US3356419A - Method of making a disposable brush - Google Patents
Method of making a disposable brush Download PDFInfo
- Publication number
- US3356419A US3356419A US483046A US48304665A US3356419A US 3356419 A US3356419 A US 3356419A US 483046 A US483046 A US 483046A US 48304665 A US48304665 A US 48304665A US 3356419 A US3356419 A US 3356419A
- Authority
- US
- United States
- Prior art keywords
- brush
- finger elements
- blank
- brush head
- compressible material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000000463 material Substances 0.000 claims description 55
- 238000007789 sealing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 16
- 239000006260 foam Substances 0.000 description 13
- 230000001413 cellular effect Effects 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229920006248 expandable polystyrene Polymers 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 238000009877 rendering Methods 0.000 description 2
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229920013678 Strux Polymers 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- SMEGJBVQLJJKKX-HOTMZDKISA-N [(2R,3S,4S,5R,6R)-5-acetyloxy-3,4,6-trihydroxyoxan-2-yl]methyl acetate Chemical compound CC(=O)OC[C@@H]1[C@H]([C@@H]([C@H]([C@@H](O1)O)OC(=O)C)O)O SMEGJBVQLJJKKX-HOTMZDKISA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B7/00—Bristle carriers arranged in the brush body
- A46B7/04—Bristle carriers arranged in the brush body interchangeably removable bristle carriers
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B15/00—Other brushes; Brushes with additional arrangements
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
- A46B3/22—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier rubber bristles being fixed in or on brush bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B5/00—Brush bodies; Handles integral with brushware
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B5/00—Brush bodies; Handles integral with brushware
- A46B5/02—Brush bodies; Handles integral with brushware specially shaped for holding by the hand
Definitions
- Another object of this invention is to provide a new and improved brush which may be produced simply and inexpensively, and yet is of rugged construction capable of rendering a maximum amount of service during use.
- Another object of this invention is to provide a new and improved single-use, disposable brush.
- Another object of this invention is to provide a new and improved single-use, disposable brush having particular utility for gum massage or as a toothbrush.
- Another object of this invention is to provide a new and improved single-use, disposable brush, wherein the brush head dissolves in water.
- Another object of this invention is to provide a new and improved method of making a brush.
- Another object of this invention is to provide a new and improved method of making a brush which is simple and inexpensive, and yet produces a brush of rugged construction capable of rendering a maximum amount of service during use.
- Another object of this invention is to provide a new and improved method of making a single-use, disposable brush.
- Another object of this invention is to provide a new and improved method of making a single-use, disposable brush having particular utility for gum massage or as a toothbrush.
- Another object of this invention is to provide a new and improved method of making a single-use, disposable brush wherein the brush head dissolves in water.
- the invention consists in the novel parts, steps, process, combinations, constructions, arrangements and improvements herein shown and described.
- the present invention is directed towards a new and improved brush, which is preferably of the single-use, disposable type, and to a new and improved method for producing such a brush which comprises: forming a blank of sheet material with a plurality of radially spaced finger-like elements integrally connected to a common central segment, the finger elements and central segment being generally coplanar; placing a preformed piece of compressible material onto the central segment of the blank; folding the free ends of the finger elements around the compressible material and pressing them towards each other until the finger elements are substantially perpendicular to the common central segment, the finger elements thereby compressing and gripping spaced portions of the compressible material, the uncompressed portions of the compressible material extending radially from the finger elements so as to form a brush head; and sealing together. the portions of the finger elements remote from the brush head, at least at their ends and preferably throughout their entire lengths so as to form a handle for the brush.
- the principles underlying the invention are not limited to such usage.
- the method of this invention could equally well produce a shoe polish applicator, a clothes brush for removing lint and other foreign particles from clothes, or a carpet brush.
- the method could be used to produce a brush wherein the compressible material of the brush head dissolves upon being immersed in water for a short period of time.
- Such a brush would be ideally suited for cleaning toilet bowls since the brush head would dissolve upon completion of the cleaning function and could be disposed of by simply flushing the toilet.
- Other uses will be readily apparent to those skilled in the art.
- FIGURE 1 is a fragmentary top plan view of a blank of sheet material, formed into six finger elements preferably curved along their longitudinal edges, which constitute the brush head gripping means and handle means of a brush produced in accordance with this invention;
- FIGURE 2 is a plan view of a suitable compressible material which constitutes the brush head of a brush to be produced in accordance with this invention
- FIGURE 3 is a view taken along line III-III of FIG- URE 2, partly sectional and partly in elevation;
- FIGURE 4 is a fragmentary elevation illustrating th compressible material shown in FIGURES 2-3 positioned on the central segment of the blank shown in FIGURE 1 and the free ends of the finger elements of the blank being folded about the compressible material, so as to compress and grip spaced portions of the material, the remaining uncompressed portions extending radially from between the finger elements;
- FIGURE 5 is a perspective view illustrating a brush embodying this invention, and made in accordance with the method illustrated in FIGURES 14;
- FIGURE 6 is an elevation of a modified brush produced in accordance with this invention, having two separate brush heads gripped by the finger elements;
- FIGURE 7 is a fragmentary plan view illustrating modified configurations for the blank of sheet material and for the compressible material, for use in constructing a brush in accordance with the invention.
- a blank of sheet material preferably of a substantially rigid plastic, or other suitable material, designated generally by reference numeral 10 is formed, by a suitable stamping, die-cut or molding operation, into a plurality of finger-like elements 12 integrally connected to and extending from a common central segment 14, and being geerally co-planar therewith.
- Fingers 12 are preferably curved, as by scoring or other suitable means, along their longitudinal edges 15 so that when folded together (as more fully described hereinafter) the fingers will form an elongated handle member having a curvilinear transverse section, preferably circular in shape.
- a preformed piece of suitable material which is to form a brush head, is placed onto the central segment 14 of the blank 10.
- this material comprises a cellular, fibrous or foam sponge or sponge-like, compressible material 18, preformed into a cylindrical shape, as illustrated in FIGURES 2 and 3.
- the free ends of fingers 12 are thereafter folded around the material 18 and are pressed towards each other until the finger elements are substantially perpendicular to the central segment 14.
- the compressive pressure exerted by the fingers during the folding operation compresses and grips spaced portions of the material 18, the uncompressed portions being thereby caused to radiate in starlike fashion outwardly from between the fingers, thereby forming a brush head 20, comprising a series of longitudinal sectors 21.
- Fingers 12 serve to firmly grip the compressible material forming the brush head and, when they are brought together and are thereafter bonded, or otherwise suitably sealed together, preferably form an elongated, generally cylindrical, handle member 25. When fingers 12 are thus brought together, the segment 14 of the blank 10 forms the end of the brush head, as illustrated in FIGURES 5 and 6. It will be understood that fingers 12 may be suitably sealed together along their entire length, or may be spot sealed at the ends only.
- FIGURE 6 illustrates a modified brush constructed in accordance with the invention wherein a second piece of compressible material is also gripped by the fingers 12 in the manner previously described to form a second brush head 23 comprised of a series of longitudinal sectors 24.
- FIGURE 7 illustrates a piece of compressible material 30 having a plurality of edges and the blank of sheet material 10 is formed with only four fingers 12.
- the material 30 upon folding the fingers 12 together, the material 30 will be deformed and caused to radiate similar to the brush of FIGURE 5, except that the longitudinal edges of the brush head thus formed would be pointed rather than rounded.
- a particularly suitable material is an expandable polystyrene foam, such as that sold under the trademark Styrofoam by the Dow Chemical Co., or an expandable cellular acetate material.
- expandable polystyrene foam such as that sold under the trademark Styrofoam by the Dow Chemical Co.
- cellular acetate examples of cellular acetate are sold under the trademarks Strux (Aircraft Specifications Co.) and Dylite (Koppers Co.).
- Strux Aircraft Specifications Co.
- Dylite Karls Co.
- these materials when wetted expand to more than double their original size and yield a cellular, porous, resilient material which is ideally suited for massaging the users gums.
- the material of the brush head may be impregnated with a suitable liquid or paste dentrifrice for cleaning the users teeth.
- the brush head may be formed of watersoluble foam material, such as hydroxyethyl cellulose, polyvinyl alcohol or other equivalent water soluble foams.
- these foams are sold under the trademarks Cellosize (Union Carbide Co.) and Vinol (Air Reduction Co.), respectively. It has been found that use of these materials in the brush head provides a brush ideally suited for use in cleaning toilet bowls. After usage for a short period of time, the head dissolves into a gelatinous mass and may be disposed of by simply flushing the toilet. For added cleaning power, the material may be impregnated or coated with a suitable detergent.
- non-water-soluble foams would be suitable, such as, for example, polyurethane foams, expandable polystyrene foams, cellular acetate, and other equivalent 5 foams. Some examples of these foams have previously been stated.
- a method for producing a brush which comprises: forming a blank of sheet material with a plurality of radially spaced finger-like elements integrally connected to a common central segment; placing a preformed piece of compressible material onto said central segment of said blank; folding the free ends of said fi ger elements around said material and pressing said finger elements towards each other so as to grip said material and form it into a brush head; and sealing said finger elements together so that the portions thereof remote from the brush head form a handle for said brush.
- a method for producing a single-use, disposable brush comprising the steps of: forming a blank of sheet material with a plurality of radially spaced finger-like elements integrally connected to a common central segment, said finger elements and said central segment being substantially co-planar; placing a pre-formed piece of compressible material onto said central segment of said blank; folding the free ends of said finger elements about said compressible material and pressing said free ends towards each other until said finger elements are substantially perpendicular to said central segment, said finger elements thereby compressing and gripping spaced portions of said compressible material, the uncompressed portions of said compressible material extending radially outwardly from between said finger elements so as to form a brush head; and bonding together the portions of said finger elements remote from the brush head to thereby form a handle for said brush.
- said compressible material comprises an expandable non-watersoluble foam.
- said compressible material comprises expandable cellular acetate.
- said compressible material comprises an expandable polystyrene foam.
Landscapes
- Brushes (AREA)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US483046A US3356419A (en) | 1965-08-27 | 1965-08-27 | Method of making a disposable brush |
GB26181/66A GB1150428A (en) | 1965-08-27 | 1966-06-13 | Disposable Brush and method of making such Brushes |
DE19661532800 DE1532800A1 (de) | 1965-08-27 | 1966-06-14 | Buerste,insbesondere als Buerste fuer einmaligen Gebrauch,und Verfahren zur Herstellung einer derartigen Buerste |
BE683779D BE683779A (instruction) | 1965-08-27 | 1966-07-07 | |
US674365A US3482274A (en) | 1965-08-27 | 1967-08-11 | Disposable brush |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US483046A US3356419A (en) | 1965-08-27 | 1965-08-27 | Method of making a disposable brush |
Publications (1)
Publication Number | Publication Date |
---|---|
US3356419A true US3356419A (en) | 1967-12-05 |
Family
ID=23918432
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US483046A Expired - Lifetime US3356419A (en) | 1965-08-27 | 1965-08-27 | Method of making a disposable brush |
Country Status (4)
Country | Link |
---|---|
US (1) | US3356419A (instruction) |
BE (1) | BE683779A (instruction) |
DE (1) | DE1532800A1 (instruction) |
GB (1) | GB1150428A (instruction) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5471697A (en) * | 1994-12-05 | 1995-12-05 | Daconta; Frank J. | Disposable disintegrating cleaning device |
USD868478S1 (en) * | 2018-06-04 | 2019-12-03 | Mihran Papazian | Toothbrush head |
USD868479S1 (en) * | 2018-06-04 | 2019-12-03 | Mihran Papazian | Toothbrush head |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2138673B (en) * | 1983-04-18 | 1987-02-04 | Charles Anthony Bullows | Device for removal of hair from fabrics |
GB2158701B (en) * | 1984-05-02 | 1987-10-28 | Michael Tosh | Lavatory cleaning tool |
GB2167995B (en) * | 1984-12-10 | 1988-02-24 | Anthony John Heath | Toothbrushes |
GB2213706A (en) * | 1987-12-15 | 1989-08-23 | Anthony James Gagan Shaw | Toilet bowl cleaning device |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2550734A (en) * | 1945-10-16 | 1951-05-01 | Joseph D Thompson | Appliance for gripping and holding flexible material |
US2893029A (en) * | 1954-12-20 | 1959-07-07 | Peter S Vosbikian | Universal cleaners and polishers |
-
1965
- 1965-08-27 US US483046A patent/US3356419A/en not_active Expired - Lifetime
-
1966
- 1966-06-13 GB GB26181/66A patent/GB1150428A/en not_active Expired
- 1966-06-14 DE DE19661532800 patent/DE1532800A1/de active Pending
- 1966-07-07 BE BE683779D patent/BE683779A/xx unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2550734A (en) * | 1945-10-16 | 1951-05-01 | Joseph D Thompson | Appliance for gripping and holding flexible material |
US2893029A (en) * | 1954-12-20 | 1959-07-07 | Peter S Vosbikian | Universal cleaners and polishers |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5471697A (en) * | 1994-12-05 | 1995-12-05 | Daconta; Frank J. | Disposable disintegrating cleaning device |
USD868478S1 (en) * | 2018-06-04 | 2019-12-03 | Mihran Papazian | Toothbrush head |
USD868479S1 (en) * | 2018-06-04 | 2019-12-03 | Mihran Papazian | Toothbrush head |
Also Published As
Publication number | Publication date |
---|---|
DE1532800A1 (de) | 1970-03-12 |
GB1150428A (en) | 1969-04-30 |
BE683779A (instruction) | 1966-12-16 |
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