US3250077A - Method and apparatus for forming strip material into tube - Google Patents

Method and apparatus for forming strip material into tube Download PDF

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Publication number
US3250077A
US3250077A US93107A US9310761A US3250077A US 3250077 A US3250077 A US 3250077A US 93107 A US93107 A US 93107A US 9310761 A US9310761 A US 9310761A US 3250077 A US3250077 A US 3250077A
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Prior art keywords
strip
tube
strips
tabs
slots
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US93107A
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Ede Ainsley Neville
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National Research Development Corp UK
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National Research Development Corp UK
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/02Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
    • E02F5/10Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with arrangements for reinforcing trenches or ditches; with arrangements for making or assembling conduits or for laying conduits or cables
    • E02F5/101Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with arrangements for reinforcing trenches or ditches; with arrangements for making or assembling conduits or for laying conduits or cables forming during digging, e.g. underground canalisations or conduits, by bending or twisting a strip of pliable material; by extrusion
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49828Progressively advancing of work assembly station or assembled portion of work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49863Assembling or joining with prestressing of part
    • Y10T29/49876Assembling or joining with prestressing of part by snap fit
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49908Joining by deforming
    • Y10T29/49936Surface interlocking

Definitions

  • This invention relates to the form-ation'of tube from strip material which is diormed along its longitudinal edges with tabs and recesses which can be interlocked to knit the opposed-edges of the curled strip together.
  • a further object of the invention is to provide means for the yfor-mation of underground drainage pipe from' such strip made of plastics material and curled and knitted into tubular form, although it will be realised that the invention can be usefully ernployed in other applic-ations as well as in the ⁇ formation of unde-rground pipe.
  • a method of forming a tube from one or more str-ips of sheet material 4formed with interlockable tabs and recesses along its :two longitudinal edges comprises curling ice
  • the tube may be formed not from a single curled strip, lbut from'two or p more strips of resilient sheet materal formed with interthe strip or each strip about its longitudinal axis into a troughed Aform and passing lthe curled ,str-ip through a former constructed and arranged to cause each 'longitudinal edge of the advancing strip to move laterally towards and into interlocking engagement with the other edge of the strip or with the co-operating edge of an adjacent, similarly curled strip, the tabs 'of one edge entering the recesses of the co-operating edge in the inward direction with respect to the tube thus formed so ⁇ that they will lie -against the inner surface of the completed tube.
  • the tor-mer is c-onstructed and arranged to cause the opposed ⁇ longitudinal edges of the curled stripto move laterally towards and into interlocking engagement with one another whilst it supports the l two marginal portions of the strip in positions in which they are curled over through an angle in excess of 360 relatively to one another whilst the tabs enter ⁇ into and pass through the recesses.
  • the two longitudinal edges are constrained by the former to approach one :an-
  • the tabs of one pass through the recesses in the other, until the line of tabs protrudes into the interior of the turbe so formed.
  • the tube On discharge trom the former the tube is allowed to expand into circul-ar or other shape by means. of its internal springiness or by the assistance of a furthe-r former, a, core or guides leading up to the required section, so that iinal-ly the tabs and the recessed edge of the strip both take up positions more or less at against the inner surface of the tube.
  • the former may comprise a female part and a male part having co-operating outer :and inner4 surfaces respectively both of gener-ally cardioid section and spaced apart coaxial-ly one within the other to define between their said surfaces a narrow open-ended cardioid-shaped gap adapted to receive and guide the strip through the former, the longitudinal marginal portions of the gap converging one on the other and intersecting at the node of the cardioid at an angle in lthe region of 90, so that the total angle through which the strip will Ibe curled will be 450,
  • the strips bein-g curled .about their longitudinal axes into troughed form and being joined one to another -along their ad-jacent ed-ges by the introduction of the tabs of one edge of one strip into the co-operating recesses of the adjacent edge of the adjacent strip, the tabs being passed through the recesses in the inward direction with respect to ⁇ the tube thus formed so that they will lie against the innersurface of the completed tube.
  • the recessed edges of 4the strip or of each strip are formed, not with open undercut notches, but with a row of closed elongated slots extending gener-ally longitudinally of the str-ip, into which slots the co-operating protruding tabs can be introduced and with which the undercut ends of the tabs will be interlocked.
  • one or more strips having open-sided notches in place of 4the closed slots referred to rnight be employed Ifor making up a tube in accordance with the present invention.
  • each of the interlocked seams of the tube is formed lby supporting opposed marginal portions of the two curled strips to be ioined in attitudes inclined at rightv angles to one another, with the tabs of one marginal .portion pointing' inwardly .towards the outer sur- -face of the adjacent recessed portion of the other strip, that is, towards the surface of the strip which will ultimately face outwardly of the tube to be formed, and advancing the tabbed portion towards the -recessed portion to cause the tabs to enter and pass into interlocking engagement with the recesses, the portions of the tabs which protrude ⁇ through Athe recesses lying within the interior of the completed tube.
  • FIGURE 1 is a side View of a plastic strip drainage tube forming device mounted behind a mole plough towed Iby :a tractor,
  • FIGURE 2 is a sectional side elevation on a larger scale ofthe feeder conduit and forming tube of the apq paratus of FIGURE 1
  • ⁇ FIGURE 3 is a cross sectional plan view on the l-ine III-'III of FIGURE 2
  • FIGURE 4 is a cross sectional elevation on the line IV-IV of FIGURE 2,
  • FIGURE 5 is a View of the lprofile of a short length of the tabbed and slotted plastic strip for use in the ap- -paratus of FIGURES 1 lto 4,
  • FIGURE 6 is a ⁇ fragmentary view showing the arrange- .ment of reels for feeding two 4of the strips of FIGURE 5 into the feeder conduit of FIGURES 1 to 4,
  • FIGURE 7 is a view on an enlarged scale of the die incorporated in the forming tube of FIGURE 2,
  • FIGURE 8 is a cross-section of the die taken on the line VIII-VH1 of FIGURE 7,
  • FIGURES 9 and 10 are respectively end views of the die as seen in FIGURE 7,
  • FIGURE 11 is a v iew similar to FIGURE 9 of a modied forni of die for forming three strips simultaneously into a tube,
  • FIGURE 12 is a perspective View of another modified form of die for forming a single strip into a tube
  • FIGURES 13, 14 and 15 are respectively cross sections through the die of FIGURE 12, on the lines XIII-XIII, XIV-XIV and XV-XV of the front face of the die.
  • the invention is applied to a method and apparatus for forming in situ continuous underground drainage pipe from continuous resilient plastics strip material, by passing twoidentical continuous strips of the material down into a tunnel being formed underground by a mole plough, and interlocking the edges of the strips together to form a tube having longitudinal seams.
  • the mole plough comprises a bullet or mole 11 mounted at the foot of a blade-shaped coulter 12 whose upper end is supported by a linkage 13 from the rear of the tractor 14, which is driven forwards to cause the mole plough 10 to be dragged .through the ground withv the mole 11 submerged to form a continuous underground tunnel 14 having a vertical slit 15 produced by the coulter and leading into the upper part of the tunnel.
  • the linkage 13 is of the construction forming the subject of the present applicants co-pending United States patent application No. 787,860, now U.S.
  • Patent 3,032,903, dated May 8, 1962 and comprises a slotted member 16 having a curved track formed by arcuate slots 17 and 18, and a trolley 19 to which the upper en'd'of the coulter 12 is secured, the trolley having pivoted rollers 2) and 21 which can run in the slots 17 and 18, so as to permit the whole mole plough to rotate about a centre of curvature in the vicinity of the rear part of the tractor 14, so that the mole plough as it is dragged through the soil can take up a position of floating equilibrium under the influence of the various towing and soil reaction forces acting on it.
  • the slotted member 16 forms part of a quadrilateral linkage 22 mounted on the rear of the tractor 14, and -a hydraulic ram 23 acting diagonally on the linkage 22 enables the level of the slotted member 16 to be preset to a desired value.
  • the precise form of the supporting linkage 13 with its slotte-d member 16 and trolley 19 and its quadrilateral linkage 22 and ram 23 forms no part of the present invention and will not be further described.
  • FIGURES 2 to 4 Mounted behind the mole plough 10 and attached thereto is a tube forming device illustrated in greater detail in FIGURES 2 to 4, and comprising a hollow vertical feeder conduit 25 Vof flattened section and a former tube 26 extending generally. horizontally and rearwardly from the foot of the feeder conduit 25.
  • the feeder conduit 25 is formed with a hole 27 at its foot and is pivotally secured to the rear of the mole 11 by ⁇ means of a pin 28 passing through the hole 27, a second hole 29 at the upper part of its leading edge enabling the conduit 25 to be secured to the top of the coulter 12 by means of a strap 30.
  • the strap 30 is loose enough to allow the conduit 25 to rock slightly through a few degrees in a vertical plane in the fore-and-aft direction about the piv'ot afforded by the pin 28.
  • a pair of flanged reels 32 and 33 are mounted on a Y-shaped frame 34 above the open top of the feeder conduit 25, each reel carrying a roll of continuous strip material 600 feet long by 41A inches in overall width, and means is provided for feeding the two strips from the reels in a sideby-side Irelationship down to the interior of the hollow feeder conduit 25, around an inclined guide plate 35 at the foot of the conduit 25, and rearwardly through the former tube 26 into a for-mer die 36 mounted at the rear of a tube 26, by means of which die the two strips are curled longitudinally and knitted together at their adjacent edges to form a pair of continuous seams each formed by the interlocking of tabs on one edge of one strip in slots formed in the adjacent edge of the other strip. In this way the two strips are seamed together and emerge in tubular form through
  • the strip material 38 mounted on two reels 32 and 33 is made of a resilient high-impact-strength polyvinyl chloride sheet material, and as shown in FIGURE 5 each strip 38 is formed along one edge with a row of integral longitudinally-spaced protruding tabs 39 whose two pointed ends 40 are undercut as illustrated, and along the other edge with a row of correspondingly spaced elongated closed slots 41 arranged parallel to the extreme edge 42 of the strip and spaced labout one tenth of an inch from the edge 42 of the strip.
  • each slot is one and one sixteenth of an inch in overall length and 0.08 inch wide, and is formed with parallel long sides and inclined ends as illustrated so as to be in the form of a parallelepiped, with the shorter of the parallel long sides nearest to the edge 42 of the strip.
  • the spacing between adjacent ends of adjacent slots is 15/16 inch.
  • the two edges of the strip will be guided by and retained wide, so that each tab 39 can be inserted through a slot 41 with substantially no interference between the two.
  • each strip 38 is approximately four inches between the points of the ends of the tabs and the shorter longitudinal sides of the slots, and each tab 39 is slightly 'staggered in Irelation to the corresponding slot 41 on the opposite side of the strip 38, the tabs 39 lagging the slots 41 by one sixteenth of an inch in the direction of travel of the strip down the feeder conduit 25.
  • the former die 36 mounted in the rear end of the former tube 26 is shown in detail in FIGURES 7 to 10 and comprises a cylindrical open-ended brass sleeve 42 mounted within which is a curved brass guide block 43 of rectangular section and a pair of elongated concave sheet metal guide troughs,44 and 45, Formed in diagonally-opposite corners of the guide block 43 are two pairs of deep longitudinal slots, 46, 47 and 48, 49.
  • the intersection of the slots first occurs at the cross-section on the line VIII-VIII of FIGURE 7, as indicated in FIGURE 8.
  • the guide troughs 44 and 45 are secured by means of screws '50 to diagonal extension wings 51 of the block 43, the guide trough 44 being omitted from FIGURE 7 in the interest of clarity.
  • the edges of the guide trough 44 extend along the block just outside the ⁇ open mouths of the two slots 46 and 48, and the trough is so shaped and dimensioned that whenone of the strips 38 is fed into the slots 46 and 48 within the trough 44 at the lead-in end of the diep-and is forced through the die, [the two edges lof the strip will be guided -by land retained in contact with the bottoms of the two slots 46 and 48.
  • the guide trough 45 embraces the mouths of the two Slots 47 and 49 and is correspondingly shaped and dimensioned, so that the two troughs 44 and 45 converge slightly in the longitudinal direction.
  • the strips 318 are led around the inclined plate 35 towards the leadin end of the die 36, the strips are progressively longitudinally curled from the at at the plate 315 until they enter the guide plates 44 and 45 and the slots 46, 48v and 47, 49 of the die, with the tabbed l Imole 11.
  • the oblique slots 46 and 49 will progressively c-arry the slotted adges of the two strips towards the tabbed edges lying in the other slots 47 and 48 until, at the cross-section VIII-VIII where the slots intersect,l the tabs 39 of the strip in the slot 47 will enterthe slots 41 of the other strip in the intersecting slot 46, and similarly the tabs 39 in the Islot 48 ⁇ will enter the slots 41 in the intersecting slot 49.
  • each strip- is pressed into a slot 47 or 48 which is parallel tothe axis of the die 36 whilst the other edge of the same strip is pressed into a slot 46 or 49 which is inclined to the said axis, their dispositions being maintained by the asymmetrical convergence of the two guide troughs 44 and 45.
  • the tabs 39 of one strip can enter the slots 41 ofthe other strip without interference despite this lack of symmetry in the die position of the strips, but once the interlocked strips have left the die 36 the strain will partially relieve itself ⁇ and the strips will progressively tend to assume a spiralled cylindrical shape in the sleeve 37 and in the tunnel V15, which will cause each tab 39 to ride along the slot 41 in which it is engaged until the undercut end 40 of the tab 39 overlies the end ofv the ⁇ slot 41 and prevents the withdrawal of the tab from the slot. In this way a tight joint is established at each seam.
  • the die 36A of FIGURE 11 comprises a cylindrical sleeve 42A of the same diameter as the sleeve 42, and a rectangular block 43A formed with slots 46A and 49A of progressively increasing depth, whose bottoms are 6 inclined to the die axis and with slots 47A and'4SA whose bottoms are parallel to the die axis, and with Iconvergent .guide troughs 44A and 45A which embrace the slots and have their transverse dimensions reduced to suit the reduced strip width.
  • the troughs 44A and 45A are of double-sheet form dening narrow curved gaps 60A and 611A between theirinner and outer sheet metal members, the ends of the gaps 60A and 61A respectively merging with the associated slots 46A and 49A.
  • the slots l46A to 49A all extend longitudinally parallel to the -axis of the die, but the intersection of the slots is produced by rthe progressively increasing depth of fthe slots 46A and 49A.
  • the slots 66A and 67A extend at right angles to one another along the length of the block 68A, fthe slot 67A being of constant depth whilst the slot 66A is of progressively increasing depth and Iintersects the slot ⁇ 67A ata point about midway Ialong the length of the block 68A.
  • the two guide troughs 64A and 65A are both curled through about about thei-r longitudinal axis, as shown.
  • the die 36A enables alternative constructions of tube 'to be formed, either ffrotm two of the reduced-width strips which Iare passed through the gaps 60A and 611A so that the tabs and slots of their adjacent longitudinal edges 'will become interlocked in the slots 46A, 47A and 48A, 49A to form, two-seam tube, or from -three of the reducedawidth strips rwhich are passed through the gaps 60A, y64A and 65A so that their adjacent edges become interlocked in 'the slots 46A, 47A and66A, 67A and 48A, 49A to form a three-seam tube of .greater diameter.
  • the width of the strip required for the formation of a drainage tube of a given diameter is reduced by either one half or two thirds, as compared with the strip width required to form a single-seam tube from a single strip, and this facilitates handling.
  • the required breadth of the duct down the feeder conduit 25 is reduced, since it only has to accommodate two,or three, narrower strips in side-by-side relationship instead of a single Wider strip, but also the mole diameter
  • the diameter of the resultant tunnel formed in the soil can be reduced on account of the reduced strip width as the strips extend generally horizontally rearwardly in the former 4tube 26 before and during their individual curling.
  • the earth tunnel and the former tube 26 mlust be wide enough to accommodate the uncurled strip as it extends rearwardly from the inclined plate 35, and must therefore be approximately three times the diameter of the final single-seam drainage tube formed from the strip; and in addition the former die 36 must be positioned a considerable distance above the floor of the earth tunnel and above the bottom of the former tube 26 in order that the die shall be in alignment with the axis of the strip.
  • the use of two or more strips to form a single drainage tube gives the possibility of having strips of different apertures to provide different parts of the peri-pheral wall of the tube to suit particular requirements thereby giving control of the positions of drainage holes in the nished tube.
  • a combination of two unperforated and one perforated strip might be used t make a single drainage tube, the arrangement being that lthe perforated strip will form the roof of the finished tube.
  • Two-seam or three-seam drainage tube formed from two or three strips will be substantially symmetrical about its longitudinal axis as regards its seams, thereby increasing its strength against buckling and against collapsing lunder the applied load of the s'oil forming the wall of the tunnel in which the tube is laid, or at bends or corners. Moreover since no one of the strips making up the tube has to be curled through an angle in excess of 270 during the tube-forming operation, the risk of cracking of the material in the region of the curved spine of the strip is reduced as compared with a tube made from a single strip.
  • FIGURES 12 to 15 a suitable former die '70 is illustrated in FIGURES 12 to 15.
  • the die '70 would be used in combination with a feeder conduit 25 and former tube 26 mounted behind a mole plough 10 in the same manner as described in relation to the preceding embodiments.
  • the former die 70 comprises a block of brass of rectangular external shape machined in two parts, namely an external part 71 and an internal part 72 having opposed faces of generally cardioid section and inserted generally coaxially one within the other, their opposed faces being spaced apart one within the other 'so as to dene between them a narrow open-ended gap 73 of generally cardioid section adapted to receive and guide the single strip through the former.
  • the longitudinal edges 75 and 76 of the cardioid-shaped gap are spaced from each other, land the marginal portionsof the gap are directed inwardly at an angle in the region of 90, so that the total curvature imposed transversely on the strip when fed into the leadin end of the gap will be about 450.
  • the longitudinal edges 75 and 76 of the gap converge on one another progressively along the length of the die and intersect at the section line XIV-XIV, as shown in FIGURE 14.
  • a single plastic strip of appropriate width can be fed through the gap 73 in the block 70, and the tabbed and slotted edges of the strip which abut against the longitudinal edges 75 and 76 of the gap 73 will initially be spaced apart whilst directed inwardly towards one another at an angle of convergence of approximately 90.
  • the tabbed edge of the strip abutted against the edge 75 will be progressively advanced towards the slotted edge portion of the strip until, at the intersection line XV-XV, the tabs will be introduced into the slots and further feeding along the strip along the die will cause the tabs to penetrate fully into the slots of the strip so as to interlock therewith and protrude into the interior of the tube thus formed.
  • the leading end of the strip after having been passed manually through the die 70 is anchored to a stop placed across the mouth of the tunnel formed by the mole, so that the strip will be progressively drawn through the advancing die and down the feeder conduit 21 by the forward movement of the mole towed by the tractor, thus avoiding any need for a mechanical feed for the strip.
  • a method of forming a tube from at least two narrow elongated strips of resilient sheet material having lntegral interlockable tabs and recesses formed along the longitudinal edges of the strips comprising curling at least two separate lengths of the said strips about their longitudinal axes into troughed form and joining the curled strips together in side-by-side relationship along each of their adjacent longitudinal edges by the introduction of the tabs of one edge of one strip into the cooperating recesses of the adjacent edge of the adjacent strip to form a tubular shape having a number of interlocked longitudinal seams, corresponding to the number of strips, in each seam the tabs of one strip are passed through the co-operating recesses of the adjacent strip in the inward direction with respect to the said tube so that they will be against the inside surface of the said tube, the tabs of each strip as introduced into said recesses are directed past the convex surface and inwardly towards the inner concave surface of an adjoining curled strip, and said strips with their tabs interlitted in said recesses
  • a method as .claimed in claim 1 in which the adjacent longitudinal edge portions of adjacent curled strips are supported in attitudes inclined substantially at right angles to one another, with the tabs of one such edge port1on protruding inwardly towards the outer convex surface of the longitudinal edgevportion of the adjacent strip, and in which each tab on one edge portion while so supported is advanced towards a recess in the adjacent edge portion to cause the tabs to penetrate into the recesses into interlocking engagement therewith.
  • Apparatus for forming a seamed tube from at least two strips of the sheet material having interlockable tabs and recesses formed along the longitudinal edges of each of the strips comprising a hollow elongated former havmg a plurality of longitudinally convergent internal guide means disposed around the central axis thereof, providing separate passages with concave surfaces for shaping the two strips individually, each passage being of arcuate form and each passage surface having incurved margin portions as seen in cross-section, and having an inlet end and an exit end, the margin portions of the respective passage surfaces at the inlet end being spaced apart, while at the exit end the passage surfaces terminate with incurved overlapped margin portions intersecting substantially at right angles to provide intersections of the edge portions of the strips, and between the inlet end and the exit end the passage surfaces merge continuously from one cross sectional shape to the other, andincluding a hollow cylindrical exit sleeve connected to the former adjacent the exit endthereof, the passages acting to feed the said strips into said exit sleeve where the tube shape is finally
  • the former comprises at least one internal guide block providing, for each seam between two strips, a separate pair of deep slots formed at -right angles to one another in the block and constituting a pair of said guide passages, the slots extending longitudinally of the former and intersecting one another over at least a portion of ythe length of the block adjacent the exit end of the former.
  • both slots of each co-operating pair are of equal depth, and in which one slot extends longitudinally parallel to the axis of the former whilst the other slot extends longitudinally obliquely to the said axis.
  • both slots of each co-operating pair extend longitudinally parallel to the axis of the former, and in which one slot is of constant depth whilst the other slot is of progressively increasing depth along the length of the slot.
  • Apparatus as claimed in claim 4 including a former tube having an open rear end in which the former is mounted, and a hollow feeder conduit of generally flattened cross section extending at a substantial angle to the former tube and joined to the former tube at the leading end of the latter, means for passing said strips of sheet material in flattened form continuously down the feeder conduit to the lower end thereof, into the former tube and through vthe former, and an inclined guide member at the foot of the interior of the feed conduit around which each strip is passed to change its direction.
  • Apparatus as claimed in claim 9 in combination with a mole plough comprising a mole rigidly secured at I the foot of a flat coulter blade, the feeder conduit being secured to the coulter behind its rear edge and the former tube being secured to the coulter behind and in alignment with the mole.
  • Apparatus as claimed in claim 10 including a towing hitch for attaching the coulter to a towing vehicle.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Description

May 10, 1966 A. N. EDE 3,250,077
METHOD AND APPARATUS FOR FORMING STRIP MATERIAL INTO TUBE Filed March 5, 1961 4 Sheets-Sheet l INvEN-rosz F/G l M552, CM,
May 10, 1966 A. N. EDE 3,250,077
METHOD AND APPARATUS FOR FORMING STRIP MATERIAL INTO TUBE Filed March 5, 1961 4 Sheets-Sheet 2 lNvENvolz AINSLEY N. Ee
ATToRNEY S A. N. EDE
M y 1o, 1966 METHOD AND APPARATUS FOR FORMING STRIP MATERIAL INTO TUBE Filed March I5 1961 4 Sheets-Sheet 3 INvraN-roe AmsLEY N- EDF.
BY v y m M, ,MMM/
ATTORNEYS A. N. EDE
' May v10,1966
METHOD AND APPARATUS FOR FORMING STRIP MATERIAL INTO TUBE 4 Sheets-Sheet 4 Filed March 5 1961 lNveNw-QR AuNsuEY NA EDE. MM, #M/ Ms ATTORNEY 5 v United States Patent O 3,250,077 METHOD AND APPARATUS FOR FORMING STRIP MATERIAL INTO TUBE Ainsley Neville Ede, Cambridge, England, assignor to National Research Development Corporation, London, England, a corporation of Great Britain Filed Mar. 3, 1961, Ser. No. 93,107 Claims priority, applicat'i7o14Gre3t Britain, Mar. 4, 1960, 3 5 11 Claims. (Cl. 61-72.6)
This invention relates to the form-ation'of tube from strip material which is diormed along its longitudinal edges with tabs and recesses which can be interlocked to knit the opposed-edges of the curled strip together.
It is an object of the invention to provide an improved means for `curling such strip material about its longitudinal axis and guiding its tabbed and recessed edges into interlocking relationship vnth one another or with its corresponding edges of another strip of the material, so as to `form a tube. A further object of the invention is to provide means for the yfor-mation of underground drainage pipe from' such strip made of plastics material and curled and knitted into tubular form, although it will be realised that the invention can be usefully ernployed in other applic-ations as well as in the `formation of unde-rground pipe.
According to lone aspect of the present invention a method of forming a tube from one or more str-ips of sheet material 4formed with interlockable tabs and recesses along its :two longitudinal edges, comprises curling ice As already mentioned, however, the tube may be formed not from a single curled strip, lbut from'two or p more strips of resilient sheet materal formed with interthe strip or each strip about its longitudinal axis into a troughed Aform and passing lthe curled ,str-ip through a former constructed and arranged to cause each 'longitudinal edge of the advancing strip to move laterally towards and into interlocking engagement with the other edge of the strip or with the co-operating edge of an adjacent, similarly curled strip, the tabs 'of one edge entering the recesses of the co-operating edge in the inward direction with respect to the tube thus formed so` that they will lie -against the inner surface of the completed tube.
Thus in the case where a tube is formed from a single strip of the sheet material, the tor-mer is c-onstructed and arranged to cause the opposed `longitudinal edges of the curled stripto move laterally towards and into interlocking engagement with one another whilst it supports the l two marginal portions of the strip in positions in which they are curled over through an angle in excess of 360 relatively to one another whilst the tabs enter `into and pass through the recesses. Thus as the two longitudinal edges are constrained by the former to approach one :an-
other, more or `less at right angles, the tabs of one ,pass through the recesses in the other, until the line of tabs protrudes into the interior of the turbe so formed. On discharge trom the former the tube is allowed to expand into circul-ar or other shape by means. of its internal springiness or by the assistance of a furthe-r former, a, core or guides leading up to the required section, so that iinal-ly the tabs and the recessed edge of the strip both take up positions more or less at against the inner surface of the tube.
For forming a tube trom a single strip of the sheet material, the former may comprise a female part and a male part having co-operating outer :and inner4 surfaces respectively both of gener-ally cardioid section and spaced apart coaxial-ly one within the other to define between their said surfaces a narrow open-ended cardioid-shaped gap adapted to receive and guide the strip through the former, the longitudinal marginal portions of the gap converging one on the other and intersecting at the node of the cardioid at an angle in lthe region of 90, so that the total angle through which the strip will Ibe curled will be 450,
'lockable protruding tabs and recesses along Vtheir longitudinal edges, the strips bein-g curled .about their longitudinal axes into troughed form and being joined one to another -along their ad-jacent ed-ges by the introduction of the tabs of one edge of one strip into the co-operating recesses of the adjacent edge of the adjacent strip, the tabs being passed through the recesses in the inward direction with respect to `the tube thus formed so that they will lie against the innersurface of the completed tube.
Preferably the recessed edges of 4the strip or of each strip are formed, not with open undercut notches, but with a row of closed elongated slots extending gener-ally longitudinally of the str-ip, into which slots the co-operating protruding tabs can be introduced and with which the undercut ends of the tabs will be interlocked. However one or more strips having open-sided notches in place of 4the closed slots referred to rnight be employed Ifor making up a tube in accordance with the present invention.
Where the tube is to be made up from -two or more curled strips, each of the interlocked seams of the tube is formed lby supporting opposed marginal portions of the two curled strips to be ioined in attitudes inclined at rightv angles to one another, with the tabs of one marginal .portion pointing' inwardly .towards the outer sur- -face of the adjacent recessed portion of the other strip, that is, towards the surface of the strip which will ultimately face outwardly of the tube to be formed, and advancing the tabbed portion towards the -recessed portion to cause the tabs to enter and pass into interlocking engagement with the recesses, the portions of the tabs which protrude `through Athe recesses lying within the interior of the completed tube. n
For this purpose one or more formers generally similar to that referred to above may @be employed -to support the two or more curled strips and to cause their edges to be advanced into interlock-ing relationship. However sin-ce the edges' of each strip in this case yare to be joined, not to one another, but 'to those of one or more co-operating strips, the former or tormers will not be of cardioid shape but will be appropriately modified in shape and .construction The invention may be carried into lpractice in various ways, but certain specific embodiment will now be de'- scribed by way of example only with reference to the accompanying drawings, in which- FIGURE 1 is a side View of a plastic strip drainage tube forming device mounted behind a mole plough towed Iby :a tractor,
FIGURE 2 is a sectional side elevation on a larger scale ofthe feeder conduit and forming tube of the apq paratus of FIGURE 1, `FIGURE 3 is a cross sectional plan view on the l-ine III-'III of FIGURE 2,
FIGURE 4 is a cross sectional elevation on the line IV-IV of FIGURE 2,
FIGURE 5 is a View of the lprofile of a short length of the tabbed and slotted plastic strip for use in the ap- -paratus of FIGURES 1 lto 4,
FIGURE 6 is a `fragmentary view showing the arrange- .ment of reels for feeding two 4of the strips of FIGURE 5 into the feeder conduit of FIGURES 1 to 4,
FIGURE 7 is a view on an enlarged scale of the die incorporated in the forming tube of FIGURE 2,
FIGURE 8 is a cross-section of the die taken on the line VIII-VH1 of FIGURE 7,
FIGURES 9 and 10 are respectively end views of the die as seen in FIGURE 7,
Patented May 10, 1956` FIGURE 11 is a v iew similar to FIGURE 9 of a modied forni of die for forming three strips simultaneously into a tube,
FIGURE 12 is a perspective View of another modified form of die for forming a single strip into a tube, and FIGURES 13, 14 and 15 are respectively cross sections through the die of FIGURE 12, on the lines XIII-XIII, XIV-XIV and XV-XV of the front face of the die.
In the vembodiment illustrated in FIGURES 1 to 10, the invention is applied to a method and apparatus for forming in situ continuous underground drainage pipe from continuous resilient plastics strip material, by passing twoidentical continuous strips of the material down into a tunnel being formed underground by a mole plough, and interlocking the edges of the strips together to form a tube having longitudinal seams.
The general -arrangement of the apparatus is shown in FIGURE 1. The mole plough comprises a bullet or mole 11 mounted at the foot of a blade-shaped coulter 12 whose upper end is supported by a linkage 13 from the rear of the tractor 14, which is driven forwards to cause the mole plough 10 to be dragged .through the ground withv the mole 11 submerged to form a continuous underground tunnel 14 having a vertical slit 15 produced by the coulter and leading into the upper part of the tunnel. The linkage 13 is of the construction forming the subject of the present applicants co-pending United States patent application No. 787,860, now U.S. Patent 3,032,903, dated May 8, 1962, and comprises a slotted member 16 having a curved track formed by arcuate slots 17 and 18, and a trolley 19 to which the upper en'd'of the coulter 12 is secured, the trolley having pivoted rollers 2) and 21 which can run in the slots 17 and 18, so as to permit the whole mole plough to rotate about a centre of curvature in the vicinity of the rear part of the tractor 14, so that the mole plough as it is dragged through the soil can take up a position of floating equilibrium under the influence of the various towing and soil reaction forces acting on it. The slotted member 16 forms part of a quadrilateral linkage 22 mounted on the rear of the tractor 14, and -a hydraulic ram 23 acting diagonally on the linkage 22 enables the level of the slotted member 16 to be preset to a desired value. The precise form of the supporting linkage 13 with its slotte-d member 16 and trolley 19 and its quadrilateral linkage 22 and ram 23 forms no part of the present invention and will not be further described.
Mounted behind the mole plough 10 and attached thereto is a tube forming device illustrated in greater detail in FIGURES 2 to 4, and comprising a hollow vertical feeder conduit 25 Vof flattened section and a former tube 26 extending generally. horizontally and rearwardly from the foot of the feeder conduit 25. The feeder conduit 25 is formed with a hole 27 at its foot and is pivotally secured to the rear of the mole 11 by` means of a pin 28 passing through the hole 27, a second hole 29 at the upper part of its leading edge enabling the conduit 25 to be secured to the top of the coulter 12 by means of a strap 30. The strap 30 is loose enough to allow the conduit 25 to rock slightly through a few degrees in a vertical plane in the fore-and-aft direction about the piv'ot afforded by the pin 28. A pair of flanged reels 32 and 33 are mounted on a Y-shaped frame 34 above the open top of the feeder conduit 25, each reel carrying a roll of continuous strip material 600 feet long by 41A inches in overall width, and means is provided for feeding the two strips from the reels in a sideby-side Irelationship down to the interior of the hollow feeder conduit 25, around an inclined guide plate 35 at the foot of the conduit 25, and rearwardly through the former tube 26 into a for-mer die 36 mounted at the rear of a tube 26, by means of which die the two strips are curled longitudinally and knitted together at their adjacent edges to form a pair of continuous seams each formed by the interlocking of tabs on one edge of one strip in slots formed in the adjacent edge of the other strip. In this way the two strips are seamed together and emerge in tubular form through a final cylindrical sleeve 37 mounted at the rear of the tube 26, and emerge from the open rear end of the sleeve 37 into the tunnel 14 as a continuous drainage tube.
The strip material 38 mounted on two reels 32 and 33 is made of a resilient high-impact-strength polyvinyl chloride sheet material, and as shown in FIGURE 5 each strip 38 is formed along one edge with a row of integral longitudinally-spaced protruding tabs 39 whose two pointed ends 40 are undercut as illustrated, and along the other edge with a row of correspondingly spaced elongated closed slots 41 arranged parallel to the extreme edge 42 of the strip and spaced labout one tenth of an inch from the edge 42 of the strip. IEach slot is one and one sixteenth of an inch in overall length and 0.08 inch wide, and is formed with parallel long sides and inclined ends as illustrated so as to be in the form of a parallelepiped, with the shorter of the parallel long sides nearest to the edge 42 of the strip. The spacing between adjacent ends of adjacent slots is 15/16 inch. Similarly the two edges of the strip will be guided by and retained wide, so that each tab 39 can be inserted through a slot 41 with substantially no interference between the two. The effective width of each strip 38 is approximately four inches between the points of the ends of the tabs and the shorter longitudinal sides of the slots, and each tab 39 is slightly 'staggered in Irelation to the corresponding slot 41 on the opposite side of the strip 38, the tabs 39 lagging the slots 41 by one sixteenth of an inch in the direction of travel of the strip down the feeder conduit 25.
The former die 36 mounted in the rear end of the former tube 26 is shown in detail in FIGURES 7 to 10 and comprises a cylindrical open-ended brass sleeve 42 mounted within which is a curved brass guide block 43 of rectangular section and a pair of elongated concave sheet metal guide troughs,44 and 45, Formed in diagonally-opposite corners of the guide block 43 are two pairs of deep longitudinal slots, 46, 47 and 48, 49. The two slots 47 and 48 extend longitudinally parallel to the axis of the block 43, and extend transversely at right angles vto the faces of the block in which they are formed, but the two slots 46 and 49 extend obliquely to the longitudinal axis of the block whilst being at right angles lto the faces of the block in which they are formed. Thus the slots 46 and 49 -at the end of the die seen in FIGURE 9 (referred to as the lead-in end of the die) are respectively spaced from the bottoms of the slots 47 and 48, but at the other or lead-out end of the die seen in FIG URE 10 the slots 46 and 47 intersect one another and the slots 48 and 49 intersect one another. The intersection of the slots first occurs at the cross-section on the line VIII-VIII of FIGURE 7, as indicated in FIGURE 8. The guide troughs 44 and 45 are secured by means of screws '50 to diagonal extension wings 51 of the block 43, the guide trough 44 being omitted from FIGURE 7 in the interest of clarity. The edges of the guide trough 44 extend along the block just outside the `open mouths of the two slots 46 and 48, and the trough is so shaped and dimensioned that whenone of the strips 38 is fed into the slots 46 and 48 within the trough 44 at the lead-in end of the diep-and is forced through the die, [the two edges lof the strip will be guided -by land retained in contact with the bottoms of the two slots 46 and 48. Similarly the guide trough 45 embraces the mouths of the two Slots 47 and 49 and is correspondingly shaped and dimensioned, so that the two troughs 44 and 45 converge slightly in the longitudinal direction.
Thus as the two strips 318 are led around the inclined plate 35 towards the leadin end of the die 36, the strips are progressively longitudinally curled from the at at the plate 315 until they enter the guide plates 44 and 45 and the slots 46, 48v and 47, 49 of the die, with the tabbed l Imole 11.
edges of the two strips in the slots 47 and 48 of the block, and the slotted edges of the strips in the slots 46 and 49 of the block. Thus as the two strips are simultaneously drawnlongitudinally through the die, the oblique slots 46 and 49 will progressively c-arry the slotted adges of the two strips towards the tabbed edges lying in the other slots 47 and 48 until, at the cross-section VIII-VIII where the slots intersect,l the tabs 39 of the strip in the slot 47 will enterthe slots 41 of the other strip in the intersecting slot 46, and similarly the tabs 39 in the Islot 48` will enter the slots 41 in the intersecting slot 49. lFurther movement of the two strips 38 simultaneously to the lead-out end of the die will carry the two sets of tabs 39 into full penetration in the co-operating slots 41 to form two longitudinal knitted seams by which the edges of the strips are interlocked with one another to form a continuous tube emerging from the die. It will be' observed that due to the inwardly-intersecting disposition of the pairs of slots at right angles to one another, the tabs 319 and the slotted edges 42 of the two strips will emerge from the die pointing inwardlyinto the interi-or of the newly formed drainage tube. 'Ihe tube i-s now allowed to expand under its own resilience into cylindrical form within the follower sleeve 37 from which it emerges into the earth tunnel 14 formed by the The strips are drawn down the feeder duct 25 and through the die 36 by the forward movement of the mole plough towed by the tractor .14, the two ends of the strips atter being initially fed manually down the duct and through .the die 36 being anchored at the start `of the tunnel 15. Thereafter, as the mole is drawn through the soil to form the tunnel 15, the strips 38 are progressively knitted together into tubular form and laid as a drainage pipe directly in the newly formed `tunnel.
It will be observed that the two strips are led through the die 36 in slightly strained, asymmetrical disposition,
owing to the fact that one edge of each strip-is pressed into a slot 47 or 48 which is parallel tothe axis of the die 36 whilst the other edge of the same strip is pressed into a slot 46 or 49 which is inclined to the said axis, their dispositions being maintained by the asymmetrical convergence of the two guide troughs 44 and 45. Owing to the staggering of the tabs 39 and slots 41 in each strip 38 already referred to, the tabs 39 of one strip can enter the slots 41 ofthe other strip without interference despite this lack of symmetry in the die position of the strips, but once the interlocked strips have left the die 36 the strain will partially relieve itself `and the strips will progressively tend to assume a spiralled cylindrical shape in the sleeve 37 and in the tunnel V15, which will cause each tab 39 to ride along the slot 41 in which it is engaged until the undercut end 40 of the tab 39 overlies the end ofv the `slot 41 and prevents the withdrawal of the tab from the slot. In this way a tight joint is established at each seam.
A modiiied lembodiment of kdie 36A is shown in FIG- URE ll, designed to enable the tube to be made by in- `terlocking together adjacent edges of either two or three longitudinal plastic strips formed along their edges with cooperating tabs `and slits. The die 36 is employed with a mole plough 10, feeder conduit .25 and former tube 26 precisely as described in the preceding embodiment in place of the die 36, save that where a three-strip tube is required it is necessary-to support a third reel of strip 34 on the frame 36 and to load all three strips in sideby-side relationship down the c-onduit 25 and into the die, and it is also necessary to use strips whose width is reduced by one third, both for two-strip and for threestrip tubes. i
The die 36A of FIGURE 11 comprisesa cylindrical sleeve 42A of the same diameter as the sleeve 42, and a rectangular block 43A formed with slots 46A and 49A of progressively increasing depth, whose bottoms are 6 inclined to the die axis and with slots 47A and'4SA whose bottoms are parallel to the die axis, and with Iconvergent .guide troughs 44A and 45A which embrace the slots and have their transverse dimensions reduced to suit the reduced strip width. In this case the troughs 44A and 45A are of double-sheet form dening narrow curved gaps 60A and 611A between theirinner and outer sheet metal members, the ends of the gaps 60A and 61A respectively merging with the associated slots 46A and 49A. The slots l46A to 49A all extend longitudinally parallel to the -axis of the die, but the intersection of the slots is produced by rthe progressively increasing depth of fthe slots 46A and 49A.
In addition, the die 36A is provided with two additional double- walledguide troughs 62A and 63A defining narrow gaps 64A and `651A which merge at one end with the gap 6=1A -in the guide trough 45A,` and Iwhich merge -at their other ends respectively in slots 66A and 67A roamed in a triangular-sectioned guide block 68A also mounted within the sleeve 42A. The slots 66A and 67A extend at right angles to one another along the length of the block 68A, fthe slot 67A being of constant depth whilst the slot 66A is of progressively increasing depth and Iintersects the slot `67A ata point about midway Ialong the length of the block 68A. The two guide troughs 64A and 65A are both curled through about about thei-r longitudinal axis, as shown.
Thus the die 36A enables alternative constructions of tube 'to be formed, either ffrotm two of the reduced-width strips which Iare passed through the gaps 60A and 611A so that the tabs and slots of their adjacent longitudinal edges 'will become interlocked in the slots 46A, 47A and 48A, 49A to form, two-seam tube, or from -three of the reducedawidth strips rwhich are passed through the gaps 60A, y64A and 65A so that their adjacent edges become interlocked in 'the slots 46A, 47A and66A, 67A and 48A, 49A to form a three-seam tube of .greater diameter.
Whilst in the two embodiments described above all the pairs of intersecting slots inthe guide blocks 36, 36A and 68A are arranged in side-by-side relationship Wit-hin a single sleeve 42 or 42A, it lwill be apparent that a series of `longitudinally-spaced lformers might be employed, each affording only two inwardly 'directed siots having a single intersection or node and each being employed to form only one seam of the tube.
With the dies 36 and 36A described in the two preceding embodiments, the width of the strip required for the formation of a drainage tube of a given diameter is reduced by either one half or two thirds, as compared with the strip width required to form a single-seam tube from a single strip, and this facilitates handling. Thus not only is the required breadth of the duct down the feeder conduit 25 reduced, since it only has to accommodate two,or three, narrower strips in side-by-side relationship instead of a single Wider strip, but also the mole diameter,
and the diameter of the resultant tunnel formed in the soil can be reduced on account of the reduced strip width as the strips extend generally horizontally rearwardly in the former 4tube 26 before and during their individual curling. If only a single strip is used, the earth tunnel and the former tube 26 mlust be wide enough to accommodate the uncurled strip as it extends rearwardly from the inclined plate 35, and must therefore be approximately three times the diameter of the final single-seam drainage tube formed from the strip; and in addition the former die 36 must be positioned a considerable distance above the floor of the earth tunnel and above the bottom of the former tube 26 in order that the die shall be in alignment with the axis of the strip. The use of two or more strips fed in side-by-side relationship thus enables a correspondingly smaller earth tunnel to be made and a correspondingly smaller former tube to be used, and enables the former die 36 or 36A to be close to the bottom of the former tube 26 without loss of alignment and without difficulty arising through distortion of the plastic strip.
Moreover the use of two or more strips to form a single drainage tube gives the possibility of having strips of different apertures to provide different parts of the peri-pheral wall of the tube to suit particular requirements thereby giving control of the positions of drainage holes in the nished tube. For example a combination of two unperforated and one perforated strip might be used t make a single drainage tube, the arrangement being that lthe perforated strip will form the roof of the finished tube.
Two-seam or three-seam drainage tube formed from two or three strips will be substantially symmetrical about its longitudinal axis as regards its seams, thereby increasing its strength against buckling and against collapsing lunder the applied load of the s'oil forming the wall of the tunnel in which the tube is laid, or at bends or corners. Moreover since no one of the strips making up the tube has to be curled through an angle in excess of 270 during the tube-forming operation, the risk of cracking of the material in the region of the curved spine of the strip is reduced as compared with a tube made from a single strip.
However for certain applications a drainage tube formed from a single plastic strip tabbed and slotted along its edges may be preferred, for example owing to the greater simplicity of the forming apparatus, and for this purpose a suitable former die '70 is illustrated in FIGURES 12 to 15. The die '70 would be used in combination with a feeder conduit 25 and former tube 26 mounted behind a mole plough 10 in the same manner as described in relation to the preceding embodiments.
In the embodiment of FIGURES 12 to 15, the former die 70 comprises a block of brass of rectangular external shape machined in two parts, namely an external part 71 and an internal part 72 having opposed faces of generally cardioid section and inserted generally coaxially one within the other, their opposed faces being spaced apart one within the other 'so as to dene between them a narrow open-ended gap 73 of generally cardioid section adapted to receive and guide the single strip through the former. At the lead-in end of the former 70, the longitudinal edges 75 and 76 of the cardioid-shaped gap are spaced from each other, land the marginal portionsof the gap are directed inwardly at an angle in the region of 90, so that the total curvature imposed transversely on the strip when fed into the leadin end of the gap will be about 450. The longitudinal edges 75 and 76 of the gap converge on one another progressively along the length of the die and intersect at the section line XIV-XIV, as shown in FIGURE 14. Over the part of the die 70 between the section line XIV- XIV and the lead-out end of the die at the line XV-XV, the intersection of the marginal portions of the gap '73 increases progressively, whilst the total peripheral distance measured around the gap 73 between the edges 75 and '76 remains constant over the whole length of the block '70.
Thus a single plastic strip of appropriate width can be fed through the gap 73 in the block 70, and the tabbed and slotted edges of the strip which abut against the longitudinal edges 75 and 76 of the gap 73 will initially be spaced apart whilst directed inwardly towards one another at an angle of convergence of approximately 90. As the strip is fed progressively along the gap 73 the tabbed edge of the strip abutted against the edge 75 will be progressively advanced towards the slotted edge portion of the strip until, at the intersection line XV-XV, the tabs will be introduced into the slots and further feeding along the strip along the die will cause the tabs to penetrate fully into the slots of the strip so as to interlock therewith and protrude into the interior of the tube thus formed.
As the strip emerges from the die 70 with its longitudinal edges thus knitted together into a seam, the tube thus formed will expand under its own resilience into cylindrical form with the tabs lying more or less flat against the internal surface of the tube, in which posi- CII tion the interlocked joint at the seam cannot easily be broken and does not constitute a weakness when the tube is subject to a crushing action. The opening out of the tube from a curvature of 450 to a curvature in the region of 360 enhances its mechanical strength.
As in the preceding embodiments, the leading end of the strip after having been passed manually through the die 70 is anchored to a stop placed across the mouth of the tunnel formed by the mole, so that the strip will be progressively drawn through the advancing die and down the feeder conduit 21 by the forward movement of the mole towed by the tractor, thus avoiding any need for a mechanical feed for the strip. i
What I claim as my invention and desire to secure by Letters Patent is:
1. A method of forming a tube from at least two narrow elongated strips of resilient sheet material having lntegral interlockable tabs and recesses formed along the longitudinal edges of the strips, comprising curling at least two separate lengths of the said strips about their longitudinal axes into troughed form and joining the curled strips together in side-by-side relationship along each of their adjacent longitudinal edges by the introduction of the tabs of one edge of one strip into the cooperating recesses of the adjacent edge of the adjacent strip to form a tubular shape having a number of interlocked longitudinal seams, corresponding to the number of strips, in each seam the tabs of one strip are passed through the co-operating recesses of the adjacent strip in the inward direction with respect to the said tube so that they will be against the inside surface of the said tube, the tabs of each strip as introduced into said recesses are directed past the convex surface and inwardly towards the inner concave surface of an adjoining curled strip, and said strips with their tabs interlitted in said recesses are further guided into a continuous tubular shape with the tabs of each strip being moved against the inner uface of a respective adjoining strip to complete said 2. A method as .claimed in claim 1 in which the adjacent longitudinal edge portions of adjacent curled strips are supported in attitudes inclined substantially at right angles to one another, with the tabs of one such edge port1on protruding inwardly towards the outer convex surface of the longitudinal edgevportion of the adjacent strip, and in which each tab on one edge portion while so supported is advanced towards a recess in the adjacent edge portion to cause the tabs to penetrate into the recesses into interlocking engagement therewith.
3. A method as claimed in claim 1, for forming a tube from two strips of material, in which the longitudinal edges of each strip are curled through an angle exceedmg relatively to one another, before the tabs and recesses are interlocked.
4. Apparatus for forming a seamed tube from at least two strips of the sheet material having interlockable tabs and recesses formed along the longitudinal edges of each of the strips, comprising a hollow elongated former havmg a plurality of longitudinally convergent internal guide means disposed around the central axis thereof, providing separate passages with concave surfaces for shaping the two strips individually, each passage being of arcuate form and each passage surface having incurved margin portions as seen in cross-section, and having an inlet end and an exit end, the margin portions of the respective passage surfaces at the inlet end being spaced apart, while at the exit end the passage surfaces terminate with incurved overlapped margin portions intersecting substantially at right angles to provide intersections of the edge portions of the strips, and between the inlet end and the exit end the passage surfaces merge continuously from one cross sectional shape to the other, andincluding a hollow cylindrical exit sleeve connected to the former adjacent the exit endthereof, the passages acting to feed the said strips into said exit sleeve where the tube shape is finally defined.
5. Apparatus as claimed in claim 4 in which the former comprises at least one internal guide block providing, for each seam between two strips, a separate pair of deep slots formed at -right angles to one another in the block and constituting a pair of said guide passages, the slots extending longitudinally of the former and intersecting one another over at least a portion of ythe length of the block adjacent the exit end of the former.
6. Apparatus as claimed in claim 5 in which the guide means comprise convergent troughs each associated respectively with one strip and each embracing the mouths of the slots in which two edges of that strip lie.
7. Apparatus as claimed in claim 6 in which both slots of each co-operating pair are of equal depth, and in which one slot extends longitudinally parallel to the axis of the former whilst the other slot extends longitudinally obliquely to the said axis.
8. Apparatus as claimed in claim 6 in which both slots of each co-operating pair extend longitudinally parallel to the axis of the former, and in which one slot is of constant depth whilst the other slot is of progressively increasing depth along the length of the slot.
9. Apparatus as claimed in claim 4 including a former tube having an open rear end in which the former is mounted, and a hollow feeder conduit of generally flattened cross section extending at a substantial angle to the former tube and joined to the former tube at the leading end of the latter, means for passing said strips of sheet material in flattened form continuously down the feeder conduit to the lower end thereof, into the former tube and through vthe former, and an inclined guide member at the foot of the interior of the feed conduit around which each strip is passed to change its direction.
10. Apparatus as claimed in claim 9 in combination with a mole plough comprising a mole rigidly secured at I the foot of a flat coulter blade, the feeder conduit being secured to the coulter behind its rear edge and the former tube being secured to the coulter behind and in alignment with the mole.
11. Apparatus as claimed in claim 10 including a towing hitch for attaching the coulter to a towing vehicle.
References Cited bythe Examiner UNITED STATES PATENTS 1,112,894 10/1914 Clark 61-72.7 1,213,684 1/1917 Osterholm. 1,904,666 4/1933 Sack 61-72.7 2,042,883 6/1936 Delaney 138-166 2,054,703 9/ 1936 Little et al. 29-521 X 2,214,624 9/ 1940 Morsing 9382 2,634,761 4/1953 Gray 138-166 2,912,043 11/1959 Bargholtz et al. 93-82 3,051,773 8/ 1962 Batcheller. 3,120,107 2/ 1964 Iuusela et al. 61-72.6
FOREIGN PATENTS 93,022 12/ 1959 Holland.
283,035 1/ 1928 Great Britain.
372,515 5/ 1932 Great Britain.
816,269 8/1959 Great Britain.
OTHER REFERENCES Agricultural Engineering, November 1958, p. 712.
The Griefswalder Pipe-Laying Machine and Its Operation, Special Report No. 79, by H. Janert, Ithaca, New York, November 1957.
EARL I. WITMER, Primary Examiner.
WILLIAM I. MUSHAKE, JACOB L. NACKENOFF,
Examiners.
C. G. MCBRIDE, T. W. FLYNN, Assistant Examiners.

Claims (1)

1. A METHOD OF FORMING A TUBE FROM AT LEAST TWO NARROW ELONGATED STRIPS OF RESILIENT SHEET MATERIAL HAVING INTEGRAL INTERLOCKABLE TABS AND RECESSES FORMED ALONG THE LONGITUDINAL EDGES OF THE STRIPS, COMPRISING CURLING AT LEAST TWO SEPARATE LENGTHS OF THE SAID STRIPS ABOUT THEIR LONGITUDINAL AXES INTO TROUGHED FORM AND JOINING THE CURLED STRIPS TOGETHER IN SIDE-BY-SIDE RELATIONSHIP ALONG EACH OF THEIR ADJACENT LONGITUDINAL EDGES OF THE INTRODUCTION OF THE TABS OF ONE EDGE OF ONE STRIP INTO THE CO-OPERATING RECESSES OF THE ADJACENT EDGE OF THE ADJACENT STRIP TO FORM A TUBULAR SHAPE HAVING A NUMBER OF INTERLOCKED LONGITUDINAL SEAMS, CORRESPONDING TO THE NUMBER OF STRIPS, IN EACH SEAM THE TABS OF ONE STRIP ARE PASSED THROUGH THE CO-OPERATING RECESSES TO THE ADJACENT STRIP IN THE INWARD DIRECTION WITH RESPECT TO THE SAID TUBE SO THAT THEY WILL BE AGINST THE INSIDE SURFACE OF THE SAID TUBE, THE TABS OF EACH STRIP IS INTRODUCED INTO SAID RECESSES ARE DIRECTED PAST THE CONVEX SURFACE AND INWARDLY TOWARDS THE INNER CONCAVE SURFACE OF AN ADJOINING CURLED STRIP, AND SAID STRIPS WITH THEIR TABS INTERFITTED IN SAID RECESSES ARE FURTHER GUIDED INTO A CONTINUOUS TUBULAR SHAPE WITH THE TABS OF EACH STRIP BEING MOVED AGAINST THE INNER SURFACE OF A RESPECTIVE ADJOINING STRIP TO COMPLETE SAID TUBE.
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US3339369A (en) * 1965-10-14 1967-09-05 F B Ryan Mfg Company Identification tape plow
US3350751A (en) * 1964-11-23 1967-11-07 Gen Electric Erectile member
US3363423A (en) * 1965-12-20 1968-01-16 Charles J. Davis Underground cable laying implement
US3636903A (en) * 1970-02-19 1972-01-25 Snappy Inc Rectangular-duct forming machine
US3722443A (en) * 1970-02-19 1973-03-27 Mfg Syst Inc Method of forming a rectangular heat duct
US3728881A (en) * 1971-01-18 1973-04-24 Brazil H Sugden Method and apparatus for joining sheet metal, and sheet metal joints
US4178673A (en) * 1978-07-14 1979-12-18 Rockford Machine Tool Co. Pipe snapper machine and method
US4199855A (en) * 1978-06-14 1980-04-29 General Motors Corporation Plastic dust tube for shock absorber and method of manufacture
US4283160A (en) * 1979-03-07 1981-08-11 Angle William M Corrugated pipe fabricator and installer device and methods of making and using the same
US4285613A (en) * 1979-10-05 1981-08-25 Kenichiro Takagishi Apparatus for forming and installing underground drainpipe
US4397585A (en) * 1981-01-22 1983-08-09 Hancor, Inc. Apparatus for inserting foldable conduit below ground
US4504175A (en) * 1981-08-05 1985-03-12 Owens-Corning Fiberglas Corporation Hollow rod and method of making and using
US4608740A (en) * 1984-06-04 1986-09-02 Bloys David W Rail upholsterer
US5044826A (en) * 1986-11-26 1991-09-03 Shell Offshore Inc. Method and apparatus for umbilical hydraulic control lines in floating production systems
US5169264A (en) * 1990-04-05 1992-12-08 Kidoh Technical Ins. Co., Ltd. Propulsion process of buried pipe
US5934831A (en) * 1996-01-24 1999-08-10 Siemens Aktiengesellschaft Method and device for producing a cable

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US1213684A (en) * 1915-07-26 1917-01-23 Int Harvester Canada Metal bushing and method of forming same.
GB283035A (en) * 1927-04-23 1928-01-05 Hugh Munro Improvements in drain ploughs and in methods of constructing land drains
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US2912043A (en) * 1954-09-04 1959-11-10 Tudor Ab Method and apparatus for continuous manufacture of composite tubes
US3051773A (en) * 1959-09-23 1962-08-28 Hugh W Batcheller Wire gripping elements and method of making and crimping same
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NL93022C (en) *
US1112894A (en) * 1912-09-21 1914-10-06 Charles H Clark Tile-laying machine.
US1213684A (en) * 1915-07-26 1917-01-23 Int Harvester Canada Metal bushing and method of forming same.
GB283035A (en) * 1927-04-23 1928-01-05 Hugh Munro Improvements in drain ploughs and in methods of constructing land drains
US1904666A (en) * 1930-04-09 1933-04-18 Sack Hans Apparatus for laying drain pipes or cables
GB372515A (en) * 1930-04-09 1932-05-12 Rud Sack Improvements in the method of mole-drainage, and apparatus therefor
US2054703A (en) * 1935-03-28 1936-09-15 Newport Culvert Company Pipe or tubing and manufacture of same
US2042883A (en) * 1935-05-20 1936-06-02 Joseph A Delaney Lock slot seam and lock slot
US2214624A (en) * 1938-06-09 1940-09-10 Western Electric Co Forming apparatus
US2912043A (en) * 1954-09-04 1959-11-10 Tudor Ab Method and apparatus for continuous manufacture of composite tubes
GB816269A (en) * 1956-05-26 1959-07-08 Ducati S A A method of connecting two edge parts of shapeable sheet-like material
US3120107A (en) * 1958-12-04 1964-02-04 Juusela Taneli Method of and a device for making drain pipes
US3051773A (en) * 1959-09-23 1962-08-28 Hugh W Batcheller Wire gripping elements and method of making and crimping same

Cited By (18)

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Publication number Priority date Publication date Assignee Title
US3350751A (en) * 1964-11-23 1967-11-07 Gen Electric Erectile member
US3327484A (en) * 1965-01-14 1967-06-27 Tooth H & L Co Tape laying plow
US3339369A (en) * 1965-10-14 1967-09-05 F B Ryan Mfg Company Identification tape plow
US3363423A (en) * 1965-12-20 1968-01-16 Charles J. Davis Underground cable laying implement
US3636903A (en) * 1970-02-19 1972-01-25 Snappy Inc Rectangular-duct forming machine
US3722443A (en) * 1970-02-19 1973-03-27 Mfg Syst Inc Method of forming a rectangular heat duct
US3728881A (en) * 1971-01-18 1973-04-24 Brazil H Sugden Method and apparatus for joining sheet metal, and sheet metal joints
US4199855A (en) * 1978-06-14 1980-04-29 General Motors Corporation Plastic dust tube for shock absorber and method of manufacture
US4178673A (en) * 1978-07-14 1979-12-18 Rockford Machine Tool Co. Pipe snapper machine and method
US4283160A (en) * 1979-03-07 1981-08-11 Angle William M Corrugated pipe fabricator and installer device and methods of making and using the same
US4285613A (en) * 1979-10-05 1981-08-25 Kenichiro Takagishi Apparatus for forming and installing underground drainpipe
US4397585A (en) * 1981-01-22 1983-08-09 Hancor, Inc. Apparatus for inserting foldable conduit below ground
US4504175A (en) * 1981-08-05 1985-03-12 Owens-Corning Fiberglas Corporation Hollow rod and method of making and using
US4608740A (en) * 1984-06-04 1986-09-02 Bloys David W Rail upholsterer
US5044826A (en) * 1986-11-26 1991-09-03 Shell Offshore Inc. Method and apparatus for umbilical hydraulic control lines in floating production systems
US5169264A (en) * 1990-04-05 1992-12-08 Kidoh Technical Ins. Co., Ltd. Propulsion process of buried pipe
US5934831A (en) * 1996-01-24 1999-08-10 Siemens Aktiengesellschaft Method and device for producing a cable
US6065902A (en) * 1996-01-24 2000-05-23 Siemens Aktiengesellschaft Device for producing a cable

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