US3487144A - Apparatus and method for cooling extruded molten filaments - Google Patents
Apparatus and method for cooling extruded molten filaments Download PDFInfo
- Publication number
- US3487144A US3487144A US695604A US3487144DA US3487144A US 3487144 A US3487144 A US 3487144A US 695604 A US695604 A US 695604A US 3487144D A US3487144D A US 3487144DA US 3487144 A US3487144 A US 3487144A
- Authority
- US
- United States
- Prior art keywords
- filaments
- cooling
- quenching
- enclosure
- molten
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000001816 cooling Methods 0.000 title description 19
- 238000000034 method Methods 0.000 title description 14
- 238000010791 quenching Methods 0.000 description 27
- 230000000171 quenching effect Effects 0.000 description 17
- 239000007789 gas Substances 0.000 description 8
- 239000000112 cooling gas Substances 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 3
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 229920001059 synthetic polymer Polymers 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- -1 Polyethylene terephthalate Polymers 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
- D01D5/092—Cooling filaments, threads or the like, leaving the spinnerettes in shafts or chimneys
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
Definitions
- U.S. Patent No. 2,252,684 discloses a quenching apparatus which completely surrounds the spun filaments and projects a cooling gaseous medium from all directions onto the molten filaments. The gaseous medium is then forced downwardly co-current with the filaments.
- U.S. Patent No. 3,067,458 discloses an improvement over U.S. Patent No. 2,252,684, by the additional requirement of a horizontal flow of a gaseous medium across the filaments below the cylindrical quenching device. This addition was made to reduce the effect of air turbulence in the cylindrical quench.
- U.S. Patent No. 3,299,469 is an improvement over both U.S. Patents Nos. 2,252,684 and 3,067,458, and
- an apparatus for cooling molten polymeric filaments extruded from a substantially circular spinneret assembly comprising walls defining an enclosure adapted to receive a cooling gaseous medium, said walls including a front wall having a longitudinally concave foraminous surface extending into said enclosure, the walls of said enclosure having edges substantially coextensive with the edges of said concave surface, and said enclosure having inlet means for a supply of said gaseous medium.
- FIGURE 1 is a perspective view, partially broken at One end wall, of an embodiment of the apparatus of this invention.
- FIGURE 2 is a side view, partially in perspective and partially in section, of the apparatus of this invention in association with a circular spinneret assembly.
- the enclosure 1, for the quenching apparatus is defined by end walls 2 and 3 (3 not visible in FIG. 1), side walls 4 and 4' (4' not visible in drawing), back wall 5 (5 shown in FIG. 2), and a front wall comprising front side sections 6 and 6' and a longitudinal concave foraminous surface 7 extending into the enclosure.
- the foraminous surface 7 is advantageously held in place by longitudinal strips 8 and 8' and concave strips 9 and 9 fastened with screws 10.
- the foraminous surface may be wire screen, perforated sheet metal, a combination of both or any other air distributing foraminous surface common to this art.
- a curved perforated wall 11 is mounted between the front wall and back wall of enclosure 1, to provide a more even distribution of air or other cooling gas from a supply inlet 12.
- tubular gas inlet 12 extends from back wall 5 and is adapted for telescopic cooperation with a slightly larger tube 13 which extends into a conventional plenum chamber designated 14.
- Gas inlet tube 12 has a key 15 attached to the underside of its end portion which is designed to keep the quenching apparatus properly oriented by slideable engagement with slot 16 of tube 13.
- Tube 13 contains orifices 17 to facilitate gas flow into inlet 12.
- the gas inlet supply may be connected to the bottom or back with appropriate bafiies employed therein to distribute the cooling gas in the manner desired.
- the quench device may also be mounted to slide up and down relative to the spinneret.
- the quenching apparatus is designed to be capable of being positioned as close up to the face of the circular spinneret assembly 18 as possible, as shown in FIG. 2, in order to solidify the filaments more quickly.
- the semicircular foraminous surface of the quenching apparatus produces a semi-radial horizontal flow of cooling gas across the filaments without a corresponding concurrent flow of the gaseous medium with the extruded filaments thus substantially obviating the type of turbulence which occurs when using a completely cylindrical quenching apparatus wherein the gas currents meet at the center of the filament stream.
- the apparatus of this invention while effectively and substantialy uniformly quenching the extruded molten filaments, also permits easier access to the face of the spinneret for cleaning and lacing and may be moved away from the filament flow without becoming littered with molten polymer. It combines the features of cylindrical quenching devices and straight wall quenching devices, thus providing advantages over both.
- the device of this invention does not produce the type of air turbulence developed in a cylindrical quench. It may also be stated that this invention shows advantageous quenching results over straight wall quenching, such as shown in U.S. Patent No. 2,273,105, particuplarly where the quenching means is not close up to the spinneret face.
- the quench device had a foraminous air distributing surface 7 inches wide and 30 inches long, positioned in front of a plenum chamber about inches behind the center of the molten filaments and about 5 inches below the face of the spinneret.
- procedure B the quench device of the present invention, essentialy as depicted in the accompanying drawing, was employed in place of the quench device of procedure A.
- the device was about 18 inches long and the foraminous surface was about 2 inches from the center of the molten filaments.
- the device was placed close to the face of the spinneret, similar to the showing in FIG. 2 of the drawing.
- the quench air had a velocity in both procedures A and B, as measured within about inch from the outer face of each foraminous surface, of 4050 feet per minute.
- the unevenness or non-uniformity of the yarns was measured following the general procedures of ASTMD-l425, Method of Test for Uneveness of Textile Strands, using an instrument of the type which measures directly the properties of the yarn which change the capacity of a condenser when the yarn pases between its plates. The lower the value found in this test procedure, the more uniform is the filament product.
- Dye uniformity or B'arr ratings were made visually by three trained individulas independently, and the results averaged. The ratings are made on the yarn knitted into a sleeve. vBarr ratings are assigned arbitrary numbers ranging from 1 to 5 with increments of 0.25. The higher the Barr rating, the more uniform the product.
- the method comprising extruding a plurality of molten synthetic polymer filaments downwardly from a substantially circular spinneret assembly and cooling said molten filaments by directing a coling gaseous medium horizontally and radially inwardly across said filaments over an arc of about 2.
- the cooling gaseous medium is caused to flow across the filaments as they leave the spinneret assembly.
- an apparatus for cooling said molten filaments comprising walls defining an enclosure adapted to recive a cooling gaseous medium, said walls including a front wall having a longitudinally concave foraminous surface extending into said enclosure, said enclosure walls having edges substantially coextensive with the edges of said concave surface, and said enclosure having inlet means for a supply of said cooling gaseous medium.
- inlet gas supply means is a conduit associated with said back wall which is adapted to telescopically cooperate with another conduit associated with a gas supply source whereby the cooling apparatus may be horizontally adjustably positioned with respect to the spinneret assembly.
- Col. 2 line 61 "particuplarly" should be -particularly-:
- line 68 "usng” should be -using--. Col. 3 line 6, "essentialy should be essentially-; line 18 "uneveness” should be unevenness-; line 21, “pases” should be passes; line 25, “individulas” should be -individuals-; line 43 “prefrably” should be --preferably-; line 44, "coling” should be --cooling-- line 45, "minnute” should be --minute. Col. 4, line 7, "coling” should be -cooling; line 17, “recive” should be -receive.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Artificial Filaments (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US69560468A | 1968-01-04 | 1968-01-04 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3487144A true US3487144A (en) | 1969-12-30 |
Family
ID=24793701
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US695604A Expired - Lifetime US3487144A (en) | 1968-01-04 | 1968-01-04 | Apparatus and method for cooling extruded molten filaments |
Country Status (6)
Country | Link |
---|---|
US (1) | US3487144A (es) |
BR (1) | BR6803992D0 (es) |
DE (1) | DE1806691A1 (es) |
ES (1) | ES361035A1 (es) |
FR (1) | FR1596150A (es) |
GB (1) | GB1193370A (es) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3932576A (en) * | 1974-12-23 | 1976-01-13 | Concorde Fibers, Inc. | Apparatus for and method of melt spinning |
US4020643A (en) * | 1974-03-01 | 1977-05-03 | Thomas J. Lipton, Inc. | Ice confection |
US4529368A (en) * | 1983-12-27 | 1985-07-16 | E. I. Du Pont De Nemours & Company | Apparatus for quenching melt-spun filaments |
US10323336B2 (en) * | 2013-09-26 | 2019-06-18 | Reliance Industries Limited | System, method and device for quenching synthetic multifilament fibers |
CN112981566A (zh) * | 2021-01-20 | 2021-06-18 | 浙江恒优化纤有限公司 | 半消光扁平poy合股纤维的纺丝设备及纺丝工艺 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110106565B (zh) * | 2019-06-20 | 2024-01-23 | 苏州金泉新材料股份有限公司 | 短纤维熔融纺丝用的u形环吹风冷却装置 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3257487A (en) * | 1963-03-04 | 1966-06-21 | Allied Chem | Melt spinning of epsilon-polycaproamide filament |
US3320343A (en) * | 1962-08-23 | 1967-05-16 | Schwarza Chemiefaser | Process for melt-spinning of synthetic linear high polymers |
US3325906A (en) * | 1965-02-10 | 1967-06-20 | Du Pont | Process and apparatus for conveying continuous filaments |
US3366722A (en) * | 1964-07-24 | 1968-01-30 | Chemcell Ltd | Yarn manufacture |
-
1968
- 1968-01-04 US US695604A patent/US3487144A/en not_active Expired - Lifetime
- 1968-09-19 GB GB44629/68A patent/GB1193370A/en not_active Expired
- 1968-11-02 DE DE19681806691 patent/DE1806691A1/de active Pending
- 1968-11-13 BR BR203992/68A patent/BR6803992D0/pt unknown
- 1968-12-04 ES ES361035A patent/ES361035A1/es not_active Expired
- 1968-12-17 FR FR1596150D patent/FR1596150A/fr not_active Expired
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3320343A (en) * | 1962-08-23 | 1967-05-16 | Schwarza Chemiefaser | Process for melt-spinning of synthetic linear high polymers |
US3257487A (en) * | 1963-03-04 | 1966-06-21 | Allied Chem | Melt spinning of epsilon-polycaproamide filament |
US3366722A (en) * | 1964-07-24 | 1968-01-30 | Chemcell Ltd | Yarn manufacture |
US3325906A (en) * | 1965-02-10 | 1967-06-20 | Du Pont | Process and apparatus for conveying continuous filaments |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4020643A (en) * | 1974-03-01 | 1977-05-03 | Thomas J. Lipton, Inc. | Ice confection |
US3932576A (en) * | 1974-12-23 | 1976-01-13 | Concorde Fibers, Inc. | Apparatus for and method of melt spinning |
US4529368A (en) * | 1983-12-27 | 1985-07-16 | E. I. Du Pont De Nemours & Company | Apparatus for quenching melt-spun filaments |
US10323336B2 (en) * | 2013-09-26 | 2019-06-18 | Reliance Industries Limited | System, method and device for quenching synthetic multifilament fibers |
CN112981566A (zh) * | 2021-01-20 | 2021-06-18 | 浙江恒优化纤有限公司 | 半消光扁平poy合股纤维的纺丝设备及纺丝工艺 |
Also Published As
Publication number | Publication date |
---|---|
BR6803992D0 (pt) | 1973-02-08 |
GB1193370A (en) | 1970-05-28 |
FR1596150A (es) | 1970-06-15 |
ES361035A1 (es) | 1970-10-01 |
DE1806691A1 (de) | 1969-08-07 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: WALTER E. HELLER & COMPANY, INC., A CORP. OF DEL. Free format text: AGREEMENT WHEREBY AETNA RELEASES AVTEX FROM ALL MORTAGES AND SECURITY INTERESTS IN SAID INVENTIONS AS OF JANUARY 11,1979, AND ASSIGNS TO ASSIGNEE THE ENTIRE INTEREST IN SAID MORTAGE AGREEMENT TO ASSIGNEE;ASSIGNORS:AETNA BUSINESS CREDIT, INC., A CORP. OF N.Y.;AVTEX FIBERS, INC, A CORP. OF NY;KELLOGG CREDIT CORP., A CORP. OF DEL.;REEL/FRAME:003959/0250 Effective date: 19800326 Owner name: KELLOGG CREDIT CORPORATION A DE CORP. Free format text: AGREEMENT WHEREBY SAID HELLER AND RAYONIER RELEASES ALL MORTGAGES AND SECURITY INTERESTS HELD BY AVTEX ON APRIL 28, 1978, AND JAN. 11, 1979, RESPECTIVELY AND ASSIGNS ITS ENTIRE INTEREST IN SAID MORT-AGAGE AGREEMENT TO ASSIGNEE;ASSIGNORS:WALTER E. HELLER & COMPANY, INC. A NY CORP.;ITT RAYONIER INCORPORATED, A DE CORP.;AVTEX FIBERS INC., A NY CORP.;REEL/FRAME:003959/0350 Effective date: 19800326 |