US3239138A - Electronic article counting device - Google Patents

Electronic article counting device Download PDF

Info

Publication number
US3239138A
US3239138A US313515A US31351563A US3239138A US 3239138 A US3239138 A US 3239138A US 313515 A US313515 A US 313515A US 31351563 A US31351563 A US 31351563A US 3239138 A US3239138 A US 3239138A
Authority
US
United States
Prior art keywords
transistor
collector
base
counting
counter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US313515A
Inventor
John W Loeffler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cutler Hammer Inc
Original Assignee
Cutler Hammer Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cutler Hammer Inc filed Critical Cutler Hammer Inc
Priority to US313515A priority Critical patent/US3239138A/en
Priority to GB28746/64A priority patent/GB1041126A/en
Application granted granted Critical
Publication of US3239138A publication Critical patent/US3239138A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03KPULSE TECHNIQUE
    • H03K21/00Details of pulse counters or frequency dividers
    • H03K21/02Input circuits
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M7/00Counting of objects carried by a conveyor
    • G06M7/08Counting of objects carried by a conveyor wherein the direction of movement of the objects is changed at the station where they are sensed
    • G06M7/10Counting of flat overlapped articles, e.g. of cards
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M2207/00Indexing scheme relating to counting of objects carried by a conveyor
    • G06M2207/02Counting of generally flat and overlapped articles, e.g. cards, newspapers

Definitions

  • This invention relates to article counting devices and more particularly to apparatus for counting newspapers conveyed in a lapped stream.
  • the printed and folded product is normally conveyed .from one operation to the next in a continuous st-ream between ⁇ flexible belts and in ⁇ a lapped relation-ship.
  • the counting device is usually positioned to sense the leading edge of each of the moving newspapers in the stream.
  • Such an varrangement is described in the F. EQHowdle et al. Patent No. 3,027,075, issued March 27, 1962, where the leading edge of each newspaper strikes the actuator of an ele-ctric switch which in turn provides a pulse to be counted by an electronic pulse counter.
  • FIGURE 1 is a diagrammatic illustration of a system which incorporates the principles of this invention
  • PIG. 2 is a schematic drawing showing the relationship of the article sensing device to a lapped stream of newspapers
  • FIG. 3 illustrates in greater detail the circuitry of several of the elements of FIG. l;
  • FIG. 4 shows the details of the amplier of FIG. l
  • FIG. 5 shows the detailed circuitry of the preampliiier element of FIG. 1;
  • FIG. 6 illustrates the circuitry of a decade counter suitable yfor use in the system of FIG. 1.
  • Patented Mar. 8, 1966 ICC The objects of this invention are accomplished by providing a counting apparatus for counting individual articles in a conveyed stream which is rendered insensitive by an electronic gate device for a period initiated by the actuation of the article counting device and lasting for a time inversely proportional to the speed of the conveyed stream. This period of time corresponds to that time and distance of article travel during which false counts are most likely to occur and is of a smaller duration than the minimum interval between the passage of individual articles.
  • FIG. 1 illustrates the overall relationship and electrical connection of elements of the present invention which include a counting switch 2, two flip-Hop circuits 3 and 4, a pulse counter 7, a magnetic pulse wheel 8, a magnetic pickup 9, a preampliiier 111, an amplier 13, a gate circuit 114, and a decade counter 15.
  • FIG. 1 there are also included voltage pulse diagrams iF, G, H, J, K, L, M, N, P, R, S, T, U and V which illustrate the form of pulses at Various points in the system. These diagrams are of voltage versus time with the time scale of each diagram running from left to increased time at the right. -Tihe indicated voltages with the diagrams are illustrative of the maximum and minimum voltages of the pulses.
  • FIG. 2 illustrates the mechanical relationship of elements of the present invention.
  • Counting switch 2 is supported by a pivoted arm 16 in a position to detect a passage of leading edges of individual newspapers in a lapped stream 18. A leading edge 19 is shown as it makes contact with follower 20 which actuates counting switch 2.
  • the construction and operation of counting switch 2 is more completely described in Frederic E. Howdle and Edwin X. Schmidt Patent No. 3,027,075, issued March 27, 1962.
  • the lapped stream 18 is supported and conveyed by ilexible belts 211, 22, 213 and 24 which are in turn supported by rollers 25, 26, 27, 28, 29 and 30.
  • the gear toothed pulse wheel 8 is mechanically connected to roller 26 so that it will rotate at a speed proportional to the speed off the conveyed stream.
  • counting switch 2 is shown to be of the single pole double throw variety with two stationary contacts 31 and 32 and a movable contact 33 which is biased to remain in contact with stationa-ry contact 32 when in its normal unactuated position.
  • Movable contact 33 is connected to ground through a resistor 34.
  • Stationary contacts 311 and 32 are connected, respectively, to a negative 12-volt source through resistors 35 and 36.
  • the magnitude of this voltage is not critical and, as are all of the voltages illustrated hereinafter, is chosen as an exemplary voltage for pu-rposes of illustration.
  • a pair of leads 46 and 47 leading to coil 48 of magnetic pickup 9 are connected, respectively, to input terminals 49 and 50 of preamplifier 11.
  • the output terminals 511 and 52 of preamplifier 11 are respectively connected to input terminals 53 and 54 of amplifier 13.
  • Input terminal 55 and output terminal 56 of ampliiier 13 are together connected to input terminal 57 of gate 14.
  • input terminal 5S and output terminal 59 of amplifier 13 are connected to input terminal 60 of gate 14.
  • the output of gate circuit 14 is carried from output terminal 61 to input terminal 63 of decade counter 15 and from output terminal 62 to input terminal 64 of dec- .3 ade counter 15.
  • the output of decade counter is carried from output terminal 65 to input terminal 66 of tlip-op circuit 4.
  • FIG. 3 shows the detailed circuitry of flip-flop circuit 3, flip-flop circuit 4, and -gate circuit 14.
  • Flip-flop circuit 3 is a resistance coupled flip-Hop circuit which in cludes two transistors 67 and 68, each having a grounded emitter e, a base b, and a collector c. The collector of transistor 68 is connected to ⁇ output terminal 39.
  • a positive 50 volt source is connected to the base of transistors 67 and 68 through resistors 69 and 70, respectively.
  • a negative l2-volt source is connected to the collectors of transistors 67 and 68 through resistors 71 and 72, respectively.
  • a pair of resistors 73 and 74 cross-couple the base of transistor 67 to the collector of transistor 68, and the base of transistor 68 to the collector of transistor 67.
  • a diode 75 permits input signals to be applied to the base of transistor 67 from either input terminal 38 through capacitor 76, or input terminal 42 through resistor 77.
  • diode 78 permits input signals to be applied to the base of transistor 68 from input terminal 37 through capacitor 79.
  • a closely similar circuit is shown for flip-flop circuit 4 which utilizes a transistor 80 with a grounded emitter e, a base b, and a collector c connected to output terminal 41 and a transistor 81 with Ia grounded emitter e, a base b, and a collector c connected to output terminal 43.
  • a positive 50-volt source is connected to the base of transistor 80 and base of transistor 81 through resistors 82 and 83, respectively.
  • a negative l2-volt source is connected to ⁇ the collector of transistor 80 and the collector of transistor 81 through resistors 84 and 85, respectively.
  • Resistors 86 and 87 cross'couple the base of transistor 80 to the collector of transistor 81 and the base of transistor 81 to the collector of transistor 80.
  • Positive going pulse inputs are applied to the pase of transistor 80 through diode 88 and capacitor 89.
  • diode 90 and capacitor 91 in series, Conn-ect input terminal 66 to the base of transistor 81.
  • Gate circuit 14 comprises a transistor 92 having a grounded emitter e, a base b, and a collector c connected to output terminal 62; and a transistor 93 with a grounded emitter e, a base b, a collector c connected to output terminal 61.
  • a positive 50-volt source is connected to the base of transistor 92 through a resistor 94 and to the base of transistor 93 through a resistor 95.
  • a negative 12-volt source is connected to the collectors of each of transistors 92 and 93 through resistors 96 and 97, respectively.
  • Input terminals 60 and 57 are connected to the base electrodes of each of transistors 92 and 93 by resistors 98 and 99, respectively.
  • Control signals are applied to the base of transistor 92 from control input terminal 44 through resistor 102.
  • the base of transistor 93 receives control signals from control input terminal 45 through resistor 103.
  • FIG. 4 illustrates a dual ampliiier 13 which is used for pulse amplification and formation.
  • This circuit utilizes a transistor 104 with a grounded emittter e, a base b, and a collector c connect-ed to output terminal 56, and a transistor 105 having a grounded emitter e, a base b, and a collector c connected to output terminal 59.
  • a positive 50-volt source is connected to bases of transistors 104 and 105 through resistors 108 and 109, respectively.
  • a negative l2-volt source is connected to the collectors of transistors 104 and 105 through resistors 110 and 111, respectively.
  • a resistor 112 serves to carry input signals from input terminal 54 to the base of .transistor 104.
  • Resistor 113 connects input terminal 58 to the base of transistor 104.
  • resistor 115 connects input terminal 53 to the base of transistor 105 and resistor 116 connects input terminal 55 to the base of transistor 105.
  • FIG. 5 illustrates the circuitry of preamplifier 11 of FIG. l. It is a dual preamplifier using transistors 118 and 119 and is designed to run saturated to increase stability.
  • Transistor 118 has a grounded emitter e, a base b connected to input terminal 49, a collector c connected to output terminal 51.
  • transistor 119 has a grounded emitter e, a base b connected to input terminal 50, and a collec-tor c connected to output terminal 52.
  • a capacitor 120 is connected across inputs 49 and 50 to reduce any high frequency spikes or pickup which might occur.
  • a negative l2-volt source is connected to the base of transistor 118 through resistor 121, to the base of transistor 119 through resistor 122, to the collector of transistor 118 through resistor 123, and to lthe collector of transistor 119 through resistor 124.
  • the system of FIG. 1 also includes a decade counter 15 which will count each of the positive going wave fronts applied alternately to input terminals 63 and 64, and upon the occurrence of each tenth count, will produce a positive going pulse at output terminal 65.
  • a decade counter 15 which will count each of the positive going wave fronts applied alternately to input terminals 63 and 64, and upon the occurrence of each tenth count, will produce a positive going pulse at output terminal 65.
  • Counter 15 is a four-bit counter adapted for decade counting and consists of four resistance coupled tlip-flops 15a, 15b, 15C and 15d, which are connected for binary counting.
  • the rst vilip-flop circuit 15a includes transistors 127 and 128.
  • the second flip-flop 15b includes transistors 129 and 130.
  • the third tlip-op 15C includes transistors 131 and 132.
  • the fourth flip-op 15d includes transistors 133 and 134. Each transistor has a grounded emitter e, a base b and a collector c.
  • a negative l0-volt source is connected to the collector of each .transistor through resistors 135, 136, 137, 138, 139, 140, 141 and 142. Between the emitter of each transistor and their respective bases there are placed resistors 142, 143, 144, 145, 146, 147, 148 and 149. Within each flip-flop circuit the base of each transistor is cross-coupled to the collector of the opposite transistor by resistors 150, 151, 152, 153, 154, 155, 156 and 157.
  • Input terminal 63 is connected to the base of transistor 127 by capacitor 158 in series with diode 159, A resistor 160 connects the collector of transistor 127 to a point between capacitor 158 and diode 159.
  • capacitor 161, in series with diode 162 connects input terminal 64 to the base of transistor 128, and resistor 163 connects the collector of transistor 128 to the common connection of capacitor 161 and diode 162.
  • a coupling capacitor 164 and diode 165 in series, connect the collector ot transistor 127 to the base of transistor 129 in the second flip-Hop circuit 15b.
  • capacitor 166 and diode 167 couples the collector of transistor 127 with the base of transistor 130.
  • the collector of transistor 131 in the third flip-op circuit is coupled to the base of transistor 133 in the fourth ilip-lop circuit 15d through capacitor 177 and diode 178 in series.
  • a resistor 181 is connected between capacitor 177 and the collector of transistor 133.
  • Capacitor 182 and diode 183, in series, serve to couple the collector of transistor 127 in the first ipflop circuit 15a to the baseof transistor 134 in the fourth flip-flop circuit 15d.
  • a resistor 184 is connected between capacitor 182 and the collector of transistor 134.
  • the adaptation for decade counting is completed by the connection of diode 185 between the juncture of resistors 168 and 169 in the second Hip-flop circuit 15b and the collector of transistor 133 in the fourth ip-lop circuit 15d.
  • Output terminal 65 is also connected to the collector of transistor 133.
  • each of the four ip-op circuits are chosen so that, upon th-e initial application of power to decade counter 15, the left-hand transistor in each ip-op circuit becomes conductive while its opposite becomes nonconductive. It therefore may be assumed that the initial state of the counter is such that each of transistors 127, 129, 131 and 133 are conductive while transistors 128, 130, 132 and 134 are nonconductive.
  • transistor 128 In the initial state of the counter, since transistor 128 is nonconductive, the base of transistor 127 is at a potential which is significantly negative with respect to ground and transistor 127 conducts at saturation. The collector of transistor 12,7,k therefore, is very close to zero or ground voltage. Further, the base of transistor 128 is held close to Zero volts and ⁇ transistor 128 remains in a substantially nonconducting state. The appearance of a sharply positive going voltage at input terminal 63 causes a current to flow through capacitor 158 and diode 159, and the base of transistor 127 becomes positive to turn off transistor 127. The turning off of transistor 127 causes the collector of transistor 127 and the base of transistor 128 to become negative.
  • Transistor 128 thereupon becornes conductive at saturation and a substantially zero or ground voltage appears at the collector of transistor 127.
  • the base of transistor 127 is thereby held at a voltage close to zero and transistor 127 remains substantially nonconductive. This completes the one count and the decade counter is then ready to accept the next sharply positive going signal which *will appear at input terminal 64 to cause the two count.
  • capacitors 166 and 182 The voltage rise to capacitors 166 and 182 at this point has no effect, since the transistors 130 and 134 to which they lead are already turned olf and the negative voltages at their respective collectors block, through resistors 163 and 184, the ⁇ pulses at their respective capacitor-diode gates consisting of diode 162 and capacitor 161, and diode 183 and capacitor 182. This completes the two count.
  • the third positive going input signal will appear at input terminal 63 to cause the three count.
  • This third positive going voltage causes the first flip-flop 15a to flip by turning off transistor 127.
  • the fourth positive going input signal which will appear at input terminal 64 will cause the first ip-flop 15a to op by turning ott transistor 128 and will cause the second flip-Hop circuit 15b to op, since the positive going voltage, which appears at the collector of transistor 127, will cause a current flow through capacitor 166 and diode 167 to cause the base of transistor 130 to go positive and turn off transistor 130.
  • the third Hip-flop circuit 15C will ip, since the collector of transistor 129 will go sharply from a negative voltage to ground to cause a current to flow through capacitor 171 and diode 172 to turn off transistor 131.
  • the eighth positive going input signal which will appear at input terminal 64, causes the rst three flipflop circuits 15a, 15b and 15C to flop and the fourth flipop circuit 15d to ip.
  • Transistor 133 in the fourth iiipflop circuit 15d is turned off as a consequence of the sharply positive going voltage at the collector of transistor 131 when transistor 131 becomes conductive.
  • time tx on pulse diagram V of FIG. 1 the collector of transistor 133 becomes negative.
  • the collector of transistor 133 is connected to diode 185 which permits the negative voltage to be impressed between resistors 168 and 169 in the second flip-flop circuit 15b.
  • capacitor 164 and diode 165 folm a capacitor-diode gate the negative voltage applied at their juncture will prevent the charging of capacitor 164 and will therefore suppress the positive going voltage which would otherwise be applied to the gate of transistor 129 when the rst flipflop circuit 15a ops at the ten count and the collector of transistor 127 returns to ground voltage.
  • Flip-flop circuit 15b will therefore remain unaffected by the ten count.
  • the ninth positive going input signal which Will appear at input terminal 63, will cause the first flip-op circuit 15a to tiip to complete the nine count.
  • transistors 128, 129, 131 and 134 are conductive and decade counter 15 is ready for the ten count.
  • the tenth positive going input which appears at input terminal 64, turns off transistor 128, and transistor 127 becomes conductive.
  • the collector of transistor 127 goes suddenly from a negative voltage to ground, and this sharply positive going voltage change causes a current How through capacitor 182 and diode 183 to turn otf transistor 134 in the fourth ip-flop circuit 15d.
  • the second flip-flop 15b is not alfected by this sharply positive going voltage since, as has been explained, current flow to base of 129 is suppressed. The ten count therefore causes decade counter 15 to return to its initial state in which transistors 127, 129, 131 and133 are conductive.
  • transistor 133 in the fourth flip-flop circuit 15d is turned on, its collector goes sharply from a negative voltage to near ground voltage at time t2 to cause a sharply going voltage change at output terminal 65. (See pulse diagram V of FIG. l.)
  • the input signals to the system consist of pulse counts from counter switch 2 and a signal from magnetic pickup 9 which indicates the distance traveled by newspaper stream 18.
  • paper stream 18 travels from right to left.
  • the actuator 20 of counter switch 2 is shown as it contacts the leading edge 19 of a newspaper to cause operation of switch 2.
  • Distance D represents the distance following the leading edge in which unwanted false counts are most likely to occur.
  • Pulse wheel 8 is connected to roller 26 so that pulse wheel 8 rotates through arc A during the time paper stream 18 travels through distance D. Therefore, tive teeth of gear toothed pulse wheel 8 (FIG. l) will pass the magnetic pickup 9 from the time actuator 20 of counter switch 2 contacts leading edge 19 until actuator 20 is distance D behind leading edge 19.
  • the movable contact 33 of counting switch 2 is normally in contact with stationary contact 32. While counter switch 2 remains unactuated, terminal 37 of iiip-op 3 therefore receives an input voltage of negative 6-v0lts as shown by diagram G, if resistors 36 and 34 are chosen to be of equal value. At the same time terminal 38 receives the initial negative 12-volt signal as shown by diagram F.
  • movable Contact 33 moves to break Contact with contact 32 and makes contact with contact 31.
  • the signal to terminal 37 thereupon goes sharply to negative l2-volts as shown by diagram G at time t1 and the signal to terminal 38 goes sharply to negative 6-volts as shown by diagram F.
  • the bias applied to movable contact 33 returns it to its original position.
  • the signal to terminal 38 returns sharply to negative l2- volts and the signal to terminal 37 returns to negative 6- volts.
  • Diagrams F and G illustrate the complete pulse fonms produced by the passage of the single leading edge 19. The counter switch may then be actuated by another leading edge.
  • the positive going leading edge of the pulse of diagram F causes a current to ow through capacitor 76 and diode 75 to cause the base of transistor 67 to become positive.
  • Transistor 67 consequently becomes nonconductive and flip-flop circuit 3 ips.
  • Terminal 39 goes sharply to ground voltage as shown by diagram H. This change occurs so shortly after actuation of switch 2 that these two events may be considered to happen at the same time t1.
  • the positive going trailing edge of the pulse of diagram G causes flip-flop 3 to flop to its original state by applying a positive voltage to the base of transistor 68 by way of capacitor 79 and diode 7 8. As hip-flop 3 flops the voltage of terminal 39 returns to negative 12-volts to complete the pulse of diagram H.
  • the pulse ⁇ of diagram H causes the number of newspapers totalized by electronic counter 7 to increase by one.
  • the pulse of diagram H is also applied to terminal 40 of flip-flop 4 which is assumed to be initially in the state where transistor 80 is conductive.
  • the positive going leading edge of the pulse of diagram H causes current to ow through capacitor 89 and diode 88 to cause the base of transistor 80 to become positive and turn off transistor 80.
  • Flip-flop 4 thereupon ips at time t1 causing terminal 41 to become negative as shown by diagram K and terminal 43 to change from negative 12- volts to zero or ground voltage as shown by diagram I.
  • the negative l2-volts of terminal 41 causes a negative voltage to be applied through terminal 42 and resistor 77 to the juncture of capacitor 76 and diode 75.
  • Capacitor 76 and diode 75 form a capacitor-diode gate and the negative voltage at their juncture suppresses any further positive pulses to the base of transistor 67 resulting from positive going transients applied to terminal 38, Flip-Hop 3 therefore cannot be changed from its initial state after time t1 by spurious counter pulses and no pulses can be produced at terminal 39 to operate electronic counter 7 u ntil flip-flop 4 returns to its original state and the negative voltage is removed from terminal 42 at time I2.
  • the zero voltage of terminal 43 is applied to terminals 44 and 45 of gate 14 to allow pulses which originate at magnetic pickup 9 to be delivered to decade counter 15.
  • Each pulse produced by magnetic pickup 9 corresponds to a given increment of distance of travel of paper stream 18, since pulse wheel 8 is coupled to roller 26 in the stream conveyor system.
  • the pulses produced in coil 48 and delivered by leads 46 and 47 are in the form of an alternating current as shown by diagrams L and M of FIG. 1. As each tooth of pulse wheel 8 passes magnetic pickup 9 one pulse or cycle is produced.
  • diagrams L and M illustrate two pulses or cycles which correspond to the passage of two teeth of pulse wheel 8.
  • the pulses of diagrams L and M are neither of the form nor strength to be usable in the decade counter and, therefore, are amplified and formed by preamplifier 11 and amplifier 13.
  • Preamplifier 11 is a dual amplifier which accepts input signals at terminals 49 and 50 and delivers balanced amplified output pulses at terminals 51 and 52.
  • output pulses which are 180 out of phase and of the plifier 13 are connected to input terminals 55 an-d 58 to cross-couple transistors 104 and 105 through resistors 113 and 116.
  • Amplifier 13 is driven very hard to produce rapidly negative going waveforms at the output terminals 56 and 59 as shown by diagrams R and S. These output pulses of amplifier 13 constitute the input to gate circuit 14.
  • Gate circuit 14 includes two amplifying transistors 92 and 93 which, when operated in their normal unsaturated operating range, function to produce at their cathodes a signal which is of inverse waveform with respect to the input signals delivered to their bases.
  • transistors 92 and 93 When the bases of these transistors 92 and 93 are held at relatively high negative voltages they conduct at saturation and their cathodes remain at near ground voltage regardless of t-he input to terminals 60 and 57, and will then not deliver pulse outputs to terminals 62 and 61. Therefore, before time t1, the pulses which originate at magnetic pickup 9 will not pass through gate 14 to decade counter 15, because the input terminals 45 and 44 of gate 14 are held at negative 12 volts by the output at terminal 43 of fiipflop 4.
  • the output of flip-flop 4 at terminal 43 goes to zero volts and the bases of transistors 92 and 93 are biased into the normal operating range of transistors 92 and 93.
  • the variations in base voltage caused by the pulses of diagram R at terminal 57 and the pulses of diagram S at terminal 60 are then amplified and inverted to appear at output terminals 61 and 62, respectively.
  • the output pulses of gate 14 are of the -form shown in diagrams T and U with the sharply positive going waveforms necessary to operate decade counter 15.
  • decade counter 1S counts each of the sharply positive going transients which will appear alternately at input terminals 63 and 64.
  • pulses will begin to be delivered to decade counter 15 through gate 14.
  • Decade counter then counts ten of the alternately deliver-ed pulses and, upon counting the ten count, produces an output pulse at terminal 65 of the form shown in diagram V.
  • the counting of ten pulses corresponds to the passage of tive teeth of pulse wheel past magnetic pickup 9, since each tooth produces two sharply positive going waveforms at the input terminals 63 and 64 of decade counter 15.
  • the counting of ten pulses therefore also corresponds to the movement of newspaper stream 18 through distance D (FIG. 2).
  • the sharply positive going leading edge of the pulse of curve V therefore occurs at a time t2 which is the end of the period during which false counts by counter switch 2 are most likely to occur.
  • pulsing means for producing electrical pulses indica ⁇ tive of given increments of travel of articles conveyed
  • pulse counter means rendered operative by the counting -of an article for counting a selected number of pulses produced by said pulsing means and for subsequently producing an output signal
  • gating means for interrupting the output of said sensing means to said article counter upon the occurrence of an article count and allowing the passage of said output of said sensing means to said article counter upon the occurrence of an output signal from said pulse counter means, whereby the occurrence of false counts due to spurious operation of said sensing means is prevented for a selected distance of travel of said articles following the counting of an article.
  • An article counting system comprising:
  • article sensing means for producing an electrical pulse output indicative of the passage of each conveyed article
  • iirst pulse counter means operated by said output of said article sensing means
  • pulsing means for producing electrical pulses indicative of given increments o-f travel of articles conveyed
  • second pulse counter means for counting a selected number of pulses produced by said pulsing means and for subsequent producing an -output signal
  • rst gating means for allowing passage of pulse from said pulsing means to said second pulse counter means upon the counting of an article by said sensing means and for interrupting the pulses from said pulsing means to said second pulse counter means as a consequence of the output signal of said second pulse counter means;
  • second gating means for interrupting the output of said sensing means to said rst pulse counter means upon the occurrence of a pulse output lfrom said sensing means to said rst pulse counter means and allowing the passage of the output of said sensing means to said rst pulse counter means upon the occurrence of said output signal of said second pulse counter means;
  • An article counting system comprising, in combination:
  • article sensing means for producing an output indicative of the passage of each of a plurality of conveyed articles to be counted

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Controlling Sheets Or Webs (AREA)
  • Packaging Of Special Articles (AREA)
  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)

Description

March 8, 1966 .1. w. LoEr-'FLER 3,239,138
ELECTRONIC ARTICLE COUNTING DEVICE Filed oct. 2, 196:5 5 sheets-sheet 1 NSYMQQ mmf@ Malch 8, 1966 J. w. I OEFFLER 3,239,138
ELECTRONIC ARTICLE GOUNTING DEVICE Filed Oct. 2, 1963 5 Sheets-Sheet 2 3 4 Fup FLoP FL/P FLoP D CADE COUNTER 64 E 5L/O"- March 8, 1966 J. w. LoEFFLER ELECTRONIC ARTICLE COUNTING DEVICE 5 Sheets-Sheet 5 Filed Oct. 2, 1963 United States Patent O 3,239,138 ELECTRGNIC ARTICLE COUNTING DEVICE .Iolm W. Loetler, Milwaukee, Wis., assignor to Cutler- Hammer, Inc., Milwaukee, Wis., a corporation of Delaware Filed Oct. 2, 1963, Ser. No. 313,515 3 Claims. (Cl. 23S-9.8)
This invention relates to article counting devices and more particularly to apparatus for counting newspapers conveyed in a lapped stream.
In the use of article counting devices, there often arises the problem of Ifalse counts which result from spurious -actuations of the article sensing device. Common causes of -false counting are excessive vibration of the sensing device, irregularities in the surface of the article counted, and contact bounce in electrical devices.
In the production of newpapers, the printed and folded product is normally conveyed .from one operation to the next in a continuous st-ream between `flexible belts and in `a lapped relation-ship. The counting device is usually positioned to sense the leading edge of each of the moving newspapers in the stream. Such an varrangement is described in the F. EQHowdle et al. Patent No. 3,027,075, issued March 27, 1962, where the leading edge of each newspaper strikes the actuator of an ele-ctric switch which in turn provides a pulse to be counted by an electronic pulse counter.
Operating experience with such newspaper sensing devices at various conveyor speeds has shown that the occurrence oi false counts is rnost frequent during that portion of newspaper travel immediately aiter the sensing device has contacted the leading edge to register the passing of the newspaper. While the leading edges of newspapers are commonly spaced about three inches apart and minimally spaced about two inches apart, false counts most often occur in approximately the first inch after vthe leading edge. This is the area where irregularities in thickness of the newspaper most often occur, and the probability of contact `bounce and excessive vibration is highest. Similar phenomena can occur in lthe counting of other types of articles.
It is therefore an object tof this invention to provide a counting apparatus for articles being conveyed which will minimize false counts and be effective and reliable at various conveyor speeds and counting rates.
It is a more speciiic object to provide a counting apparatus which is rendered insensitive to actuation of the article sensing device during that period in which false counts are most likely to occur.
Other objects and advantages will hereinafter appear.
While the device hereinafter described is adapted -to fulll the objects stated, it is to be understood that it is no-t intended that the invention be coniined to the particular preferred embodiment disclosed since it is susceptible of various modications without departing from the scope of the claims.
In the drawings:
FIGURE 1 is a diagrammatic illustration of a system which incorporates the principles of this invention;
PIG. 2 is a schematic drawing showing the relationship of the article sensing device to a lapped stream of newspapers;
FIG. 3 illustrates in greater detail the circuitry of several of the elements of FIG. l;
FIG. 4 shows the details of the amplier of FIG. l;
FIG. 5 shows the detailed circuitry of the preampliiier element of FIG. 1; and
FIG. 6 illustrates the circuitry of a decade counter suitable yfor use in the system of FIG. 1.
Patented Mar. 8, 1966 ICC The objects of this invention are accomplished by providing a counting apparatus for counting individual articles in a conveyed stream which is rendered insensitive by an electronic gate device for a period initiated by the actuation of the article counting device and lasting for a time inversely proportional to the speed of the conveyed stream. This period of time corresponds to that time and distance of article travel during which false counts are most likely to occur and is of a smaller duration than the minimum interval between the passage of individual articles.
FIG. 1 illustrates the overall relationship and electrical connection of elements of the present invention which include a counting switch 2, two flip-Hop circuits 3 and 4, a pulse counter 7, a magnetic pulse wheel 8, a magnetic pickup 9, a preampliiier 111, an amplier 13, a gate circuit 114, and a decade counter 15. In FIG. 1, there are also included voltage pulse diagrams iF, G, H, J, K, L, M, N, P, R, S, T, U and V which illustrate the form of pulses at Various points in the system. These diagrams are of voltage versus time with the time scale of each diagram running from left to increased time at the right. -Tihe indicated voltages with the diagrams are illustrative of the maximum and minimum voltages of the pulses.
FIG. 2 illustrates the mechanical relationship of elements of the present invention. Counting switch 2 is supported by a pivoted arm 16 in a position to detect a passage of leading edges of individual newspapers in a lapped stream 18. A leading edge 19 is shown as it makes contact with follower 20 which actuates counting switch 2. The construction and operation of counting switch 2 is more completely described in Frederic E. Howdle and Edwin X. Schmidt Patent No. 3,027,075, issued March 27, 1962. The lapped stream 18 is supported and conveyed by ilexible belts 211, 22, 213 and 24 which are in turn supported by rollers 25, 26, 27, 28, 29 and 30. The gear toothed pulse wheel 8 is mechanically connected to roller 26 so that it will rotate at a speed proportional to the speed off the conveyed stream.
Returning to FIG. 1, counting switch 2 is shown to be of the single pole double throw variety with two stationary contacts 31 and 32 and a movable contact 33 which is biased to remain in contact with stationa-ry contact 32 when in its normal unactuated position. Movable contact 33 is connected to ground through a resistor 34. Stationary contacts 311 and 32 are connected, respectively, to a negative 12-volt source through resistors 35 and 36. The magnitude of this voltage is not critical and, as are all of the voltages illustrated hereinafter, is chosen as an exemplary voltage for pu-rposes of illustration.
Contacts 32 and 31 of counting switch 2 are connected, respectively, to input terminals 37 and 38 of flip-flop circuit 3. Output terminal 39 of flip-nop circuit 3 is connected to the input of the electronic counter 7 and to an input terminal 40 of ilip-flop circuit 4. One of the output terminals 41 of flip-nop circuit 4 is connected to a third input terminal 42 of flip-flop circuit 3, while the other output terminal 43 of flip-Hop circuit 4 is connected to each of control input terminals 44 and 45 of gate circuit 14.
A pair of leads 46 and 47 leading to coil 48 of magnetic pickup 9 are connected, respectively, to input terminals 49 and 50 of preamplifier 11. The output terminals 511 and 52 of preamplifier 11 are respectively connected to input terminals 53 and 54 of amplifier 13. Input terminal 55 and output terminal 56 of ampliiier 13 are together connected to input terminal 57 of gate 14. Similarly, input terminal 5S and output terminal 59 of amplifier 13 are connected to input terminal 60 of gate 14.
The output of gate circuit 14 is carried from output terminal 61 to input terminal 63 of decade counter 15 and from output terminal 62 to input terminal 64 of dec- .3 ade counter 15. The output of decade counter is carried from output terminal 65 to input terminal 66 of tlip-op circuit 4.
FIG. 3 shows the detailed circuitry of flip-flop circuit 3, flip-flop circuit 4, and -gate circuit 14. Flip-flop circuit 3 is a resistance coupled flip-Hop circuit which in cludes two transistors 67 and 68, each having a grounded emitter e, a base b, and a collector c. The collector of transistor 68 is connected to `output terminal 39. A positive 50 volt source is connected to the base of transistors 67 and 68 through resistors 69 and 70, respectively. A negative l2-volt source is connected to the collectors of transistors 67 and 68 through resistors 71 and 72, respectively. A pair of resistors 73 and 74 cross-couple the base of transistor 67 to the collector of transistor 68, and the base of transistor 68 to the collector of transistor 67. A diode 75 permits input signals to be applied to the base of transistor 67 from either input terminal 38 through capacitor 76, or input terminal 42 through resistor 77. Similarly, diode 78 permits input signals to be applied to the base of transistor 68 from input terminal 37 through capacitor 79.
A closely similar circuit is shown for flip-flop circuit 4 which utilizes a transistor 80 with a grounded emitter e, a base b, and a collector c connected to output terminal 41 and a transistor 81 with Ia grounded emitter e, a base b, and a collector c connected to output terminal 43. A positive 50-volt source is connected to the base of transistor 80 and base of transistor 81 through resistors 82 and 83, respectively. A negative l2-volt source is connected to `the collector of transistor 80 and the collector of transistor 81 through resistors 84 and 85, respectively. Resistors 86 and 87 cross'couple the base of transistor 80 to the collector of transistor 81 and the base of transistor 81 to the collector of transistor 80. Positive going pulse inputs are applied to the pase of transistor 80 through diode 88 and capacitor 89. Similarly, diode 90 and capacitor 91, in series, Conn-ect input terminal 66 to the base of transistor 81.
Gate circuit 14 comprises a transistor 92 having a grounded emitter e, a base b, and a collector c connected to output terminal 62; and a transistor 93 with a grounded emitter e, a base b, a collector c connected to output terminal 61. A positive 50-volt source is connected to the base of transistor 92 through a resistor 94 and to the base of transistor 93 through a resistor 95. A negative 12-volt source is connected to the collectors of each of transistors 92 and 93 through resistors 96 and 97, respectively. Input terminals 60 and 57 are connected to the base electrodes of each of transistors 92 and 93 by resistors 98 and 99, respectively. Control signals are applied to the base of transistor 92 from control input terminal 44 through resistor 102. Similarly, the base of transistor 93 receives control signals from control input terminal 45 through resistor 103.
FIG. 4 illustrates a dual ampliiier 13 which is used for pulse amplification and formation. This circuit utilizes a transistor 104 with a grounded emittter e, a base b, and a collector c connect-ed to output terminal 56, and a transistor 105 having a grounded emitter e, a base b, and a collector c connected to output terminal 59. A positive 50-volt source is connected to bases of transistors 104 and 105 through resistors 108 and 109, respectively. A negative l2-volt source is connected to the collectors of transistors 104 and 105 through resistors 110 and 111, respectively. A resistor 112 serves to carry input signals from input terminal 54 to the base of .transistor 104. Resistor 113 connects input terminal 58 to the base of transistor 104. Similarly, resistor 115 connects input terminal 53 to the base of transistor 105 and resistor 116 connects input terminal 55 to the base of transistor 105.
FIG. 5 illustrates the circuitry of preamplifier 11 of FIG. l. It is a dual preamplifier using transistors 118 and 119 and is designed to run saturated to increase stability. Transistor 118 has a grounded emitter e, a base b connected to input terminal 49, a collector c connected to output terminal 51. Similarly, transistor 119 has a grounded emitter e, a base b connected to input terminal 50, and a collec-tor c connected to output terminal 52. A capacitor 120 is connected across inputs 49 and 50 to reduce any high frequency spikes or pickup which might occur. A negative l2-volt source is connected to the base of transistor 118 through resistor 121, to the base of transistor 119 through resistor 122, to the collector of transistor 118 through resistor 123, and to lthe collector of transistor 119 through resistor 124.
The system of FIG. 1 also includes a decade counter 15 which will count each of the positive going wave fronts applied alternately to input terminals 63 and 64, and upon the occurrence of each tenth count, will produce a positive going pulse at output terminal 65. The operation of a preferred form of such a counter will now be explained with reference to FIG. 6.
Counter 15 is a four-bit counter adapted for decade counting and consists of four resistance coupled tlip- flops 15a, 15b, 15C and 15d, which are connected for binary counting. The rst vilip-flop circuit 15a includes transistors 127 and 128. The second flip-flop 15b includes transistors 129 and 130. The third tlip-op 15C includes transistors 131 and 132. And the fourth flip-op 15d includes transistors 133 and 134. Each transistor has a grounded emitter e, a base b and a collector c.
A negative l0-volt source is connected to the collector of each .transistor through resistors 135, 136, 137, 138, 139, 140, 141 and 142. Between the emitter of each transistor and their respective bases there are placed resistors 142, 143, 144, 145, 146, 147, 148 and 149. Within each flip-flop circuit the base of each transistor is cross-coupled to the collector of the opposite transistor by resistors 150, 151, 152, 153, 154, 155, 156 and 157.
Input terminal 63 is connected to the base of transistor 127 by capacitor 158 in series with diode 159, A resistor 160 connects the collector of transistor 127 to a point between capacitor 158 and diode 159. Similarly, capacitor 161, in series with diode 162 connects input terminal 64 to the base of transistor 128, and resistor 163 connects the collector of transistor 128 to the common connection of capacitor 161 and diode 162. A coupling capacitor 164 and diode 165, in series, connect the collector ot transistor 127 to the base of transistor 129 in the second flip-Hop circuit 15b. Similarly, capacitor 166 and diode 167 couples the collector of transistor 127 with the base of transistor 130. Between the collector of transistor 129 and the common connection point of capacitor 164 and diode 165, there are, in series, two resistors 168 and 169. Between capacitor 166 and the collector of transistor 130, there is a resistor 170, The collector of transistor 129 in the second flip-flop circuit 15b is coupled to the third flip-flop circuit through capacitor 171 and diode 172 in series, to the base of transistor 131, and through capacitor 173 and diode 174, in series, to the base of transistor 132. A resistor 175 is connected between capacitor 171 and the collector of transistor 131 and resistor 176 is connected between capacitor 173 and the collector of transistor 132. The collector of transistor 131 in the third flip-op circuit is coupled to the base of transistor 133 in the fourth ilip-lop circuit 15d through capacitor 177 and diode 178 in series. A resistor 181 is connected between capacitor 177 and the collector of transistor 133. Capacitor 182 and diode 183, in series, serve to couple the collector of transistor 127 in the first ipflop circuit 15a to the baseof transistor 134 in the fourth flip-flop circuit 15d. A resistor 184 is connected between capacitor 182 and the collector of transistor 134. The adaptation for decade counting is completed by the connection of diode 185 between the juncture of resistors 168 and 169 in the second Hip-flop circuit 15b and the collector of transistor 133 in the fourth ip-lop circuit 15d. Output terminal 65 is also connected to the collector of transistor 133.
spaanse The values of the resistors in each of the four ip-op circuits are chosen so that, upon th-e initial application of power to decade counter 15, the left-hand transistor in each ip-op circuit becomes conductive while its opposite becomes nonconductive. It therefore may be assumed that the initial state of the counter is such that each of transistors 127, 129, 131 and 133 are conductive while transistors 128, 130, 132 and 134 are nonconductive.
In the initial state of the counter, since transistor 128 is nonconductive, the base of transistor 127 is at a potential which is significantly negative with respect to ground and transistor 127 conducts at saturation. The collector of transistor 12,7,k therefore, is very close to zero or ground voltage. Further, the base of transistor 128 is held close to Zero volts and` transistor 128 remains in a substantially nonconducting state. The appearance of a sharply positive going voltage at input terminal 63 causes a current to flow through capacitor 158 and diode 159, and the base of transistor 127 becomes positive to turn off transistor 127. The turning off of transistor 127 causes the collector of transistor 127 and the base of transistor 128 to become negative. Transistor 128 thereupon becornes conductive at saturation and a substantially zero or ground voltage appears at the collector of transistor 127. The base of transistor 127 is thereby held at a voltage close to zero and transistor 127 remains substantially nonconductive. This completes the one count and the decade counter is then ready to accept the next sharply positive going signal which *will appear at input terminal 64 to cause the two count.
The appearance of a sharply positive going voltage at input terminal 64 causes a current to flow through capacitor 161 and diode 162 to cause the base of transistor 128 to become positive to turn off transistor 128. The collector of transistor 128 and the base of'transistor 127 then become .more negative to turn on transistor 127. The collector of transistor 127 is then suddenly raised close to ground potential to hold transistor 128 in a substantially pacitor 164 and diode 165 causes the second flip-Hop circuit 1Sb to flip by turning olf transistor 129. The voltage rise to capacitors 166 and 182 at this point has no effect, since the transistors 130 and 134 to which they lead are already turned olf and the negative voltages at their respective collectors block, through resistors 163 and 184, the` pulses at their respective capacitor-diode gates consisting of diode 162 and capacitor 161, and diode 183 and capacitor 182. This completes the two count.
The third positive going input signal will appear at input terminal 63 to cause the three count. This third positive going voltage causes the first flip-flop 15a to flip by turning off transistor 127. The fourth positive going input signal which will appear at input terminal 64 will cause the first ip-flop 15a to op by turning ott transistor 128 and will cause the second flip-Hop circuit 15b to op, since the positive going voltage, which appears at the collector of transistor 127, will cause a current flow through capacitor 166 and diode 167 to cause the base of transistor 130 to go positive and turn off transistor 130. Further, as a consequence of the fourth positive going input signal at input terminal 64, the third Hip-flop circuit 15C will ip, since the collector of transistor 129 will go sharply from a negative voltage to ground to cause a current to flow through capacitor 171 and diode 172 to turn off transistor 131.
This procedure continues through the seven count after which transistors 128,130, 132 and 133 are conductive. The eighth positive going input signal, which will appear at input terminal 64, causes the rst three flipflop circuits 15a, 15b and 15C to flop and the fourth flipop circuit 15d to ip. Transistor 133 in the fourth iiipflop circuit 15d is turned off as a consequence of the sharply positive going voltage at the collector of transistor 131 when transistor 131 becomes conductive. At this point represented by time tx on pulse diagram V of FIG. 1 the collector of transistor 133 becomes negative. The collector of transistor 133 is connected to diode 185 which permits the negative voltage to be impressed between resistors 168 and 169 in the second flip-flop circuit 15b. Since capacitor 164 and diode 165 folm a capacitor-diode gate the negative voltage applied at their juncture will prevent the charging of capacitor 164 and will therefore suppress the positive going voltage which would otherwise be applied to the gate of transistor 129 when the rst flipflop circuit 15a ops at the ten count and the collector of transistor 127 returns to ground voltage. Flip-flop circuit 15b will therefore remain unaffected by the ten count. The ninth positive going input signal which Will appear at input terminal 63, will cause the first flip-op circuit 15a to tiip to complete the nine count. At this point transistors 128, 129, 131 and 134 are conductive and decade counter 15 is ready for the ten count. The tenth positive going input, which appears at input terminal 64, turns off transistor 128, and transistor 127 becomes conductive. The collector of transistor 127 goes suddenly from a negative voltage to ground, and this sharply positive going voltage change causes a current How through capacitor 182 and diode 183 to turn otf transistor 134 in the fourth ip-flop circuit 15d. The second flip-flop 15b is not alfected by this sharply positive going voltage since, as has been explained, current flow to base of 129 is suppressed. The ten count therefore causes decade counter 15 to return to its initial state in which transistors 127, 129, 131 and133 are conductive. Further, as transistor 133 in the fourth flip-flop circuit 15d is turned on, its collector goes sharply from a negative voltage to near ground voltage at time t2 to cause a sharply going voltage change at output terminal 65. (See pulse diagram V of FIG. l.)
The operation of the entire system will now be described.
The input signals to the system consist of pulse counts from counter switch 2 and a signal from magnetic pickup 9 which indicates the distance traveled by newspaper stream 18. Referring to FIG. 2, paper stream 18 travels from right to left. The actuator 20 of counter switch 2 is shown as it contacts the leading edge 19 of a newspaper to cause operation of switch 2. Distance D represents the distance following the leading edge in which unwanted false counts are most likely to occur. Pulse wheel 8 is connected to roller 26 so that pulse wheel 8 rotates through arc A during the time paper stream 18 travels through distance D. Therefore, tive teeth of gear toothed pulse wheel 8 (FIG. l) will pass the magnetic pickup 9 from the time actuator 20 of counter switch 2 contacts leading edge 19 until actuator 20 is distance D behind leading edge 19.
As shown in FIG. l, the movable contact 33 of counting switch 2 is normally in contact with stationary contact 32. While counter switch 2 remains unactuated, terminal 37 of iiip-op 3 therefore receives an input voltage of negative 6-v0lts as shown by diagram G, if resistors 36 and 34 are chosen to be of equal value. At the same time terminal 38 receives the initial negative 12-volt signal as shown by diagram F.
As the leading edge 19 presses against actuator 20 to operate counter switch 2 at time t1, movable Contact 33 moves to break Contact with contact 32 and makes contact with contact 31. The signal to terminal 37 thereupon goes sharply to negative l2-volts as shown by diagram G at time t1 and the signal to terminal 38 goes sharply to negative 6-volts as shown by diagram F. After leading edge 19 passes, the bias applied to movable contact 33 returns it to its original position. As a result, the signal to terminal 38 returns sharply to negative l2- volts and the signal to terminal 37 returns to negative 6- volts. Diagrams F and G illustrate the complete pulse fonms produced by the passage of the single leading edge 19. The counter switch may then be actuated by another leading edge.
The pulses of diagrams F and G applied to terminals 38 and 37 serve to activate Hip-flop 3. It is assumed that flip-op state is initially in the state where transistor 127 is conductive and transistor 68 is nonconductive. Consequently terminal 39 is initially at negative l2-volts as shown by diagram H.
The positive going leading edge of the pulse of diagram F causes a current to ow through capacitor 76 and diode 75 to cause the base of transistor 67 to become positive. Transistor 67 consequently becomes nonconductive and flip-flop circuit 3 ips. Terminal 39 goes sharply to ground voltage as shown by diagram H. This change occurs so shortly after actuation of switch 2 that these two events may be considered to happen at the same time t1. The positive going trailing edge of the pulse of diagram G causes flip-flop 3 to flop to its original state by applying a positive voltage to the base of transistor 68 by way of capacitor 79 and diode 7 8. As hip-flop 3 flops the voltage of terminal 39 returns to negative 12-volts to complete the pulse of diagram H.
The pulse `of diagram H causes the number of newspapers totalized by electronic counter 7 to increase by one. The pulse of diagram H is also applied to terminal 40 of flip-flop 4 which is assumed to be initially in the state where transistor 80 is conductive.
The positive going leading edge of the pulse of diagram H causes current to ow through capacitor 89 and diode 88 to cause the base of transistor 80 to become positive and turn off transistor 80. Flip-flop 4 thereupon ips at time t1 causing terminal 41 to become negative as shown by diagram K and terminal 43 to change from negative 12- volts to zero or ground voltage as shown by diagram I. The negative l2-volts of terminal 41 causes a negative voltage to be applied through terminal 42 and resistor 77 to the juncture of capacitor 76 and diode 75. Capacitor 76 and diode 75 form a capacitor-diode gate and the negative voltage at their juncture suppresses any further positive pulses to the base of transistor 67 resulting from positive going transients applied to terminal 38, Flip-Hop 3 therefore cannot be changed from its initial state after time t1 by spurious counter pulses and no pulses can be produced at terminal 39 to operate electronic counter 7 u ntil flip-flop 4 returns to its original state and the negative voltage is removed from terminal 42 at time I2.
Simultaneously, at time t1, the zero voltage of terminal 43 is applied to terminals 44 and 45 of gate 14 to allow pulses which originate at magnetic pickup 9 to be delivered to decade counter 15.
Each pulse produced by magnetic pickup 9 corresponds to a given increment of distance of travel of paper stream 18, since pulse wheel 8 is coupled to roller 26 in the stream conveyor system. The pulses produced in coil 48 and delivered by leads 46 and 47 are in the form of an alternating current as shown by diagrams L and M of FIG. 1. As each tooth of pulse wheel 8 passes magnetic pickup 9 one pulse or cycle is produced. Each of diagrams L and M illustrate two pulses or cycles which correspond to the passage of two teeth of pulse wheel 8.
The pulses of diagrams L and M are neither of the form nor strength to be usable in the decade counter and, therefore, are amplified and formed by preamplifier 11 and amplifier 13.
Preamplifier 11 is a dual amplifier which accepts input signals at terminals 49 and 50 and delivers balanced amplified output pulses at terminals 51 and 52. The
. output pulses which are 180 out of phase and of the plifier 13 are connected to input terminals 55 an-d 58 to cross-couple transistors 104 and 105 through resistors 113 and 116. Amplifier 13 is driven very hard to produce rapidly negative going waveforms at the output terminals 56 and 59 as shown by diagrams R and S. These output pulses of amplifier 13 constitute the input to gate circuit 14.
Gate circuit 14 includes two amplifying transistors 92 and 93 which, when operated in their normal unsaturated operating range, function to produce at their cathodes a signal which is of inverse waveform with respect to the input signals delivered to their bases. When the bases of these transistors 92 and 93 are held at relatively high negative voltages they conduct at saturation and their cathodes remain at near ground voltage regardless of t-he input to terminals 60 and 57, and will then not deliver pulse outputs to terminals 62 and 61. Therefore, before time t1, the pulses which originate at magnetic pickup 9 will not pass through gate 14 to decade counter 15, because the input terminals 45 and 44 of gate 14 are held at negative 12 volts by the output at terminal 43 of fiipflop 4. At time t1, the output of flip-flop 4 at terminal 43 goes to zero volts and the bases of transistors 92 and 93 are biased into the normal operating range of transistors 92 and 93. The variations in base voltage caused by the pulses of diagram R at terminal 57 and the pulses of diagram S at terminal 60 are then amplified and inverted to appear at output terminals 61 and 62, respectively.
The output pulses of gate 14 are of the -form shown in diagrams T and U with the sharply positive going waveforms necessary to operate decade counter 15.
As previously explained decade counter 1S counts each of the sharply positive going transients which will appear alternately at input terminals 63 and 64. At time t1 the time of the newspaper co-unt by counter switch 2, pulses will begin to be delivered to decade counter 15 through gate 14. Decade counter then counts ten of the alternately deliver-ed pulses and, upon counting the ten count, produces an output pulse at terminal 65 of the form shown in diagram V. The counting of ten pulses corresponds to the passage of tive teeth of pulse wheel past magnetic pickup 9, since each tooth produces two sharply positive going waveforms at the input terminals 63 and 64 of decade counter 15. The counting of ten pulses therefore also corresponds to the movement of newspaper stream 18 through distance D (FIG. 2). The sharply positive going leading edge of the pulse of curve V therefore occurs at a time t2 which is the end of the period during which false counts by counter switch 2 are most likely to occur.
The sharply positive going leading edge of the pulse of diagram V is delivered to input terminal 66 of .flipflop 4. This positive going transient causes a pos1t1ve voltage to be applied to the base of transistor 81. Transistor 81 is thereby turned off and ip-flop 4 flops to its original state. The voltage at output terminal 43 as shown by diagram I thereupon returns to negative l2- volts at time t2 to close gate circuit 14 and stop the counting by decade counter 15. Simultaneously, the voltage at output terminal 41 of flip-flop 4 goes rapidly from negative 12-volts to ground voltage. Upon the removal of the negative voltage from terminal 42 of ip-flop 3 of the capacitor-diode gate consisting of capacitor 76 and diode 75 will again permit the activation of hip-hop 4 by pulses from counter switch 2 impressed on terminal 38. Counter pulses may thereupon agaln be sent to electronic counter 7 and, after time t2, the system is in its original state and ready to count the next newspaper.
The aforedescribed cycle of operation will repeat following the counting of each newspaper in the lapped stream 18.
I claim: l
1. An article counting system comprlsmg:
means for conveying articles to be counted;
means for sensing the passage of articles conveyed and having an electrical output indicative thereof;
an article counter operated by the output of said sensing means;
pulsing means for producing electrical pulses indica` tive of given increments of travel of articles conveyed;
pulse counter means rendered operative by the counting -of an article for counting a selected number of pulses produced by said pulsing means and for subsequently producing an output signal; and
gating means for interrupting the output of said sensing means to said article counter upon the occurrence of an article count and allowing the passage of said output of said sensing means to said article counter upon the occurrence of an output signal from said pulse counter means, whereby the occurrence of false counts due to spurious operation of said sensing means is prevented for a selected distance of travel of said articles following the counting of an article.
2. An article counting system comprising:
article sensing means for producing an electrical pulse output indicative of the passage of each conveyed article;
iirst pulse counter means operated by said output of said article sensing means;
pulsing means for producing electrical pulses indicative of given increments o-f travel of articles conveyed;
second pulse counter means for counting a selected number of pulses produced by said pulsing means and for subsequent producing an -output signal;
rst gating means for allowing passage of pulse from said pulsing means to said second pulse counter means upon the counting of an article by said sensing means and for interrupting the pulses from said pulsing means to said second pulse counter means as a consequence of the output signal of said second pulse counter means; and
second gating means for interrupting the output of said sensing means to said rst pulse counter means upon the occurrence of a pulse output lfrom said sensing means to said rst pulse counter means and allowing the passage of the output of said sensing means to said rst pulse counter means upon the occurrence of said output signal of said second pulse counter means;
whereby the output of said sensing means is interrupted to prevent false counts due to spurious operation of said sensing means during a selected distance of travel of conveyed articles following the counting of an article.
3. An article counting system comprising, in combination:
article sensing means for producing an output indicative of the passage of each of a plurality of conveyed articles to be counted;
means operated by the output of said sensing means `for counting the number of articles;
means for measuring the rate of travel of said articles and having an output indicative of the time required for a given distance of article travel; and
means for interrupting the output of said sensing means after the counting of an article for lthe time required for a given distance of article travel as measured by said rate of travel measuring means which given distance of article travel is less than the space interval of said articles, to thereby prevent the occurrence of false counts following the counting of an article while said article travels through said given distance.
References Cited by the Examiner UNITED STATES PATENTS 2,126,967 8/1938 Lyons 235-92 2,278,087 3/ 1942 McLaughlin et al. 23S-98.4 2,730,301 1/1956 Beamish 23S-98.4 2,730,302 1/1956 Roberts 93-93.3 2,910,231 10/ 1959 Hechler.
3,027,817 4/1962 Loefer 93-88.3
40 LEO SMILOW, Primary Examiner.
LEYLAND M. MARTIN, Examiner.

Claims (1)

1. AN ARTICLE COUNTING SYSTEM COMPRISING: MEANS FOR CONVEYING ARTICLES TO BE COUNTED; MEANS FOR SENSING THE PASSAGE OF ARTICLES CONVEYED AND HAVING AN ELECTRICAL OUTPUT INDICATIVE THEREOF; AN ARTICLE COUNTER OPERATED BY THE OUTPUT OF SAID SENSING MEANS; PULSING MEANS FOR PRODUCING ELECTRICAL PULSES INDICATIVE OF GIVEN INCREMENTS OF TRAVEL OF ARTICLES CONVEYED; PULSE COUNTER MEANS RENDERED OPERATIVE BY THE COUNTING OF AN ARTICLE FOR COUNTING A SELECTED NUMBER OF PULSES PRODUCED BY SAID PULSING MEANS AND FOR SUBSEQUENTLY PRODUCING AN OUTPUT SIGNAL; AND
US313515A 1963-10-02 1963-10-02 Electronic article counting device Expired - Lifetime US3239138A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US313515A US3239138A (en) 1963-10-02 1963-10-02 Electronic article counting device
GB28746/64A GB1041126A (en) 1963-10-02 1964-07-13 Improvements in or relating to counting systems

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US313515A US3239138A (en) 1963-10-02 1963-10-02 Electronic article counting device

Publications (1)

Publication Number Publication Date
US3239138A true US3239138A (en) 1966-03-08

Family

ID=23216015

Family Applications (1)

Application Number Title Priority Date Filing Date
US313515A Expired - Lifetime US3239138A (en) 1963-10-02 1963-10-02 Electronic article counting device

Country Status (2)

Country Link
US (1) US3239138A (en)
GB (1) GB1041126A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3571574A (en) * 1966-06-15 1971-03-23 Ferag Ag Counting device for folded sheets, particularly folded newspapers
US3648029A (en) * 1969-03-13 1972-03-07 Siemens Ag Apparatus and method for synchronizing digital distance pulse counters
US3866828A (en) * 1973-04-13 1975-02-18 Canyon Res Corp Counting devices
US3878945A (en) * 1973-04-16 1975-04-22 Fleetwood Syst Inc Method and apparatus for counting and packaging can ends
US4139765A (en) * 1976-10-28 1979-02-13 Ferag Ag Apparatus for counting printed products arriving upon a conveyor path in an imbricated product stream and method of operating such apparatus
CN111824522A (en) * 2019-04-18 2020-10-27 舟山市质量技术监督检测研究院 Zero-error electronic tablet counter
US20220402886A1 (en) * 2021-06-07 2022-12-22 Nuray Chemicals Private Lmiited Process for preparing pitolisant hydrochloride and solid-state forms thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2126967A (en) * 1937-11-09 1938-08-16 Charles E Lyons Newspaper counting apparatus
US2278087A (en) * 1939-10-26 1942-03-31 William H Mclaughlin Means for actuating electrically controlled mechanisms
US2730301A (en) * 1954-04-09 1956-01-10 Beamish Bernard Delacour Electric can counter circuit
US2730302A (en) * 1951-09-18 1956-01-10 Deering S Roberts Machine for stacking strip shingles
US2910231A (en) * 1957-09-13 1959-10-27 Webcor Inc Counter control circuit
US3027817A (en) * 1960-02-26 1962-04-03 Cutler Hammer Inc Automatic compensating control for article interceptors

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2126967A (en) * 1937-11-09 1938-08-16 Charles E Lyons Newspaper counting apparatus
US2278087A (en) * 1939-10-26 1942-03-31 William H Mclaughlin Means for actuating electrically controlled mechanisms
US2730302A (en) * 1951-09-18 1956-01-10 Deering S Roberts Machine for stacking strip shingles
US2730301A (en) * 1954-04-09 1956-01-10 Beamish Bernard Delacour Electric can counter circuit
US2910231A (en) * 1957-09-13 1959-10-27 Webcor Inc Counter control circuit
US3027817A (en) * 1960-02-26 1962-04-03 Cutler Hammer Inc Automatic compensating control for article interceptors

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3571574A (en) * 1966-06-15 1971-03-23 Ferag Ag Counting device for folded sheets, particularly folded newspapers
US3648029A (en) * 1969-03-13 1972-03-07 Siemens Ag Apparatus and method for synchronizing digital distance pulse counters
US3866828A (en) * 1973-04-13 1975-02-18 Canyon Res Corp Counting devices
US3878945A (en) * 1973-04-16 1975-04-22 Fleetwood Syst Inc Method and apparatus for counting and packaging can ends
US4139765A (en) * 1976-10-28 1979-02-13 Ferag Ag Apparatus for counting printed products arriving upon a conveyor path in an imbricated product stream and method of operating such apparatus
CN111824522A (en) * 2019-04-18 2020-10-27 舟山市质量技术监督检测研究院 Zero-error electronic tablet counter
US20220402886A1 (en) * 2021-06-07 2022-12-22 Nuray Chemicals Private Lmiited Process for preparing pitolisant hydrochloride and solid-state forms thereof

Also Published As

Publication number Publication date
GB1041126A (en) 1966-09-01

Similar Documents

Publication Publication Date Title
US3515254A (en) Conveyor system having computer for finding the centers of objects being conveyed
US2673936A (en) Diode gate
US3930201A (en) Pulse source to provide a pulse train representative of movement of a shaft and a reference pulse representative of a reference position
US3626956A (en) Item transport deviation detection device
US3593161A (en) Pulse coincidence detection circuit
US3239138A (en) Electronic article counting device
US3975261A (en) Sequential event memory circuit for process and quality control
US3627990A (en) Sensing mechanisms
US3048751A (en) Arrangements for controlling the lengths into which fed material is cut
US3226568A (en) Gating means for passing a predetermined number of pulses
GB784989A (en) Electronic shifting register and storage circuit therefor
US3760412A (en) Rate adaptive nonsynchronous demodulator apparatus
US3084285A (en) Pulse generator for electronic multiplier
US3500023A (en) Stutter counting circuit for a digital control system
US3191058A (en) Detection circuit utilizing opposite conductiviity transistors to detect charge on acapacitor
US2951951A (en) Electric gating and the like
US3363187A (en) Pulse center detector
US3593006A (en) Counting mechanism
US3681574A (en) Apparatus for serially entering information into a shift register
CN214335060U (en) Frequency detection circuit
US3099831A (en) Analogue to digital converter and counter
US3350547A (en) Counting circuit for traffic detection pulse inputs at random pulse rates temporarily exceeding the average rate
US3649815A (en) Look-ahead carry for counters
US3182207A (en) Reversible decimal counter
US3395269A (en) Article counting machine with means for preventing miscount of overlapping and irregularly shaped articles