US3303071A - Fabrication of a semiconductive device with closely spaced electrodes - Google Patents

Fabrication of a semiconductive device with closely spaced electrodes Download PDF

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US3303071A
US3303071A US406677A US40667764A US3303071A US 3303071 A US3303071 A US 3303071A US 406677 A US406677 A US 406677A US 40667764 A US40667764 A US 40667764A US 3303071 A US3303071 A US 3303071A
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/482Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of lead-in layers inseparably applied to the semiconductor body
    • H01L23/485Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of lead-in layers inseparably applied to the semiconductor body consisting of layered constructions comprising conductive layers and insulating layers, e.g. planar contacts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02109Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
    • H01L21/02112Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
    • H01L21/02123Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon
    • H01L21/02164Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon the material being a silicon oxide, e.g. SiO2
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02225Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
    • H01L21/0226Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
    • H01L21/02263Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase
    • H01L21/02271Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/314Inorganic layers
    • H01L21/316Inorganic layers composed of oxides or glassy oxides or oxide based glass
    • H01L21/31604Deposition from a gas or vapour
    • H01L21/31608Deposition of SiO2
    • H01L21/31612Deposition of SiO2 on a silicon body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

Definitions

  • This invention relates to the fabrication of semiconductive devices, particularly semiconductive devices intended for high frequency operation.
  • the spacing of the electrodes which make electrical connection to the various zones of the semiconductive element is generally related to the frequency at which the device is to operate. For operation at very high frequency, very close spacings are required. For example, in transistors designed for operation at microwave frequencies, the spacing between the emitter and base electrodes typically needs to be as close as a micron. It can be readily appreciated that the manufacture of such a transistor in a reliable and convenient manner poses daunting problems.
  • One object of the present invention is a process for fabrication of semiconductive devices involving closely spaced electrodes which reduces the exacting requirements of registration of masks.
  • a feature of the invention is a controlled etching step used to undercut an overlying mask an amount comparable to the spacing desired.
  • a first electrode is deposited on the semiconductive element, an insulating coating is deposited thereover, and a window is cut in the insulating coating localized where the second electrode is desired.
  • a controlled etching step is then used which removes the metal forming the first electrode from the window area and, additionally, undercuts the overlying insulating coating approximately the amount desired for the spacing between the first and second electrodes.
  • the second metal is deposited through the window on the semiconductive wafer. Because of the undercutting, there is no exacting demand on the registry of this second electrode, and the deposit can be permitted to extend over the edges of the window without affecting the effective spacing between the two electrodes.
  • FIGS. 1A through 1K show in cross-section the transistor in various stages of fabrication in accordance with a typical embodiment of the invention.
  • the invention has been employed to make a microwave germanium transistor in the following manner.
  • germanium monocrystalline Water or element of about 50 mils diameter and 10 mils thickness which included a bulk portion of relatively low p-type resistivity, such as .004 ohmcentimeter, and thereover an epitaxial layer of about two microns thickness of higher p-type resistivity, as is the practice for use in an epitaxial transistor.
  • the water had been prepared in the fashion known for making an 'epitaxial transistor.
  • a convenient technique for this involves the thermal decomposition at 640 C.
  • FIG. 1A showing a germanium wafer including the bulk portion 10A and the epitaxial layer 10B, and the overlying silicon dioxide coating 11. Because of some of the minute dimensions involved, it is necessary to distort the scale in this and subsequent figures.
  • a collector window of rectangular shape about two mils by 1.2 mils was opened up in the oxide in known manner.
  • a convenient technique involves photolithography in the manner now in wide use in the manufacture of silicon planar transistors. This involves the deposit of a photoresist, and irradiation of the photoresist with a desired pattern to form an opening of the desired pattern in the photoresist, the etching of the oxide coating exposed by the opening in the photoresist to form the collector window, and the subsequent removal of the remaining photoresist.
  • One suitable solution for etching the oxide with little effect on the photoresist is formed by mixing 50 milliliters of concentrated hydrogen fluoride, 300 milliliters of water, and 200 grams of ammonium fluoride. The resultant is shown in FIG. 1B, the silicon oxide layer 11 now including the collector Window opening 12 where a portion of the surface of epitaxial layer 103 is exposed.
  • the base diffusion step used to form the n-type zone 13 shown in FIG. 1C in the epitaxial layer.
  • This involved the vapor-solid diffusion of antimony in known manner through the opening 12.
  • Other diffusants of course are feasible.
  • the diffusion was controlled in this instance to provide a junction depth of about .25 micron with a surface concentration of about 10 antimony atoms per cubic centimeter, resulting in a sheet resistance of about 450 ohms per square.
  • the second collector window was opened up by photolithography in the manner of the first window.
  • the second window was 1.8 mils by 1.0 mil centered over the first window to leave a .1 mil margin along the four sides.
  • these last step have the principal effect of extending the oxide layer over the intersection of the collector junction with the surface of the wafer. This provides an extra margin to minimize the tendency of the base electrode to short the collector junction, being especially important when silver is used for the base electrode as in the preferred embodiment but being largely superfluous when nickel is used for the base electrode.
  • this layer is removed over most of the surface, leaving only a portion 2.5 mils by 1.2 mils centrally located over the n-type region, as shown in FIG. 1F.
  • This removal too, is done conveniently by known photolithographic techniques.
  • a suitable etchant for removing the composite layer with insignificant effect on the oxide is ing in this oxide layer about 1.5 mils by 0.2 mil approximately centrally located over the n-type region. This,
  • the ferric nitrate solution described above In about five seconds, there is removed the silver directly exposed. By continuing the etching, silver will be etched under the oxide, though at a much slower rate. In particular, by continuing the etching for from 15 seconds to 60 seconds longer, undercutting of between 0.5 micron and 1.5 microns is achieved, i.e., the silver has been removed under the oxide layer in a margin between 0.5 micron and 1.5 7
  • the coating 18 advantageously is made to have a keyhole shape with a portion 1.8 mils -by 0.35 mil centered to cover the 1.5 mils by 0.2 mil opening in the oxide layer and overlap the surrounding oxide layer. Additionally, for contacting purposes there is included attached to one end of this narrow portion a portion widened to about 0.8 mil and 0.8 mil long.
  • a 10 percent solution of sodium hydroxide is used as an etchant to shape the aluminum overlay. The earlier removal of the silver around the perimeter of the opening ensures that there will be no shorts between the silver used to contact the base zone and the aluminum used to form the emitter zone.
  • FIG. 1K The completed basic structure is shown in FIG. 1K.
  • the scale has been expanded for increased clarity.
  • a p-type emitter zone 19 underlies the aluminum coating.
  • Emitter, base, and collector leads 20, 21, and 22, respectively, are provided to the corresponding regions in known fashion, such as by thermocompression bonding.
  • the structure is also encapsulated in a conventional microwave package for use.
  • the semiconductive wafer is of germanium
  • the insulating layers are of silicon dioxide
  • the finst conductive coating is silver
  • the second conductive coating is aluminum
  • the method of providing a pair of electrode connections spaced apart of the order of a micron on a semiconductive wafer comprising the steps of depositing a first metallic coating on said wafer for forming a first electrode connection to the wafer, depositing an insulating layer over at least a portion of said layer,
  • the method of making a germanium microwave transistor comprising the steps of depositing a layer of silicon dioxide on an epitaxial surface layer of a germanium water, the wafer comprising a low resistivity bulk portion and a high resistivity epitaxial surface layer,

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Description

Feb. 7, 1967 J. KOCSIS 3,303,071
FABRICATION OF A SEMICONDUCTIVE DEVICE WITH CLOSELY SPACED ELECTRODES Flled Oct. 27, 1964 2 Sheets-Sheet 1 F/G. /B [I -TYPE 2 IOA m'gmmm FIG. /E
i K M1 MA IOA P-TVPE UVVENTOR J. KOCS/S A T TOP/V5 V Feb. 7, 1967 J. KOCSIS 3,303,071
FABRICATION OF A SEMICONDUCTIVE DEVICE WITH CLOSELY SPACED ELECTRODES Filed Oct. 27, 1964 2 Sheets-Sheet 2 FIG. I]
FIG/J fI-TVPE /a /a United States Patent 3,303,071 FABRICATION OF A SEMICONDUCTIVE DEVICE WITH CLOSELY SPACED ELECTRODES Joseph Kocsis, Jefferson Township, Morris County, N.J.,
assignor to Bell Telephone Laboratories, Incorporated,
New York, N.Y., a corporation of New York Filed Oct. 27, 1964, Ser. No. 406,677 7 Claims. (Cl. 148-187) This invention relates to the fabrication of semiconductive devices, particularly semiconductive devices intended for high frequency operation.
In semiconductive devices, the spacing of the electrodes which make electrical connection to the various zones of the semiconductive element is generally related to the frequency at which the device is to operate. For operation at very high frequency, very close spacings are required. For example, in transistors designed for operation at microwave frequencies, the spacing between the emitter and base electrodes typically needs to be as close as a micron. It can be readily appreciated that the manufacture of such a transistor in a reliable and convenient manner poses formidable problems.
Typically, in the past the desired spacing has been achieved by the use of masks during successive evaporations. This method involves the registration of masks to a high degree of accuracy. While feasible, this approach has proved time consuming and generally leads to a high rejection rate.
One object of the present invention is a process for fabrication of semiconductive devices involving closely spaced electrodes which reduces the exacting requirements of registration of masks.
A feature of the invention is a controlled etching step used to undercut an overlying mask an amount comparable to the spacing desired.
In accordance with the invention, a first electrode is deposited on the semiconductive element, an insulating coating is deposited thereover, and a window is cut in the insulating coating localized where the second electrode is desired. A controlled etching step is then used which removes the metal forming the first electrode from the window area and, additionally, undercuts the overlying insulating coating approximately the amount desired for the spacing between the first and second electrodes. Thereafter, the second metal is deposited through the window on the semiconductive wafer. Because of the undercutting, there is no exacting demand on the registry of this second electrode, and the deposit can be permitted to extend over the edges of the window without affecting the effective spacing between the two electrodes.
For purpose of illustration, it will be convenient to describe the invention with reference to the fabrication of a germanium microwave transistor, although, as will be apparent, the principles may be applied to a Wide variety of semicondu-ctive devices.
In the drawing:
FIGS. 1A through 1K show in cross-section the transistor in various stages of fabrication in accordance with a typical embodiment of the invention.
The invention has been employed to make a microwave germanium transistor in the following manner.
There was used as the starting material a germanium monocrystalline Water or element of about 50 mils diameter and 10 mils thickness which included a bulk portion of relatively low p-type resistivity, such as .004 ohmcentimeter, and thereover an epitaxial layer of about two microns thickness of higher p-type resistivity, as is the practice for use in an epitaxial transistor. The water had been prepared in the fashion known for making an 'epitaxial transistor. Thereafter, there was deposited over the epitaxial layer a coating of silicon dioxide about 1500 3,303,071 Patented Feb. 7, 1967 Angstroms thick. A convenient technique for this involves the thermal decomposition at 640 C. of ethylorthosilicate in a nitrogen atmosphere, although a Wide variety of other known techniques are feasible. The resultant is shown in FIG. 1A showing a germanium wafer including the bulk portion 10A and the epitaxial layer 10B, and the overlying silicon dioxide coating 11. Because of some of the minute dimensions involved, it is necessary to distort the scale in this and subsequent figures.
Thereafter, a collector window of rectangular shape about two mils by 1.2 mils was opened up in the oxide in known manner. A convenient technique involves photolithography in the manner now in wide use in the manufacture of silicon planar transistors. This involves the deposit of a photoresist, and irradiation of the photoresist with a desired pattern to form an opening of the desired pattern in the photoresist, the etching of the oxide coating exposed by the opening in the photoresist to form the collector window, and the subsequent removal of the remaining photoresist. One suitable solution for etching the oxide with little effect on the photoresist is formed by mixing 50 milliliters of concentrated hydrogen fluoride, 300 milliliters of water, and 200 grams of ammonium fluoride. The resultant is shown in FIG. 1B, the silicon oxide layer 11 now including the collector Window opening 12 where a portion of the surface of epitaxial layer 103 is exposed.
There next followed the base diffusion step used to form the n-type zone 13 shown in FIG. 1C in the epitaxial layer. This involved the vapor-solid diffusion of antimony in known manner through the opening 12. Other diffusants of course are feasible. The diffusion was controlled in this instance to provide a junction depth of about .25 micron with a surface concentration of about 10 antimony atoms per cubic centimeter, resulting in a sheet resistance of about 450 ohms per square.
There was then reformed the silicon oxide coating preliminary to the formation of a second collector-window of dimensions smaller than that of the first Window. This is to extend the oxide layer over the region where the p-n junction formed by zone 13 intersects the surface. The oxide was reformed in essentially the same manner as the original layer except that it Was found preferable to utilize an oxygen atmosphere and to heat the wafer only to 500 C. These modifications permitted the reforming with a minimum effect on the antimonydiffused region.
The second collector window was opened up by photolithography in the manner of the first window. The second window was 1.8 mils by 1.0 mil centered over the first window to leave a .1 mil margin along the four sides. As shown in FIG. 1D, these last step have the principal effect of extending the oxide layer over the intersection of the collector junction with the surface of the wafer. This provides an extra margin to minimize the tendency of the base electrode to short the collector junction, being especially important when silver is used for the base electrode as in the preferred embodiment but being largely superfluous when nickel is used for the base electrode.
Next, there is evaporated in turn over the top of the slice a several hundred Angstroms thick layer of germanium, and a 2000 Angstroms thick layer of silver to form the base electrode. The inclusion of the germanium, while not necessary, improves the adherence of the silver to the oxide. This composite layer is shown as layer 14 in FIG. 1E.
Next, this layer is removed over most of the surface, leaving only a portion 2.5 mils by 1.2 mils centrally located over the n-type region, as shown in FIG. 1F. This removal, too, is done conveniently by known photolithographic techniques. A suitable etchant for removing the composite layer with insignificant effect on the oxide is ing in this oxide layer about 1.5 mils by 0.2 mil approximately centrally located over the n-type region. This,
too, is advantageously done by photolithographic techniques. 7
Next, there was etched the silver exposed by the lastformed opening to expose a limited portion of the n-type;
zone. To this end, there is advantageously employed the ferric nitrate solution described above. In about five seconds, there is removed the silver directly exposed. By continuing the etching, silver will be etched under the oxide, though at a much slower rate. In particular, by continuing the etching for from 15 seconds to 60 seconds longer, undercutting of between 0.5 micron and 1.5 microns is achieved, i.e., the silver has been removed under the oxide layer in a margin between 0.5 micron and 1.5 7
microns wide surrounding the opening. In this time interval, the etching of the diffused n-type zone will be minor, but, as described below, what etching occurs is advantageous. The resultant is shown in FIG. 11. For purpose of illustration, the amount of undercutting 17 shown necessarily has been exaggerated.
Next, for forming the emitterthere was evaporated over the oxide layerand the opening formed therein aluminum in a coating about 1500 Angstroms thick, and the resultant is shown in FIG. 1]. The coating 18 advantageously is made to have a keyhole shape with a portion 1.8 mils -by 0.35 mil centered to cover the 1.5 mils by 0.2 mil opening in the oxide layer and overlap the surrounding oxide layer. Additionally, for contacting purposes there is included attached to one end of this narrow portion a portion widened to about 0.8 mil and 0.8 mil long. Advantageously, a 10 percent solution of sodium hydroxide is used as an etchant to shape the aluminum overlay. The earlier removal of the silver around the perimeter of the opening ensures that there will be no shorts between the silver used to contact the base zone and the aluminum used to form the emitter zone.
It can be appreciated that this technique results in a very close spacing of the silver base contact and the aluover, since the removal of the silver around the perimeter V minum emitterwi-th reduced registry requirements. More- I of the emitter window will follow the irregularities of the perimeter of the window, there are no very critical requirements on the preceding steps.
Finally, it is advantageous to alloy or sinter the aluminum to improve the emitter injection efficiency. In particular, sintering an aluminum coating for 400 C. for several minutes gave results comparable to the use of :an alloy emitter, with less stringent control requirements. The fact that eutectic runaway cannot occur in a sin-terfing operation permits more aluminum to be used with :a consequent reduction in the resistance. Sintering re- :sults in a diffused junction with smaller emitter depletion layer capacitance and a higher emitter breakdown voltage than for an alloy junction.
The completed basic structure is shown in FIG. 1K. In this figure, the scale has been expanded for increased clarity. A p-type emitter zone 19 underlies the aluminum coating. Emitter, base, and collector leads 20, 21, and 22, respectively, are provided to the corresponding regions in known fashion, such as by thermocompression bonding. Typically, it will be desirable to etch the oxide to form an opening for connecting the base lead 21 to the base electrode. Typically, the structure is also encapsulated in a conventional microwave package for use.
An additional advantage is provided by the selective etching step used to remove silver underlying the perimeter of t Win ow. lib 1. be Ch racteristic of the resultant of 4 this step that the sheet resistivity of the n-type diffused region will be at a minimum underlying the silver base electrode and at a maximum underlying Where the emitter region will be formed. Where the base metal connection was undercut, the sheet resistance will vary gradually, decreasing toward the edge of the base metal since the germanium was etched for a shorter timethe longer it was protected by the silver. The shorter the time etched the lower the sheet resistivity, since the lower the concentration of the diffusant the deeper the penetration into the diffused base zone. This difference in sheet resistivity is desirable since a high sheet resistivity underlying the emitter advantageously results in an improved emitter injection efficiency, whereas a low sheet resistivity underlying the base connection advantageously results in a reduced effective base resistance.
It can be appreciated that the principles embodied in the process described have application to the fabrication of other devices, such as diodes and integrated circuits, where close spacing, of the order of magnitude of a micron, of two or more electrodes is desired. Similarly, the principles are applicable to other processes utilizing,
for example, other materials either as the semiconductor,
diffusing a significant impurity into the semiconductive wafer through said opening for forming therein a localized impurity diffused region,
depositing a first conductive coating extending over a portion of the layer and over the opening in said layer for forming a first electrical connection to the impurity-diffused region of the wafer,
depositing a second layer of insulating material over at least the portion of said conductive coating overlying the i-mpurity-diffused region of the wafer,
removing a portion of said second layer for forming an opening therein and exposing a portion of the conductive coating which overlies a portion of the impurity-diffused region of the wafer,
treating the exposed portion of the coating with an etchant for removing said exposed conductive coating as well as an additional portion of the conductive coating underlying the perimeter of'the opening in the second layer by undercutting the opening in said second layer, thereby forming an opening in the conductive coating larger than the opening in the second layer for re-exposing a limited portion of the impurity-diffused region of the wafer,
evaporating a second conductive coating through the opening in the first coating for forming a second electrical connection to the impurity-diffused region of the wafer spaced from the first electrical connection 7 essentially by the amount'of said undercutting,
and heating the wafer for introducing some of the material of said second coating into the impurity-diffused region and forming a region of the opposite conductivity type within said impurity-diffused region.
2. The method of claim 1 in which the semiconductive wafer is of germanium, the insulating layers are of silicon dioxide, the finst conductive coating is silver, and the second conductive coating is aluminum.
3. The method of making a microwave transistor comprising the steps of depositing on a surface of a germanium wafer a first layer of an insulating material,
forming an opening in the layer for exposing the underlying portion of the germanium wafer, introducing a significant impurity into the wafer through said opening for forming therein a p-n junction separating a first region of one conductivity type from a second region of the opposite conductivity type,
depositing a first conductive coating which extends over the opening in said layer for forming an electrical connection to the first region,
depositing a second layer of insulating material over said conductive coating,
opening a hole in said second layer for exposing a portion of the coating which overlies a portion of the first region of the wafer, exposing the exposed portion of the coating to an etchant for removing said exposed coating and undercutting the opening in said second layer, thereby forming an opening in the coating and re-exposing a portion of the first region,
and evaporating a second conductive coating through the opening in the first-mentioned coating for forming a second electrical connection to the first region spaced from the first electrical connection essentially by the amount of the undercutting of the second layer.
4. The method of claim 3 in which the insulating layers are essentially of silicon dioxide.
5. The method of providing a pair of electrode connections spaced apart of the order of a micron on a semiconductive wafer comprising the steps of depositing a first metallic coating on said wafer for forming a first electrode connection to the wafer, depositing an insulating layer over at least a portion of said layer,
forming an opening in said insulating layer for exposing a portion of said metallic coating,
etching the exposed portion of said coating for exposing the semiconductive wafer and for undercutting a portion of the surface of the insulating layer around the perimeter of the opening a distance of the order of 21 micron,
depositing a second metallic coating extending over the opening in the insulating layer for forming a second electrode connection to the wafer spaced from the first electrode connection essentially by the amount of said undercutting.
6. The method of making a germanium microwave transistor comprising the steps of depositing a layer of silicon dioxide on an epitaxial surface layer of a germanium water, the wafer comprising a low resistivity bulk portion and a high resistivity epitaxial surface layer,
forming an opening in said layer by photolithographic techniques,
diffusing a significant impurity through said opening for fonming in the epitaxial layer the base zone of the transistor,
reforming the silicon dioxide layer and extending it over the region where the edge of the base zone intersects the surface,
depositing a metallic coating over the silicon dioxide layer for contacting the base zone,
depositing a silicon dioxide layer over said metallic coating,
forming an opening by photolithographic techniques in said last-mentioned oxide layer for exposing a portion of said metallic coating, etching the exposed portion of said metallic coating for forming an opening therein for exposing a portion of the base zone and for undercutting the perimeter of the opening in the last-mentioned oxide layer,
evaporating a second metallic coating for contacting the base zone over an area corresponding essentially to the opening in the last-mentioned oxide layer, the first and second metallic coatings being spaced apart on the base zone a distance of the order of a micron,
heating the wafer for introducing atoms of the second metallic coating into a limited portion of the base zone for forming an emitter zone thereof,
and providing an emitter lead to the second metallic coating, a base lead to the first metallic coating, and a collector lead to the low resistivity .bulk portion of the wafer.
7. The method of claim 6 in which the second metallic coating is aluminum and aluminum atoms are introduced into the base zone for forming the emitter zone by heating below the eutectic for diffusion therein.
References Cited by the Examiner References Cited by the Applicant UNITED STATES PATENTS 1/1958 Carman. 4/1961 Noyce.
HYLAND BIZOT, Primary Examiner.

Claims (1)

1. THE METHOD OF MAKING A SEMICONDUCTIVEDEVICE COMPRISING THE STEPS OF DEPOSITING ON A SURFACE OF A SEMICONDUCTIVE WAFER A FIRST LAYER OF AN INSULATING MATERIAL, REMOVING A PORTION OF THE LAYER FOR FORMING AN OPENING THEREIN AND EXPOSING THE UNDERLYING PORTION OF THE SEMICONDUCTIVE WAFER, DIFFUSING A SIGNIFICANT IMPURITY INTO THE SEMICONDUCTIVE WAFER THROUGH SAID OPENING FOR FORMING THEREIN A LOCALIZED IMPURITY DIFFUSED REGION, DEPOSITING A FIRST CONDUCTIVE COATING EXTENDING OVER A PORTION OF THE LAYER AND OVER THE OPENING IN SAID LAYER FOR FORMING A FIRST ELECTRICAL CONNECTION TO THE IMPURITY-DIFFUSED REGION OF THE WAFER, DEPOSITING A SECOND LAYER OF INSULATING MATERIAL OVER AT LEAST THE PORTION OF SAID CONDUCTIVE COATING OVERLYING THE IMPURITY-DIFFUSED REGION OF THE WAFER, REMOVING A PORTION OF SAID SECOND LAYER FOR FORMING AN OPENING THEREIN AND EXPOSING A PORTION OF THE CONDUCTIVE COATING WHICH OVERLIES A PORTION OF THE IMPURITY-DIFFUSED REGION OF THE WAFER,
US406677A 1964-10-27 1964-10-27 Fabrication of a semiconductive device with closely spaced electrodes Expired - Lifetime US3303071A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3490943A (en) * 1964-04-21 1970-01-20 Philips Corp Method of forming juxtaposed metal layers separated by a narrow gap on a substrate and objects manufactured by the use of such methods
FR2027546A1 (en) * 1968-11-22 1970-10-02 Tokyo Shibaura Electric Co
US3577036A (en) * 1969-05-05 1971-05-04 Ibm Method and means for interconnecting conductors on different metalization pattern levels on monolithically fabricated integrated circuit chips
JPS4839174A (en) * 1971-09-22 1973-06-08
US4109275A (en) * 1976-12-22 1978-08-22 International Business Machines Corporation Interconnection of integrated circuit metallization
JPS5434316B1 (en) * 1971-04-06 1979-10-25
JPS54154966A (en) * 1978-05-29 1979-12-06 Nippon Telegr & Teleph Corp <Ntt> Semiconductor electron device
JPS556890A (en) * 1979-06-25 1980-01-18 Toshiba Corp Manufacturing method of semiconductor device
US4263606A (en) * 1977-07-18 1981-04-21 Nippon Electric Co., Ltd. Low stress semiconductor device lead connection
US11327413B2 (en) 2016-05-30 2022-05-10 Landa Corporation Ltd. Intermediate transfer member

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US2821493A (en) * 1954-03-18 1958-01-28 Hughes Aircraft Co Fused junction transistors with regrown base regions
US2981877A (en) * 1959-07-30 1961-04-25 Fairchild Semiconductor Semiconductor device-and-lead structure
US3200019A (en) * 1962-01-19 1965-08-10 Rca Corp Method for making a semiconductor device
US3206339A (en) * 1963-09-30 1965-09-14 Philco Corp Method of growing geometricallydefined epitaxial layer without formation of undesirable crystallites
US3243323A (en) * 1962-06-11 1966-03-29 Motorola Inc Gas etching

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2821493A (en) * 1954-03-18 1958-01-28 Hughes Aircraft Co Fused junction transistors with regrown base regions
US2981877A (en) * 1959-07-30 1961-04-25 Fairchild Semiconductor Semiconductor device-and-lead structure
US3200019A (en) * 1962-01-19 1965-08-10 Rca Corp Method for making a semiconductor device
US3243323A (en) * 1962-06-11 1966-03-29 Motorola Inc Gas etching
US3206339A (en) * 1963-09-30 1965-09-14 Philco Corp Method of growing geometricallydefined epitaxial layer without formation of undesirable crystallites

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3490943A (en) * 1964-04-21 1970-01-20 Philips Corp Method of forming juxtaposed metal layers separated by a narrow gap on a substrate and objects manufactured by the use of such methods
FR2027546A1 (en) * 1968-11-22 1970-10-02 Tokyo Shibaura Electric Co
US3577036A (en) * 1969-05-05 1971-05-04 Ibm Method and means for interconnecting conductors on different metalization pattern levels on monolithically fabricated integrated circuit chips
JPS5434316B1 (en) * 1971-04-06 1979-10-25
JPS4839174A (en) * 1971-09-22 1973-06-08
US4109275A (en) * 1976-12-22 1978-08-22 International Business Machines Corporation Interconnection of integrated circuit metallization
US4263606A (en) * 1977-07-18 1981-04-21 Nippon Electric Co., Ltd. Low stress semiconductor device lead connection
JPS54154966A (en) * 1978-05-29 1979-12-06 Nippon Telegr & Teleph Corp <Ntt> Semiconductor electron device
JPS6228587B2 (en) * 1978-05-29 1987-06-22 Nippon Telegraph & Telephone
JPS556890A (en) * 1979-06-25 1980-01-18 Toshiba Corp Manufacturing method of semiconductor device
US11327413B2 (en) 2016-05-30 2022-05-10 Landa Corporation Ltd. Intermediate transfer member

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