US3503106A - Continuous techniques for making flat woven synthetic fabrics - Google Patents

Continuous techniques for making flat woven synthetic fabrics Download PDF

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Publication number
US3503106A
US3503106A US740627A US3503106DA US3503106A US 3503106 A US3503106 A US 3503106A US 740627 A US740627 A US 740627A US 3503106D A US3503106D A US 3503106DA US 3503106 A US3503106 A US 3503106A
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United States
Prior art keywords
web
ribbons
edges
fabric
folded
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Expired - Lifetime
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US740627A
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English (en)
Inventor
Morton I Port
Bernard L Schwartz
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Avisun Corp
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Avisun Corp
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Publication date
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D25/00—Woven fabrics not otherwise provided for
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
    • Y10S264/47—Processes of splitting film, webs or sheets
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S57/00—Textiles: spinning, twisting, and twining
    • Y10S57/907—Foamed and/or fibrillated

Definitions

  • This invention relates generally to a technique for making a fiat fabric, and more particularly to a continuous process wherein a web of synthetic material is converted into ribbon-like yarns which are supplied directly into a weaving loom to produce a flat fabric.
  • the conventional technique for producing ribbon-like, synthetic yarns to be Woven into a flat fabric involves extruding the synthetic material into a web which is oriented and slit into individual ribbons. These ribbons are then Wound on a beam for use as warp yarns or onto suitable packages for use as filling yarns. In weaving operations, the ribbon yarns are thereafter unwound from the beam and the packages.
  • existing techniques involve discontinuous winding and unwinding operations, as well as transfer operations which add materially to the over-all cost of production.
  • a significant feature of the invention is that it eliminates such conventional operations as packaging and 3,503,106 Patented Mar. 31, 1970 p CC beaming, thereby effecting significant production economies.
  • Another object of the invention is to provide a continuous technique of the above type in which the folding serves to conceal the cut edges of the strips, thereby facilitating proper weaving operations, the folding serving to improve the edge tear-strength and hence the tear values of the resultant fabric.
  • an object of the invention is to provide a low-cost, sheet-like woven fabric whose structural characteristics are superior to those heretofore produced at higher cost.
  • thermoplastic material such as polypropylene
  • molten thermoplastic material such as polypropylene
  • FIG. 1 schematically shows a system for carrying out a continuous technique for producing a sheet-like woven fabric in accordance with the invention
  • FIG. 2 is a perspective view of one of the folding units
  • FIG. 3 is a side view of the folding unit and of the associated calender rolls.
  • FIG. 4 is a transverse section taken through a ribbon produced by folding a strip.
  • FIG. 5 is a plan view of the sheet-like fabric produced by the weaving operation.
  • the raw material used to make fabric in accordance with the invention may be any known form of molecularly orientatable, thermoplastic polymeric material such as polyethylene, polypropylene, polyamide, polyester.
  • Polymers are synthetic substances composed of large molecules that have been formed by the union of a group of single molecules with one another.
  • the selected raw material is rendered molten and extruded through a suitable extruder assembly 10 to form a film-like web 11.
  • a suitable extruder assembly 10 to form a film-like web 11.
  • the manner in which the raw material is converted into Web-form is entirely conventional, and any standard equipment may be used for this purpose.
  • Web 11 is pulled from extruder 10- by feed rolls 12, the Web being cooled before it reaches these rolls, so that it is below its softening point. Longitudinal orientation is then effected by the process of drawing to irreversibly stretch the web and thereby increase its tensile strength considerably. This is accomplished by cooled draw rolls 13, the peripheral speed of which is greater than that of heated feed rolls 12, the ratio between the two rolls being termed the draw ratio.
  • the stretch-oriented web 14 emerging from draw rolls 13 is conveyed into a slitter mechanism 15 Where it is divided by rotary blades or equivalent means into a multiplicity of individual flat strips S to S Alternatively, slitting may be effected prior to orientation. Because orientation imparts to the material a tendency to fibrillate at the edges when subjected to stresses, strips S to S emerging from the slitter have somewhat rough edges containing fine fibrils.
  • Each strip is conveyed through a folding unit (F to P which, as shown separately in FIG. 2, may take the form of a conical sleeve 16 having a tapered bore 17 therein with an oblong cross-section of progressively diminishing dimensions.
  • a folding unit F to P which, as shown separately in FIG. 2, may take the form of a conical sleeve 16 having a tapered bore 17 therein with an oblong cross-section of progressively diminishing dimensions.
  • the folded-over edges are pressed down by calender rolls 18, as shown separately in FIG. 3, to form fiat and relatively narrow ribbons R and R,,, the creased edges of the ribbons being the folded-over edges of the strip.
  • the creased edges of the ribbon present a smooth surface.
  • the width of the strip is such that when folded over as described above, the resultant ribbon constitutes a yarn of the desired denier.
  • Ribbons R to R are then fed into a standard loom 19 for weaving man-made yarns, such a Draper loom, the ribbons being interwoven to form a fabric having a flat surface, as shown in FIG. 5.
  • a standard loom 19 for weaving man-made yarns, such a Draper loom, the ribbons being interwoven to form a fabric having a flat surface, as shown in FIG. 5.
  • the strips are made in a one-mil thickness to produce folded-over ribbons or flat yarn of two-mil thickness.
  • a continuous technique for producing a flat fabric comprising the steps of:

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)
US740627A 1968-06-27 1968-06-27 Continuous techniques for making flat woven synthetic fabrics Expired - Lifetime US3503106A (en)

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Application Number Priority Date Filing Date Title
US74062768A 1968-06-27 1968-06-27

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US3503106A true US3503106A (en) 1970-03-31

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US740627A Expired - Lifetime US3503106A (en) 1968-06-27 1968-06-27 Continuous techniques for making flat woven synthetic fabrics

Country Status (7)

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US (1) US3503106A (fr)
BE (1) BE735328A (fr)
BR (1) BR6910213D0 (fr)
DE (1) DE1932021A1 (fr)
FR (1) FR2011714A1 (fr)
GB (1) GB1274309A (fr)
NL (1) NL6909762A (fr)

Cited By (32)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3645299A (en) * 1966-10-25 1972-02-29 Chemiefaser Lenzing Ag Process for the production of foil ribbon fabrics and apparatus for carrying out this process
US3646747A (en) * 1969-08-01 1972-03-07 Du Pont False twisted ribbons
US3732708A (en) * 1971-07-21 1973-05-15 Fieldcrest Mills Inc Knit pile carpet fabric
US3762141A (en) * 1968-02-20 1973-10-02 Plasticisers Ltd Machines for producing synthetic yarn
US4115615A (en) * 1976-05-10 1978-09-19 Uvetex Glarus Ag. Fabric permeable to ultraviolet radiations
US4186781A (en) * 1973-01-16 1980-02-05 Hercules Incorporated Network structures and methods of making same
US4643119A (en) * 1985-07-12 1987-02-17 Exxon Chemical Patents Inc. Industrial textile fabric
US4732723A (en) * 1972-08-11 1988-03-22 Beghin-Say, S.A. Method of producing a net
US4816326A (en) * 1985-05-20 1989-03-28 Raychem Corporation Article comprising fibre
US4947897A (en) * 1986-04-07 1990-08-14 E. I. Du Pont De Nemours And Company Method for producing a fabric made from thermoplastic melt impregnated tow
US5015274A (en) * 1987-05-07 1991-05-14 Mello Manufacturing, Inc. High efficiency industrial vacuum cleaner and filter element
US5071705A (en) * 1985-11-01 1991-12-10 Showa Denko K.K. Composite fibres, water-absorbing material using the composite fibres as a base material and method for producing the same
US5085566A (en) * 1988-12-19 1992-02-04 Windmoller & Holscher Apparatus for manufacturing oriented multi-ply tapes
US5096472A (en) * 1987-05-07 1992-03-17 Mello Manufacturing Inc. High efficiency industrial vacuum cleaner and improved filter element
US5256353A (en) * 1989-11-30 1993-10-26 Tama Plastic Industry Method of making elastic plastic netting made of oriented strands
US5925434A (en) * 1997-06-12 1999-07-20 Bp Amoco Corporation Tuftable backing and carpet construction
US5942080A (en) * 1995-10-23 1999-08-24 Clopay Plastic Products Company, Inc. Apparatus for strip lamination of a polymer film and non-woven webs
US6148871A (en) * 1998-11-02 2000-11-21 Spring Industries, Inc. Woven fabric with flat film warp yarns
US6214147B1 (en) 1995-10-23 2001-04-10 Clopay Plastic Products Company, Inc. Process for strip lamination of polymer films and nonwoven fibrous webs
US6367513B1 (en) 1996-12-11 2002-04-09 Intertape Polymer Group Pololefin scrims of woven superimposed tapes
US20030200636A1 (en) * 2002-04-24 2003-10-30 Morman Michael Tod Slit neck spunbond process and material
US20060204696A1 (en) * 2005-03-14 2006-09-14 Global Strategies, Inc. High strength ribbon-woven disposable bag for containing refuse
US20070026192A1 (en) * 2005-07-29 2007-02-01 Kazumasa Yochida Polytetrafluoroethylene slit yarn and method for manufacturing same
US20070210490A1 (en) * 2006-03-03 2007-09-13 Malloy Cassie M Low profile textile wire bundler sleeve
US20080257443A1 (en) * 2005-01-17 2008-10-23 Nandan Khokar Method and Apparatus for Weaving Tape-Like Warp and Weft and Material Thereof
US20080299368A1 (en) * 2002-06-11 2008-12-04 Interwrap, Inc. Packaging material for metal
US20090007981A1 (en) * 2005-01-17 2009-01-08 Nandan Khokar Woven Material Comprising Tape-Like Warp and Weft, and an Apparatus and Method for Weaving Thereof
US20090321989A1 (en) * 2002-07-02 2009-12-31 Ineos Manufacturing Belgium Nv Radiation screening materials
WO2011008109A1 (fr) * 2009-07-15 2011-01-20 Jonathan Dallas Toye Matériaux tissé pour recouvrir les sols
US20120139150A1 (en) * 2009-08-17 2012-06-07 Oerlikon Textile Gmbh & Co. Kg Method And Device For Producing A Grass Yarn
US20130048139A1 (en) * 2011-08-22 2013-02-28 John E. Burdy Radially collapsible and expandable textile sleeve and method of construction thereof
US20180171513A1 (en) * 2016-11-17 2018-06-21 Drexel University Method to Produce Micro and Nanofibers with Controlled Diameter and Large Yield

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1156217A (en) * 1967-05-03 1969-06-25 Ici Ltd Process for the Production of Cellular Articles
CH570867A5 (fr) * 1973-09-19 1975-12-31 Lo Sfruttamento Di Brevetti Sa
GB2134938B (en) * 1983-02-02 1987-02-11 Courtaulds Plc Woven fabric
DE3740687A1 (de) * 1987-03-02 1988-09-15 Daimler Benz Ag Als blasformkoerper ausgebildeter stuetzkoerper
DE3742915A1 (de) * 1987-09-14 1989-06-01 Windmoeller & Hoelscher Verfahren und vorrichtung zur herstellung doppellagiger verstreckter baendchen
DE4115236A1 (de) * 1991-05-10 1992-11-12 Rehau Ag & Co Verfahren zur herstellung eines blasformkoerpers

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191312462A (en) * 1913-05-28 1914-05-28 Rudolf Kron Process and Apparatus for the Preparation of Weavable Threads from Strips of Paper and the Application thereof to the Manufacture of Woven Fabrics.
AT180540B (de) * 1951-04-13 1954-12-27 Josef Boros Verfahren und Vorrichtung zur Herstellung flächiger Fadengebilde, wie Gewebe, Geflechte od. dgl., unter Verwendung von Kunstfäden aus strukturlosem Zellulosematerial
US2960725A (en) * 1957-03-21 1960-11-22 Dow Chemical Co Process for preparing thermoplastic tapes of varied cross-sections
US2985503A (en) * 1958-09-24 1961-05-23 Becker Hermann Method for making a plastic thread
US3110905A (en) * 1961-09-26 1963-11-19 Lees & Sons Co James Tufted pile fabric comprising a flat woven synthetic plastic backing
CA702381A (en) * 1965-01-19 The Dow Chemical Company Effect yarn and textile fabrics thereof
US3193904A (en) * 1963-03-11 1965-07-13 Deering Milliken Res Corp Apparatus for folding a paper strip into a yarn
US3253072A (en) * 1962-03-09 1966-05-24 Scragg & Sons Production of textile filaments
GB1035227A (en) * 1962-05-18 1966-07-06 Paul Pakleppa A woven fabric and a method and means for weaving the fabric
US3327468A (en) * 1964-07-27 1967-06-27 Hercules Inc Decorative textile strand and fabric embodying same
US3336645A (en) * 1964-03-10 1967-08-22 Mirsky Alexander Method and apparatus for preparing warp by dividing sheet material longitudinally
US3398220A (en) * 1964-06-26 1968-08-20 Parker Pace Corp Process for converting a web of synthetic material into bulk yarns
US3439865A (en) * 1964-12-17 1969-04-22 Parker Pace Corp Woven plastic bags

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA702381A (en) * 1965-01-19 The Dow Chemical Company Effect yarn and textile fabrics thereof
GB191312462A (en) * 1913-05-28 1914-05-28 Rudolf Kron Process and Apparatus for the Preparation of Weavable Threads from Strips of Paper and the Application thereof to the Manufacture of Woven Fabrics.
AT180540B (de) * 1951-04-13 1954-12-27 Josef Boros Verfahren und Vorrichtung zur Herstellung flächiger Fadengebilde, wie Gewebe, Geflechte od. dgl., unter Verwendung von Kunstfäden aus strukturlosem Zellulosematerial
US2960725A (en) * 1957-03-21 1960-11-22 Dow Chemical Co Process for preparing thermoplastic tapes of varied cross-sections
US2985503A (en) * 1958-09-24 1961-05-23 Becker Hermann Method for making a plastic thread
US3110905A (en) * 1961-09-26 1963-11-19 Lees & Sons Co James Tufted pile fabric comprising a flat woven synthetic plastic backing
US3253072A (en) * 1962-03-09 1966-05-24 Scragg & Sons Production of textile filaments
GB1035227A (en) * 1962-05-18 1966-07-06 Paul Pakleppa A woven fabric and a method and means for weaving the fabric
US3193904A (en) * 1963-03-11 1965-07-13 Deering Milliken Res Corp Apparatus for folding a paper strip into a yarn
US3336645A (en) * 1964-03-10 1967-08-22 Mirsky Alexander Method and apparatus for preparing warp by dividing sheet material longitudinally
US3398220A (en) * 1964-06-26 1968-08-20 Parker Pace Corp Process for converting a web of synthetic material into bulk yarns
US3327468A (en) * 1964-07-27 1967-06-27 Hercules Inc Decorative textile strand and fabric embodying same
US3439865A (en) * 1964-12-17 1969-04-22 Parker Pace Corp Woven plastic bags

Cited By (46)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3645299A (en) * 1966-10-25 1972-02-29 Chemiefaser Lenzing Ag Process for the production of foil ribbon fabrics and apparatus for carrying out this process
US3762141A (en) * 1968-02-20 1973-10-02 Plasticisers Ltd Machines for producing synthetic yarn
US3646747A (en) * 1969-08-01 1972-03-07 Du Pont False twisted ribbons
US3732708A (en) * 1971-07-21 1973-05-15 Fieldcrest Mills Inc Knit pile carpet fabric
US4732723A (en) * 1972-08-11 1988-03-22 Beghin-Say, S.A. Method of producing a net
US4186781A (en) * 1973-01-16 1980-02-05 Hercules Incorporated Network structures and methods of making same
US4115615A (en) * 1976-05-10 1978-09-19 Uvetex Glarus Ag. Fabric permeable to ultraviolet radiations
US4816326A (en) * 1985-05-20 1989-03-28 Raychem Corporation Article comprising fibre
US4643119A (en) * 1985-07-12 1987-02-17 Exxon Chemical Patents Inc. Industrial textile fabric
US5071705A (en) * 1985-11-01 1991-12-10 Showa Denko K.K. Composite fibres, water-absorbing material using the composite fibres as a base material and method for producing the same
US5143786A (en) * 1985-11-01 1992-09-01 Showa Denko Kabushiki Kaisha Composite fibers, water-absorbing material using the composite fibers as a base material and method for producing the same
US4947897A (en) * 1986-04-07 1990-08-14 E. I. Du Pont De Nemours And Company Method for producing a fabric made from thermoplastic melt impregnated tow
US5015274A (en) * 1987-05-07 1991-05-14 Mello Manufacturing, Inc. High efficiency industrial vacuum cleaner and filter element
US5096472A (en) * 1987-05-07 1992-03-17 Mello Manufacturing Inc. High efficiency industrial vacuum cleaner and improved filter element
US5085566A (en) * 1988-12-19 1992-02-04 Windmoller & Holscher Apparatus for manufacturing oriented multi-ply tapes
US5256353A (en) * 1989-11-30 1993-10-26 Tama Plastic Industry Method of making elastic plastic netting made of oriented strands
DE4037738C2 (de) * 1989-11-30 1998-10-29 Tama Plastic Ind Elastisches Kunststoffnetzwerk zum Verpacken von Paletten und Verfahren zu dessen Herstellung
US6623586B2 (en) 1995-10-23 2003-09-23 Clopay Plastic Products Company, Inc. Product and process for strip lamination of a polymer film and nonwoven webs
US6214147B1 (en) 1995-10-23 2001-04-10 Clopay Plastic Products Company, Inc. Process for strip lamination of polymer films and nonwoven fibrous webs
US5942080A (en) * 1995-10-23 1999-08-24 Clopay Plastic Products Company, Inc. Apparatus for strip lamination of a polymer film and non-woven webs
US6367513B1 (en) 1996-12-11 2002-04-09 Intertape Polymer Group Pololefin scrims of woven superimposed tapes
US5925434A (en) * 1997-06-12 1999-07-20 Bp Amoco Corporation Tuftable backing and carpet construction
US6148871A (en) * 1998-11-02 2000-11-21 Spring Industries, Inc. Woven fabric with flat film warp yarns
US20030200636A1 (en) * 2002-04-24 2003-10-30 Morman Michael Tod Slit neck spunbond process and material
US6785937B2 (en) * 2002-04-24 2004-09-07 Kimberly-Clark Worldwide, Inc. Slit neck spunbond process and material
US20080299368A1 (en) * 2002-06-11 2008-12-04 Interwrap, Inc. Packaging material for metal
US20090321989A1 (en) * 2002-07-02 2009-12-31 Ineos Manufacturing Belgium Nv Radiation screening materials
US20090007981A1 (en) * 2005-01-17 2009-01-08 Nandan Khokar Woven Material Comprising Tape-Like Warp and Weft, and an Apparatus and Method for Weaving Thereof
US20080257443A1 (en) * 2005-01-17 2008-10-23 Nandan Khokar Method and Apparatus for Weaving Tape-Like Warp and Weft and Material Thereof
US8129294B2 (en) 2005-01-17 2012-03-06 Tape Weaving Sweden Ab Woven material comprising tape-like warp and weft, and an apparatus and method for weaving thereof
US7992596B2 (en) * 2005-01-17 2011-08-09 Tape Weaving Sweden Ab Method and apparatus for weaving tape-like warp and weft and material thereof
US7510327B2 (en) * 2005-03-14 2009-03-31 Global Strategies, Inc. High strength ribbon-woven disposable bag for containing refuse
US20060204696A1 (en) * 2005-03-14 2006-09-14 Global Strategies, Inc. High strength ribbon-woven disposable bag for containing refuse
US7892468B2 (en) 2005-07-29 2011-02-22 Japan Gore-Tex Inc. Polytetrafluoroethylene slit yarn and method for manufacturing same
US20070026192A1 (en) * 2005-07-29 2007-02-01 Kazumasa Yochida Polytetrafluoroethylene slit yarn and method for manufacturing same
JP2009529101A (ja) * 2006-03-03 2009-08-13 フェデラル−モーグル コーポレイション 低い外形の織物ワイヤ束状スリーブ
US7600539B2 (en) * 2006-03-03 2009-10-13 Federal-Mogul World Wide, Inc Low profile textile wire bundler sleeve
US20070210490A1 (en) * 2006-03-03 2007-09-13 Malloy Cassie M Low profile textile wire bundler sleeve
WO2011008109A1 (fr) * 2009-07-15 2011-01-20 Jonathan Dallas Toye Matériaux tissé pour recouvrir les sols
US8834987B2 (en) 2009-07-15 2014-09-16 Extenday Ip Limited Woven ground cover materials
US20120139150A1 (en) * 2009-08-17 2012-06-07 Oerlikon Textile Gmbh & Co. Kg Method And Device For Producing A Grass Yarn
US20130048139A1 (en) * 2011-08-22 2013-02-28 John E. Burdy Radially collapsible and expandable textile sleeve and method of construction thereof
US8757215B2 (en) * 2011-08-22 2014-06-24 Federal-Mogul Powertrain, Inc. Radially collapsible and expandable textile sleeve and method of construction thereof
US20180171513A1 (en) * 2016-11-17 2018-06-21 Drexel University Method to Produce Micro and Nanofibers with Controlled Diameter and Large Yield
US10837131B2 (en) * 2016-11-17 2020-11-17 Drexel University Method to produce micro and nanofibers with controlled diameter and large yield
US11384456B2 (en) 2016-11-17 2022-07-12 Drexel University Method to produce micro and nanofibers with controlled diameter and large yield

Also Published As

Publication number Publication date
GB1274309A (en) 1972-05-17
BR6910213D0 (pt) 1973-01-02
NL6909762A (fr) 1969-12-30
DE1932021A1 (de) 1972-06-22
BE735328A (fr) 1969-12-01
FR2011714A1 (fr) 1970-03-06

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