US3330652A - High speed steel - Google Patents

High speed steel Download PDF

Info

Publication number
US3330652A
US3330652A US360757A US36075764A US3330652A US 3330652 A US3330652 A US 3330652A US 360757 A US360757 A US 360757A US 36075764 A US36075764 A US 36075764A US 3330652 A US3330652 A US 3330652A
Authority
US
United States
Prior art keywords
carbon
heat
steel
high speed
cutters
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US360757A
Inventor
Norman E Robinson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Brown and Sharpe Manufacturing Co
Precision Industries Inc
Original Assignee
Brown and Sharpe Manufacturing Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brown and Sharpe Manufacturing Co filed Critical Brown and Sharpe Manufacturing Co
Priority to US360757A priority Critical patent/US3330652A/en
Application granted granted Critical
Publication of US3330652A publication Critical patent/US3330652A/en
Assigned to PRECISION INDUSTRIES, INC. reassignment PRECISION INDUSTRIES, INC. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: BROWN & SHARPE MANUFACTURING COMPANY, A CORP. OF DEL.
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/30Ferrous alloys, e.g. steel alloys containing chromium with cobalt

Definitions

  • High speed steel normally has as constituent elements therein iron as a matrix with additions of carbon, tungsten, vanadium, molybdenum, chromium, cobalt, manganese and silicon together with trace amounts of other elements including sulphur and phosphorus which have been combined in various proportions in an effort to provide a steel suitable for machine cutting tools.
  • improved quality has been achieved by formulations enriched with massive additions of one or more of the principal alloying elements which would include carbon, tungsten, vanadium, molybdenum, cobalt and chromium.
  • high speed steels are available which have been so enriched with resulting increase in hardness, edge toughness and the like, such steels have been found to be extremely expensive and to lack balance of those qualities required for optimum use for machine cutting tools.
  • the carbon content of any par ticular formulation within the invention is critically determined as the sum of carbon percenta es required by each of the carbon combining elements of the formulation, each said percentage being based in turn on a weight percentage carbon factor assigned to each of said elements.
  • the experimentation has shown that variation of as much as 02% in the total percentage of carbon in the composition from the figure arrived at by use of my specified weight percentage carbon factors will cause a very rapid falling off in the quality of the machine cutting tools produced from steel with this formulation.
  • the actual carbon in the heat at 1.05% is within 1 6 1 162 the permissible range of error.
  • bar code E the carbon content is 1.07% 65 2 i 65 5 90 which is substantially above the permissible limit of 3 ⁇ I ⁇ 22 152 1.032% 302% with a consequent decrease in efliciency 4 as hereinafter pointed out.
  • bar code M, heat 4, bar code F, and heat 6, bar code ⁇ K 5 162 R the carbon content is theoretically correct within the 6 ⁇ it ,1, permissible margin of error, and all of the carbon combining elements are present within a reasonable range.
  • Cobalt has been sharply reduced in these latter heats varying in amount from 3.02% in heat 2 to .04% in In each case, the cutter was continued in operation until too worn or broken for furtheruse.
  • the H, E and K end mills finished the 90" cut, the H and K cutters in good condition.
  • the R and F cutters The R and F cutters.
  • end mills made from steels having any one of my six chemical formulations were capable of exceptionally high performance not equalled in my experience by end mills made up from any available high speed steels in the prior art.
  • End mills made up from the H formula were shown to have the highest degree of toughness and grindability.
  • End mills made up from the K formula had nearly the same qualities.
  • End mills made up from the E formula while otherwise satisfactory, had a somewhat lower impact resistance.
  • Attainable hardness was also very good for all six experimental heats. A slight, but significant increase in tempered hardness with increasing austenitizin-g temperatures was experienced through the 2125/ 2210 F. austenitizing range. The high attainable hardness of these heats is illustrated by the high Rockwell of C67+, when obtained by austenitizing from 2190 F. and triple tempered at 1025 F.
  • Results obtained from the tests tabulated in Tables V and VI were substantially superior for all categories of use to those obtained from the finest grades of high speed steel commercially available including high speed steels especially enriched with alloying elements designed to provide a maximum efiiciency for special purpose cutting.
  • the six formulations set forth in Table IV were set up in order to test the effect of deviations from my preferred balanced formulation as defined in Table III and as defined in Table IV Analyses, heat No. 3, bar code H.
  • Cobalt has been found to be an essential ingredient within the limits of 3.5% to 4% to produce the standard of efficiency desired.
  • the main effect of this alloy is to increase the red hardness, so that tools made from the alloyed steel may be used at increased speeds and with higher working temperatures at the cutting edge. Cutting efiiciency is greatly increased.
  • cobalt affects the melting point. Thus higher heats are permissible without a serious appreciable grain growth occuring.
  • greater solutions of other alloys such as vanadium, chromium, tungsten, molybdenum and cobalt are taken in at the treating temperatures. There will also be a greater amount of retained Austenite left in the com position, with a greater amount of secondary hardness developed by additional tempering operation. I have also found that cobalt improves the grindability of the steel without generating heat at the cutting edge.
  • Chrominum is included in my composition within limits of 3.75% to 4.25%.
  • the main effect of chromium is to cause hardness to penetrate deeper into the cast steel and when employed in sufficient quantity will permit the steel to be oil quenched, salt or lint quenched.
  • chromium contributes improved air hardening and Wear resistance properties to the cutters.
  • chromium tends to combine with other elements in the matrix including carbon to from secondary carbides which cloud the operation of other alloying elements and their carbides in the composition.
  • Tungsten is included in my balanced composition in the preferred amount of 1.75%, but may be varied without serious loss of cutting tool quality between 1.5% and 2%. Tungsten forms a carbide of extreme hardness which is relatively unaffected by elevated temperatures providing a degree of red hardness which permits machine tool cutters made from steel having a substantial percentage of tungsten to operate at relatively high temperatures without deterioration. I have found, however, that tungsten when included in my balanced composition in amounts greatly in excess of the 1.75% specified causes the steel to become brittle with a resulting loss of impact strength and a resulting failure of tools made therefrom When placed under heavy load. Such increase of tungsten would require higher austenitizing temperatures which does coarsen the grain size, and adversely affects the arrangement of the other major elements in the solution of carbides within a matrix of iron.
  • Molybdenum is included in all six beats in amounts closely confined between 8.48% and 8.73%.
  • Molybdenum is a lightweight metal having qualities similar to those found in tungsten and chromium, forming a double c-arbide when alloyed with carbon and iron. This metal tends to increase red hardness and wear resistance of cutting tools formed from the resulting steel. Like chromium, it increases hardness penetration, and produces a steel suitable for oil and air quenching.
  • the percentages of tungsten and molybdenum employed in all six heats are within limits capable of producing a high speed steel of maximum efliciency for use in the manufacture of machine cutting tools.
  • the amount of molybdenum is increased beyond the range specified, saturated carbons are formed, and the composition becomes unbalanced with the loss of such important qualities as toughness, abrasiveness, grindability and the like.
  • the amount of molybdenum is increased the steel will become more subject to decarburization during forging and other mill operations, and during subsequent heat treatments with a consequent softening of the matrix.
  • the amount of vanadium included in the composition may be regarded as critical, varying between 1% and 1.50%.
  • This metal has a very high affinity for carbon and in this connection is employed as a scavenger for carbon in the composition.
  • the vanadium carbides are very hard, tend to increase the cutting efficiency along with resistance to wear, and prevent grain development at the austenitizing temperature. However, if the amount of vanadium in the composition is increased percentagewise beyond the 1.5% stated, the high percentage of vanadium carbides formed tends to reduce the grindability of the material.
  • Carbon is a critical ingredient and the principal hardening element in all steels. I have found that the carbon content of my balanced composition is extremely critical in determining the characteristics of a particular steel for use in the manufacture of machine cutting tools.
  • total carbon included in each of compositions 2 through 6, inclusive is well within the .02% margin of error permissible.
  • bar code E the carbon content is given as 1.07%, whereas, this content should theoretically be a 1.032%.
  • Silicon and manganese are present in my compositions in small quantities and are efiective primarily in deoxidizing the steel in the final operation of melting. Manganese also combined with sulphur to form the relatively inoccuous nonmetalli-c inclusion manganese sulphide.
  • a high speed steel consisting essentially of about 3.98% chromium, about 1.76% tungsten, about 1.05% vanadium, about 8.48% molybdenum, about 3.98% cobalt, and about 98% carbon, and the balance iron with incidental impurities.
  • a high speed steel as claimed in claim 1 in which carbon is present as the sum of the carbon percentages required by the chromium, tungsten, molybdenum and vanadium present in accordance with carbon combining factors chosen, being the sum of .055 X the percent chromium +.033 the percent tungsten, +.059 the percent molybdenum, +.2 the percent vanadium, the total carbon present being held within .02% of the total percentages arrived at, and the balance iron with incidental impurities.
  • a high speed tool steel consisting essentially of about .3% silicon, about .3% max. manganese, 0.3% max. sulphur, .03% max. phosphorus, .10% max. nickel, about 3.98% chromium, about 1.05% vanadium, about 1.76% tungsten, about 8.48% molybdenum, about 3.98% cobalt, .10% max. copper and about .98% carbon, the remainder iron with the residual impurities in usual amounts.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Description

United States Patent ice 3,330,652 HIGH SPEED STEEL Norman E. Robinson, Clayville, R.I., assignor to Brown & Sharpe Manufacturing Company, Providence, R.l., a corporation of Rhode Island No Drawing. Filed Apr. 17, 1964, Ser. No. 360,757 3 Claims. (Cl. 75-126) The present invention relates steel.
More particularly the invention is concerned with the provision of a high speed steel adapted for the manufac= ture of metal cutting tools which will have greatly improved cutting qualities and durability over such tools now available in the art.
It is a principal object of the invention to provide a high speed steel appropriate for a metal cutting tool which will have enhanced qualities of hardness, toughness, and ability to withstand heat together with such qualities as abrasiveness, grindability and machinability required for a successful cutting tool.
It is a further object of the invention to provide an improved formulation of a high speed steel providing an alloy which is correctly balanced within a narrow range, which will produce machine cutting tools of greatly increased effectiveness as compared with tools produced of high speed steels of the prior art including toughness, resistance to wear and an ability to cut in both soft and medium-hard materials.
More specifically it is an object of the invention to provide a formulation of a high speed steel alloy in which the carbon combining elements of the alloy including tungsten, vanadium, molybdenum and chromium are included Within closely defined ranges in the alloy, and in which the carbon content of the alloy is the total, within a tolerance of not more than 1.02%, of the amounts of carbon required to combine with each of said elements as determined with reference to especially established percentage carbon combining factors for each of said carbon combining elements.
High speed steel normally has as constituent elements therein iron as a matrix with additions of carbon, tungsten, vanadium, molybdenum, chromium, cobalt, manganese and silicon together with trace amounts of other elements including sulphur and phosphorus which have been combined in various proportions in an effort to provide a steel suitable for machine cutting tools. In general improved quality has been achieved by formulations enriched with massive additions of one or more of the principal alloying elements which would include carbon, tungsten, vanadium, molybdenum, cobalt and chromium. While high speed steels are available which have been so enriched with resulting increase in hardness, edge toughness and the like, such steels have been found to be extremely expensive and to lack balance of those qualities required for optimum use for machine cutting tools.
I have found upon investigation and by experimental results that a high speed steel, in which the several trace elements normally encountered are restricted to generally accepted small values, and in which the principal elements of the formulation including tungsten, vanadium, molybdenum, chromium and cobalt are present in moderate amounts determined in every case within critically narrow percentage ranges, and in which the amount of carto an improved high speed 3,330,652 Patented July 11, 1967 bon in the formulation is critically determined in accordance with a newly provided scale of weight percentage carbon factors herein specifically set forth, provides a very substantially improved high speed steel adapted for the manufacture of machine cutting tools, which will out perform both general purpose and premium grade steels of the prior art for use in the manufacture of machine cutting tools. The carbon content of any par ticular formulation within the invention is critically determined as the sum of carbon percenta es required by each of the carbon combining elements of the formulation, each said percentage being based in turn on a weight percentage carbon factor assigned to each of said elements. The experimentation has shown that variation of as much as 02% in the total percentage of carbon in the composition from the figure arrived at by use of my specified weight percentage carbon factors will cause a very rapid falling off in the quality of the machine cutting tools produced from steel with this formulation.
I have further found that variations from the weight percentage carbon factors tabulated below for the calculation of the percentage carbon in the formulation by as little as 01% particularly as adding up to a .02% or more variation from the theoretically correct figures here given will result in a very substantial loss of quality in the finished steel and in the machine cutting tools formed there'- from.
The weight percentage carbon factors which I have assigned to each of the several carbon combining elements of the carbon formulation are listed below in tabulated form as follows:
Table 1 Element Carbide Composition Wt. Percent C combining with 1% Element Chromium CmC .055 Tungsten W C .033 M C .059 .200
An example of the manner in which this determination of carbon content is applied is given below in Table II for the H formula of Table IV-Chemical Analyses as The rigid control of the carbon content of the high speed steel formula in accordance with my tabulation above set forth causes the several carbon combining elements to function more effectively in the formula to produce desired qualities of hardness, toughness, heat resistance, grindability and abrasiveness conducive to long life and efiiciency in a machine cutting tool. For this reason a reassessment of the percentage requirement of each of these elements in my improved high speed steel formula has become necessary. I have found that these elements must be included in accurately determined quantities in order to obtain a balanced formulation having in R, the sulphur content has been increased sharply from the .03 max. percent to .13%.
The quality of the steel produced in the six heats above described has been tested in the following manner:
the highest degree those qualities best suited for the manu- Six 150 lb. air melt induction heats prepared according facture of machine cutting tools. The rigid limitation of to the six chemical analyses of Table IV, were cast into the carbon content in accordance with my formulation ingots which were hammer logged to 2%" sq. x 2" equal will prevent the formation of saturated carbides with the length billets. After annealing and standard process heat alloy material with attendant undesirable effects which conditioning, ingots according to each chemical analysis include hardness accompanied by a tendency of the steel were made up into end mills of several different types, of to become brittle and to soften excessively in the presence which identical end mills from each heat were given the of heat. My balanced formula will, however, include secsame identifying number. ondary iron carbides including Fe C which are not satu- Identical cutters were made up in accordance with rated by excessive alloy content, such carbides being valustandard procedure from each of the six heats. The cutters able for the abrasive qualities which they produce in the were /2" end mills of stock design having four cutting steel to reduce wear of the cutting edge. teeth. Those cutters listed in Part I of the tests tabulated The preferred formulation in accordance with my inin Table V below were tempered to a Rockwell hardvention, and the formulation which I have found to proness of 67 Re. Those cutters listed in Part II of said duce steel from which machine cutting tools of extraordi- Table V were tempered to a Rockwell hardness of 65 Re. nary efficiency can be made is tabulated in Table III as The #1 cutters had unground faces. The #5 cutters follows: had ground faces.
Table III Each cutter was subjected to a series of 18" cuts in identical test blocks, the cuts being /2" wide, .050" deep Element Percentage Em nent Percentage X 6 /8 feed at LPJTL, a lilnit factor of lbs.
by weight by Weight :5 on a strain gage.
Table V Mn .15/. 1. 0 P 03 1.75 P I 03 8.50 .20/. 4.00 5/ 10 1 5 10 Heat Bar Re Cutter, No. Length of 4. 00 98 (i. 02) 3 Code Cut, Inches 1 Max 1 {E 07 1 210 E 07 5 234 In this formulation the inclusion of Mn, P, S, Si, Ni and 2 {M 67 1 16 Cu as trace elements may be regarded as normal. 3; $3 In accordance with the invention six heats were melted 3 {H 67 5 180 to my experimental compositions including the preferred 4 2; g 122 formulations in which changes were made in the percent- 5 0 2 67 1 ages of the more important elements. The formulations of 2; $3 the six heats referred to are shown in the appended Table 40 6 {R 67 5 180 IV-Chemical Analyses as follows:
Table IV CHEMICAL ANALYSES Heat Bar 0 M11 P S S1 Ni Cr V W Mo 00 Cu Code Of the six heats melted, No. 3 having the bar code a In each case, the cutter was continued in operation until designation H conforms within a permissible margin 0f too worn or broken for further use. error to my preferred formulation given in Table IV. Heat No. 5, having bar code designation K, is similar to heat 3, bar code H, except that the percentage of vana- PART H dium has been increased to 1.40% and with a corresponding increase in the total carbon which is arrived at Heat Bar Re Cutter, Length of in accordance with the method outlined in Table I. Uti- Code Cut, Inches lizing said formula, the carbon present should total 1.063%. The actual carbon in the heat at 1.05% is within 1 6 1 162 the permissible range of error. E 180 M 05 1 103 In heat 1, bar code E, the carbon content is 1.07% 65 2 i 65 5 90 which is substantially above the permissible limit of 3 {I} 22 152 1.032% 302% with a consequent decrease in efliciency 4 as hereinafter pointed out. In each of the remaining heat 5 K 144 2, bar code M, heat 4, bar code F, and heat 6, bar code {K 5 162 R, the carbon content is theoretically correct within the 6 {it ,1, permissible margin of error, and all of the carbon combining elements are present within a reasonable range. Cobalt, however, has been sharply reduced in these latter heats varying in amount from 3.02% in heat 2 to .04% in In each case, the cutter was continued in operation until too worn or broken for furtheruse.
heat F. It will be noted further that in heat 6, bar code Table V-Continued deep x 7% feed at 430 rpm. utilizing a four-tooth PART III cutter- PART III Heat Bar Rc Cutter, No. Length of [l four to th cutter 36:66]
Code Cut, Inches Heat Bar Gutter, No. Length of E 67 2 24 Code Cut, Inches M 67 3 34 H 67 3 84 F 57 3 E 7 Cutter broke. K 67 3 25 H 3 90 Finished in good shape. R 67 3 60 K 11 Cutter broke. In each case the cutter broke.
PART IV PART Iv IM six-tooth cutter Rc=66] 15 Bar Cutter Length Heat Bar Cutter, No. Length of Heat Code Re No. (E1 Code Inches 65 3 90 Finished in fair shape. E 4 90 Finished in go pe. 65 3 42 Cutter broke. H 4 90 Do. 65 3 90 Finished in good shape. K 4 90 Do. 65 3 74 Cutter broke. 65 3 90 Finished in good shape. 65 3 74 Cutter broke.
The H, E and K end mills finished the 90" cut, the H and K cutters in good condition. The R and F cutters.
each broke at 74" and the M cutter broke at 42".
From these tests it became immediately evident that the end mills made from steels having any one of my six chemical formulations were capable of exceptionally high performance not equalled in my experience by end mills made up from any available high speed steels in the prior art. End mills made up from the H formula were shown to have the highest degree of toughness and grindability. End mills made up from the K formula had nearly the same qualities. End mills made up from the E formula, while otherwise satisfactory, had a somewhat lower impact resistance.
A further series of tests were run upon end mills made up from E, H and K stock, the results of which are tabu lated in Table VI.
All end mills were confined to stock design for a /2" diameter end mill. Hardness was 66 Re.
The tests in Table VI, Parts I and II were made respectively with four-tooth and six-tooth cutters of /2" diameter upon a normalized block. The cut was /2" wide X .050" deep X 6%" feed at 600 r.-p.rn. Each end mill was kept in operation for the life of the tool.
Table VI PART I four-tooth cutters Rc=66] Heat Bar Cutter, No. Length of Wear Land Code Cut, Inches 1 E l 576 003 E 2 396 003 3 H l 504 004 H 2 324 5 {K 1 414 004 K 2 342 O04 PART II Bi" six-tooth cutters Rc=661 Heat Bar Cutter, No. Length of Wear Land C d Cut, Inches 1 1 432 003 E 2 342 003 3 {H 1 378 4 H 2 324 003 5 1 360 .003 K 2 270 002 Additional tests (Parts 200 Brinell block. A cut The test of Part V here recorded was made on normalized block. A cut was made /2" wide x A" deep x 7%" feed at 450 r.p.m.
PART V 4 tour-tooth cutter Rc=661 Heat Bar Cutter, No. Length of Code Cut, Inches 1 E 4 Finished in good shape.
Samples of the steel obtained from each of the six heats designated as E, M, H, F, K and R, respectively, were tested to ascertain the degree to which each would resist deterioration from overheating as, for example, in resharpening or in cutting under heavy loads.
The response of samples from each of the several heats to a rigorous heat treatment was tested in the following manner:
Fifteen adjacent /z" thick discs were obtained from one (1) .510" diameter bar of each experimental analysis and heat treated as follows:
(Salt bath temperatures checked with immersed thermocouples.) (I)1 Dummy load used each bath to simulate production cats. (2) Preheated-salt furnace at 1500 each test. (3) Austenitized salt furnace:
18 samples 2125 F. l min. 18 samples 2150 F. l min. 18 samples 2170 F. 1 min. 18 samples 2190 F. l min. 18 samples 2210 F. l min.
F. for 15 minutes soak at temperature soak at temperature soak at temperature soak at temperature soak at temperature The results of the tests above described are tabulated in Table VII as follows:
ave a maximum hardness comalities of toughness, grindability,
prior art. These cutters h bined with outstanding qu Table VII Austenitizing Tempered 1,000 F. Tempered 1,025 F. Tempered l,050 F. Heat Bar Temperature, Snyder-Graft, As Quench Code F. Grain Size 2+2 Hrs. 2+2+2 Hrs. 2+2 Hrs. 2+2+2 Hrs. 2+2 Hrs. 2+2 +2 Hrs.
1 E 2,125 18/12 =15. 2 C65. 7 66.9 67.1 66.3 66.0 65. 8 65. 4 2, 150 17/11 =13. 6 (365.1 67.4 67.7 66.8 66.6 66.5 66.3 2,170 16/11 =12. 9 64.6 67.5 67.9 67.1 66. 8 66.9 66. 5 2,190 14/9 =12.3 63. 8 67.6 68.1 67.4 67. 2 67.2 66.7 2,210 12/5 8. 8 62.7 67.7 68. 4 67. 6 67. 6 67. 7 67.3 2 M 2,125 18/12 =14. 9 64.9 66.2 66.6 65.7 65.3 65. 5 65.0 2,150 17/11 =13. 4 64.4 66.4 67. 2 66.4 65.9 66. 3 65. 9 2,170 17/10=13. 6 63. 7 66. 5 67.5 66.9 66.6 66.5 66.3 2,190 17/l0=13.3 63.2 66.6 67.7 67.2 66. 9 67.0 66.5 2, 210 14/8 =10. 7 61. 7 66.3 67.9 67.8 67.3 67.5 67. 3 3 H 2,125 19/12 15.3 65.4 67.0 67.1 66.1 65. 7 65.6 65. 3 2, 150 18/11 =14. 2 64. 7 67. 2 67. 6 66. 8 66. 2 66. 4 66. 2, 070 17/12 =14. 0 64.2 67.5 67. 8 67. 2 66. 9 66.7 66.4 2, 190 15/9 =12. 2 63. 67. 4 68. 2 67. 4 67. 2 67. O 66. 8 2, 210 13/7 =10. 7 62. 2 67.3 68. 4 68.0 67. 2 67.5 67. 4 4 F 2,125 18/12=15. 2 64. 0 65.5 67. 7 66.1 65.6 65.4 65. 3 2,150 18/10=13. 6 62. 9 65. 5 67. 1 66. 6 66. 4 66. 5 66. 1 2,170 16/8 =12. 3 62.3 65.2 67.3 67. 0 66.7 66.7 66. 5 2,190 14/8 =11.2 61.3 65.1 67.4 67.4 67.1 67.0 66.7 2,210 14/7 =10. 0 59. 7 64. 6 67. 5 67.8 67. 2 67.5 67. 3 5 K 2,125 19/11=15.2 65.9 67.2 66- 9 65.9 65.6 65.5 65.3 2,150 18/11 14.1 65.3 67. 5 67.5 66.7 66.4 66.0 65.7 2,170 17/11 =14. 0 64.9 67.6 67. 8 67. 0 66.8 66.7 66.4 2,190 16/10=13.1 64. 4 67. 7 68.0 67. 4 67.1 66.9 66. 5 2,210 14/3 =10. 7 63. 4 67. 8 68. 3 67.6 67.5 67.3 66.8 6 R 2, 125 18/11 =14. 9 65.7 66.7 67. 1 66.1 65. 7 65.3 65.0 2,150 19/11 =14. 3 65.0 67. 4 67.6 66.6 66.5 66. 4 66.0 2, 170 17/11 =13. 6 64.6 67. 4 67.7 67.1 66.8 66.6 66.4 2, 190 16/10=13. 2 63. 8 67. 3 68. 0 67. 3 67. 2 67. 1 66. 7 2,210 14/7 =10. 7 62.7 67. 2 68. 3 68.0 67. 3 67.6 67. 2
From an inspection of the results tabulated in Table VII it will be evident that both Snyder-Graft grain size and attainable hardness were remarkably similar from one to another of all six experimental formulas.
Snyder-Grail? grain size, in all six analyses, showed only slight coarsening with increasing austenitizing temperatures through 2190 F. At 2210 F. the grain began to coarsen more rapidly although it was still at size or above in five of the six analyses. Grain size was relatively fine throughout the experimental heats at 2190 F., the optimum austenitizing temperature, ranging from 113 to 13.3".
Attainable hardness was also very good for all six experimental heats. A slight, but significant increase in tempered hardness with increasing austenitizin-g temperatures was experienced through the 2125/ 2210 F. austenitizing range. The high attainable hardness of these heats is illustrated by the high Rockwell of C67+, when obtained by austenitizing from 2190 F. and triple tempered at 1025 F.
The relatively high resistance to tempering of these experimental heats is shown by the slight decrease in hardness between the second and third tempers at 1025 F. and even at 1050 P. where the hardness would be expected at drop more sharply.
The results of the heat treatment tests above described in connection with Table VII disclose the fact that the steel produced by all six formulas of Table IV resisted to an extraordinary degree any tendency toward softening at elevated temperature.
The tests above tabulated for cutters made from steels having analyses 1 to 6 inclusive of Table IV demonstrate conclusively that a high speed steel melted in accordance with my balanced formulation has to an extraordinary degree those qualities required for the manufacutre of machine cutting tools of superior quality and efiiciency. Cutters made from a steel in accordance with my preferred formulation of Table III identified as beat No. 3, bar code H in Table IV has produced cutters having qualities greatly improved over those obtainable with steels of the abrasiveness and resistance to overheating which adapt such cutters for use with both hard and soft materials. Results obtained from the tests tabulated in Tables V and VI were substantially superior for all categories of use to those obtained from the finest grades of high speed steel commercially available including high speed steels especially enriched with alloying elements designed to provide a maximum efiiciency for special purpose cutting. The six formulations set forth in Table IV were set up in order to test the effect of deviations from my preferred balanced formulation as defined in Table III and as defined in Table IV Analyses, heat No. 3, bar code H.
Cobalt has been found to be an essential ingredient within the limits of 3.5% to 4% to produce the standard of efficiency desired. The main effect of this alloy is to increase the red hardness, so that tools made from the alloyed steel may be used at increased speeds and with higher working temperatures at the cutting edge. Cutting efiiciency is greatly increased. In the process of making steel, cobalt affects the melting point. Thus higher heats are permissible without a serious appreciable grain growth occuring. Also greater solutions of other alloys such as vanadium, chromium, tungsten, molybdenum and cobalt are taken in at the treating temperatures. There will also be a greater amount of retained Austenite left in the com position, with a greater amount of secondary hardness developed by additional tempering operation. I have also found that cobalt improves the grindability of the steel without generating heat at the cutting edge.
However, cobalt if used in amounts in excess of 4% tends to raise the austenitized temperature excessively and causes decarburization of the composition in all phases of treating temperatures above the critical temperature of said composition, and a consequent decrease in the toughness of the composition.
Chrominum is included in my composition within limits of 3.75% to 4.25%. The main effect of chromium is to cause hardness to penetrate deeper into the cast steel and when employed in sufficient quantity will permit the steel to be oil quenched, salt or lint quenched. As applied specifically to machine tool cutters made from high speed steel, chromium contributes improved air hardening and Wear resistance properties to the cutters. However, when used in amounts greatly in excess of the 4% specified in my balanced composition, chromium tends to combine with other elements in the matrix including carbon to from secondary carbides which cloud the operation of other alloying elements and their carbides in the composition.
It will be noted with respect to chemical formulations heat 2, bar code M; heat 4, bar code F; and heat 6, bar code R, that the cobalt content is substantially below the limits prescribed. The performance of cutters made from steels in accordance with these heats was less satisfactory than the performance of those made from the steels of heat 1, bar code E; heat 3, bar code H; and heat 5, bar code K.
Tungsten is included in my balanced composition in the preferred amount of 1.75%, but may be varied without serious loss of cutting tool quality between 1.5% and 2%. Tungsten forms a carbide of extreme hardness which is relatively unaffected by elevated temperatures providing a degree of red hardness which permits machine tool cutters made from steel having a substantial percentage of tungsten to operate at relatively high temperatures without deterioration. I have found, however, that tungsten when included in my balanced composition in amounts greatly in excess of the 1.75% specified causes the steel to become brittle with a resulting loss of impact strength and a resulting failure of tools made therefrom When placed under heavy load. Such increase of tungsten would require higher austenitizing temperatures which does coarsen the grain size, and adversely affects the arrangement of the other major elements in the solution of carbides within a matrix of iron.
Molybdenum is included in all six beats in amounts closely confined between 8.48% and 8.73%. Molybdenum is a lightweight metal having qualities similar to those found in tungsten and chromium, forming a double c-arbide when alloyed with carbon and iron. This metal tends to increase red hardness and wear resistance of cutting tools formed from the resulting steel. Like chromium, it increases hardness penetration, and produces a steel suitable for oil and air quenching.
It is believed that the percentages of tungsten and molybdenum employed in all six heats are within limits capable of producing a high speed steel of maximum efliciency for use in the manufacture of machine cutting tools. However, as the amount of molybdenum is increased beyond the range specified, saturated carbons are formed, and the composition becomes unbalanced with the loss of such important qualities as toughness, abrasiveness, grindability and the like. As the amount of molybdenum is increased the steel will become more subject to decarburization during forging and other mill operations, and during subsequent heat treatments with a consequent softening of the matrix.
The amount of vanadium included in the composition may be regarded as critical, varying between 1% and 1.50%. This metal has a very high affinity for carbon and in this connection is employed as a scavenger for carbon in the composition. The vanadium carbides are very hard, tend to increase the cutting efficiency along with resistance to wear, and prevent grain development at the austenitizing temperature. However, if the amount of vanadium in the composition is increased percentagewise beyond the 1.5% stated, the high percentage of vanadium carbides formed tends to reduce the grindability of the material.
Carbon is a critical ingredient and the principal hardening element in all steels. I have found that the carbon content of my balanced composition is extremely critical in determining the characteristics of a particular steel for use in the manufacture of machine cutting tools. The very high level of performance obtained with tools made from steels having the analyses of heats 1 to 6, in Table IV, is attributable in large part to the extremely careful measurement of the carbon included in each composition in accordance with the percentage factors set forth in Table I. In this connection it may be noted that total carbon included in each of compositions 2 through 6, inclusive, is well within the .02% margin of error permissible. In heat 1, bar code E the carbon content is given as 1.07%, whereas, this content should theoretically be a 1.032%. Tests with cutters from steel having the bar code B were found to have substantially lower impact strength than those made from steels having bar code H and K. Inasmuch as the other elements of composition heat 1, bar code B, were well within permissible limits of variation from my preferred formula, heat 3, bar code H it is believed evident that the excess carbon content is responsible for the indicated loss of efficiency. It may be noted with respect to heat 4, bar code F, that the actual carbon content of 1.07% exceeds the theoretically correct carbon content by .022%, this excess of carbon taken in connection with the substantial elimination of cobalt in this formulation is believed responsible for the relatively poor showing of the cutters made from this steel (see Tables V and VI).
Silicon and manganese are present in my compositions in small quantities and are efiective primarily in deoxidizing the steel in the final operation of melting. Manganese also combined with sulphur to form the relatively inoccuous nonmetalli-c inclusion manganese sulphide.
Sulphur in my balanced composition is kept below a maximum of 03%. It will be noted that cutters made from steel melted in accordance with heat 6, bar code R having .1'6% sulphur and also a relatively small amount of 2.04% cobalt, although otherwise within the limits prescribed, produced a substantially inferior performance in all categories of tests made.
The invention having been described, what is claimed is:
1. A high speed steel consisting essentially of about 3.98% chromium, about 1.76% tungsten, about 1.05% vanadium, about 8.48% molybdenum, about 3.98% cobalt, and about 98% carbon, and the balance iron with incidental impurities.
2. A high speed steel as claimed in claim 1 in which carbon is present as the sum of the carbon percentages required by the chromium, tungsten, molybdenum and vanadium present in accordance with carbon combining factors chosen, being the sum of .055 X the percent chromium +.033 the percent tungsten, +.059 the percent molybdenum, +.2 the percent vanadium, the total carbon present being held within .02% of the total percentages arrived at, and the balance iron with incidental impurities.
3. A high speed tool steel consisting essentially of about .3% silicon, about .3% max. manganese, 0.3% max. sulphur, .03% max. phosphorus, .10% max. nickel, about 3.98% chromium, about 1.05% vanadium, about 1.76% tungsten, about 8.48% molybdenum, about 3.98% cobalt, .10% max. copper and about .98% carbon, the remainder iron with the residual impurities in usual amounts.
References Cited UNITED STATES PATENTS 2,147,122 2/ 1939 Emmons 75-126 2,343,069 2/1944 Luerssen 75-126 2,736,650 2/ 6 Grimshaw 75-126 2,983,601 5/1961 Fletcher 75-126 OTHER REFERENCES Tool Steels, Roberts et al., 3rd ed., American Society for Metals, 1962, pages 593 and 707-713. DAVID L. RECK, Primary Examiner. HYLAND BIZOT, Examiner. P. WEIN STEIN, Assistant Examiner.

Claims (1)

1. A HIGH SPEED STEEL CONSISTING ESSENTIALLY OF ABOUT 3.98% CHROMIUM, ABOUT 1.76% TUNGSTEN, ABOUT 1.05% VANADIUM, ABOUT 8.48% MOLYBDENUM, ABOUT 3.98% COBALT, AND ABOUT .98% CARBON, AND THE BALANCE IRON WITH INCIDENTAL IMPURITIES.
US360757A 1964-04-17 1964-04-17 High speed steel Expired - Lifetime US3330652A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US360757A US3330652A (en) 1964-04-17 1964-04-17 High speed steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US360757A US3330652A (en) 1964-04-17 1964-04-17 High speed steel

Publications (1)

Publication Number Publication Date
US3330652A true US3330652A (en) 1967-07-11

Family

ID=23419300

Family Applications (1)

Application Number Title Priority Date Filing Date
US360757A Expired - Lifetime US3330652A (en) 1964-04-17 1964-04-17 High speed steel

Country Status (1)

Country Link
US (1) US3330652A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3929471A (en) * 1971-12-22 1975-12-30 Hitachi Ltd High speed steel having high wear-resistance
EP0105861A1 (en) * 1982-09-14 1984-04-18 Vereinigte Edelstahlwerke Aktiengesellschaft (Vew) High speed steel alloy
US20100011594A1 (en) * 2008-07-15 2010-01-21 Wysk Mark J Composite Saw Blades
WO2015110366A1 (en) * 2014-01-22 2015-07-30 Aktiebolaget Skf Bearing steel

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2147122A (en) * 1934-08-27 1939-02-14 Cleveland Twist Drill Co Alloy compositions
US2343069A (en) * 1942-02-27 1944-02-29 Carpenter Steel Co Steel alloy
US2736650A (en) * 1953-06-08 1956-02-28 Firth Sterling Inc Low alloy high speed steel
US2983601A (en) * 1954-09-14 1961-05-09 Latrobe Steel Co Ferrous alloys and articles made therefrom

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2147122A (en) * 1934-08-27 1939-02-14 Cleveland Twist Drill Co Alloy compositions
US2343069A (en) * 1942-02-27 1944-02-29 Carpenter Steel Co Steel alloy
US2736650A (en) * 1953-06-08 1956-02-28 Firth Sterling Inc Low alloy high speed steel
US2983601A (en) * 1954-09-14 1961-05-09 Latrobe Steel Co Ferrous alloys and articles made therefrom

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3929471A (en) * 1971-12-22 1975-12-30 Hitachi Ltd High speed steel having high wear-resistance
EP0105861A1 (en) * 1982-09-14 1984-04-18 Vereinigte Edelstahlwerke Aktiengesellschaft (Vew) High speed steel alloy
US20100011594A1 (en) * 2008-07-15 2010-01-21 Wysk Mark J Composite Saw Blades
US20140102276A1 (en) * 2008-07-15 2014-04-17 Irwin Industrial Tool Company Composite Saw Blades
WO2015110366A1 (en) * 2014-01-22 2015-07-30 Aktiebolaget Skf Bearing steel

Similar Documents

Publication Publication Date Title
US4116684A (en) High speed tool steel having high toughness
US3850621A (en) High-speed tool steels
JP3771254B2 (en) High speed steel manufactured by powder metallurgy
JP6180984B2 (en) Steel plates for chainsaw parts and chainsaw parts
US3295966A (en) Versatile low-alloy tool steel
JPH0372700B2 (en)
US3012879A (en) Nitrogen containing tool steels
US1496980A (en) Alloy steel for metal-cutting tools
US5362337A (en) Free-machining martensitic stainless steel
US3330652A (en) High speed steel
US3113862A (en) High speed steel
US3424576A (en) Free machining steels
US2996376A (en) Low alloy steel having high hardness at elevated temperatures
US3507633A (en) Circular saw blade of chromium nickel steel with an oxide coat
US3928088A (en) Ferritic stainless steel
US4784828A (en) Low carbon plus nitrogen, free-machining austenitic stainless steel
JP3297500B2 (en) High-strength steel bar with excellent machinability
US1961777A (en) Ferrous alloy
JP2960496B2 (en) Cold tool steel
US2334870A (en) Austenitic chromium-nickel and/or manganese steels
CA1267002A (en) Low carbon plus nitrogen, free-machining austenitic stainless steel
JPS6366385B2 (en)
US1998957A (en) Ferrous alloy
JPH04116139A (en) Die steel for plastic molding excellent in machinability
US3010823A (en) Easily machinable, non-magnetic, manganese steel

Legal Events

Date Code Title Description
AS Assignment

Owner name: PRECISION INDUSTRIES, INC., 17-21 GORDON AVE., PRO

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:BROWN & SHARPE MANUFACTURING COMPANY, A CORP. OF DEL.;REEL/FRAME:004115/0740

Effective date: 19830131