US3420696A - Aldehyde fixation on polymeric material - Google Patents
Aldehyde fixation on polymeric material Download PDFInfo
- Publication number
- US3420696A US3420696A US45103365A US3420696A US 3420696 A US3420696 A US 3420696A US 45103365 A US45103365 A US 45103365A US 3420696 A US3420696 A US 3420696A
- Authority
- US
- United States
- Prior art keywords
- carbamate
- formaldehyde
- fabric
- cellulose
- aldehyde
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title description 27
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 title 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 201
- 239000004744 fabric Substances 0.000 description 117
- 239000000203 mixture Substances 0.000 description 61
- 238000000034 method Methods 0.000 description 54
- GTCAXTIRRLKXRU-UHFFFAOYSA-N methyl carbamate Chemical compound COC(N)=O GTCAXTIRRLKXRU-UHFFFAOYSA-N 0.000 description 52
- 229920002678 cellulose Polymers 0.000 description 51
- 150000001299 aldehydes Chemical class 0.000 description 47
- -1 alkyl carbamate Chemical compound 0.000 description 41
- 239000001913 cellulose Substances 0.000 description 40
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 30
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 24
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 20
- 229920000742 Cotton Polymers 0.000 description 20
- 229920000297 Rayon Polymers 0.000 description 16
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- 239000003054 catalyst Substances 0.000 description 15
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 15
- 229920000642 polymer Polymers 0.000 description 15
- 235000019253 formic acid Nutrition 0.000 description 14
- 238000010438 heat treatment Methods 0.000 description 14
- 239000000243 solution Substances 0.000 description 14
- 238000009472 formulation Methods 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 125000000217 alkyl group Chemical group 0.000 description 12
- 238000003490 calendering Methods 0.000 description 12
- 239000007859 condensation product Substances 0.000 description 12
- 239000000835 fiber Substances 0.000 description 12
- 230000014759 maintenance of location Effects 0.000 description 11
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 10
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 10
- 229920002472 Starch Polymers 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 239000008107 starch Substances 0.000 description 10
- 235000019698 starch Nutrition 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- 238000001035 drying Methods 0.000 description 8
- 239000000523 sample Substances 0.000 description 8
- 229920006395 saturated elastomer Polymers 0.000 description 8
- 230000008961 swelling Effects 0.000 description 8
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 239000004627 regenerated cellulose Substances 0.000 description 6
- 239000000080 wetting agent Substances 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 230000002378 acidificating effect Effects 0.000 description 5
- 229960002337 magnesium chloride Drugs 0.000 description 5
- 229910001629 magnesium chloride Inorganic materials 0.000 description 5
- 229940050906 magnesium chloride hexahydrate Drugs 0.000 description 5
- DHRRIBDTHFBPNG-UHFFFAOYSA-L magnesium dichloride hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[Cl-].[Cl-] DHRRIBDTHFBPNG-UHFFFAOYSA-L 0.000 description 5
- 229920001155 polypropylene Polymers 0.000 description 5
- 239000002964 rayon Substances 0.000 description 5
- 235000011121 sodium hydroxide Nutrition 0.000 description 5
- DYBIGIADVHIODH-UHFFFAOYSA-N 2-nonylphenol;oxirane Chemical compound C1CO1.CCCCCCCCCC1=CC=CC=C1O DYBIGIADVHIODH-UHFFFAOYSA-N 0.000 description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000003377 acid catalyst Substances 0.000 description 3
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N butyric aldehyde Natural products CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 3
- 239000004205 dimethyl polysiloxane Substances 0.000 description 3
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 3
- WTRCBRZCBHGMSN-UHFFFAOYSA-N formaldehyde;methyl carbamate Chemical compound O=C.COC(N)=O WTRCBRZCBHGMSN-UHFFFAOYSA-N 0.000 description 3
- 238000004900 laundering Methods 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 235000019645 odor Nutrition 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 3
- 229920000058 polyacrylate Polymers 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 235000017550 sodium carbonate Nutrition 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 230000002522 swelling effect Effects 0.000 description 3
- WWMIMRADNBGDHP-UHFFFAOYSA-N 2-hydroxyhexanedial Chemical compound O=CC(O)CCCC=O WWMIMRADNBGDHP-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- AIJULSRZWUXGPQ-UHFFFAOYSA-N Methylglyoxal Chemical compound CC(=O)C=O AIJULSRZWUXGPQ-UHFFFAOYSA-N 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- NBBJYMSMWIIQGU-UHFFFAOYSA-N Propionic aldehyde Chemical compound CCC=O NBBJYMSMWIIQGU-UHFFFAOYSA-N 0.000 description 2
- 238000004616 Pyrometry Methods 0.000 description 2
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- 150000004657 carbamic acid derivatives Chemical class 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- AEUQKNYPEPUVMT-UHFFFAOYSA-N formaldehyde Chemical compound O=C.O=C.O=C AEUQKNYPEPUVMT-UHFFFAOYSA-N 0.000 description 2
- 229940015043 glyoxal Drugs 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 2
- 239000003760 tallow Substances 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- RMGIXZHASPQEHR-UHFFFAOYSA-N (2,4-dimethylphenyl) carbamate Chemical compound CC1=CC=C(OC(N)=O)C(C)=C1 RMGIXZHASPQEHR-UHFFFAOYSA-N 0.000 description 1
- OFRDLTRRNSVEDK-UHFFFAOYSA-N (2-methylphenyl) carbamate Chemical compound CC1=CC=CC=C1OC(N)=O OFRDLTRRNSVEDK-UHFFFAOYSA-N 0.000 description 1
- VTONZKDPQTYHLV-UHFFFAOYSA-N (3-methylphenyl) carbamate Chemical compound CC1=CC=CC(OC(N)=O)=C1 VTONZKDPQTYHLV-UHFFFAOYSA-N 0.000 description 1
- IACATHJLTBTMSC-UHFFFAOYSA-N (4-butylphenyl) carbamate Chemical compound CCCCC1=CC=C(OC(N)=O)C=C1 IACATHJLTBTMSC-UHFFFAOYSA-N 0.000 description 1
- CAOOVUTXOZVQON-UHFFFAOYSA-N (4-methylphenyl) carbamate Chemical compound CC1=CC=C(OC(N)=O)C=C1 CAOOVUTXOZVQON-UHFFFAOYSA-N 0.000 description 1
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 1
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 229920008347 Cellulose acetate propionate Polymers 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229920004934 Dacron® Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 description 1
- NPPQSCRMBWNHMW-UHFFFAOYSA-N Meprobamate Chemical compound NC(=O)OCC(C)(CCC)COC(N)=O NPPQSCRMBWNHMW-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 1
- KNNPTLFTAWALOI-UHFFFAOYSA-N acetaldehyde;formaldehyde Chemical compound O=C.CC=O KNNPTLFTAWALOI-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- SKKTUOZKZKCGTB-UHFFFAOYSA-N butyl carbamate Chemical compound CCCCOC(N)=O SKKTUOZKZKCGTB-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- YYURIKSQJAECLD-UHFFFAOYSA-N carbamic acid;formaldehyde Chemical compound O=C.NC(O)=O YYURIKSQJAECLD-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- HKQOBOMRSSHSTC-UHFFFAOYSA-N cellulose acetate Chemical compound OC1C(O)C(O)C(CO)OC1OC1C(CO)OC(O)C(O)C1O.CC(=O)OCC1OC(OC(C)=O)C(OC(C)=O)C(OC(C)=O)C1OC1C(OC(C)=O)C(OC(C)=O)C(OC(C)=O)C(COC(C)=O)O1.CCC(=O)OCC1OC(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C1OC1C(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C(COC(=O)CC)O1 HKQOBOMRSSHSTC-UHFFFAOYSA-N 0.000 description 1
- 229920006217 cellulose acetate butyrate Polymers 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- HGAZMNJKRQFZKS-UHFFFAOYSA-N chloroethene;ethenyl acetate Chemical compound ClC=C.CC(=O)OC=C HGAZMNJKRQFZKS-UHFFFAOYSA-N 0.000 description 1
- GRFFKYTUNTWAGG-UHFFFAOYSA-N chloroethene;prop-2-enenitrile Chemical compound ClC=C.C=CC#N GRFFKYTUNTWAGG-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- AUELWJRRASQDKI-UHFFFAOYSA-N cyclohexyl carbamate Chemical compound NC(=O)OC1CCCCC1 AUELWJRRASQDKI-UHFFFAOYSA-N 0.000 description 1
- ANWCICBGKAHUEY-UHFFFAOYSA-N decyl carbamate Chemical compound CCCCCCCCCCOC(N)=O ANWCICBGKAHUEY-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- CNRDTAOOANTPCG-UHFFFAOYSA-N dodecyl carbamate Chemical compound CCCCCCCCCCCCOC(N)=O CNRDTAOOANTPCG-UHFFFAOYSA-N 0.000 description 1
- 238000004534 enameling Methods 0.000 description 1
- LBKPGNUOUPTQKA-UHFFFAOYSA-N ethyl n-phenylcarbamate Chemical compound CCOC(=O)NC1=CC=CC=C1 LBKPGNUOUPTQKA-UHFFFAOYSA-N 0.000 description 1
- 239000000374 eutectic mixture Substances 0.000 description 1
- 239000002979 fabric softener Substances 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 235000010299 hexamethylene tetramine Nutrition 0.000 description 1
- 239000004312 hexamethylene tetramine Substances 0.000 description 1
- ROASJEHPZNKHOF-UHFFFAOYSA-N hexyl carbamate Chemical compound CCCCCCOC(N)=O ROASJEHPZNKHOF-UHFFFAOYSA-N 0.000 description 1
- 235000011167 hydrochloric acid Nutrition 0.000 description 1
- AEWOYSOMXYFKAQ-UHFFFAOYSA-N hydroxymethyl carbamate Chemical compound NC(=O)OCO AEWOYSOMXYFKAQ-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- YNTOKMNHRPSGFU-UHFFFAOYSA-N n-Propyl carbamate Chemical compound CCCOC(N)=O YNTOKMNHRPSGFU-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- IULGYNXPKZHCIA-UHFFFAOYSA-N octadecyl carbamate Chemical compound CCCCCCCCCCCCCCCCCCOC(N)=O IULGYNXPKZHCIA-UHFFFAOYSA-N 0.000 description 1
- YPNZTHVEMNUDND-UHFFFAOYSA-N octyl carbamate Chemical compound CCCCCCCCOC(N)=O YPNZTHVEMNUDND-UHFFFAOYSA-N 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- MYDQAEQZZKVJSL-UHFFFAOYSA-N pentyl carbamate Chemical compound CCCCCOC(N)=O MYDQAEQZZKVJSL-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- BSCCSDNZEIHXOK-UHFFFAOYSA-N phenyl carbamate Chemical compound NC(=O)OC1=CC=CC=C1 BSCCSDNZEIHXOK-UHFFFAOYSA-N 0.000 description 1
- SCWKRWCUMCMVPW-UHFFFAOYSA-N phenyl n-methylcarbamate Chemical compound CNC(=O)OC1=CC=CC=C1 SCWKRWCUMCMVPW-UHFFFAOYSA-N 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011736 potassium bicarbonate Substances 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- VXPLXMJHHKHSOA-UHFFFAOYSA-N propham Chemical compound CC(C)OC(=O)NC1=CC=CC=C1 VXPLXMJHHKHSOA-UHFFFAOYSA-N 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 description 1
- 229940001584 sodium metabisulfite Drugs 0.000 description 1
- 235000010262 sodium metabisulphite Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/59—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B31/00—Preparation of derivatives of starch
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/12—Aldehydes; Ketones
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/12—Aldehydes; Ketones
- D06M13/127—Mono-aldehydes, e.g. formaldehyde; Monoketones
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
- D06M15/423—Amino-aldehyde resins
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31942—Of aldehyde or ketone condensation product
- Y10T428/31949—Next to cellulosic
- Y10T428/31953—Modified or regenerated cellulose
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2369—Coating or impregnation improves elasticity, bendability, resiliency, flexibility, or shape retention of the fabric
Definitions
- An aldehyde is fixed on a polymer of the group consisting of cellulose, cellulose esters and starch, comprising the steps of treating said polymer with an aqueous mixture containing a member of the group consisting of 1) an aldehyde together with a carbamate having the formula NCOORz where R and R are selected from the group consisting of hydrogen, alkyl and carbocyclic aryl, and R is selected from the group consisting of alkyl and carbocyclic aryl, (2) an aldehyde-carbamate condensation product wherein the carbamate has the formula H NCOOR and (3) an aldehyde together with an aldehyde-carbamate condensation product wherein the carbamate has the formula N NCOOR and heating said treated polymer at a temperature snfiicient to fix the aldehyde on said polymer but insufiicient to cause any substantial nitrogen fixation
- This invention relates to a novel and improved process for the fixation of an aldehyde on cellulose, cellulose esters and starch. It is known to fix aldehydes such as formaldehyde for example, on cellulose, cellulose esters and starch. It such prior art processes, however, it has been found diflicult to predetermine the amount of formaldehyde fixed, and to reproducibly control the amount of formaldehyde fixed. Also, in some instances, there is required the use of concentrated solutions of formaldehyde with high amounts of acid that tend to degrade the material being treated.
- the efiiciency is low in the sense that only a small amount of the formaldehyde used is actually bound on the substrate, such as cellulose, the remainder being lost.
- the invention relates also to a novel aqueous formaldehyde composition.
- an aldehyde preferably formaldehyde
- Another object is to impart wash-and-wear properties and crease resistance to cellulose fabrics.
- a related object is to stabilize cellulose fabrics against shrinkage. The process is particularly advantageous in that it involves substantially less loss of strength than does conventional resin finishing, while achieving a high level of washwear performance.
- Yet another object is to provide wash-wear fabrics cross linked with formaldehyde, which do not retain chlorine or otherwise discolor of pick up soil in the course of repeated washings.
- Related objects are to provide cellulosic fabrics which are mildewproof and rot resistant.
- An additional object is to improve the permanent crease retention properties of cellulosic fabrics.
- Another object is to increase the wet strength properties of paper.
- Another object is to provide a novel formaldehyde composition, suitable for fixing and other purposes.
- a still further object is to reduce the swelling tendency of cellulosic fabrics when wet with water or aqueous solutions, and especially of nonwoven viscose rayon fabircs.
- Yet another object is to achieve better whiteness retention. Further objects will be in part evident and in part pointed hereinafter.
- the foregoing objects can be attained by treating starch, cellulose or a cellulose ester with an aqueous mixture containing one of the following materials: (1) a mixture of an aldehyde and an alkyl carbamate, (2) an aldehyde-alkyl carbamate condensation product, (3) a mixture of an aldehyde together with an aldehyde-alkyl carbamate condensation product.
- an alkyl carbamate in (1) (2) or (3) there can be used an aryl carbamate.
- N-hydrocarbyl substituted alkyl or aryl carbamates there also can be used.
- the cellulose can be in the form of cotton, alpha cellulose, regenerated cellulose or rayon, e.g. cuprammonium rayon or viscose rayon, or paper.
- cellulose esters there can be employed cellulose acetate, cellulose acetate-butyrate, and cellulose acetate-propionate.
- aldehyde there can be employed formaldehyde, glyoxal, pyruvic aldehyde, glutaraldehyde, acetaldehyde, propionaldehyde, butyraldehyde and hydroxyadipaldehyde.
- the preferred aldehyde is formaldehyde.
- the cellulose material can be blended with synthetic fibers such as polyesters, e.g. polyethylene terephthalate, acrylic fibers, e.g. polyacrylonitrile, acrylonitrile-vinyl chloride (:15; or 15:85), nylon, e.g. polymeric hexarnethylene adipamide, polypropylene, propylene ethylene copolymers, spandex, vinyl-chloride vinyl acetate, e.g. (87:13).
- synthetic fibers such as polyesters, e.g. polyethylene terephthalate, acrylic fibers, e.g. polyacrylonitrile, acrylonitrile-vinyl chloride (:15; or 15:85), nylon, e.g. polymeric hexarnethylene adipamide, polypropylene, propylene ethylene copolymers, spandex, vinyl-chloride vinyl acetate, e.g. (87:13).
- glyoxal For special purposes where extra rigidity is required, it is desirable to employ glyoxal. When less rigidity than that imparted by formaldehyde is desired, other aldehydes such as acetaldehyde or hydroxyadipaldehyde can be used. Of course, mixtures of aldehydes can be employed.
- the alkyl carbamate has the formula:
- R is an alkyl group.
- R is an alkyl group.
- methyl carbamate ethyl carbamate, propyl carbamate, isopropyl carbarnate, butyl carbamate, amyl carbamate, hexyl carbamate, octyl carbamate, decyl carbamate, dodecyl carbamate, cyclohexyl carbamate and octadecyl carbamate.
- Mixtures of carbamates can be employed, e.g. the eutectic mixture of 52% ethyl carbamate and 48% methyl carbamate.
- aryl carbamates there can be employed phenyl carbamate, o-tolyl carbamate, p-tolyl carbamate, m-tolyl carbamate, p-butylphenyl carbamate, a-naphthyl carbamate, B-naphthyl carbamate, 2,4-xylyl carbamate.
- N-hydrocarbyl substituted carbamates having the formula R NHCOOR where R and R are alkyl or aryl there can be used N-phenyl isopropyl carbamate, N-phenyl phenyl carbamate, N-p-tolyl ethyl carbamate, N-phenyl methyl carbamate, N-phenyl ethyl carbamate, N-methyl phenyl carbamate, N-ethyl phenyl carbamate, N-methyl methyl carbamate, N-methyl ethyl carbamate, N-methyl decyl carbamate, N-ethyl methyl carbamate, N-ethyl ethyl carbamate, N-dodecyl methyl carbamate, N-butyl cyclohexyl carbamate, N,N-diethyl ethyl carbamate, N,N-dimethyl ethyl carbamate, N,
- an aldehydealkyl carbamate condensation product or an N-hydrocarbyl carbamate or an aryl carbamate.
- an aldehydealkyl carbamate condensation product or an N-hydrocarbyl carbamate or an aryl carbamate.
- a mixture of the aldehyde and alkyl carbamate since it has been found that the reaction proceeds more smoothly, and shorter process times are normally required. Additionally, the use of the mixture eliminates the expense of preforming the aldehydealkyl carbamate condensation product.
- the temperature of heating the product in order to fix the formaldehyde to cellulose or the like can be varied much more widely.
- temperatures of 180 to 300 F. be employed, but there can be utilized more elevated temperatures, such as 350 or 400 F.
- the temperature of heating the product connotes the actual temperature to which the product is elevated, as determined for example by surface pyrometry or infrared pyrometry in the case of moving fabrics; as will be understood, this will normally correspond to a somewhat higher oven temperature, or the desired temperature level may be achieved by radiation from heat sources themselves at a considerably higher temperature.
- the apparent reason for this is that the reaction to form the methylol carbamate proceeds relatively slowly, whereas the reaction to fix the formaldehyde to cellulose or the like goes quite rapidly.
- Product temperatures of 180 300 F. are preferred, as less likely to degrade the product.
- a preferred cure or fixation temperature range for cotton is ZOO-220 F.
- the carbamate acts only as a carrier in assisting the formaldehyde to become fixed on the cellulose or the like, but does not itself become fixed in any significant amount to the cellulose material being treated.
- the alkyl carbamate employed is a lower alkyl carbamate; most preferably methyl carbamate, ethyl carbamate and mixtures thereof.
- the aldehyde is employed in the aqueous system in an amount normally between 1% and 8% thereof, although if relatively large amounts of formaldehyde are to be fixed onto the cellulose or other material, there can be used as much as 10% or or more of aldehyde. Desirably, the aldehyde is employed in an amount of at least 3 moles per mole of carbamate, and can be employed in an amount as much as moles or even moles per mole of carbamate.
- aldehyde Generally, lower mole proportions of aldehyde are preferred, and one of the advantages of the present invention is that lower amounts of aldehyde are required in the aqueous treating system, for the amount of formaldehyde fixed on the cellulosic material, than is the case with prior art processes. Additionally, the problem of formaldehyde odor is thereby materially reduced.
- the mixture of aldehyde and alkyl carbamate e.g. formaldehyde and methyl carbamate
- This aqueous mixture can be relatively concentrated at the time of shipment and can then be diluted with water to obtain the desired amount of ingredients for the bath through which is passed the cotton, for example.
- the mixture which is shipped is preferably neutral, although it can be alkaline or acidic.
- the bath through which the cotton or other material is passed is generally acidic or has a latent acid catalyst therein.
- Suitable acids and latent acid catalysts include formic acid, hydrochloric acid, ammonium chloride, zinc nitrate, zinc chloride, zinc fluoroborate, or mixtures thereof. Since little catalyst is required, it may be supplied by residual acid-forming salt, such as ammonium chloride, on the goods being treated.
- Fixation of an aldehyde on the material, utilizing the alkyl carbamate carrier has also been found to be operative on the alkaline side, e.g. using catalysts such as sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, sodium hydroxide or potassium hydroxide.
- catalysts such as sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, sodium hydroxide or potassium hydroxide.
- acid catalysts are preferred.
- the alkaline catalyst may be supplied on the goods being treated. When catalyst is added to the treating bath, it is normally used in an amount of 0.1-2% of the bath, although this can be varied.
- the process of the present invention also imparts better ture of aldehyde and carbamate, and then to run the thus whiteness retention to cellulse fabrics, e.g. viscose rayon lmpregnated material through squeeze rolls to remove fabrics, cotton fabrics and fabrics containing blends of excess solution.
- cellulse fabrics e.g. viscose rayon lmpregnated material
- squeeze rolls to remove fabrics, cotton fabrics and fabrics containing blends of excess solution.
- the procedure may synthetic and cellulosic fibers. be to pass the solution through packages of the yarn in a
- the present invention is also important in greatly rekier.
- a similar process can be employed in treating 10 ducing the swelling properties of cellulosic fabrics. starch.
- the process of the present invention has the advantage especially nonwoven viscose rayon fabrics. Consequently over prior art processes of fixing aldehyde to material the aldehyde and carbamate treatment of the present insuch as those described above, with good reproducibility vention not only gives a cellulosic product, e.g. viscose of results, particularly when the alkyl carbamate is present rayon, of reduced swelling properties, but concomitant in the treating mixture in an amount of at least about therewith yields improved stabilization against shrinkage. 0.5%.
- a further advantage is that any desired amount of aldehyde can be fixed to the cellulose or the like, simply i I by controlling the amount of aldehyde in the aqueous Generally, the border yarns 1n towels shrink more than i t the rest of the towel.
- ther can b dd d t th aqueous mi t a series of towel border cotton yarns were treated in a of aldehyde and alkyl carbamate (or aldehyde-alkyl carkier with an aqueous mixture containing 1% methyl barnate condensation product), conventional additives, carbamate, 0.5% magnesium chloride hexahydrate, 0.5% such as wetting agents, hand modifiers, softeners, lubrifofmlc acid, 12% Sodium Chloride, 017% of a dimethyl cants, brighteners, and the like.
- the strength retentions appearing above were based on bleached, mercerized yarn taken immediatel before treatment with methyl carbamate and formaldehyde.
- the strength retention calculation is based on the greige, mercerized yarn (6.37 lb. single end break)
- strength retention of the above yarns is from 80 to 88 percent.
- EXAMPLE III An aqueous mixture containing 5% formaldehyde, 1% methyl carbamate and 1% magnesium chloride hexahydrate was padded on a bleached enameling duck at 55-60% wet pickup. The fabric was barely dried at 180 F. (about moisture), and heated at the indicated temperatures and times.
- EXAMPLE IV In another set of samples using a mercerized and bleached 136 X 64 cotton broadcloth, an aqueous solution containing 2.5% formaldehyde, 1.0% methyl carbamate and catalyst as noted was applied at 60% wet pickup. The fabric was barely dried at 180 F. (about 10% moisture) and heated at 260 F. for 3 minutes.
- EXAMPLE v Bleached, mercerized cotton yarn was treated in a kier with an aqueous solution containing 2.5% formaldehyde, 1.36% sodium chloride, 0.5% magnesium chloride hexahydrate, 0.5% formic acid, 0.1% dimethyl polysiloxane oil and the indicated amounts of methyl carbamate, and later dried at F.
- EXAMPLE IX Mercerized cotton yarn was treated in a kier with an aqueous solution of 0.5% ethyl carbamate, 2.1% formaldehyde (mole ratio formaldehyde to carbamate of 12.5 :1), 0.5 magnesium chloride and 0.5 formic acid. The yarn was dried at 200 F. to fix the formaldehyde to the yarn.
- a fabric which consists of an 8 oz. viscose rayon nonwoven web (Avril) needled into a 1.6 oz. polypropylene scrim, calendered and palmered had an objectionable tendency to swell and increase in gauge during wet processing.
- This objection can be overcome in part by using a combination of polypropylene fiber and viscose rayon for the web. Because of the thermoplasticity of the polypropylene, this combination of fibers in the web can be hot calendered and palmered to reduce the gauge of the base fabric and to reduce swelling and gauge increase during predipping. However, this fabric still swelled and increased in gauge on wetting. Furthermore, the inclusion of the polypropylene fibers was a relatively expensive solution to the problem.
- Formulation A was applied at 120 F. in a laboratory padder. Fabrics (a) and (b) were dried in a continuous oven at 250 F. and fabric (c) was dried in the oven at 220 F. the fabrics were rolled up and held in a convection oven at 220 F. for 1 /2 hours to simulate conditions obtained if the fabric should be wound up hot in commercial production. Thermocouples embedded in the fabric rolls indicated the temperature on the inside of the fabric roll to be:
- EXAMPLE XI The fabric employed was 8 oz. viscose rayon web needled into a 1.6 oz. polypropylene scrim, calendered and palmered.
- Formulation A (see Example X) was applied to one section of the fabric on a laboratory padder. One portion of this section was vacuum extracted between the top roll of the padder and the fabric wind-up. A second portion of this section was not vacuum extracted. Another section of the fabric was untreated. The fabrics were dried continuously in a laboratory oven at 250 F. A radiation pyrometer (Infrascope) indicated the fabric temperature at the exit to be 221 F. for the fabric vacuum extracted and 218 F. on the fabric not vacuum extracted.
- Infrascope Infrascope
- the formulations were all applied at room temperature in a laboratory padder and vacuum extracted.
- the fabrics were dried in a laboratory continuous dryer set at 260 F.
- the fabric treated with Formulation A attained a surface temperature of 232 F.
- the fabric treated with Formulation B attained a surface temperature of 214 F.
- the fabric treated with Formulation C attained a surface temperature of 210 F.
- these fabrics were treated with sodium bisulfite solution to remove formaldehyde odor and recatalyzed with an aqueous mixture containing 0.83% each of MgCl and formic acid.
- the fabrics were then dried to the touch in a 300 F. oven after the washing and recatalyzation.
- the fabrics were hot calendered on a two-roll calender at 250 F. and then palmered two passes at 260 F. on one drum of a two-drum compressive shrinkage machine.
- the swelling effect was determined as in Examples X and XI by gauging the fabric dry, saturated with water and saturated with NaOH solution. Swelling characteristics were checked as finished in the laboratory (before 1 1 calendering), after calendering and after calendering and palmering. The results of these tests and of formaldehyde analyses are set forth in the following table:
- the fabrics usually contain a substantial amount of cellulose fibers, e.g. or more, usually at least Examples XIII and XIV demonstrate the speed at which processing of fabric is possible. They also demonstrate the rapidity of the reaction which occurs under very favorable conditions.
- EXAMPLE XIII Three lightweight white fabrics containing blends of 65% polyester fiber and cotton fiber were processed through an aqueous mixture containing 1.0% methyl carbamate, 6.0% formaldehyde, 0.83% magnesium chloride, 0.83% formic acid, 0.5% acrylic polymer, comprising ethyl acrylate, methyl methacrylate, acrylic acid and acrylamide (Rhoplex E-32), 0.25% polyvinyl alcohol and 0.2% nonyl phenol-ethylene oxide condensate (wetting agent) followed by drying.
- aqueous mixture containing 1.0% methyl carbamate, 6.0% formaldehyde, 0.83% magnesium chloride, 0.83% formic acid, 0.5% acrylic polymer, comprising ethyl acrylate, methyl methacrylate, acrylic acid and acrylamide (Rhoplex E-32), 0.25% polyvinyl alcohol and 0.2% nonyl phenol-ethylene oxide condensate (wetting agent) followed by drying.
- the polyester in fabrics (a) and (c) was Dacron, and in fabric (b) was Kodel.
- the wet pick-up by these fabrics when passed through the mix on a padder was in the range of 35 to Drying was accomplished on a tenter dryer with the air temperature regulated at 330 F.
- the speed of processing was 110 yards/ minute and the fabric dwell time in the dryer was 14 seconds.
- Fabric temperatures obtained as indicated by an infrared pyrometer were in the range from 245 to 255 F.
- Example XIV The three fabrics of Example XIII were passed through a mixture containing 1.0% methyl carbamate, 4.0% formaldehyde, 0.83% magnesium chloride, 0.83% formic acid, 0.5 acrylic polymer (Rhoplex 13-32), 0.7% fatty acid based softener and 0.2% nonyl phenol-ethylene oxide condensate (wetting agent).
- Swatches of the fabric were creased by pressing in a steam heated laundry press for 15 seconds at 100 p.s.i.g. steam followed by heating in a convection oven set at 325 F. for six minutes.
- Example XV for crease retention it is desirable to add further catalyst to compensate for the catalyst lost in the initial heating employed to dry the formaldehyde treated fabric.
- the crease retention properties are then imparted after the initial cure of the fabric.
- a process of fixing an aldehyde on a polymer of the group consisting of cellulose, cellulose esters and starch comprising the steps of treating said polymer with an aqueous mixture containing a member of the group consisting of an aldehyde together with a carbamate having the formula where R and R are selected from the group consisting of hydrogen, alkyl and carbocyclic aryl, and R is selected from the group consisting of alkyl and carbocyclic aryl, there being at least 2.5 moles of aldehyde per mole of carbamate.
- a process of fixing formaldehyde on a polymer of the group consisting of cellulose, cellulose esters and starch comprising the steps of treating said polymer with an aqueous mixture of formaldehyde and an alkyl carbamate, and heating said treated polymer to fix the formaldehyde on said polymer.
- alkyl carbamate is a lower alkyl carbamate.
- a process of fixing formaldehyde on cellulose comprising the steps of treating cellulose with an aqueous mixture of formaldehyde and an alkyl carbamate, and heating said treated cellulose to fix the formaldehyde on the cellulose.
- a process according to claim 12 wherein the carbamate is methyl carbamate.
- a process according to claim 13 wherein the heating is at a temperature of 180 to 300 F.
- a process according to claim 15 wherein the heating is at a temperature of 180 to 300 F.
- a process according to claim 9 wherein the degree of formaldehyde fixation on the cellulose is from 0.25 based on the weight of the cellulose, and the cellulose is in the form of cotton.
- a process according to claim 9 wherein the degree of formaldehyde fixation on the cellulose is from 0.5:2.5% based on the weight of the cellulose, and the cellulose is in the form of regenerated cellulose.
- a product according to claim 22 wherein the regenerated cellulose is viscose rayon.
- a process of reducing the swelling tendency of cellulosic fibers in an aqueous medium comprising the steps of treating said fibers with an aqueous mixture containing a member of the group consisting of an aldehyde together with a carbamate having the formula NCOOR2 where R and R are selected from the group consisting of hydrogen, alkyl and carbocyclic aryl, and R is selected from the group consisting of alkyl and carbocyclic aryl, the formaldehyde being 3 to 60 moles per mole of car- 'bamate.
- a process of fixing an aldehyde on a fabric comprising fibers of a polymer of the group consisting of cellulose and cellulose esters comprising the steps of treating said fabric with an aqueous mixture containing a member of the group consisting of an aldehyde together with a carbamate having the formula NCOORz R1 where R and R are selected from the group consisting of hydrogen, alkyl and carbocyclic aryl, and R is selected from the group consisting of alkyl and carbocyclic aryl to obtain a shape and crease retentive fabric, there being at least 2.5 moles of aldehyde per mole of carbamate.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Textile Engineering (AREA)
- Materials Engineering (AREA)
- Biochemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Particle Accelerators (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
Priority Applications (18)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US45103365 US3420696A (en) | 1964-06-02 | 1965-04-26 | Aldehyde fixation on polymeric material |
IL23476A IL23476A (en) | 1964-06-02 | 1965-05-04 | Aldehyde fixation on polymeric material |
FI122965A FI43864B (enrdf_load_stackoverflow) | 1964-06-02 | 1965-05-21 | |
DE1965W0039204 DE1469507A1 (de) | 1964-06-02 | 1965-05-22 | Verfahren zur Aldehydbehandlung (Formalisierung) von Zellulose,Zelluloseestern und Staerke |
CH727065A CH557447A (de) | 1964-06-02 | 1965-05-24 | Verfahren zur veredelung, insbesondere knitterfestausruestung, von cellulose enthaltendem textilgut. |
SE689865A SE325861B (enrdf_load_stackoverflow) | 1964-06-02 | 1965-05-25 | |
GB2202565A GB1118741A (en) | 1964-06-02 | 1965-05-25 | Aldehyde fixation of cellulosic material or starch |
GB705168A GB1118742A (en) | 1964-06-02 | 1965-05-25 | Novel aqueous formaldehyde composition |
AT486965A AT268189B (de) | 1964-06-02 | 1965-05-28 | Verfahren zur Aldehydbehandlung (Formlisierung) von Zellulose, Zelluloseestern oder Stärke |
AT113067A AT274729B (de) | 1964-06-02 | 1965-05-28 | Verfahren zur Aldehydbehandlung (Formalisierung) von Zellulose, Zelluloseestern und Stärke |
LU48722D LU48722A1 (enrdf_load_stackoverflow) | 1964-06-02 | 1965-05-31 | |
DK274165A DK120632B (da) | 1964-06-02 | 1965-05-31 | Fremgangsmåde til fiksering af et aldehyd på cellulose, celluloseestere eller stivelse. |
NL6506839A NL143638B (nl) | 1964-06-02 | 1965-05-31 | Werkwijze voor het veredelen van uit natuurlijke of geregenereerde cellulose of cellulose-esters bestaande textielprodukten, en de behandelde textielprodukten. |
NO158289A NO123814B (enrdf_load_stackoverflow) | 1964-06-02 | 1965-05-31 | |
BE664757D BE664757A (enrdf_load_stackoverflow) | 1964-06-02 | 1965-06-01 | |
OA51928A OA01738A (fr) | 1964-06-02 | 1965-06-01 | Procédé de fixation de formaldéhyde sur matières cellulosiques. |
FR19063A FR1440959A (fr) | 1964-06-02 | 1965-06-01 | Procédé de fixation de formaldéhyde sur matières cellulosiques |
ES0313722A ES313722A1 (es) | 1964-06-02 | 1965-06-02 | Procedimiento de fijacion de un aldehido sobre un polimero. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US37211364A | 1964-06-02 | 1964-06-02 | |
US45103365 US3420696A (en) | 1964-06-02 | 1965-04-26 | Aldehyde fixation on polymeric material |
Publications (1)
Publication Number | Publication Date |
---|---|
US3420696A true US3420696A (en) | 1969-01-07 |
Family
ID=27005648
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US45103365 Expired - Lifetime US3420696A (en) | 1964-06-02 | 1965-04-26 | Aldehyde fixation on polymeric material |
Country Status (15)
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3606994A (en) * | 1969-07-23 | 1971-09-21 | Us Agriculture | Process for finishing cotton with carbamate crosslinking agents formed in situ in the fibers |
US3620664A (en) * | 1967-09-19 | 1971-11-16 | Us Agriculture | Phenyl-n-arylcabamates and a process of producing cellulose n-arylcarbamates therefrom |
US3622261A (en) * | 1968-09-16 | 1971-11-23 | West Point Pepperell Inc | Buffered aldehyde fixation composition |
US4396390A (en) * | 1981-09-04 | 1983-08-02 | Springs Mills, Inc. | Aqueous formaldehyde textile finishing process |
US4478891A (en) * | 1982-09-30 | 1984-10-23 | Ab Statens Skogsindustrier | Method of reducing the emission of formaldehyde from particle board bound with carbamide resin |
US6565612B2 (en) * | 1998-09-30 | 2003-05-20 | The Procter & Gamble Company | Shrink resistant rayon fabrics |
US6716255B2 (en) | 1997-05-13 | 2004-04-06 | The Procter & Gamble Company | Textile finishing process |
US20090126218A1 (en) * | 2005-05-23 | 2009-05-21 | Bsh Bosch Und Seimens Hausgeraete Gmbh | Condensation washer-dryer |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2262934A1 (de) * | 1972-12-22 | 1974-06-27 | Hoechst Ag | Verfahren zum veredeln von 2 1/2acetat-faserstoffen |
US6511928B2 (en) * | 1998-09-30 | 2003-01-28 | The Procter & Gamble Company | Rayon fabric with substantial shrink-resistant properties |
WO1999058758A1 (en) * | 1998-05-11 | 1999-11-18 | The Procter & Gamble Company | Durable press/wrinkle-free process |
EP1268916A2 (en) * | 2000-03-29 | 2003-01-02 | The Procter & Gamble Company | Methods for improving brightness of fabrics and fabrics of improved brightness |
US20020031970A1 (en) * | 2000-03-29 | 2002-03-14 | The Procter & Gamble Company | Methods for improving water absorbency of fabrics and fabrics with improved properties |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3144299A (en) * | 1961-06-06 | 1964-08-11 | Jr John G Frick | Wrinkle resistance finish for cellulosic textiles |
US3160469A (en) * | 1962-07-19 | 1964-12-08 | Sidney L Vail | Biscarbamate-formaldehyde adducts for wrinkle resistance finishes |
US3219632A (en) * | 1961-06-06 | 1965-11-23 | Jr John G Frick | Water soluble carbamate-formaldehyde condensate |
-
1965
- 1965-04-26 US US45103365 patent/US3420696A/en not_active Expired - Lifetime
- 1965-05-04 IL IL23476A patent/IL23476A/en unknown
- 1965-05-21 FI FI122965A patent/FI43864B/fi active
- 1965-05-22 DE DE1965W0039204 patent/DE1469507A1/de active Granted
- 1965-05-24 CH CH727065A patent/CH557447A/de not_active IP Right Cessation
- 1965-05-25 GB GB2202565A patent/GB1118741A/en not_active Expired
- 1965-05-25 GB GB705168A patent/GB1118742A/en not_active Expired
- 1965-05-25 SE SE689865A patent/SE325861B/xx unknown
- 1965-05-28 AT AT486965A patent/AT268189B/de active
- 1965-05-28 AT AT113067A patent/AT274729B/de active
- 1965-05-31 DK DK274165A patent/DK120632B/da unknown
- 1965-05-31 LU LU48722D patent/LU48722A1/xx unknown
- 1965-05-31 NO NO158289A patent/NO123814B/no unknown
- 1965-05-31 NL NL6506839A patent/NL143638B/xx unknown
- 1965-06-01 OA OA51928A patent/OA01738A/xx unknown
- 1965-06-01 FR FR19063A patent/FR1440959A/fr not_active Expired
- 1965-06-02 ES ES0313722A patent/ES313722A1/es not_active Expired
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3144299A (en) * | 1961-06-06 | 1964-08-11 | Jr John G Frick | Wrinkle resistance finish for cellulosic textiles |
US3219632A (en) * | 1961-06-06 | 1965-11-23 | Jr John G Frick | Water soluble carbamate-formaldehyde condensate |
US3160469A (en) * | 1962-07-19 | 1964-12-08 | Sidney L Vail | Biscarbamate-formaldehyde adducts for wrinkle resistance finishes |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3620664A (en) * | 1967-09-19 | 1971-11-16 | Us Agriculture | Phenyl-n-arylcabamates and a process of producing cellulose n-arylcarbamates therefrom |
US3622261A (en) * | 1968-09-16 | 1971-11-23 | West Point Pepperell Inc | Buffered aldehyde fixation composition |
US3606994A (en) * | 1969-07-23 | 1971-09-21 | Us Agriculture | Process for finishing cotton with carbamate crosslinking agents formed in situ in the fibers |
US4396390A (en) * | 1981-09-04 | 1983-08-02 | Springs Mills, Inc. | Aqueous formaldehyde textile finishing process |
US4478891A (en) * | 1982-09-30 | 1984-10-23 | Ab Statens Skogsindustrier | Method of reducing the emission of formaldehyde from particle board bound with carbamide resin |
US6716255B2 (en) | 1997-05-13 | 2004-04-06 | The Procter & Gamble Company | Textile finishing process |
US6719809B2 (en) | 1997-05-13 | 2004-04-13 | The Procter & Gamble Company | Textile finishing process |
US6827746B2 (en) | 1997-05-13 | 2004-12-07 | Strike Investments, Llc | Textile finishing process |
US6565612B2 (en) * | 1998-09-30 | 2003-05-20 | The Procter & Gamble Company | Shrink resistant rayon fabrics |
US20090126218A1 (en) * | 2005-05-23 | 2009-05-21 | Bsh Bosch Und Seimens Hausgeraete Gmbh | Condensation washer-dryer |
US7984568B2 (en) * | 2005-05-23 | 2011-07-26 | Bsh Bosch Und Siemens Hausgeraete Gmbh | Condensation type laundry dryer |
Also Published As
Publication number | Publication date |
---|---|
SE325861B (enrdf_load_stackoverflow) | 1970-07-13 |
FR1440959A (fr) | 1966-06-03 |
GB1118741A (en) | 1968-07-03 |
CH727065A4 (enrdf_load_stackoverflow) | 1974-07-15 |
DE1469507A1 (de) | 1969-01-23 |
NL6506839A (enrdf_load_stackoverflow) | 1965-12-03 |
CH557447A (de) | 1974-12-31 |
GB1118742A (en) | 1968-07-03 |
DK120632B (da) | 1971-06-28 |
IL23476A (en) | 1969-03-27 |
NO123814B (enrdf_load_stackoverflow) | 1972-01-17 |
FI43864B (enrdf_load_stackoverflow) | 1971-03-31 |
AT268189B (de) | 1969-02-10 |
ES313722A1 (es) | 1966-06-16 |
AT274729B (de) | 1969-09-25 |
OA01738A (fr) | 1969-12-15 |
NL143638B (nl) | 1974-10-15 |
LU48722A1 (enrdf_load_stackoverflow) | 1965-12-01 |
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