US3305993A - Sound control wall construction - Google Patents

Sound control wall construction Download PDF

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Publication number
US3305993A
US3305993A US373941A US37394164A US3305993A US 3305993 A US3305993 A US 3305993A US 373941 A US373941 A US 373941A US 37394164 A US37394164 A US 37394164A US 3305993 A US3305993 A US 3305993A
Authority
US
United States
Prior art keywords
studs
row
partition
septum
rows
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US373941A
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English (en)
Inventor
Nelsson Nels
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
United States Gypsum Co
Original Assignee
United States Gypsum Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by United States Gypsum Co filed Critical United States Gypsum Co
Priority to US373941A priority Critical patent/US3305993A/en
Priority to GB23379/65A priority patent/GB1107358A/en
Priority to BE665063D priority patent/BE665063A/xx
Priority to DE19651559446 priority patent/DE1559446A1/de
Priority to SE7595/65A priority patent/SE309101B/xx
Application granted granted Critical
Publication of US3305993A publication Critical patent/US3305993A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/76—Removable non-load-bearing partitions; Partitions with a free upper edge with framework or posts of metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7453—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling
    • E04B2/7457—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling with wallboards attached to the outer faces of the posts, parallel to the partition
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/72—Non-load-bearing walls of elements of relatively thin form with respect to the thickness of the wall
    • E04B2/723—Non-load-bearing walls of elements of relatively thin form with respect to the thickness of the wall constituted of gypsum elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7409—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection

Definitions

  • This invention relates to a hollow wall construction and more particularly to a lightweight wall construction which has superior sound control properties, especially with respect to sound transmission.
  • Another object of this invention is to provide a wall or partition construction utilizing conventional materials wherein an exceptional degree of sound isolation is provided. It is a further object of this invention to provide a relatively fool-proof construction wherein the high degree of acoustical isolation provided is not destroyed by common installation of electrical outlets, plumbing, medicine cabinets and such within the wall construction.
  • a partition comprising three layers of wallboard in which a rigid septum board is positioned between two spaced apart parallel rows of vertical support members with the members in one parallel row offset from the members in the other row, in combination with two rigid face boards secured to the vertical support members, this forming one composite structure.
  • the vertical support members may be light gauge steel channels or box studs, wood, laminated gypsum board or other stud materials well known in the industry but a light gauge steel channel is preferred.
  • a light gauge steel channel is preferred.
  • a hollow partition of drywall construction is shown having three layers of spaced apart building boards 10, 12 and 14, respectively, secured to and spaced apart by two parallel rows of vertically extending support members 16 and 18, respectively.
  • the vertical support members 16 and 18 are, for example, conventional channel shaped metal studs secured in the usual manner to floor runners 20 and ceiling runners 22.
  • the studs of one row are located intermediate and are desirably spaced equidistant between the studs of the other parallel row.
  • the septum member 12 is a sheet of gypsum wallboard but other rigid materials such as mineral fiber sound deadening board and wood fiber acoustical board may be used.
  • the septum member is secured to both rows of studs by adhesive means or with mechanical fasteners 9, preferably metallic rotary type screw fasteners, such as are more particularly described in US. Patent No. 3,056,234, the fasteners engaging the inner flanges 24 and 26 of the studs.
  • joints 6 in the septum member should be sealed with a bead of non-setting filler material or caulking compound 7 and this material should also be used to seal the septum to the ceiling and floor. It is preferred that the joints 6 be vertical and fall on a stud but the boards maybe run horizontally and the seams caulked.
  • the face members 10 and 14 are preferably paper covered gypsum wallboard but other materials of similar physical properties may likewise be used.
  • the surface joints may be finished with tape and joint compound according to procedures well known in the art but slightly superior acoustical performance has resulted when the joints were finished with the use of a batten strip 30.
  • the partition may be finished at the floor line with a conventional base 31. Higher transmission loss ratings have been achieved when, in erecting the face layers of wallboard, the screw fasteners are used only at the margins of the board and the intermediate studs'are attached to the board with a contact adhesive.
  • the partition just described will give acoustical performance far superior to that heretofore known, this can be increased further by fillng the space between the studs with a sound absorbing material 32 such as mineral fiber batts, acoustical wool, etc. It also has been discovered that the acoustical performance of the partition can be measurably increased if the face layers 10 and 14 have an outer surface of plastic film.
  • An adhesively attached layer of polyvinyl chloride 0.008" thick has been found very suitable but other thicknesses and films of other materials such as polyethylene, polypropylene, polyesters, etc., may be used.
  • a first row of floor and ceiling metal runners is installed, secured with suitable fasteners 8 to the floor and ceiling and then the vertical supporting members 24 are attached to the floor and ceiling runner at a spacing of about 24" center to center.
  • the septum member is cut to approximately ceiling height, with the board disposed with its longitudinal dimension parallel to the vertical support members.
  • the longitudinal edges of the building board are positioned so that they are located approximately at the center of the supporting member flanges 24. In this manner, the building boards forming the center or septum wall abut each other approximately at the center of the flanges.
  • a non-hardening caulking compound such as Press- Tite caulking, manufactured by the Presstite Engineering Company, St. Louis, Missouri, or drywall adhesive DWA- 14, manufactured by United States Gypsum Company.
  • the second row of floor and ceiling runners and the second row of vertical studding are then installed in a similar manner to the installation of the first row of support members, but with the vertical support members in the second row approximately centered laterally between two adjoining support members in the first row.
  • the septum layer of building boards is secured to the second row of support members by adhesive or with mechanical fasteners, such as 1" drywall screws spaced about twenty four inches center to center.
  • mechanical fasteners such as 1" drywall screws spaced about twenty four inches center to center.
  • Ceiling height gypsum wallboards are then securely fastened to the exterior portions of the two rows of supporting members with the longitudinal edges of the wallboard positioned at about the vertical center of the stud flanges.
  • Conventional fastener and finishing means may be used with respect to the face layers of the partition.
  • the exterior walls are solid since greater sound isolation is thus provided by three solid spaced apart layers joined together by two offset rows of vertical support members offset one from the other horizontally.
  • offset rows of support members it is meant that the vertical support members in one row are positioned approximately median the support members in the other row, that is, the entire one row of support members is offset from the other row.
  • constructions (1), (2) and (3) in Table A relate particularly to the partition of this invention.
  • Applicant used 1" rotary-type screw fasteners to secure the septum wall layer of one half inch thick gypsum wallboard to both rows of studs and also fastened the exterior layers of gypsum wallbo-ard to the exterior portions of the studs by driving rotary-type screw fasteners through vertical aluminum batten strips along the longitudinal joint of the exterior wallboards, using contact type adhesive to secure the wallboard to intermediate studs.
  • wood or laminated gypsum studs may be substituted for the metal channel studs previously described and the face layers may be comprised of gypsum wallboards laid horizontally, the horizontal joint between boards in such construction being sealed either by tape and sealing cornpound or by a horizontal batten strip.
  • a sound control partition comprising, in combination, first and second parallel rows of studs, the studs of said first row being intermediate the studs of said second row, said rows being offset by a distance equal to the thickness of a septum member, a rigid planar septum member between said rows of studs, securing means attaching said septum member to the studs in each of the two rows, said securing means attaching said septum to a stud in said first row being laterally spaced from said securing means attaching said septum member to a stud in said second row, and first and second outer surface defining layers attached to said first and second rows of studs respectively and parallel to said septum member.
  • FRANK L. ABBOTT Primary Examiner.
  • R. A. STENZEL Assistant Examiner.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
US373941A 1964-06-10 1964-06-10 Sound control wall construction Expired - Lifetime US3305993A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US373941A US3305993A (en) 1964-06-10 1964-06-10 Sound control wall construction
GB23379/65A GB1107358A (en) 1964-06-10 1965-06-01 Sound control wall construction
BE665063D BE665063A (cs) 1964-06-10 1965-06-08
DE19651559446 DE1559446A1 (de) 1964-06-10 1965-06-09 Schalldaemmende Wandkonstruktion
SE7595/65A SE309101B (cs) 1964-06-10 1965-06-09

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US373941A US3305993A (en) 1964-06-10 1964-06-10 Sound control wall construction

Publications (1)

Publication Number Publication Date
US3305993A true US3305993A (en) 1967-02-28

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Family Applications (1)

Application Number Title Priority Date Filing Date
US373941A Expired - Lifetime US3305993A (en) 1964-06-10 1964-06-10 Sound control wall construction

Country Status (5)

Country Link
US (1) US3305993A (cs)
BE (1) BE665063A (cs)
DE (1) DE1559446A1 (cs)
GB (1) GB1107358A (cs)
SE (1) SE309101B (cs)

Cited By (60)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3381429A (en) * 1964-08-10 1968-05-07 Rich Michael Wall systems
US3481090A (en) * 1968-04-05 1969-12-02 Angeles Metal Trim Co Support track for dry wall construction
US3638641A (en) * 1969-11-19 1972-02-01 Arcoa Inc Multiphasic medical examinations screening laboratory construction
US3925875A (en) * 1973-05-29 1975-12-16 Angeles Metal Trim Co Method of constructing a prefabricated wall module
US3986312A (en) * 1973-10-05 1976-10-19 Ralph Calhoun Demountable wall assembly and components therefor
US4283893A (en) * 1979-04-27 1981-08-18 Flake Duane W Method and apparatus for forming a studless wall system
US4285184A (en) * 1979-09-04 1981-08-25 Turner Jr Ralph L Method of sound-proof window construction for building structures
US4471591A (en) * 1983-08-08 1984-09-18 Jamison Walter E Air impervious split wall structure
US4478018A (en) * 1981-07-28 1984-10-23 Holand John F Thermal break exterior insulated wall framing system
US4716695A (en) * 1985-07-08 1988-01-05 Alexander Theodore G Steel framing system for multi-story buildings
US4718211A (en) * 1986-10-29 1988-01-12 Greenstreak Plastic Products Company Batten bar for single ply membrane used on roofs
US4817356A (en) * 1984-02-08 1989-04-04 Scott Christopher R Construction systems and elements thereof
US5022210A (en) * 1984-02-08 1991-06-11 Scott Christopher R Construction systems and elements thereof
US5127760A (en) * 1990-07-26 1992-07-07 Brady Todd A Vertically slotted header
US5129138A (en) * 1990-07-16 1992-07-14 Jay Stensrud Modular drywall construction method
US5210990A (en) * 1989-06-28 1993-05-18 Concept Resources Group, Ltd. C-channel construction member
US5467567A (en) * 1992-12-29 1995-11-21 The Reinforced Earth Company Spring biased apparatus for maintaining precast panels in a stable removable position in a vertical slot
WO1996005389A1 (en) * 1994-08-15 1996-02-22 B-Level Corp. Auxiliary surface-forming member for construction elements
US5493834A (en) * 1994-04-15 1996-02-27 Mitek Holdings, Inc. Building structures, methods of construction, and wall framing section therefor
WO1997030243A1 (en) * 1996-02-20 1997-08-21 Steeler, Inc. Perforated metal stud channel
US5749187A (en) * 1994-09-02 1998-05-12 Yoshino Gypsum Co., Ltd. Partition wall
US5782054A (en) * 1997-01-17 1998-07-21 Forintek Canada Corp. Wood wall structure
US5787651A (en) * 1996-05-02 1998-08-04 Modern Materials, Inc. Sound deadening wall assembly
US5907930A (en) * 1997-11-26 1999-06-01 Ricco, Sr.; John A. Shooting range
WO1999064690A1 (en) * 1998-06-08 1999-12-16 Bpb Plc Fire-resisting wall
US6330775B1 (en) * 1999-07-20 2001-12-18 Richard L. Hubbard Prefabricated building wall structure
US20040128944A1 (en) * 2003-01-06 2004-07-08 Akers Frederick Jaye Methods, systems, kits, and fabrications of acoustic-panel-based build-in wall structures providing for variable linear spans
US20050188626A1 (en) * 2004-02-09 2005-09-01 Lahnie Johnson Sound reducing system
US20050188641A1 (en) * 2003-12-03 2005-09-01 Unispace A.G. Sound-insulating partition wall and assembly method for such a partition wall
US20050246990A1 (en) * 2004-04-09 2005-11-10 Geska Edward J Insulated wall system with metal studs and fire retardant walls
US20060000670A1 (en) * 2004-07-01 2006-01-05 Dodd Murray B Prefabricated sound attenuating wall system
US20060108175A1 (en) * 2004-11-24 2006-05-25 Quiet Solution, Inc. Soundproof assembly
US7197853B1 (en) * 2000-08-31 2007-04-03 W. Frank Little, Jr. Demountable and reusable wall and ceiling system
US20070101675A1 (en) * 2005-10-26 2007-05-10 Veerhuis Beheer, B.V. Method of constructing a building, such building, and wall and floor elements for use therein
US20080236943A1 (en) * 2007-03-29 2008-10-02 Northern Elastomeric, Inc. Sound proofing system and method
US20090007507A1 (en) * 2007-07-06 2009-01-08 James Zhai Energy efficient assembly building construction using light-gage metal studs and concrete slabs
US20090126312A1 (en) * 2007-11-20 2009-05-21 Bcm Developments Ltd. Method of building construction
US20110033693A1 (en) * 2006-02-27 2011-02-10 Little Jr W Frank Tape
US20110056163A1 (en) * 2008-03-04 2011-03-10 Rockwool International A/S Fire protection of a structural element
US20110138702A1 (en) * 2009-12-14 2011-06-16 Kelley Jay R Pre-Engineered/Prefabricated Wall Assembly
US8590262B1 (en) 2009-08-14 2013-11-26 EnergySmart Building Method, LLC Energy efficient building construction
US20140059963A1 (en) * 2012-08-29 2014-03-06 Emercor Ltd. Insulated sheathing and method
US8671636B2 (en) * 2012-06-11 2014-03-18 Walter Kim Bruner Stud frame wall system
US20140137502A1 (en) * 2003-11-18 2014-05-22 Fukuvi Usa, Inc. Sealing retention clip
WO2014195723A1 (en) * 2013-06-06 2014-12-11 Retro Eco Limited Non load-bearing wall design
CN104499603A (zh) * 2014-12-06 2015-04-08 沈一军 设置双排墙骨的高效隔声木结构房屋墙体
US20150275511A1 (en) * 2012-11-23 2015-10-01 Akoustos Ab Dampening assembly
US20170167138A1 (en) * 2015-06-05 2017-06-15 Kenneth R. Thompson Structural component
US9909303B2 (en) * 2016-06-28 2018-03-06 Nichiha Corporation Building exterior insulation structure
US20190100908A1 (en) * 2017-10-03 2019-04-04 500 Group, Inc. Customizable Transportable Structures and Components Therefor
CN111779162A (zh) * 2020-07-24 2020-10-16 天津送变电工程有限公司 一种模块化钢结构变电站可拆卸墙体的制作方法
US11118344B2 (en) 2019-02-14 2021-09-14 Build Ip Llc Foldable building structures with utility channels and laminate enclosures
US11149432B2 (en) 2015-12-18 2021-10-19 Certainteed Gypsum, Inc. System, method and apparatus for substantially airtight area separation wall
RU219691U1 (ru) * 2023-01-24 2023-07-31 Общество с ограниченной ответственностью "Акустик Групп Маркетинг" (ООО "АГ Маркетинг") Элемент звукоизолирующей перегородки
US11718984B2 (en) 2021-01-12 2023-08-08 Build Ip Llc Liftable foldable transportable buildings
US11739547B2 (en) 2021-01-12 2023-08-29 Build Ip Llc Stackable foldable transportable buildings
US20240125115A1 (en) * 2007-08-22 2024-04-18 Cemco, Llc Fire-rated wall and ceiling system
US12215498B2 (en) 2012-01-20 2025-02-04 Cemco, Llc Fire-rated joint system
US12252881B2 (en) 2007-08-06 2025-03-18 Cemco, Llc Two-piece track system
US12428836B2 (en) 2010-04-08 2025-09-30 Cemco, Llc Fire-rated wall construction product

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GB1447047A (en) * 1972-12-01 1976-08-25 Rhys Davies Services Composite wall structures
NZ223053A (en) * 1987-01-05 1990-12-21 Ashelwood Prod Pty Acoustically insulating room divider panel
DE102004006321A1 (de) * 2003-11-13 2005-06-16 Rheinhold & Mahla Ag Feuerfeste Wand
FR2950088A1 (fr) * 2009-09-15 2011-03-18 Nicolas Claude Paul Moussart Structure murale a rupture de ponts thermiques pour constructions a ossature bois
WO2014091276A1 (en) * 2012-12-11 2014-06-19 Knauf A/S Acoustic wall panel
EP2913454B1 (en) * 2014-02-17 2023-11-08 Jean Pierro Giovanni Antonio Malvicini Building panel
CN110748046B (zh) * 2019-11-08 2021-05-04 中冶建工集团有限公司 钢制隔墙湿贴墙砖的施工方法
CN112252218B (zh) * 2020-11-13 2025-03-18 中海环境科技(上海）股份有限公司 一种雨水导流型声屏障

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Cited By (90)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3381429A (en) * 1964-08-10 1968-05-07 Rich Michael Wall systems
US3481090A (en) * 1968-04-05 1969-12-02 Angeles Metal Trim Co Support track for dry wall construction
US3638641A (en) * 1969-11-19 1972-02-01 Arcoa Inc Multiphasic medical examinations screening laboratory construction
US3925875A (en) * 1973-05-29 1975-12-16 Angeles Metal Trim Co Method of constructing a prefabricated wall module
US3986312A (en) * 1973-10-05 1976-10-19 Ralph Calhoun Demountable wall assembly and components therefor
US4283893A (en) * 1979-04-27 1981-08-18 Flake Duane W Method and apparatus for forming a studless wall system
US4285184A (en) * 1979-09-04 1981-08-25 Turner Jr Ralph L Method of sound-proof window construction for building structures
US4478018A (en) * 1981-07-28 1984-10-23 Holand John F Thermal break exterior insulated wall framing system
US4471591A (en) * 1983-08-08 1984-09-18 Jamison Walter E Air impervious split wall structure
US5022210A (en) * 1984-02-08 1991-06-11 Scott Christopher R Construction systems and elements thereof
US4817356A (en) * 1984-02-08 1989-04-04 Scott Christopher R Construction systems and elements thereof
US4716695A (en) * 1985-07-08 1988-01-05 Alexander Theodore G Steel framing system for multi-story buildings
US4718211A (en) * 1986-10-29 1988-01-12 Greenstreak Plastic Products Company Batten bar for single ply membrane used on roofs
US5210990A (en) * 1989-06-28 1993-05-18 Concept Resources Group, Ltd. C-channel construction member
US5129138A (en) * 1990-07-16 1992-07-14 Jay Stensrud Modular drywall construction method
US5127760A (en) * 1990-07-26 1992-07-07 Brady Todd A Vertically slotted header
USRE39462E1 (en) * 1990-07-26 2007-01-09 Brady Todd A Vertically slotted header
US5467567A (en) * 1992-12-29 1995-11-21 The Reinforced Earth Company Spring biased apparatus for maintaining precast panels in a stable removable position in a vertical slot
US5493834A (en) * 1994-04-15 1996-02-27 Mitek Holdings, Inc. Building structures, methods of construction, and wall framing section therefor
WO1996005389A1 (en) * 1994-08-15 1996-02-22 B-Level Corp. Auxiliary surface-forming member for construction elements
US5749187A (en) * 1994-09-02 1998-05-12 Yoshino Gypsum Co., Ltd. Partition wall
WO1997030243A1 (en) * 1996-02-20 1997-08-21 Steeler, Inc. Perforated metal stud channel
US5787651A (en) * 1996-05-02 1998-08-04 Modern Materials, Inc. Sound deadening wall assembly
US5782054A (en) * 1997-01-17 1998-07-21 Forintek Canada Corp. Wood wall structure
US5907930A (en) * 1997-11-26 1999-06-01 Ricco, Sr.; John A. Shooting range
US6199866B1 (en) 1997-11-26 2001-03-13 John A. Ricco, Sr. Shooting range target carrier
WO1999064690A1 (en) * 1998-06-08 1999-12-16 Bpb Plc Fire-resisting wall
US6330775B1 (en) * 1999-07-20 2001-12-18 Richard L. Hubbard Prefabricated building wall structure
US20090084064A1 (en) * 2000-08-31 2009-04-02 Little Jr W Frank Demountable paneling system
US20090064621A1 (en) * 2000-08-31 2009-03-12 Little Jr W Frank Demountable paneling system
US8191331B2 (en) 2000-08-31 2012-06-05 Little Jr W Frank Demountable paneling system
US8286401B2 (en) 2000-08-31 2012-10-16 Little Jr W Frank Demountable paneling system
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SE309101B (cs) 1969-03-10
GB1107358A (en) 1968-03-27
DE1559446A1 (de) 1969-09-25

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