US3310440A - Heat treatment of nickel base alloys - Google Patents

Heat treatment of nickel base alloys Download PDF

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Publication number
US3310440A
US3310440A US405410A US40541064A US3310440A US 3310440 A US3310440 A US 3310440A US 405410 A US405410 A US 405410A US 40541064 A US40541064 A US 40541064A US 3310440 A US3310440 A US 3310440A
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US
United States
Prior art keywords
alloy
nickel
heat treatment
hours
coated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US405410A
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English (en)
Inventor
Barry J Piearcey
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Raytheon Technologies Corp
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United Aircraft Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by United Aircraft Corp filed Critical United Aircraft Corp
Priority to US405410A priority Critical patent/US3310440A/en
Priority to GB38102/65A priority patent/GB1124044A/en
Priority to NL656512668A priority patent/NL148945B/xx
Priority to DE19651483315 priority patent/DE1483315B1/de
Priority to JP40061574A priority patent/JPS5136206B1/ja
Priority to SE13323/65A priority patent/SE312921B/xx
Priority to FR35788A priority patent/FR1458768A/fr
Priority to CH1455765A priority patent/CH466931A/fr
Priority to BE671189D priority patent/BE671189A/xx
Application granted granted Critical
Publication of US3310440A publication Critical patent/US3310440A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C16/00Alloys based on zirconium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/32Selection of soldering or welding materials proper with the principal constituent melting at more than 1550 degrees C
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/051Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
    • C22C19/055Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 20% but less than 30%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/051Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
    • C22C19/056Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/10Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon

Definitions

  • the present invention relates to the heat-treatment of nickel-base superalloys which are commonly coated to improve their high temperature oxidation, sulfidation and erosion resistance, which heat treatment improves the mechanical properties of the alloys compared with their normal properties in the coated condition.
  • nickel-base alloys for use in gas turbine power plants either as rotor or stator members have been provided with coatings adapted to render the blades or vanes more highly resistant to oxidation and thermal while not impairing their other desirable properties.
  • a further object is the provision of a novel and improved process for the heat treatment of certain cast nickel-base superalloys so as to improve the creep properties of such alloy members at intermediate and elevated temperatures.
  • the process of the present invention is' particularly adapted for use with the nickel-base, coated superalloys which are used in gas turbine blades and vanes to be operated at temperatures in excess of 1200" F. and even as high as 2200 F. under extreme conditions.
  • Such blades are conventionally provided with an adherant surface coating which contributes greatly to the improvement of the properties of the blades and vanes with respect to high temperature oxidation, sulfidation and erosion resistance, but often does so at the cost of some re- I duction in the life of such blades under continuously applied stress such as 1400 F. and 95,000 psi.
  • gas turbine blades and vanes formed of nickel-base, high temperature, corrosion-resistant alloys, provided with their protective coatings exhibit a greatly extended life at the same high temperatures and operating stresses, as compared with the identical blades or vanes which have not been subjected to the heat treatment of the present invention, while none of the desirable properties of such coated, and un-heattreated parts are sacrificed.
  • the process of the present invention is particularly applicable to those nickel-base superalloys which are similar to those commonly referred to as SM-200 and which have approximately the following specification analysis:
  • a gas turbine blade or vane cast from the nickel base alloy is preferably provided with a protective coating in accordance with the prior patent to Joseph, No. 3,102,044 of 1963, specifically in accordance with Examples 1, 2, 3, or 4 of said Joseph patent, but preferably at 2000 F. for a period of about four hours.
  • any of these treatments provides the blade or vane member with a surface layer of a composition selected from the group of metals comprising aluminum, magnesium, chromium, columbium, cobalt, titanium, tantalum, tungsten, silicon, alloys thereof, oxides thereof and mixtures of the foregoing, which has been sintered on the surface of the blade or vane, and preferably comprises about 64% titanium, and 36% aluminum, the Weight of the coating being about 30% of the weight of the coated vane or blade; or alternatively the coating consists of a mixture of finely divided particles of aluminum and silicon comprising about aluminum and about 10% silicon.
  • the coated blades or vanes are subjected after coating to heat treatment and the preferred procedure for this coating treatment comprises heating the coated blade or vane members in vacuum or an inert gas, such as argon, or less preferably in air at 2000 F. for a period of about four hours, followed by about one to four hours heating at 2250" F., followed by heat treatment at 1600 F. for a period of from 32 to 64 hours; the step of normalizing by cooling in a gas, preferably an inert atmosphere, being carried out between each of the three heat treating operations.
  • the heat treatment may be varied, while achieving the results of the present invention by initially heating the coated blade or vane at about 2000 F.
  • the heat treatment may comprise initially heating the coated vane or blade at an increasing temperature in the range of 1800 to 2200 or 2260 F., the temperature being increased at the rate of about 100 F. per hour, and thereafter holding the blade or vane at a temperature of 2200 to 2260 F., preferably 2250 F. for from one to 4 hours, all preferably in an inert atmosphere.
  • the cooling in gas is preferably in an inert atmosphere, such as argon, or less preferably in air.
  • the blades and vanes treated according to the present invention are not only made from an alloy of the specified composition, but are also characterized by the elongated, columnar grain structure having grain boundaries substantially parallel to the principal axis and with substantially no grain boundaries normal to the principal axis, all in accordance with the disclosure of the copending application of Francis L. Ver Snyder, Ser. No. 361,323, filed Apr. 17, 1964, now Patent No. 3,260,505 which described methods of producing such substantially uni-directionally oriented crystals forming either a blade or a vane member.
  • Specimen A Alloy SM-200, as cast.
  • Specimen B Alloy SM-200, coated with a protective coating in accordance with the procedure set forth in the Joseph patent, involving heating at 2000 F. for four hours.
  • Specimen C Alloy SM-200 un-coated, but heated for four hours in vacuum at 2000 F.
  • Specimen D Alloy SM-200, coated the same as speci- B, but then heat treated after coating by heating in vacuum at 2250 F. for four hours, air cooling, and again heating for 64 hours at 1600 F., followed by air cooling.
  • the heat treatment of the test specimen increased the life of the stress rupture test specimen more than three times over life of any of the other specimens of the same alloy which had not been so heat treated.
  • specimen D treated according to the present invention oxidized much less in air at elevated temperatures than the same alloy as cast (specimen A) and much the same as the coated but un-heattreated specimen B, showing that the heat treatment at 4 2250 F. did not detrimentally affect the oxidation resistance imparted by the coating.
  • the balance of the alloy consisting of nickel, and heat-treating such alloy by heating the alloy fora period of one to four hours at a temperature of about 2000 F., cooling the alloy in gas, heating the alloy to a temperature of from 2200 F. to 2260 F. for several hours, cooling the alloy in gas, reheating the alloy to a temperature in the range of from 1550 to 1650 F. for a period of one to three days, and again cooling the alloy in gas.
  • Tungsten 11.5 to 13.5
  • the 6 balance of the alloy consisting of nickel, and heat-treating such alloy by heating the alloy for a period of one to four hours at a temperature of from 1800 to 2260 F., and holding the alloy at a temperature of from 2200" F. to 2260 F. for several hours, cooling the alloy in gas, reheating the alloy to a temperature in the range of from 1500" to 1650 F. for a period of one to three days, and again cooling the alloy in gas.
US405410A 1964-10-21 1964-10-21 Heat treatment of nickel base alloys Expired - Lifetime US3310440A (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
US405410A US3310440A (en) 1964-10-21 1964-10-21 Heat treatment of nickel base alloys
GB38102/65A GB1124044A (en) 1964-10-21 1965-09-07 Improvements in and relating to heat treatment of nickel-base alloys
NL656512668A NL148945B (nl) 1964-10-21 1965-09-30 Werkwijze voor de warmtebehandeling van onderdelen voor gasturbines en onderdelen voor gasturbines behandeld volgens deze werkwijze.
DE19651483315 DE1483315B1 (de) 1964-10-21 1965-10-05 Verwendung eines hochschmelzendes lot zum herstellen eines dreischichtigen verbundkoerpers
JP40061574A JPS5136206B1 (xx) 1964-10-21 1965-10-06
SE13323/65A SE312921B (xx) 1964-10-21 1965-10-14
FR35788A FR1458768A (fr) 1964-10-21 1965-10-21 Traitement thermique d'alliages
CH1455765A CH466931A (fr) 1964-10-21 1965-10-21 Procédé de traitement thermique d'un alliage à base de nickel
BE671189D BE671189A (xx) 1964-10-21 1965-10-21

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US405410A US3310440A (en) 1964-10-21 1964-10-21 Heat treatment of nickel base alloys

Publications (1)

Publication Number Publication Date
US3310440A true US3310440A (en) 1967-03-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
US405410A Expired - Lifetime US3310440A (en) 1964-10-21 1964-10-21 Heat treatment of nickel base alloys

Country Status (8)

Country Link
US (1) US3310440A (xx)
JP (1) JPS5136206B1 (xx)
BE (1) BE671189A (xx)
CH (1) CH466931A (xx)
DE (1) DE1483315B1 (xx)
GB (1) GB1124044A (xx)
NL (1) NL148945B (xx)
SE (1) SE312921B (xx)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3753790A (en) * 1972-08-02 1973-08-21 Gen Electric Heat treatment to dissolve low melting phases in superalloys
US4151017A (en) * 1976-05-07 1979-04-24 Maschinenfabric Augsburg-Nurnberg Aktiengesellschaft Method of producing heat-resistant parts
US4221610A (en) * 1978-02-24 1980-09-09 The United States Of America As Represented By The United States Department Of Energy Method for homogenizing alloys susceptible to the formation of carbide stringers and alloys prepared thereby
US4492672A (en) * 1982-04-19 1985-01-08 The United States Of America As Represented By The Secretary Of The Navy Enhanced microstructural stability of nickel alloys
US4717432A (en) * 1986-04-09 1988-01-05 United Technologies Corporation Varied heating rate solution heat treatment for superalloy castings
US4753686A (en) * 1984-11-08 1988-06-28 Societe Nationale D'etude Et De Construction De Moteur D'aviation "S.N.E.C.M.A." Regeneration of nickel-based superalloy parts damaged by creep
EP1207005A1 (en) * 2000-11-17 2002-05-22 General Electric Company Heat treatment of weld repaired gas turbine engine components
EP1688592A1 (en) * 2004-12-23 2006-08-09 Nuovo Pignone S.P.A. Vapour turbine
EP1688593A1 (en) * 2004-12-23 2006-08-09 Nuovo Pignone S.P.A. Vapour turbine
EP1691036A1 (en) * 2004-12-23 2006-08-16 Nuovo Pignone S.P.A. Vapour turbine

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52154903U (xx) * 1976-05-20 1977-11-24
AT383762B (de) * 1985-12-23 1987-08-25 Plansee Metallwerk Verfahren zur herstellung mehrkomponentiger, kongruent erschmelzender lotmaterialien
CH675256A5 (xx) * 1988-03-02 1990-09-14 Asea Brown Boveri

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2887420A (en) * 1956-04-06 1959-05-19 Bristol Aero Engines Ltd Surface treatments for articles made from heat resisting alloys
US3166412A (en) * 1962-08-31 1965-01-19 Int Nickel Co Cast nickel-base alloy for gas turbine rotors
US3212886A (en) * 1961-10-03 1965-10-19 Armco Steel Corp High temperature alloy
US3254994A (en) * 1963-06-24 1966-06-07 Trw Inc Alloys having improved stress rupture properties
US3272666A (en) * 1963-12-09 1966-09-13 Du Pont Method of heat treating nickel base alloy articles up to 20 mils in thickness

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE533026C (de) * 1928-12-30 1931-09-10 Georg Brunhuebner Lot
DE1153226B (de) * 1957-10-23 1963-08-22 Philips Nv Verfahren zum Verbinden einer aus einem hochschmelzenden Metall bestehenden Folie mit einem Gegenstand aus einem hoch-schmelzenden Metall mit Hilfe eines pulver-foermigen, ein Monokarbid dieses Metalls enthaltenden Loetmaterials
DE1146728B (de) * 1959-11-23 1963-04-04 Atomic Energy Commission Verfahren zum Zusammenloeten von Teilen aus Niob

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2887420A (en) * 1956-04-06 1959-05-19 Bristol Aero Engines Ltd Surface treatments for articles made from heat resisting alloys
US3212886A (en) * 1961-10-03 1965-10-19 Armco Steel Corp High temperature alloy
US3166412A (en) * 1962-08-31 1965-01-19 Int Nickel Co Cast nickel-base alloy for gas turbine rotors
US3254994A (en) * 1963-06-24 1966-06-07 Trw Inc Alloys having improved stress rupture properties
US3272666A (en) * 1963-12-09 1966-09-13 Du Pont Method of heat treating nickel base alloy articles up to 20 mils in thickness

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3753790A (en) * 1972-08-02 1973-08-21 Gen Electric Heat treatment to dissolve low melting phases in superalloys
US4151017A (en) * 1976-05-07 1979-04-24 Maschinenfabric Augsburg-Nurnberg Aktiengesellschaft Method of producing heat-resistant parts
US4221610A (en) * 1978-02-24 1980-09-09 The United States Of America As Represented By The United States Department Of Energy Method for homogenizing alloys susceptible to the formation of carbide stringers and alloys prepared thereby
US4492672A (en) * 1982-04-19 1985-01-08 The United States Of America As Represented By The Secretary Of The Navy Enhanced microstructural stability of nickel alloys
US4753686A (en) * 1984-11-08 1988-06-28 Societe Nationale D'etude Et De Construction De Moteur D'aviation "S.N.E.C.M.A." Regeneration of nickel-based superalloy parts damaged by creep
US4717432A (en) * 1986-04-09 1988-01-05 United Technologies Corporation Varied heating rate solution heat treatment for superalloy castings
EP1207005A1 (en) * 2000-11-17 2002-05-22 General Electric Company Heat treatment of weld repaired gas turbine engine components
EP1688592A1 (en) * 2004-12-23 2006-08-09 Nuovo Pignone S.P.A. Vapour turbine
EP1688593A1 (en) * 2004-12-23 2006-08-09 Nuovo Pignone S.P.A. Vapour turbine
EP1691036A1 (en) * 2004-12-23 2006-08-16 Nuovo Pignone S.P.A. Vapour turbine

Also Published As

Publication number Publication date
JPS5136206B1 (xx) 1976-10-07
NL148945B (nl) 1976-03-15
CH466931A (fr) 1968-12-31
GB1124044A (en) 1968-08-21
BE671189A (xx) 1966-02-14
SE312921B (xx) 1969-07-28
NL6512668A (xx) 1966-04-22
DE1483315B1 (de) 1971-06-09

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