
US3243950A (en) * | 1963-11-27 | 1966-04-05 | Monsanto Co | Method of making elastic core yarns |
US3387448A (en) * | 1963-12-30 | 1968-06-11 | Chadbourn Gotham Inc | Stretched and stabilized yarns and fabrics |
US3342028A (en) * | 1965-04-21 | 1967-09-19 | Kurashiki Rayon Co | Method of producing an elastic core yarn |
US3349458A (en) * | 1965-10-14 | 1967-10-31 | Du Pont | Process for producing an elastic fabric |
US3357076A (en) * | 1965-12-27 | 1967-12-12 | Celanese Corp | Yarn and fabrics having stretch properties |
US3387451A (en) * | 1967-02-27 | 1968-06-11 | Chadbourn Gotham Inc | Covered stretch yarn and method for producing |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3788365A (en) * | 1971-05-26 | 1974-01-29 | Johnson & Johnson | Narrow elastic fabric for use as waistband in articles of apparel |
US3788366A (en) * | 1971-10-04 | 1974-01-29 | Johnson & Johnson | Narrow elastic fabric |
US3983687A (en) * | 1972-04-10 | 1976-10-05 | Courtaulds Limited | Method of producing covered elastic yarn |
US4228639A (en) * | 1978-07-19 | 1980-10-21 | James Mackie & Sons Limited | Production of yarn |
US11414793B2 (en) * | 2018-02-19 | 2022-08-16 | Paolo Benelli | Elastic core yarns based on linen, or hemp, or other materials, and elasticized fabrics therefrom |
Also Published As
Publication number | Publication date |
---|---|
IL31407A (en) | 1972-04-27 |
IE32842B1 (en) | 1973-12-28 |
CH487277A (de) | 1970-03-15 |
IE32842L (en) | 1969-07-30 |
IL31407A0 (en) | 1969-03-27 |
AT313462B (de) | 1974-02-25 |
GB1201433A (en) | 1970-08-05 |
SE342264B (ru) | 1972-01-31 |
FR2000960A1 (ru) | 1969-09-19 |
NL6900357A (ru) | 1969-08-01 |
RO56655A (ru) | 1974-06-01 |
ES362928A1 (es) | 1970-11-16 |
BE727558A (ru) | 1969-07-01 |
DE1901204A1 (de) | 1969-08-07 |
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