US3342919A - Production of non-woven fibrous structures - Google Patents
Production of non-woven fibrous structures Download PDFInfo
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- US3342919A US3342919A US377464A US37746464A US3342919A US 3342919 A US3342919 A US 3342919A US 377464 A US377464 A US 377464A US 37746464 A US37746464 A US 37746464A US 3342919 A US3342919 A US 3342919A
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- solution
- polymer
- support
- woven fibrous
- fluid
- Prior art date
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- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000000034 method Methods 0.000 claims description 28
- 229920000642 polymer Polymers 0.000 claims description 25
- 239000012530 fluid Substances 0.000 claims description 20
- 239000002244 precipitate Substances 0.000 claims description 5
- 239000000243 solution Substances 0.000 description 46
- 239000004744 fabric Substances 0.000 description 22
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 21
- 229910052751 metal Inorganic materials 0.000 description 16
- 239000002184 metal Substances 0.000 description 16
- -1 poly(ethylene terephthalate) Polymers 0.000 description 14
- 229920000139 polyethylene terephthalate Polymers 0.000 description 10
- 239000005020 polyethylene terephthalate Substances 0.000 description 10
- 230000001376 precipitating effect Effects 0.000 description 10
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- 239000004952 Polyamide Substances 0.000 description 9
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 9
- 229920002647 polyamide Polymers 0.000 description 9
- 229920002284 Cellulose triacetate Polymers 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 6
- UDHXJZHVNHGCEC-UHFFFAOYSA-N Chlorophacinone Chemical compound C1=CC(Cl)=CC=C1C(C=1C=CC=CC=1)C(=O)C1C(=O)C2=CC=CC=C2C1=O UDHXJZHVNHGCEC-UHFFFAOYSA-N 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 235000019441 ethanol Nutrition 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 238000003490 calendering Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 235000019253 formic acid Nutrition 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 2
- MMINFSMURORWKH-UHFFFAOYSA-N 3,6-dioxabicyclo[6.2.2]dodeca-1(10),8,11-triene-2,7-dione Chemical group O=C1OCCOC(=O)C2=CC=C1C=C2 MMINFSMURORWKH-UHFFFAOYSA-N 0.000 description 2
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 241000283707 Capra Species 0.000 description 1
- 241001082241 Lythrum hyssopifolia Species 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000004627 regenerated cellulose Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/06—Wet spinning methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/13—Articles with a cross-section varying in the longitudinal direction, e.g. corrugated pipes
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2028/00—Nets or the like
Definitions
- This invention provides a rapid and economical process for directly obtaining a fibrous structure without using a conventional extruding operation.
- the process of the invention comprises forming a layer of a solution of a fibre forming polymer on the surface of a temporary support containing perforations corresponding to the size of the fibres desired, forcing the said solution through the said perforations with a fluid which precipitates the polymer from the solution, and separating the non-woven fibrous polymer structure thus formed from the support.
- the temporary support may be any surface having orifices of fibre-forming dimensions, i.e. of size such that by passing a polymer solution thercthrough and precipitating the polymer, fibres are formed. It will be understood that the said support must have orifices small enough to retain the deposited solution by surface tension.
- a metal cloth or plate is employed having orifices whose density and dimensions depend upon the articles which it is desired to produce.
- a metal cloth e.g. of stainless steel, corresponding to a sieve size from 0.1 mm. to 2 mm. (AFNOR Standard 21 to AFNOR Standard 34) is preferred for most purposes.
- any fibre-forming polymer may be used in solution in a suitable solvent, for example polyamides of type 6 or 6.6 (i.e. polycaprolactam or polyhexamethylene adipamide), polyesters, e.g. poly(ethylene terephthalate), polyacrylonitrile and its copolymers, polyolefines, cellulose monoand tri-acetate, regenerated cellulose, and mixtures thereof.
- a suitable solvent for example polyamides of type 6 or 6.6 (i.e. polycaprolactam or polyhexamethylene adipamide), polyesters, e.g. poly(ethylene terephthalate), polyacrylonitrile and its copolymers, polyolefines, cellulose monoand tri-acetate, regenerated cellulose, and mixtures thereof.
- the polymer solutions may also comprise auxiliary agents such as pigments or dyestuffs, so that coloured fibrous structures dyed in the mass are obtained.
- the polymer solutions may be deposited on the temporary support by any known methods, eg with a lightly touching roller, or a doctor. Preferably, excess solution is avoided by passing the support through a scraping device.
- the quantity of coating deposited varies. Generally speaking, good results are obtained by depositing 200 to 400 or even 500 g./m. of solution.
- the solution itself will ordinarily contain from at least 5% by weight of polymer up to the saturation concentration of the polymer in the particular solvent used.
- the deposited coating will be on only one face of this support or on both faces and may even, by capillary action, fill the orifices in the support.
- the polymer In order to convert the layer deposited on the support into filaments, the polymer is precipitated from its solution by the action of a fluid, generally a non-solvent from the polymer in question.
- a fluid generally a non-solvent from the polymer in question.
- water is preferably employed whenever possible, and in some cases alcohols of low molecular weight, e.g. methyl alcohol, as such or as an aqueous solution.
- the precipitating fluid should force the polymer solution through the orifices in the support.
- the precipitating fluid is preferably directed substantially perpendicularly at the coated surface of the support.
- the coated support may be immersed in the precipitating fluid and moved therein in the direction in which it offers the maximum resistance to its advance, or a jet of the precipitating fluid may be passed through the said coated support.
- the precipitating fluid will move at a speed of 0.25 to 2 m./sec. with respect to the support in a direction perpendicular to the surface of the support.
- fibrous structures of varying fineness are obtained. More particularly, by employing relatively low speeds of travel, structures are made in which the fibres are bonded together.
- the structures produced may be finished in various ways, depending on their desired use.
- the structures formed may be isolated by collecting them in a water bath, so as to eliminate the included precipitating fluid, and, after drying either used directly or subjected to a calendering, optionally after impregnation with a conventional binder.
- the fibrous structures prepared in accordance with the invention can be employed in all conventional applications of non-woven fabric of small thickness and good porosity, for example professional clothing, laminate supports, surfaces for laminates, insulating tapes, synthetic leathers, papers and linings.
- Example 1 There is prepared in the cold a solution of 30 g. of polyhexamethylene adipamide in 170 g. of 89% formic acid. This solution is deposited by a lightly contacting roller on an endless stainless steel belt having a mesh aperture corresponding to AFNOR Standard 29. This coating is reduced to 400 g. of solution per square metre by passing it over a doctor.
- a current of water having a speed of travel through the said belt of 1 m./sec. is perpendicularly directed at the belt thus charged.
- the sheet is then detached from the belt, neutralised with a 10% sodium carbonate solution, washed, and dried.
- Example 2 A solution containing g. of poly(ethylene terephthalate) in 180 g. of a mixture in equal parts by weight of phenol and 1,2-dichlor0ethane is prepared at 50 C. with stirring. A frame carrying a stainless steel metal cloth having a mesh aperture corresponding to AFNOR Standard is immersed in this solution. The frame is withdrawn and the excess solution is then removed by passing it over a doctor.
- the frame is then moved, perpendicularly to its plane, through a tank containing methyl alcohol, at a speed of 0.75 m./s. It is left in the said tank for one hour and the fibrous structure is then separated, dried and calendered under a pressure of 150 kg./cm. by passing it between two rolls heated at 100 C.
- a sheet weighing 45 g./m. is obtained, in which the mean diameter of the component fibres is 20
- Example 3 A solution containing 8% by weight of cellulose triacetate in a mixture of 4 parts of methylene chloride by weight and one part of ethanol by weight is prepared, and deposited, as in Example 1, on a stainless steel belt, AFNOR Standard 29, at a rate of 450 g. per square metre.
- the belt is then moved perpendicularly to its plane through a tank containing methyl alcohol at a speed of 0.50 m./s.
- the fibrous mat is left in the said tank for 10 minutes and then separated and dried at 80 C.
- a sheet is obtained which weighs 36 g./m. and in which the mean diameter of the component fibres is about 20p.
- Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a fibre-forming polymer on the surface of a temporary support containing perforations corresponding to the size of the fibres desired, forcing the said solution through the said perforations with a fluid which precipitates the polymer from the solution, and separating the non-woven fibrous polymer structure thus formed from the support.
- the fibreforming polymer is a poly(ethylene terephthalate).
- Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a synthetic linear polyamide on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the perforations in the metal cloth with a fluid which percipitates the polyamide from the solution, and separating the non-woven fibrous polyamide structure thus formed from the cloth.
- Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a poly(ethylene terephthalate) on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the perforations in the metal cloth with a fluid which precipitates the poly(ethylene terephthalate) from the solution, and separating the nonwoven fibrous poly(ethylene terephthalate) structure thus form the cloth.
- Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a cellulose triacetate on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the perforations in the metal cloth with a fluid which precipitates the cellulose triacetate from the solution, and separating the non-woven fibrous cellulose triacetate structure thus formed from the cloth.
- Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a synthetic linear fibre-forming polyamide in formic acid on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the metal cloth with water moving at a speed of 0.25 to 2 m./ sec. in a direction perpendicular to the surface of the support so as to precipitate the polyamide, and separating the non-woven fibrous polyamide structure thus formed from the cloth.
- Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a poly(ethylene terephthalate) in a mixture in equal weights of phenol and 1,2-dichloroethane on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the metal cloth with methyl alcohol moving at a speed of 0.25 to 2 m./sec. in a direction perpendicular to the surface of the support so as to precipitate the poly(ethylene terephthalate), and separating the non-woven fibrous poly(ethylene terephthalate) structure thus formed from the cloth.
- Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of cellulose triacetate in a mixture of 4 parts by weight of methylene chloride to 1 part by weight of ethyl alcohol on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the metal cloth with methyl alcohol moving at a speed of 0.25 to 2 m./sec. in a direction perpendicular to the surface of the support so as to precipitate the cellulose triacetate, and separating the non-woven fibrous cellulose triacetate structure thus formed from the cloth.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Description
United States Patent C) 15 Claims. (a. 264-178) This invention relates to the production of non-woven fibrous structures and provides a rapid process for obtaining thin homogeneous non-woven fibrous sheets made of fibres of fine count.
In the known processes for the preparation of non- Woven fibrous structures it is necessary to form the fibres used by extrusion. In one such method, the continuous filaments thus obtained are cut, and then converted into a sheet either by carding or by passing them through an apparatus of the Rando-Webber (registered trademark) type. However, such processes, which are relatively long and costly, do not give completely satisfactory thin structures with fibres of fine count.
A process has recently been proposed for obtaining a fibrous structure directly after extrusion of the continuous filaments, but this process, which is diflicult to perform, again involves extrusion.
This invention provides a rapid and economical process for directly obtaining a fibrous structure without using a conventional extruding operation.
The process of the invention comprises forming a layer of a solution of a fibre forming polymer on the surface of a temporary support containing perforations corresponding to the size of the fibres desired, forcing the said solution through the said perforations with a fluid which precipitates the polymer from the solution, and separating the non-woven fibrous polymer structure thus formed from the support.
By the new process it is possible to obtain rapidly and economically, and if desired continuously, thin fibrous structures which consist essentially of fibres of fine count.
The temporary support may be any surface having orifices of fibre-forming dimensions, i.e. of size such that by passing a polymer solution thercthrough and precipitating the polymer, fibres are formed. It will be understood that the said support must have orifices small enough to retain the deposited solution by surface tension. Preferably, a metal cloth or plate is employed having orifices whose density and dimensions depend upon the articles which it is desired to produce. A metal cloth e.g. of stainless steel, corresponding to a sieve size from 0.1 mm. to 2 mm. (AFNOR Standard 21 to AFNOR Standard 34) is preferred for most purposes.
In the new process any fibre-forming polymer may be used in solution in a suitable solvent, for example polyamides of type 6 or 6.6 (i.e. polycaprolactam or polyhexamethylene adipamide), polyesters, e.g. poly(ethylene terephthalate), polyacrylonitrile and its copolymers, polyolefines, cellulose monoand tri-acetate, regenerated cellulose, and mixtures thereof.
The polymer solutions may also comprise auxiliary agents such as pigments or dyestuffs, so that coloured fibrous structures dyed in the mass are obtained.
The polymer solutions may be deposited on the temporary support by any known methods, eg with a lightly touching roller, or a doctor. Preferably, excess solution is avoided by passing the support through a scraping device.
Depending upon the nature of the polymer solution, the arrangement and the dimensions of the orifices in the support, the quantity of coating deposited varies. Generally speaking, good results are obtained by depositing 200 to 400 or even 500 g./m. of solution. The solution itself will ordinarily contain from at least 5% by weight of polymer up to the saturation concentration of the polymer in the particular solvent used.
Depending upon the viscosity of the polymer solution, the shape of the support and the method of deposition, the deposited coating will be on only one face of this support or on both faces and may even, by capillary action, fill the orifices in the support.
In order to convert the layer deposited on the support into filaments, the polymer is precipitated from its solution by the action of a fluid, generally a non-solvent from the polymer in question. For reasons of convenience and economy, water is preferably employed whenever possible, and in some cases alcohols of low molecular weight, e.g. methyl alcohol, as such or as an aqueous solution.
As stated in the foregoing, an essential requirement is that the precipitating fluid should force the polymer solution through the orifices in the support. To do this, the precipitating fluid is preferably directed substantially perpendicularly at the coated surface of the support. For this purpose, either the coated support may be immersed in the precipitating fluid and moved therein in the direction in which it offers the maximum resistance to its advance, or a jet of the precipitating fluid may be passed through the said coated support. Ordinarily the precipitating fluid will move at a speed of 0.25 to 2 m./sec. with respect to the support in a direction perpendicular to the surface of the support.
Depending on the dimensions of the orifices in the temporary support, on the nature of the precipitating fluid and the speed at which the precipitating fluid travels through the coated support, or at which the said support travels through the precipitating fluid, fibrous structures of varying fineness are obtained. More particularly, by employing relatively low speeds of travel, structures are made in which the fibres are bonded together.
The structures produced may be finished in various ways, depending on their desired use. For example, the structures formed may be isolated by collecting them in a water bath, so as to eliminate the included precipitating fluid, and, after drying either used directly or subjected to a calendering, optionally after impregnation with a conventional binder.
The fibrous structures prepared in accordance with the invention can be employed in all conventional applications of non-woven fabric of small thickness and good porosity, for example professional clothing, laminate supports, surfaces for laminates, insulating tapes, synthetic leathers, papers and linings.
The invention is illustrated by the following examples.
Example 1 There is prepared in the cold a solution of 30 g. of polyhexamethylene adipamide in 170 g. of 89% formic acid. This solution is deposited by a lightly contacting roller on an endless stainless steel belt having a mesh aperture corresponding to AFNOR Standard 29. This coating is reduced to 400 g. of solution per square metre by passing it over a doctor.
A current of water having a speed of travel through the said belt of 1 m./sec. is perpendicularly directed at the belt thus charged. The sheet is then detached from the belt, neutralised with a 10% sodium carbonate solution, washed, and dried.
After impregnation of the said sheet with a tetrahydrofuran solution containing 1% by weight of a linear polyurethane, it is passed through a pair of rollers, dried and then calendered under a pressure of 50 kg./cm. by passage between two rolls heated at C. There is thus obtained a sheet in which the mean diameter of the component fibres is and which has the appearance of leather and a goat handle. It weighs 60 g./m. and has good resistance to abrasion.
Example 2 A solution containing g. of poly(ethylene terephthalate) in 180 g. of a mixture in equal parts by weight of phenol and 1,2-dichlor0ethane is prepared at 50 C. with stirring. A frame carrying a stainless steel metal cloth having a mesh aperture corresponding to AFNOR Standard is immersed in this solution. The frame is withdrawn and the excess solution is then removed by passing it over a doctor.
The frame is then moved, perpendicularly to its plane, through a tank containing methyl alcohol, at a speed of 0.75 m./s. It is left in the said tank for one hour and the fibrous structure is then separated, dried and calendered under a pressure of 150 kg./cm. by passing it between two rolls heated at 100 C. A sheet weighing 45 g./m. is obtained, in which the mean diameter of the component fibres is 20 Example 3 A solution containing 8% by weight of cellulose triacetate in a mixture of 4 parts of methylene chloride by weight and one part of ethanol by weight is prepared, and deposited, as in Example 1, on a stainless steel belt, AFNOR Standard 29, at a rate of 450 g. per square metre.
The belt is then moved perpendicularly to its plane through a tank containing methyl alcohol at a speed of 0.50 m./s.
The fibrous mat is left in the said tank for 10 minutes and then separated and dried at 80 C. A sheet is obtained which weighs 36 g./m. and in which the mean diameter of the component fibres is about 20p.
I claim:
1. Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a fibre-forming polymer on the surface of a temporary support containing perforations corresponding to the size of the fibres desired, forcing the said solution through the said perforations with a fluid which precipitates the polymer from the solution, and separating the non-woven fibrous polymer structure thus formed from the support.
2. Process according to claim 1, wherein the fibreforming polymer is a polyamide.
3. Process according to claim 2, wherein the polyamide is used in solution in formic acid, and the said fluid is water.
4. Process according to claim 1, wherein the fibreforming polymer is a poly(ethylene terephthalate).
5. Process according to claim 4, wherein the poly- (ethylene terephthalate) is used in solution in a mixture of phenol and 1,2-dichloroethane in equal parts by weight and the said fluid is methyl alcohol.
6. Process according to claim 1, wherein the fibreforming polymer is cellulose triacetate.
7. Process according to claim 6, wherein the cellulose triacetate is used in solution in a mixture of 4 parts by weight of methylene chloride and 1 part by weight of ethyl alcohol, and the said fluid is methyl alcohol.
8. Process according to claim 1, wherein the temporary support is a metal cloth of mesh size 0.1 mm. to 2mm.
9. Process according to claim 8, wherein the said fluid moves at a speed of 0.25 to 2 m./sec. with respect to the support carrying the layer of the polymer solution in a direction perpendicular to the surface of the support.
10. Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a synthetic linear polyamide on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the perforations in the metal cloth with a fluid which percipitates the polyamide from the solution, and separating the non-woven fibrous polyamide structure thus formed from the cloth.
11. Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a poly(ethylene terephthalate) on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the perforations in the metal cloth with a fluid which precipitates the poly(ethylene terephthalate) from the solution, and separating the nonwoven fibrous poly(ethylene terephthalate) structure thus form the cloth.
12. Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a cellulose triacetate on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the perforations in the metal cloth with a fluid which precipitates the cellulose triacetate from the solution, and separating the non-woven fibrous cellulose triacetate structure thus formed from the cloth.
13. Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a synthetic linear fibre-forming polyamide in formic acid on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the metal cloth with water moving at a speed of 0.25 to 2 m./ sec. in a direction perpendicular to the surface of the support so as to precipitate the polyamide, and separating the non-woven fibrous polyamide structure thus formed from the cloth.
14. Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of a poly(ethylene terephthalate) in a mixture in equal weights of phenol and 1,2-dichloroethane on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the metal cloth with methyl alcohol moving at a speed of 0.25 to 2 m./sec. in a direction perpendicular to the surface of the support so as to precipitate the poly(ethylene terephthalate), and separating the non-woven fibrous poly(ethylene terephthalate) structure thus formed from the cloth.
15. Process for the production of a non-woven fibrous structure which comprises forming a layer of a solution of cellulose triacetate in a mixture of 4 parts by weight of methylene chloride to 1 part by weight of ethyl alcohol on the surface of a metal cloth of mesh size 0.1 mm. to 2 mm., forcing the said solution through the metal cloth with methyl alcohol moving at a speed of 0.25 to 2 m./sec. in a direction perpendicular to the surface of the support so as to precipitate the cellulose triacetate, and separating the non-woven fibrous cellulose triacetate structure thus formed from the cloth.
No references cited.
ALEXANDER H. BRODMERKEL, Primary Examiner.
H. H. MINTZ, Assistant Examiner.
Claims (1)
1. PROCESS FOR THE PRODUCTION OF A NON-WOVEN FIBROUS STRUCTURE WHICH COMPRISES FORMING A LAYER OF A SOLUTION OF A FIBRE-FORMING POLYMER ON THE SURFACE OF A TEMPORARY SUPPORT CONTAINING PERFORATIONS CORRESPONDING TO THE SIZE OF THE FIBRES, DESIRED, FORCING THE SAID SOLUTION THROUGH THE SAID PERFORATIONS WITH A FLUID WHICH PRECIPITATES THE POLYMER FROM THE SOLUTION, AND SEPARATING THE NON-WOVEN FIBROUS POLYMER STRUCTURE THUS FORMED FROM THE SUPPORT.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR939141A FR1370674A (en) | 1963-06-24 | 1963-06-24 | Process for the preparation of a fibrous structure and product obtained according to this process |
Publications (1)
Publication Number | Publication Date |
---|---|
US3342919A true US3342919A (en) | 1967-09-19 |
Family
ID=8806775
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US377464A Expired - Lifetime US3342919A (en) | 1963-06-24 | 1964-06-22 | Production of non-woven fibrous structures |
Country Status (9)
Country | Link |
---|---|
US (1) | US3342919A (en) |
AT (1) | AT257813B (en) |
BE (1) | BE649642A (en) |
CH (1) | CH418285A (en) |
DE (1) | DE1469468A1 (en) |
FR (1) | FR1370674A (en) |
GB (1) | GB1017020A (en) |
LU (1) | LU46380A1 (en) |
NL (1) | NL6407151A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3670069A (en) * | 1969-09-15 | 1972-06-13 | Itt | Process for forming hydroxyethyl cellulose fibers having high water absorption and high water retention properties |
-
1963
- 1963-06-24 FR FR939141A patent/FR1370674A/en not_active Expired
-
1964
- 1964-06-15 DE DE1964S0091535 patent/DE1469468A1/en active Pending
- 1964-06-22 US US377464A patent/US3342919A/en not_active Expired - Lifetime
- 1964-06-23 CH CH818864A patent/CH418285A/en unknown
- 1964-06-23 LU LU46380A patent/LU46380A1/xx unknown
- 1964-06-23 BE BE649642A patent/BE649642A/xx unknown
- 1964-06-23 NL NL6407151A patent/NL6407151A/xx unknown
- 1964-06-24 AT AT545164A patent/AT257813B/en active
- 1964-06-24 GB GB26186/64A patent/GB1017020A/en not_active Expired
Non-Patent Citations (1)
Title |
---|
None * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3670069A (en) * | 1969-09-15 | 1972-06-13 | Itt | Process for forming hydroxyethyl cellulose fibers having high water absorption and high water retention properties |
US3865918A (en) * | 1969-09-15 | 1975-02-11 | Itt | Wet spinning cellulosic products |
Also Published As
Publication number | Publication date |
---|---|
FR1370674A (en) | 1964-08-28 |
GB1017020A (en) | 1966-01-12 |
DE1469468A1 (en) | 1969-01-02 |
BE649642A (en) | 1964-12-23 |
NL6407151A (en) | 1964-12-28 |
LU46380A1 (en) | 1972-01-01 |
CH418285A (en) | 1966-08-15 |
AT257813B (en) | 1967-10-25 |
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