US3341369A - Copper base alloys and process for preparing same - Google Patents
Copper base alloys and process for preparing same Download PDFInfo
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- US3341369A US3341369A US436746A US43674665A US3341369A US 3341369 A US3341369 A US 3341369A US 436746 A US436746 A US 436746A US 43674665 A US43674665 A US 43674665A US 3341369 A US3341369 A US 3341369A
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- 229910045601 alloy Inorganic materials 0.000 title claims description 93
- 239000000956 alloy Substances 0.000 title claims description 93
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims description 42
- 229910052802 copper Inorganic materials 0.000 title claims description 42
- 239000010949 copper Substances 0.000 title claims description 42
- 238000004519 manufacturing process Methods 0.000 title description 3
- 230000003647 oxidation Effects 0.000 claims description 71
- 238000007254 oxidation reaction Methods 0.000 claims description 71
- 238000005275 alloying Methods 0.000 claims description 51
- 229910052782 aluminium Inorganic materials 0.000 claims description 31
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 31
- 229910052790 beryllium Inorganic materials 0.000 claims description 27
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 23
- 229910052710 silicon Inorganic materials 0.000 claims description 23
- 239000010703 silicon Substances 0.000 claims description 23
- 230000008569 process Effects 0.000 claims description 20
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims description 16
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 16
- 229910052733 gallium Inorganic materials 0.000 claims description 16
- 229910052732 germanium Inorganic materials 0.000 claims description 16
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 16
- 229910052718 tin Inorganic materials 0.000 claims description 16
- 229910052738 indium Inorganic materials 0.000 claims description 15
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims description 15
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000007792 addition Methods 0.000 description 39
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 20
- 238000011282 treatment Methods 0.000 description 15
- 230000004584 weight gain Effects 0.000 description 12
- 235000019786 weight gain Nutrition 0.000 description 12
- 239000006185 dispersion Substances 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 230000001590 oxidative effect Effects 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000004615 ingredient Substances 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 5
- 238000005554 pickling Methods 0.000 description 5
- 238000005494 tarnishing Methods 0.000 description 5
- -1 aluminum-germanium Chemical compound 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 229910001369 Brass Inorganic materials 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 3
- 239000010951 brass Substances 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910000676 Si alloy Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 239000010953 base metal Substances 0.000 description 2
- 229910002056 binary alloy Inorganic materials 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 229910000510 noble metal Inorganic materials 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000952 Be alloy Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910018553 Ni—O Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- DGRIPWYWLYDWDO-UHFFFAOYSA-N [Si][In] Chemical compound [Si][In] DGRIPWYWLYDWDO-UHFFFAOYSA-N 0.000 description 1
- YVIMHTIMVIIXBQ-UHFFFAOYSA-N [SnH3][Al] Chemical compound [SnH3][Al] YVIMHTIMVIIXBQ-UHFFFAOYSA-N 0.000 description 1
- 229960000583 acetic acid Drugs 0.000 description 1
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- PALQHNLJJQMCIQ-UHFFFAOYSA-N boron;manganese Chemical compound [Mn]#B PALQHNLJJQMCIQ-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 150000004673 fluoride salts Chemical class 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010405 reoxidation reaction Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/01—Alloys based on copper with aluminium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
Definitions
- the present invention relates to new and improved copper base alloys having substantially improved resistance to oxidation and tarnishing in moist and contaminated atmospheres and the process for preparing said alloys said alloy having an oxidation resistant zone of at least 50 Angstroms in depth consisting of a discrete dispersion of oxide in the metal matrix.
- Copper base alloys have found wide and varied uses in industry and commerce in general; however, the many useful physical properties of these alloys are almost invariably negated to some degree by their extremely low resistance to oxidation and to tarnishing, especially in moist and contaminated atmospheres. This poor oxidation resistance has limited the utility of copper base alloys and has resulted in long and continuing efforts to overcome this disadvantage.
- novel alloys of the present invention may be prepared by (A) providing from 2.0 to 25.0 percent by Weight of two elements, with the ratio of the first to the second of said elements being from 0.03:1 to 10:1, the first of said elements being selected from the group consisting of: aluminum; gallium; indium; and beryllium, the second of said elements being selected from the group consisting of: silicon; germanium; tin; and beryllium, provided that when beryllium is the second element, aluminum is the first element; (B) alloying said elements with copper; and (C) heating said alloy in an oxidizing environment for at least one minute at a temperature of from 400 C.
- the first layer may be bright and shiny and oxidation resistant; however, When it is necessary to remove the first layer in order to provide brightness or to perform some mechanical operations, the second highly ennobled oxidation resistant layer remains aifording considerable protection to the alloy.
- the novel, highly oxidation resistant alloys of the present invention comprise: (A) from 2.0 to 25 percent by weight of two alloying additions and the balance essentially copper, with the ratio of the first to the second of said alloying additions being from 0.03:1 to 10:1, the first of said alloying additions being selected from the group consisting of: aluminum; gallium, indium; and beryllium, the second of said alloying additions being selected from the group consisting of: silicon; germanium; tin; and beryllium, provided that when beryllium is the second alloying addition aluminum is the first alloying addition; and (B) said alloy having an oxidation resistant Zone of at least 50 Angstroms in depth containing a discrete dispersion of a complex oxide including at least one of said alloying additions.
- the improved properties of the alloys of the present invention are imparted primarily by the discrete dispersion of complex oxide including at least one of said alloying additions in a subsurface layer.
- complex oxides are present in a metal matrix generally free from separated copper oxides and upon removal of the first outside layer provide a bright and shiny article having extensive resistance to oxidation, resistance to most aggressive chemical reagents and extensive resistance to further oxidation and tarnishing over a wide range of temperatures at or below the formation temperature of the oxidation resistant zone.
- the first outside layer is bright and shiny.
- the second layer containing the dispersed oxide is not brittle and does not suffer from grain boundary weaknes s. It is a surprising feature of the present invention that the alloys containing this dispersed oxide layer are ductile and can be bent and formed by deep drawing.
- an oxidation resistant copper base alloy is formed by bulk alloying with copper at least two alloying ingredients in concentration ratios to form certain complex oxides on the surface of the alloy, i.e., the alloying ingredients are added in concentration ratios so that they diffuse to the surface of the alloy in proportion to the concentration of the individual alloying ingredient in the complex oxide.
- the complex oxides formed in said copending application are similar to and in some instances the same as the complex oxides formed in the alloy of the present invention as a discrete dispersion in the oxidation resistant zone.
- the above copending application provides an alloy representing a considerable advance in the art and affording a high degree of oxidation resistance.
- the alloys of said copending application are particularly advantageous at elevated temperatures and provide extensive oxidation resistance at, for example, 800 C.
- the disadvantage of the alloys of said copending application is that less protection is afforded over a wide range of temperatures, for example, from C. to 550 C.
- Said copending application discloses modifications which achieve a greater degree of oxidation resistance over a wide temperature range, but the protection afforded while considerable still leaves room for improvement.
- a total of from 2 to 25 percent by weight of two elements are alloyed with copper.
- the amount from 2 to 25 percent is the total combined weight of both elements which are added.
- the first element is selected from the group consisting of aluminum, gallium, indium and beryllium and the second element is selected from the group consisting of silicon, germanium, tin and beryllium, provided that when beryllium is the second element aluminum must be the first element.
- the total combined amount of the first and the second element is from 2 to 25 percent by weight and the preferred combined amount is from 2 to 7 percent by weight.
- the relative ratio of the first to the second of said elements must be maintained with the following ratio, from 0.03:1 to 10:1. That is, the ratio of the first to the second of said elements must be maintained within the foregoing ratio.
- the ratio which is chosen for a particular system will vary widely within the foregoing broad ratio depending upon the particular system and the relative atomic weights of the elements which are added.
- the alloying additions are aluminum and silicon, which is preferred, the following ratio of aluminum to silicon should be employed, from 2.5:1 to 0.5: 1.
- the beryllium-silicon system utilizes the following ratio of beryllium to silicon, 2.0:1 to 0.15:1.
- the indium-silicon system utilizes the following ratio of indium to silicon, 10:1 to 02:1.
- the gallium-silicon system utilizes the following ratio of gallium to silicon, 10:1 to 0.2:1.
- the aluminum-germanium system utilizes the following ratio of aluminum to germanium, 5:1 to 0.2:1 and the aluminum-tin system utilizes the following ratio of aluminum to tin, 3:1 to 0.03:1.
- the following ratios apply to the following systems: aluminum to beryllium, 10:1 to 0.511; gallium to germanium, 5:1 to 01:1; gallium to tin, 3:1 to 0.121; indium to germanium, 10:1 to 0.211; and indium to tin, 5.011 to 0.1:].
- first alloying addition to the second alloying addition will be affected by the atomic weights of the respective elements, the specific complex oxides desired to be formed, and also the diffusion and chemical characteristics of the particular alloying additions.
- the present invention contemplates within its scope the use of other materials in combination with copper and the two metal alloying additions in order to achieve particularly desired results or to provide a particular alloy.
- still greater oxidation resistance may be obtained by adding the following in addition to the two principal alloying ingredients: boron; manganese; zinc; and beryllium where beryllium is not one of the alloying ingredients.
- particularly desired properties may be enhanced by the addition of other alloying ingredients while retaining oxidation resistance.
- the particular method of alloying copper with the chosen alloying additions is not particularly important and conventional methods may be readily employed provided that the molten copper to which the alloying elements are added is initially oxygen free so that the alloying elements are not present in the alloy as oxides prior to solidification.
- the elements may be added as master alloys or in elemental form.
- the alloy solidified and if desired brought into a suitable or desired product form the resultant alloy is heated in oxidizing environment for at least one minute, and preferably at least five minutes, at a temperature of from 400 C. to the solidus temperature of the alloy.
- the alloy is heated in an oxidizing atmosphere, such as air, to desired temperatures at a rate of at least 5 C. per hour.
- an oxidizing atmosphere such as air
- the particular temperature of treatment will vary depending upon the particular system and the particular results desired. However, in the preferred embodiment a temperature range of from 500 C. to 850 C. is employed, and optimally a still more preferred range of from 600 to 800 C. is used.
- the time of holding the alloy at these elevated temperatures should for practical purposes be less than 2 days, although longer heater times may be utilized if desired.
- the optimum heating time is from one (1) hour to 10 hours.
- the alloy be heated in an oxidizing environment.
- Any oxidizing environment may be readily employed, for example, preferably air or oxygen and also molten oxidizing salt baths may be employed, such as those containing sodium nitrate.
- the alloy is preferably cooled to room temperature.
- the outside surface is not the oxidation resistant zone but comprises a thin first zone, normally varying in thickness from 25 to 5000 Angstroms depending upon the time and temperature of treatment and the particular alloy utilized.
- the first zone may, however, provide some oxidation resistance and it is often desirable to retain the first zone.
- This first outside zone could be and often is mottled or darkened in appearance.
- the physical composition of this first or outside zone is a thin layer of copper oxides which may contain in addition, the oxides associated with one or both alloying additions either singly or in combination.
- the first or outermost layer may contain alumina, silica and also complex oxides of aluminum and silicon.
- a conventional pickling may be employed to remove any surface blemishes.
- the pickling step assists in providing a uniformly shiny and bright physical appearance by removing dark, discoloring, unsightly oxides which precede the formation of the more protective oxides during the oxidation heating.
- the pickling procedure should not remove the second zone.
- conventional metal removal techniques such as mechanical bufiing and polishing, etc., may be used.
- first zone it is preferred, although not necessarily essential, to remove the outside or first zone by any desired means in order to bare the second zone. That is, after the first zone is removed, the outermost zone is the second zone or oxidation resistant zone.
- the first zone may be removed by any desirable means, such as pickling or bufiing or some mechanical forming operation.
- the depth of the second zone will vary widely depending upon the particular treatment conditions, with in all cases the thickness being at least 50 Angstroms. In general, in order to provide reasonable oxidation protection, the second zone should be a minimum of 50 Angstroms in depth and preferably at least 200 Angstroms. The maximum depth of the second or oxidation resistant zone is completely dependent upon the treatment conditions and the particular system utilized, that is, longer holding times and higher temperatures will provide a thicker oxidation resistant zone. Normally, however, a second or oxidation resistant zone of around 2 mils is the preferred value, although for some uses it may be preferable to get a thicker oxidation resistant zone or even if desired obtain an oxidation resistant zone which comprises all of the rest of the alloy.
- the oxidation resistant zone is characterized by containing a discrete dispersion of complex oxides including at least one of said alloying additions.
- the discrete dispersion is present in the metal matrix.
- the complex oxides are similar to and in some cases the same as the complex oxides in said copending patent application Ser. No. 281,992.
- the second or oxidation resistant zone is bright and shiny in appearance and provides the extensive oxidation resistance referred to hereinabove, that is, oxidation resistance over a wide temperature range at or below the formation temperature range.
- oxidation and tarnish resistance is provided in a bright and shiny alloy having characteristics desired in alloys of thistype over a wide temperature range up to the temperature of the heat treatment step.
- This second or oxidation resistant zone behaves chemically as if it were a more noble metal than copper, i.e., it resists chemical attack by many strong chemical reagents which are normally used for pickling copper.
- Beneath the oxidation resistant zone is normally the copper base alloy itself. This base would normally have only the original oxidation resistance in the absence of the oxidation resistant zone of the present invention, but would not have the enhanced resistance.
- the second or oxidation resistant zone depends for its formation on the inward migration of oxygen. Therefore, some equilibrium solubility for oxygen in the base metal is required.
- the principle of the present invention may be extended to an alloy system which has significant solubility for oxygen, e.g., iron, silver, gold and zirconium, with of course copper being preferred.
- the present invention achieves an ennobling of the base alloy, i.e., makes the alloy behave as if it were a more noble metal.
- the principle of the present invention may be extended to heating in anions other than oxygen, while at a temperature of 800 of course oxygen is preferred.
- examples of such other anions are: fluorides; carbides; phosphides; sulfides; nitrides; and dispersions of intermetallics.
- the base metal must have significant solubility for the parv ticular anion.
- EXAMPLE I EXAMPLE n
- the weight gain in micrograms per square centimeter is shown in the graph which is the drawing of the present application. This weight gain represents the initial oxidation which results in the copper-aluminum-silicon alloy. After the heating at the temperatures of 350-600" C. the alloy was mottled and darkened in color, although at 800 C. it remained bright and shiny in color.
- the same copper-aluminumsilicon alloy in the same form was cleaned and subjected to the treatment conditions of the present invention as follows: the specimen was first heated at 800 C. for 2 hours in air; followed by cooling to room temperature; followed by vigorously attacking for about seconds with an etchant composition of 10 percent concentrated sulfuric acid, 40 percent concentrated nitric acid and 50 percent glacial acetic acid in order to remove about 800 micrograms per square centimeters, i.e., in order to remove the first or outside zone and to bare the second or oxidation resistant zone.
- the resultant specimen was bright and shiny in appearance.
- the resultant specimen was then reoxidized for two hours in the temperature range between 350 and 800 C.
- the weight gain in micrograms per square centimeter may be seen in the drawing of the present application.
- FIGURE 1 For comparison purposes, relative oxidation rates of conventional copper base alloys are shown in FIGURE 1.
- the alloys shown are: 70-30 brass; and a copper base alloy containing 10 percent nickel and 0.1 percent chromium.
- EXAMPLE III A copper-aluminumberyllium alloy was prepared in the same manner as Example I to have a composition as follows: 1.74 percent aluminum; 0.34 percent beryllium; and the balance essentially copper.
- the alloy thus prepared in 10 mil sheet cold rolled form, was then carefully cleaned and heated in air at a temperature of 350 C. for 2 hours.
- the total weight gain after the 2 hour heating period was 38 micrograms per square centimeter and the sample was mottled in color.
- a fresh sample of the same copper-aluminum-beryllium alloy in the same form was carefully cleaned and heated C. for 2 hours open to the air atmosphere.
- the sample was then cooled to room temperature and vigorously attacked with an etchant composition as in Example II in order to remove about 2300 micrograms per square centimeter, i.e., in order to remove the first or outside zone and etch into the subsurface metallic oxidation resistant zone.
- the sample was immersed in the etchant composition for a period of 20 seconds and Was bright and shiny in appearance thereafter.
- the sample was then heated at 350 C. in air for a period of 2 hours.
- the total weight gain of the sample in micrograms per square centimeter was less than the maximum sensitivity of the microbalance, i.e., the total was less than one (1) microgram.
- the sample of the alloy of the present invention remained bright and shiny after the above treatment.
- EXAMPLE IV The sample was then cooled to room temperature and vigorously attacked wth an etchant solution as in Example II for 160 seconds in order to remove about 13,000 micrograms per square centimeter resulting in a bright and shiny article. The sample was then heated at 350 C. in air for 2 hours and the weight gain was 21 micrograms per square centimeter. Following this reoxidation treatment the sample retained its bright and shiny appearance.
- EXAMPLE V An alloy was prepared in the same manner as Example I to have the following composition: gallium 2.47 percent; silicon 3.71 percent; and the balance essentially copper.
- the alloy in the mil sheet cold rolled form was carefully cleaned and heated in air at 350 C. for 2 hours.
- the sample showed a weight gain of 22 micrograms per :square centimeter and had a slightly mottled appearance.
- a fresh sample of the same alloy in the same form was cleaned and heated at 800 C. in air for 2 hours. 'The sample was then vigorously attacked with an etchant :solution as in Example II for 160 seconds in order to remove about 9,000 micrograms per square centimeter, i.e., in order to remove the first zone and etch into the second oxidation resistant zone. The sample was bright and shiny in appearance after this treatment. The sample was then heated in air for 2 hours at 350 C. and showed a weight gain of 12 micrograms per square centimeter while retaining its bright and shiny appearance.
- EXAMPLE VI An alloy was prepared in the same manner as Example I to have a composition of 1.03 percent aluminum; 3.88 percent germanium; and the balance essentially copper.
- the alloy in the 10 mil sheet cold rolled form was cleaned and heated at 350 C. for 2 hours in air.
- the thus heated sample showed a weight gain of 71 micrograms per square centimeter and was darkened and mottled in appearance.
- a fresh sample of the same alloy in the same form was cleaned and heated for 2 hours open to the atmosphere at 800 C.
- the sample was then cooled to room temperature and vigorously etched as in Example II in order to remove about 1700 micrograms per square centimeter and to bare the second zone.
- the etching treatment was continued for seconds and the resultant sample was bright and shiny in appearance.
- the sample was then heated at 50 C- in air for 2 hours which resulted in a weight gain less than the maximum sensitivity of the microbalance, i.e., the total was less than one (1) microgram, with the sample still bright and shiny in appearance.
- EXAMPLE VII An alloy was prepared in the same manner as Example I to have a composition of 1.13 percent aluminum; 4.44 percent tin; and the balance essential copper.
- the alloy in the 10 mil sheet cold rolled form was cleaned and heated at 350 C. for 2 hours in air.
- the thus heated sample showed a weight gain of 48 micrograms per square centimeter and was darkened and mottled in appearance.
- a fresh sample of the same alloy in the same form was cleaned and heated for 2 hours open to the atmosphere at 800 C. the sample was then cooled to room temperature and vigorously etched as in Example II in order to remove about 4200 micrograms per square centimeter and to bare the second zone. The etching treat ment was continued for 20 seconds and the resultant sample was bright and shiny in appearance. The sample was then heated at 350 C. in air for 2 hours which resulted in a weight gain of 22 micrograms per square centimeter while retaining its bright and shiny appearance.
- a process for the preparation of a copper base alloy capable of substantial resistance to oxidation which comprises:
- (A) providing from 2.0 to 25 percent by weight of two elements, with the ratio of the first to the second of said elements being from 0.03:1 to 10:1, the first of said elements being selected from the group consisting of: aluminum; gallium; indium; and beryllium, the second of said elements being selected from the group consisting of: silicon; germanium; tin; and beryllium, provided that when beryllium is the second element, aluminum is the first element;
- a process according to claim 1 wherein said first and second elements are gallium and silicon respectively in a ratio of from 10:1 to 0.211.
- a process according to claim 1 wherein said first and second elements are beryllium and silicon respectively in a ratio of 2:1 to 0.15:1.
- a process according to claim 1 wherein said first and second elements are gallium and germanium respectively in a ratio of 5.0:1 to 01:1.
- a process according to claim 1 wherein said first and second elements are gallium and tin respectively in a ratio of 3:1 to 0.121.
- a process according to claim 1 wherein said first and second elements are indium and germanium respectively in a ratio of 10:1 to 0.2:1.
- a process according to claim 1 wherein said first and second elements are indium and tin respectively in a ratio of 5:1 to 01:1.
- a copper base alloy capable of substantial resistance to oxidation comprising:
- said alloy having an oxidation resistant zone of at least 50 Angstrorns in depth, said oxidation resistant zone having a metal matrix containing a discrete dispersion of a complex oxide including at least one of said alloying additions.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US436746A US3341369A (en) | 1965-03-03 | 1965-03-03 | Copper base alloys and process for preparing same |
GB8191/66A GB1135313A (en) | 1965-03-03 | 1966-02-24 | Copper base alloy article and process for producing same |
NL6602702A NL6602702A (cs) | 1965-03-03 | 1966-03-02 | |
CH302666A CH479707A (de) | 1965-03-03 | 1966-03-03 | Oxydationsbeständige Legierung auf Kupferbasis und Verfahren zur Herstellung derselben |
BR177512/66A BR6677512D0 (pt) | 1965-03-03 | 1966-03-03 | Processo para a preparacao de uma liga a base de cobre e liga obtida pela aplicacao do mesmo |
SE2821/66A SE314571B (cs) | 1965-03-03 | 1966-03-03 | |
FR51929A FR1470630A (fr) | 1965-03-03 | 1966-03-03 | Nouveaux alliages à base de cuivre |
DE19661533342 DE1533342B1 (de) | 1965-03-03 | 1966-03-03 | Verfahren zur Herstellung oxydationsbestaendiger Kupferlegierungen |
BE698501D BE698501A (cs) | 1965-03-03 | 1967-05-16 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US436746A US3341369A (en) | 1965-03-03 | 1965-03-03 | Copper base alloys and process for preparing same |
Publications (1)
Publication Number | Publication Date |
---|---|
US3341369A true US3341369A (en) | 1967-09-12 |
Family
ID=23733663
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US436746A Expired - Lifetime US3341369A (en) | 1965-03-03 | 1965-03-03 | Copper base alloys and process for preparing same |
Country Status (8)
Country | Link |
---|---|
US (1) | US3341369A (cs) |
BE (1) | BE698501A (cs) |
BR (1) | BR6677512D0 (cs) |
CH (1) | CH479707A (cs) |
DE (1) | DE1533342B1 (cs) |
GB (1) | GB1135313A (cs) |
NL (1) | NL6602702A (cs) |
SE (1) | SE314571B (cs) |
Cited By (30)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3475227A (en) * | 1966-10-04 | 1969-10-28 | Olin Mathieson | Copper base alloys and process for preparing same |
US4113475A (en) * | 1976-04-09 | 1978-09-12 | Kennecott Copper Corporation | Tarnish resistant copper alloy |
US4330599A (en) * | 1980-06-09 | 1982-05-18 | Olin Corporation | Composite material |
US4362262A (en) * | 1980-06-09 | 1982-12-07 | Olin Corporation | Method of forming a composite material |
US4410927A (en) * | 1982-01-21 | 1983-10-18 | Olin Corporation | Casing for an electrical component having improved strength and heat transfer characteristics |
US4429022A (en) | 1982-06-28 | 1984-01-31 | Olin Corporation | Composite material having improved bond strength |
US4461924A (en) * | 1982-01-21 | 1984-07-24 | Olin Corporation | Semiconductor casing |
US4480262A (en) * | 1982-07-15 | 1984-10-30 | Olin Corporation | Semiconductor casing |
US4491622A (en) * | 1982-04-19 | 1985-01-01 | Olin Corporation | Composites of glass-ceramic to metal seals and method of making the same |
US4500028A (en) * | 1982-06-28 | 1985-02-19 | Olin Corporation | Method of forming a composite material having improved bond strength |
US4500605A (en) * | 1983-02-17 | 1985-02-19 | Olin Corporation | Electrical component forming process |
US4524238A (en) * | 1982-12-29 | 1985-06-18 | Olin Corporation | Semiconductor packages |
US4542259A (en) * | 1984-09-19 | 1985-09-17 | Olin Corporation | High density packages |
US4570337A (en) * | 1982-04-19 | 1986-02-18 | Olin Corporation | Method of assembling a chip carrier |
US4577056A (en) * | 1984-04-09 | 1986-03-18 | Olin Corporation | Hermetically sealed metal package |
US4594770A (en) * | 1982-07-15 | 1986-06-17 | Olin Corporation | Method of making semiconductor casing |
US4656499A (en) * | 1982-08-05 | 1987-04-07 | Olin Corporation | Hermetically sealed semiconductor casing |
US4682414A (en) * | 1982-08-30 | 1987-07-28 | Olin Corporation | Multi-layer circuitry |
US4769345A (en) * | 1987-03-12 | 1988-09-06 | Olin Corporation | Process for producing a hermetically sealed package for an electrical component containing a low amount of oxygen and water vapor |
US4851615A (en) * | 1982-04-19 | 1989-07-25 | Olin Corporation | Printed circuit board |
US4853491A (en) * | 1984-10-03 | 1989-08-01 | Olin Corporation | Chip carrier |
US4862323A (en) * | 1984-04-12 | 1989-08-29 | Olin Corporation | Chip carrier |
US4866571A (en) * | 1982-06-21 | 1989-09-12 | Olin Corporation | Semiconductor package |
US4897508A (en) * | 1988-02-10 | 1990-01-30 | Olin Corporation | Metal electronic package |
US4952531A (en) * | 1988-03-17 | 1990-08-28 | Olin Corporation | Sealing glass for matched sealing of copper and copper alloys |
US4967260A (en) * | 1988-05-04 | 1990-10-30 | International Electronic Research Corp. | Hermetic microminiature packages |
US5014159A (en) * | 1982-04-19 | 1991-05-07 | Olin Corporation | Semiconductor package |
US5043222A (en) * | 1988-03-17 | 1991-08-27 | Olin Corporation | Metal sealing glass composite with matched coefficients of thermal expansion |
US5047371A (en) * | 1988-09-02 | 1991-09-10 | Olin Corporation | Glass/ceramic sealing system |
US5580669A (en) * | 1994-02-17 | 1996-12-03 | United Technologies Corporation | Oxidation resistant coating for titanium alloys |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2152082A (en) * | 1983-12-27 | 1985-07-31 | United Technologies Corp | Enhancement of superalloy resistance to environmental degradation |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2075002A (en) * | 1933-08-03 | 1937-03-23 | American Brass Co | Copper-silicon-aluminum alloys |
US2075003A (en) * | 1936-07-30 | 1937-03-23 | Daniel R Hull | Copper-silicon-aluminum alloy |
US2237774A (en) * | 1940-07-23 | 1941-04-08 | Chase Brass & Copper Co | Treating silicon copper-base alloys |
US3259491A (en) * | 1963-05-21 | 1966-07-05 | Olin Mathieson | Copper base alloys and process for preparing same |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2192495A (en) * | 1933-06-17 | 1940-03-05 | Heraeus Vacuumschmelze Ag | Beryllium-copper alloys |
DE672170C (de) * | 1933-06-18 | 1941-05-06 | Heraeus Vacuumschmelze Akt Ges | Verguetbare Beryllium-Kupfer-Legierungen |
US2057003A (en) * | 1934-10-17 | 1936-10-13 | Bugher Clarence | Concealed roofing nail |
DE823351C (de) * | 1943-09-08 | 1951-12-03 | Ici Ltd | Elektrischer Widerstandskoerper |
DE833858C (de) * | 1949-09-02 | 1952-03-13 | Isabellen Huette Heusler Komm | Kupfer-Silizium-Legierung |
-
1965
- 1965-03-03 US US436746A patent/US3341369A/en not_active Expired - Lifetime
-
1966
- 1966-02-24 GB GB8191/66A patent/GB1135313A/en not_active Expired
- 1966-03-02 NL NL6602702A patent/NL6602702A/xx unknown
- 1966-03-03 SE SE2821/66A patent/SE314571B/xx unknown
- 1966-03-03 DE DE19661533342 patent/DE1533342B1/de not_active Withdrawn
- 1966-03-03 BR BR177512/66A patent/BR6677512D0/pt unknown
- 1966-03-03 CH CH302666A patent/CH479707A/de not_active IP Right Cessation
-
1967
- 1967-05-16 BE BE698501D patent/BE698501A/xx unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2075002A (en) * | 1933-08-03 | 1937-03-23 | American Brass Co | Copper-silicon-aluminum alloys |
US2075003A (en) * | 1936-07-30 | 1937-03-23 | Daniel R Hull | Copper-silicon-aluminum alloy |
US2237774A (en) * | 1940-07-23 | 1941-04-08 | Chase Brass & Copper Co | Treating silicon copper-base alloys |
US3259491A (en) * | 1963-05-21 | 1966-07-05 | Olin Mathieson | Copper base alloys and process for preparing same |
Cited By (30)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3475227A (en) * | 1966-10-04 | 1969-10-28 | Olin Mathieson | Copper base alloys and process for preparing same |
US4113475A (en) * | 1976-04-09 | 1978-09-12 | Kennecott Copper Corporation | Tarnish resistant copper alloy |
US4330599A (en) * | 1980-06-09 | 1982-05-18 | Olin Corporation | Composite material |
US4362262A (en) * | 1980-06-09 | 1982-12-07 | Olin Corporation | Method of forming a composite material |
US4461924A (en) * | 1982-01-21 | 1984-07-24 | Olin Corporation | Semiconductor casing |
US4410927A (en) * | 1982-01-21 | 1983-10-18 | Olin Corporation | Casing for an electrical component having improved strength and heat transfer characteristics |
US4491622A (en) * | 1982-04-19 | 1985-01-01 | Olin Corporation | Composites of glass-ceramic to metal seals and method of making the same |
US4851615A (en) * | 1982-04-19 | 1989-07-25 | Olin Corporation | Printed circuit board |
US5014159A (en) * | 1982-04-19 | 1991-05-07 | Olin Corporation | Semiconductor package |
US4570337A (en) * | 1982-04-19 | 1986-02-18 | Olin Corporation | Method of assembling a chip carrier |
US4866571A (en) * | 1982-06-21 | 1989-09-12 | Olin Corporation | Semiconductor package |
US4500028A (en) * | 1982-06-28 | 1985-02-19 | Olin Corporation | Method of forming a composite material having improved bond strength |
US4429022A (en) | 1982-06-28 | 1984-01-31 | Olin Corporation | Composite material having improved bond strength |
US4480262A (en) * | 1982-07-15 | 1984-10-30 | Olin Corporation | Semiconductor casing |
US4594770A (en) * | 1982-07-15 | 1986-06-17 | Olin Corporation | Method of making semiconductor casing |
US4656499A (en) * | 1982-08-05 | 1987-04-07 | Olin Corporation | Hermetically sealed semiconductor casing |
US4682414A (en) * | 1982-08-30 | 1987-07-28 | Olin Corporation | Multi-layer circuitry |
US4524238A (en) * | 1982-12-29 | 1985-06-18 | Olin Corporation | Semiconductor packages |
US4500605A (en) * | 1983-02-17 | 1985-02-19 | Olin Corporation | Electrical component forming process |
US4577056A (en) * | 1984-04-09 | 1986-03-18 | Olin Corporation | Hermetically sealed metal package |
US4862323A (en) * | 1984-04-12 | 1989-08-29 | Olin Corporation | Chip carrier |
US4542259A (en) * | 1984-09-19 | 1985-09-17 | Olin Corporation | High density packages |
US4853491A (en) * | 1984-10-03 | 1989-08-01 | Olin Corporation | Chip carrier |
US4769345A (en) * | 1987-03-12 | 1988-09-06 | Olin Corporation | Process for producing a hermetically sealed package for an electrical component containing a low amount of oxygen and water vapor |
US4897508A (en) * | 1988-02-10 | 1990-01-30 | Olin Corporation | Metal electronic package |
US4952531A (en) * | 1988-03-17 | 1990-08-28 | Olin Corporation | Sealing glass for matched sealing of copper and copper alloys |
US5043222A (en) * | 1988-03-17 | 1991-08-27 | Olin Corporation | Metal sealing glass composite with matched coefficients of thermal expansion |
US4967260A (en) * | 1988-05-04 | 1990-10-30 | International Electronic Research Corp. | Hermetic microminiature packages |
US5047371A (en) * | 1988-09-02 | 1991-09-10 | Olin Corporation | Glass/ceramic sealing system |
US5580669A (en) * | 1994-02-17 | 1996-12-03 | United Technologies Corporation | Oxidation resistant coating for titanium alloys |
Also Published As
Publication number | Publication date |
---|---|
GB1135313A (en) | 1968-12-04 |
BE698501A (cs) | 1967-11-03 |
SE314571B (cs) | 1969-09-08 |
NL6602702A (cs) | 1966-09-05 |
CH479707A (de) | 1969-10-15 |
BR6677512D0 (pt) | 1973-05-31 |
DE1533342B1 (de) | 1970-12-23 |
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