US3451108A - Movable concrete form with a pair of endless flexible mats - Google Patents

Description

L. R. ANDERSSON `'lune 24, 1969 MOVABLE CONCRETE FORM WITH A PAIR OF ENDLESS FLEXIBLE MATS T'OR/VEY June 24, 1969 L. R. ANDERssoN MOVABLE CONCRETE FORM WITH A PAIR OF ENDLESS FLEXIBLE MATS Sheet 2 of 2 Filed Jan. 18, 1966 l/V VEN T 0R LEN/VART RANDERSSOA/ E Y MORA/EY United States Patent O 3,451,108 MOVABLE CONCRETE FORM WITH A PAIR OF ENDLESS FLEXIBLE MATS Lennart R. Andersson, Belmont, Calif. Edward A.

Hume, 690 Marshall Court, Redwood City, Calif. 94063) Filed Jan. 18, 1966, Ser. No. 521,315 Int. Cl. B28b 7/24 U.S. Cl. 25-131 2 Claims ABSTRACT OF THE DISCLOSURE The disclosure comprises a pair of triangular-shaped form structures each consisting of tubular rods connected together to deline a relatively long base, a short side and a long side, ties connecting said form structures together with said bases confronting each other and defining a space therebetween in which concrete may be poured and allowed to set, roller means rotatably mounted on said tubular rods at each angle of said triangular-shaped form structures, a pair of endless flexible mats overlying said form structures and said roller means and movable relative thereto to effect a smoothing of the outer surface of a concrete wall progressively cast and erected in said space between said mats, means defining end walls to contain concrete between said mats, yand means for progressively moving said form structures.

The invention, in general, relates to the building construction art and more particularly relates to a bidirectional, movable concrete form for enabling the rapid and continuous construction of reinforced concrete walls, partitions .and the like.

A primary object of the present invention is to provide improved equipment capable of being moved to and fro as well as up and down and constituting movable form structures in opposed relationship to one another and =be tween which the concrete may be poured and set under pressure.

Another important object of the present invention is to provide improved movable concrete form structures of the indicated nature which are additionally characterized by the ready movability of the equipment and included form structures to permit the use thereof on adjacent wall constructions While the poured concrete is allowed to set and at the same time permit the erection of the Walls either in a horizontal direction or a vertical direction, depending upon the site and the particular location of any gievn wall or partition.

A still further object of the invention Vis to provide improved concrete form structures of the aforementioned character which are inexpensive to manufacture and which have longevity of use before replacement thereof is required.

Other objects of the invention, together with some of the advantageous features thereof, will appear from the following description of a preferred embodiment of the invention which is illustrated in the accompanying drawings, it is to be understood, however, that I am not to be limited to the precise embodiments illustrated, nor to the precise arrangement of the various components thereof, as my invention, as defined in the appended claims, can be embodied in a plurality .and variety of forms within the scope of the present invention.

Referring to the drawings:

FIG. 1 is an elevational view partially in section of a preferred embodiment of the opposed concrete form structures of the present invention; this view showing the forms in opposed relationship adjacent to the top of a concrete Wall substantially lcompletely erected.

3,45 l, l Patented June 24, 1969 FIG. 2 is a front elevational View of the preferred embodiment of the invention.

FIG. 3 is a top plan view of the preferred embodiment of the invention.

FIG. 4 is a front perspective view of the improved concrete form of the present invention shown in operative position in relation to a concrete wall carrying reinforcing elements and showing the erection of a wall by movement of the form in a horizontal direction.

FIG. 5 is a front perspective view of the preferred embodiment of the present invention as embodied in opposed movable ocncrete form; this view showing the concrete form adjacent to the top of .a concrete wall and illustrating the vertical movement of the form.

In its preferred form, the movable concrete form of my present invention preferably comprise a pair of form structures of triangular cross-section, and an endless mat substantially coextensive with the length of each of said pair of form structures and overlying the same in relative movable arrangement with respect thereto; said triangular section panel forms each consisting of a series of tubular rods connected together at opposite ends thereof and therebetween to define a base of predetermined length, a short side and a long side, together with means joining said pair of form structures together with their bases confronting one another in spaced relationship to permit the pouring of concrete with or without reinforcing elements embedded therein in the space therebetween for the erection of a concrete wall or other concrete structural member, and roller means rotatably mounted on the tubular rods at each angle of said triangular-shaped form structures to enable ready movement of said pair of form structures as an integrated unit as well as intrinsic relative movement of each form structure to its overlying mat upon movement of the connected form structures.

In accordance with the invention, I provide a pair of similar form structures, generally designated Aby the reference numerals 11 and 12, for movement upon a pair of rails 13 and 14, see FIG. 4, or in riding engagement with overlying beams, not shown. Preferably, each of the form structures 11 and 12 is constructed or fabricated of `steel tubing; the steel tubing being of sufficient strength to accommodate the structural strength of the entire unit, and I arrange the series of tubing at the corners 16, 17 and 18 of an irregular triangle. The tubular rods 16 and 17 are braced apart at opposite ends thereof as well as therebetween by brace rods of predetermined length, all designated by the reference numeral 20, so as to dene each triangular section form structure 11 and 12 consisting of a relatively long base 21, a relatively short side 22 and a relatively long side 23. The two form structures 11 and 12 are joined together at opposite ends by any suitable means such as steel rods 24 and 25 which are of equal predetermined lengths and define a space 26 therebetween into which concrete 27 may be poured to form any desired structural member such as a wall 28. Suitable concrete reinforcing elements 29 may be installed if desired, in the space 26 between the connected form structures 11 and 12 so that the erected structural element cast progressively and erected by the form structures will be of reinforced concrete. Of course, the reinforcing elements 29 may be omitted if desired. The Width between the underlying rails 13 and 14 is governed by the assembly of the pair of opopsed form structures 11 and 12, and the thickness of the wall 28 or other structural concrete member to be erected governs the space 26 between such form structures.

In accordance with the present invention and in respect to each of the form structures 11 and 12, roller means 31, 32, 33, 34, 36 and 37 are rotatably mounted on said tubular rods 16, 17 and 18 at each angle of said triangleshaped form structures 11 and 12. The roller means 31-37 inclusive of the connected and opposed form structures 11 and 12 serve to move the pair of connected form structures as a unit along a concrete structural member, such as wall 28, as it is being erected, with the relatively long bases 21 of the two form structures confronting each other. Detachable wooden Ibulkheads 38 and 38 are removably mounted on the ends of the form structures 11 and 12 and fit across the intervening space 26 to contain the concrete while pouring. I also provide a single forward end wall 39 for this same purpose, such end wall 39 being xedly secured to the concrete form, as shown in FIG. 4. and traveling with it as a unit.

As particularly illustrated in FIGS. 1, 4 and 5, each o1 the triangular- shaped form structures 11 and 12 is prO- vided with an endless mat 41 which is preferably formed of rubber but which can be made of thin sheet steel depending upon the application of the form structures to the erection of different structural members, and which is mounted upon the rollers 31, 32, 33, 34, 36 and 37 at the angles of the connected tubular rods 16, 17 and 18, respectively. The mat 41 on each of the panel forms 11 and 12 will adhere to the uncured or unset concrete of the concrete structural member under erection as the opposed form structures joined together, are moved as a unit with the forward end wall 39 either horizontally or vertically; thus causing relative movement between each form structure 11 and 12 and its overlying mat 41 much in the same manner as a band tractor in relation to its band. That is to say, the mat 41 will remain still or at rest while the form structures 11 and 12 are moved, thus giving a rolling action upon the mat and forming a smooth exterior surface on the exterior as well as inten'or of the concrete wall 28 or other concrete structural member being formed; the relatively long base 21 of each panel form permitting relatively lengthy rolling movement between the form structures and the mat 41 to er1- hance the smoothing of the wall surfaces.

While any desired series of steps can be followed in assembling the apparatus, I preferably practice the procedure of moving the pre-formed form structures 11 and 12 to the site of the construction to be done and install the two structures 11 and 12 with their bases 21 confronting one another and arranged at a distance apart to accommodate the thickness of the structural member to be erected. The rods 24 and 25 are welded or otherwise fastened to the two form structures 11 and 12 at the top and bottom thereof, and if the structural member to be erected is to be installed at an angle to a given base, then the tie rods 24 and 25 are cut to different lengths for placement of the opposed form structures 11 and 12 at the desired angular relationship. If the concrete is to be reinforced, reinforcing steel elements are placed in the space between the arranged form panels into which the concrete 27 is to be poured.

Preferably, the space 26 between the two panel forms 11 and 12 is lled in layers of approximately 8" to 10 high until the space 26 is lled, and a vibrator or other means, not shown, may be employed to assist compacting of the poured concrete. After the space 26 is completely lled to the length of each form structures 11 and 12, it can be left alone as in a stationary till, for a period of two to three hours, and thereafter the connected form structures 11 and 12 can be moved along the underlying rails 13 and 14 or along a hanger, not shown, by means of a suitable propulsion device, also not shown. I am, of course, not be limited to horizontal movement of the connected form structures 11 and 12 inasmuch as this form can be raised vertically so that progression of the erection of the concrete structural member, such as the Wall 28, may be in a horizontal or vertical direction. Additional concrete can repetitively be poured in the empty spaces created by the intermittent movement of the connected form structures 11 and 12 as the work progresses. It seems clear that the rate of travelling depends upon the size (deepness) of the provided unitary form, or space 26 between the two form structures 11 and 12, as well as the time required for the poured concrete to set and cure. After reaching the desired height and length, the connected form structures 11 and 12 as -a unit can be lifted off of the top of the now hard concrete and be taken away to another site.

While the moving and lifting apparatus is not shown in the annexed drawings, it is to be understood that any propulsion means or any crane or jack will be suitable for effecting such movement and lifting. It is also understood that a rail, such as the rails 13 and 14 are required for horizontal movement of the connected form structures 11 and 12 to withstand the form pressure especially at the bottom thereof.

The combined form structures 11 and 12 illustrated in the annexed drawings are in effect a single concrete form and it is to be understood that it need be assembled only once for pouring each structural member and that it will permit concrete pouring of any length of such a member. Further, that the unitary form will strip itself when moving forward or upward and will thereby create the so to speak new form for additional pouring of concrete successively during the formation of the concrete object or structure. Moreover, any thickness of wall or partition or column can be obtained and the form structures do not need to be parallel to one another. There is no necessity for a multiplicity of form ties, and the nished wall or other concrete structure will have a smoother exterior and interior surface than with the employment of any other so-called slip-form system.

It is to be understood that the appended claims `are to be accorded a range of equivalents commensurate iu scope with the advance made over the prior art.

I claim:

1. A movable concrete form comprising a plurality of connected tubular rods connected together to define a pair of triangular-shaped form structures each consisting of a relatively long base, a short side, and a long side; said form structures being arranged with said bases thereof confronting each other and defining a space therebetween, ties connecting said pair of form structures at opposite ends of said bases, roller means rotatably mounted on said tubular rods at each angle of said triangular-shaped form structures, a pair of endless flexible mats overlying said form structures and said roller means and movable relative thereto to effect a smoothing of the outer surfaces of a concrete wall progressively cast and erected in said space between said mats, means defining end walls to contain concrete in the space between said mats, and means for progressively moving said form structures.

2. A movable concrete form as delined in claim 1, including a single forward end wall, and a track upon which said pair of form structures is moved horizontally as a unit during the casting and erection of the concrete wall.

References Cited UNITED STATES PATENTS 857,589 6/ 1907 Boyle 264-33 1,822,256 9/1931 Watt. 2,575,092 11/ 1951 Bouvier et al. 25-99 3,245,648 4/ 1966 Johansson et al. 249-112X J. SPENCER OVERHOLSER, Primary Examz'nr.

ROBERT D. BALDWIN, Assistant Examiner.

U.S. C1. X.R. 264--33; 25-99

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