US3231347A - Gasolene composition containing organometallic orthophosphates - Google Patents

Gasolene composition containing organometallic orthophosphates Download PDF

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US3231347A
US3231347A US279695A US27969563A US3231347A US 3231347 A US3231347 A US 3231347A US 279695 A US279695 A US 279695A US 27969563 A US27969563 A US 27969563A US 3231347 A US3231347 A US 3231347A
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gasolene
orthophosphate
titanium
base
zirconium
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Anthony J Revukas
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Cities Service Oil Co
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Cities Service Oil Co
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic System
    • C07F9/02Phosphorus compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/26Organic compounds containing phosphorus
    • C10L1/2633Organic compounds containing phosphorus phosphorus bond to oxygen (no P. C. bond)
    • C10L1/2641Organic compounds containing phosphorus phosphorus bond to oxygen (no P. C. bond) oxygen bonds only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/30Organic compounds compounds not mentioned before (complexes)
    • C10L1/305Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond)
    • C10L1/306Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond) organo Pb compounds

Definitions

  • This invention relates to novel metallic orthophosphate compounds and to gasolene compositions including such compounds.
  • the novel compounds of the present invention are orthophosphates of titanium or zirconium.
  • Preferred orthophosphates of these metals may be represented by the general formula RO O I: II I M P 0 wherein M represents zirconium or titanium, X is a number equal to the valence of the metal M and R and R each represent a hydrocarbon radical having from 2 to carbon atoms.
  • M represents zirconium or titanium
  • X is a number equal to the valence of the metal M
  • R and R each represent a hydrocarbon radical having from 2 to carbon atoms.
  • titanium and zirconium each has a valence of either 3 or 4 depending upon the starting material used. Preparation of these compounds is discussed in greater detail below.
  • R and R may represent identical or diiferent hydrocarbon radicals.
  • hydrocarbon radicals having between 2 and about 30 carbon atoms and soluble to the required extent in gasoene may be used, at least one of R and R preferably represents a branched chain hydrocarbon radical.
  • Such radicals are generally more soluble in gasolene than other hydrocarbon radicals, thereby facilitating the use of the novel compounds of the present invention as gasolene additives. Since chains of more than about 30 carbon atoms are generally ditficult or impossible to dissolve in gasolene compositions, it is preferred that the hydrocarbon radicals of the orthophosphates of the present invention each have between 2 and about 30 carbon atoms.
  • Titanium tetra bis(2-m'ethylpropyl) orthophosphate) Zirconium tetra (bis(3-butyloctosyl) orthophosphate) "ice Titanium tetra (bis(5-pentylhexadecyl) orthophosphate) Titanium tetra (bis(Z-ethyl-S-butyltridecylJ orthophosphate) Zirconium tetra (bis(2-propyldecyl) orthophosphate) Titanium tetra (bis(2,4-diethyloctyl) orthophosphate Titanium tetra (bis(2-rnethyloctyl) orthophosphate) Zirconium tetra (bis(methylethyl) orthophosphate) Titanium IV di(2-ethylhexyl), tributyl orthophosphate Titanium tetra (bis(methylethyl) orthophosphate) Titanium tetra (Z-methylpropyl
  • the novel compounds described above are especially useful as gasolene additives in forming novel gasolene compositions adapted to resist surface ignition.
  • a gasolene composition which comprises a major proportion of a leaded hydrocarbon base fuel boiling in the gasolene range and containing between about 0,001 and about 5.0 theories of a titanium or zirconium orthophosphate.
  • Such metallic orthophosphate preferably is of the type described above having the general formula
  • leaded gasolene leaded hydrocarbon base fuel boiling in the gasolene range and similar terms is meant a petroleum fraction boiling in the gasolene boiling range (e.g., between about and about 450 F.) to which has been added a small amount, such as between about 0.1 and about 6.0 cc.
  • a metallo-organic antiknock compound such as tetraethyl lead (TEL), tetramethyl lead (TML), tetraisopropyl lead, etc.
  • TEL tetraethyl lead
  • TML tetramethyl lead
  • TEL tetraethyl lead
  • TML tetramethyl lead
  • tetraisopropyl lead etc.
  • Lead is frequently present in gasolene compositions of the present invention in the form of TEL, TML or mixtures of the same which may be present in suitable amounts such as between about 0.1 and about 6.0 cc. per gallon of gasolene composition, more usually between about 0.5 and about 4.0 cc. per gallon.
  • novel metallic orthophosphates described above for use in leaded gasolene compositions in accordance with the present invention are present in suitable amounts such as between about 0.001 and about 5.0 theories, preferably between about 0102 and about 2.0 theories.
  • gasolene compositions contemplated by the present invention may include one or more other ingredients such as lead scavengers, gum inhibitors, lubricants, rust inhibitors, metal deactivators or other special purpose additives.
  • Lubricants suitable for use in the above described gasolene compositions may include, for instance, light hydrocarbon lubrcating oils having viscosities at 100 F. of between about 50 and about 200 saybolt. universal seconds (SUS) and viscosity indexes (VI) of between about 30 and about 120' with oil having a viscosity of about 100 SUS being preferred.
  • Such oils may be present in suitable amounts such as between about 0.1 and about 1.0 volume percent of the gasolene composition.
  • lead compounds such as TEL
  • a suitable lead scavenger for reducing the deposit of lead compounds within the combustion chamber.
  • lead scavengers include for example halohydrocarbon compositions such as ethylene dibromide and ethylene dichloride.
  • Gum inhibitors suitable for use in the above described gasolene compositions include conventional gum inhibitors such as 2,6-ditertiary-butylpa-ra cresol. Such gum inhibitors may be present in suitable amounts such as between about 0.001 and about 0.006 volume percent of the gasolene composition.
  • a suitable metal deactivator is for example N,Ndisalicylidene-1,2-diaminopropane.
  • titanium tetra bis(2-ethylhexyl) orthophosphate having the formula i and hereinafter referred to as TIP.
  • Gasolene compositions of the present invention may be illustrated by the following examples. In most of these examples the gasolene compositions of the present invention are described as containing TIP. While TIl and the corresponding zirconium compound are preferred additives for use in such gasolene compositions, it should be understood that any of the other novel additive compounds contemplated by the invention, such as those described above, may be-used in such gasolene compositions in place of or in addition to the TIP.
  • Example 1 A gasolene composition having excellent surface ignition characteristics may be prepared by adding the following ingredients to a suitable base gasolene:
  • Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
  • Example 4 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
  • Lubricating Oil 1.0 volume percent (100 SUS, VI).
  • Example 5 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
  • Example 6 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
  • Example 7 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
  • Example 8* Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
  • Example 9 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
  • TEL 2.0 cc. per gallon. Titanium tetra bis(octylphenyl) orthophosphate 0.5 theory.
  • Example 10 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
  • Novel additive compounds of the type described above may be prepared in any suitable manner.
  • a suitable organic hydrogen phosphate or a mixture of such phosphates is placed in a reaction flask together with about half its volume of a suitable solvent such as dry toluene.
  • the reaction flask is preferably equipped with a mechanical stirrer, thermometer, gas inlet tube, reflux condenser and a pressure equalizing funnel with its long stem dipping into the solution.
  • the temperature in the reaction flask is raised to between about 110 and about 130 C. while stirring vigorously and titanium or zirconium tetrachloride with an equal volume of the solvent is added in spurts by means of the pressure equalizing delivery funnel.
  • the tetrachloride is preferably introduced in amounts of about 1.1 moles of tetrachloride for each 4 moles of the organic hydrogen phosphate.
  • Hydrogen chloride is evolved copiously by the reaction. Stirring and heating under reflux to 130 C. is continued until evolution of hydrogen chloride stops. Removal of byproduct hydrogen chloride is promoted by flushing the reaction flask with dry nitrogen by means of the gas inlet tube. The solvent is removed by distillation at reduced pressure such as 10 to millimeters, the final temperature being about 130 C.
  • the yield of product is usually between about and about of theory based and hydrogen phosphate.
  • the titanium or zirconium has a valence of 4. Similar compounds in which these metals have a valence of 3 may be prepared in a similar manner, e.g., by using titanium or zirconium trichloride rather than tetrachloride as a starting material.
  • Example 11 In the production of TIP by means of the above procedure 2000 grams of commercial di(2-ethylhexyl) hydrogen phosphate (6 moles) and 330 grams (1.7 moles) of titanium tetrachloride were brought into reaction. The resulting solvent-free crude product was washed with Water to remove acidic materials, taken up in half its volume of normal pentane, and dried over anhydrous sodium sulfate. After filmring, the pentane Was removed by distillation with the final temperature being C. at 20 millimeters pressure. The yield of dark, amber colored liquid TIP was 1900 grams or 95% of theory based on acid phosphate. Percentages of titanium and This TIP had a viscosity at 100 F. of 1337 SUS and at 210 F. of 180 SUS. The density of this TIP at 20 C. was 1.055.
  • titanium tetra bis (octylphenyl) orthophosphate
  • This compound was solid but was moderately soluble in gasolene and is, therefore, suitable as a gasolene additive.
  • Example 13 Another titanium orthophosphate containing branched chain hydrocarbon radicals was prepared by reacting 0.2 mole each of monobutyl hydrogen phosphate, dibutyl hydrogen phosphate and di(2-ethylhexyl) hydrogen phosphate with 0.22 mole titanium tetrachloride in the manner described above. A 92% yield based on titanium tetrachloride was obtained of titanium IV di(2--ethylhexyl)tri butyl orthophosphate having the formula:
  • Example 14 Zirconium orthophosphate was prepared according to the general procedure described above by reacting 0.11 mole of zirconium tetrachloride with 0.40 mole of di(2- ethylhexyl) hydrogen phosphate in the presence of 300 milliliters of toluene.
  • the product was zirconium tetra (bis(2-ethylhexyl) orthophosphate) having the formula:
  • gasolene compositions of the present invention were prepared These gasolene compositions contained metallic orthophosphate additives of the present invention as indicated in Table I and II below.
  • Gasolene compositions A and B used the base gasolene described above .in Connection with Example 1 with 2.2 cc. per gallon of TEL added.
  • Gasolene composition C also used a base gasolene having the same properties as the base gasolene of Example 1.
  • the base gasolene of Example C also contained 2.2 cc. per gallon of TEL but had been stored for a shorter period of time prior to the tests described below than had the base gasolenes of gasolene compositions A and B.
  • the base gasolenes of gasolene compositions B and C also contained 0.25 volume percent of 100 SUS (95VI) light lubricating oil.
  • the base gasolenes of gasolene compositions A, B and C thus 8 TABLE I Single cylinder engine deposit test differed from the compositions A, B and C respectively Avemfle Wild Pin 8 only in the presence or absence of the metallic orthophosler Hour Base Gasoline Orthophosphate theoriess Gasoline phate additives of the present invention.
  • the gasolene Composition Additive of compositions A, B and C, as well as their respective base Additive gasolenes were subjected to both single cylinder and multil q i h additive additive cylinder engine deposit tests as described below.
  • the multi-cylinder engine deposit tests were run in 1958 Oldsmobile Rocket Engines having compression ratios of 10 to 1.
  • the total time of each of these tests was 120 hours of operation in cycles of 50 seconds operation under idling conditions followed by 150 seconds operation under load conditions to develop twelve brake horsepower.
  • the engines were operated with an air to fuel ratio of 12 to 1 at a speed of 600 r.p.m. and with a coolant temperature of 160 F.
  • the engines were operated with an air to fuel ratio of 14 to 1 at 2000 r.p.m. and with a coolant temperature of 160 F. Oil temperature was not controlled during these tests.
  • the Octane Requirement Increase was obtained by full throttle operation at 1000 r.p.m. using primary reference fuels and Varying spark advance for trace knock.
  • the LIB requirement (Leaded Isooctane-Benzene reference fuel with 3 cc. per gallon TEL to yield trace rumble) was obtained.
  • the LIB requirement was obtained at 1500 r.p.m. and was the LIB fuel needed to prevent rumble at wide open throttle.
  • Table I shows clearly that the addition of the titanium or zirconium orthophosphate to the base gasolenes resulted in gasolene compositions having remarkably good surface ignition characteristics as evidenced by a decrease in wild pings as compared with the base gasolenes which did not contain these additives.
  • Table II indicates clearly that the addition of the zirconium or titanium orthophosphate substantially reduced the octane number increases due to engine deposits as well as the LIB requirements.
  • the Oldsmobile engines tolerated a three times greater amount of the surface ignition inducing aromatic benzene then did the base gasolene, thereby further attesting to the high surface ignition resistance quality of the gasolene composition containing the metallic ort-hophosphates of the present invention.
  • Carburetor icing tendencies of gasolenes are measured by this test when the engine is operated under the constant severe icy conditions outlined above.
  • the engine run is started with the throttle plate at 34 F.
  • the ice forming characteristics of the test gasolene normally control the engine operating cycle.
  • the engine is run at 1500 r.p.m. for 1 to 2% minutes.
  • the throttle is returned to the idle speed of 450 to 500 r.p.m.
  • the engine is idled for 30 seconds and is stalling does not occur the idle speed r.p.m. is observed.
  • a reduction in idle speed of more than 100 r.p.m. is considered a partial stall.
  • the gasolene containing TIP prevented ice build up in the throttle plate zone as observed visually during the test and also as demonstrated by the absence of stalling during 3% minutes of engine operation with the throttle in idle position during the above described test. It is, therefore, apparent that the addition of TIP to the base gasolene served to eliminate the stalling tendencies of the base gasolene.
  • TIP is thus shown to be a superior gasolene additive in that it not only reduced preignition problems as described above, but also reduces or eliminates carburetor icing and prevents rusting as determined by ASTM Method D665- 54 Test for Rust-Prevention Characteristics of Oil, when performed at ambient temperature.
  • M is a metal selected from the group consisting of titanium and zirconium and each of R and R is a hydrocarbon radical having between 2 and about 30 carbon atoms in the longest chain.
  • a gasolene composition comprising a major proportion of a leaded hydrocarbon base fuel boiling in the gasolene range and containing between about 0.001 and about 5 .0 theories of an additive having the formula:
  • M is a metal selected from the group consisting of titanium and zirconium
  • X is a number equal to the valence of the metal M and each of R and R is a hydrocarbon radical having between 2 and about 30 carbon atoms in the longest chain.
  • a gasolene composition comprising a major proportion of a hydrocarbon base fuel boiling in the gasolene range and containing between about 0.5 and about 4.0 cc. per gallon tetraethyl lead and between about 0.2 and about 2.0 theories of titanium tetra(bis(2-ethylhexyl) orthophosphate) 10.
  • a gasolene composition comprising a major proportion of a leaded hydrocarbon base fuel boiling in the gasolene range and containing between about 0.001 and about 5.0 theories of titanium tetra bis (octylphenyl) orthophosphate.
  • a gasolene composition comprising a major proportion of a leaded hydrocarbon base fuel boiling in the gasolene range and containing between about 0.02 and about 2.0 theories of an additive having the formula:

Description

United States Patent 3,231,347 GASOLENE COMPOSITION CONTAINING ORGANOMETALLIC ORTHOPHOSPHATES Anthony J. Revukas, Crantord, N.J., assignor to Cities Service Oil Company, Bartlesville, Okla., a corporation of Delaware No Drawing. Original application July 31, 1961, Ser. No. 127,840. Divided and this application Apr. 26, 1963, Ser. No. 279,695
Claims. ((31.44-69) This application is a division of application Serial No. 127,840, filed July 31, 1961.
This invention relates to novel metallic orthophosphate compounds and to gasolene compositions including such compounds.
The use of lead compounds to increase the octane rating of gasolene is extremely common. Unfortunately, the addition of lead, while substantially increasing the octane ratings of gasolenes to which it is added, at the same time has several drawbacks. Of these drawbacks the most serious is probably the tendency of the lead to increase undesirable surface ignition in the combustion chambers of the internal combustion engines in which the leaded gasolene is used. It has been the practice previously to utilize various phosphorous compounds in an attempt to reduce or prevent such surface ignition, but the use of such compounds has. generally led to additional difficulties such as lead deposits on cylinder heads and valves.
It is an object of the present invention to provide novel metallic orthophosphate compounds adapted for use in improved gasolene compositions.
It is another object of the invention to provide an improved gasolene composition especially adapted to resist surface ignition.
This application is a continuation-in-part of my copending application Serial No. 27,294, filed May 6, 1960 for Titanium Orthophosphates.
The novel compounds of the present invention are orthophosphates of titanium or zirconium. Preferred orthophosphates of these metals may be represented by the general formula RO O I: II I M P 0 wherein M represents zirconium or titanium, X is a number equal to the valence of the metal M and R and R each represent a hydrocarbon radical having from 2 to carbon atoms. In such compounds titanium and zirconium each has a valence of either 3 or 4 depending upon the starting material used. Preparation of these compounds is discussed in greater detail below. R and R may represent identical or diiferent hydrocarbon radicals. While any hydrocarbon radicals having between 2 and about 30 carbon atoms and soluble to the required extent in gasoene may be used, at least one of R and R preferably represents a branched chain hydrocarbon radical. Such radicals are generally more soluble in gasolene than other hydrocarbon radicals, thereby facilitating the use of the novel compounds of the present invention as gasolene additives. Since chains of more than about 30 carbon atoms are generally ditficult or impossible to dissolve in gasolene compositions, it is preferred that the hydrocarbon radicals of the orthophosphates of the present invention each have between 2 and about 30 carbon atoms.
Compounds of the present invention having branched chain alkyl hydrocarbon radicals include for instance the following:
Titanium tetra (bis(2-m'ethylpropyl) orthophosphate) Zirconium tetra (bis(3-butyloctosyl) orthophosphate) "ice Titanium tetra (bis(5-pentylhexadecyl) orthophosphate) Titanium tetra (bis(Z-ethyl-S-butyltridecylJ orthophosphate) Zirconium tetra (bis(2-propyldecyl) orthophosphate) Titanium tetra (bis(2,4-diethyloctyl) orthophosphate Titanium tetra (bis(2-rnethyloctyl) orthophosphate) Zirconium tetra (bis(methylethyl) orthophosphate) Titanium IV di(2-ethylhexyl), tributyl orthophosphate Titanium tetra (bis(methylethyl) orthophosphate) Titanium tetra (Z-methylpropyl, methyleth'yl orthophosphate) Titanium tetra (Z-methyloctyl, 2-propyldecyl orthophosphate) Titanium IV di(2-ethylhexyl), di(methylethyl), di-(Z- methylpropyl), di(3-butyloctosy1) orthophosphate Titanium tri (bis(2-ethylhexyl) orthophosphate) Zirconium tetra (bis(2-ethyl-hexyl) orthophosphate) Zirconium tri (Z-ethylh'exyl, Z-methylpropyl orthophosphate) Compounds of the present invention having alkylaryl hydrocarbon radicals include for instance, the following: Titanium tetra (bis(octylpheny1) orthophosphate) Zirconium tetra (bis(methylphenyl) orthophosphate) Titanium tetra (bis(tricosylphenyl) orthophosphate) Zirconium tetra (bis(pentylphenyl) orthophosphate) Titanium tetra (octylphenyl, phentylphenyl orthophosphate) Titanium tri (bis(methylphenyl) orthophosphate) Zirconium tri (bis(hexylphenyl) orthophosphate) Compounds of the present invention having both alkyl and alkylaryl hydrocarbon radicals include, for instance,
Zirconium tetra (2-ethylhexyl, methylphenyl) orthophosphate) Titanium IV di(-2-ethylhexyl), di(octylphenyl), 2-propyldecyl, methylethyl, di(2-methyloctyl) orthophosphate Compounds of the present invention having straight chain hydrocarbon radicals include for instance the following:
Zirconium tetra (bis(octyl) orthophosphate) Titanium tetra (bis(ethyl) orthophosphate] Titanium tetra (methyldecyl orthophosphate) Zirconium IV dibutyl, dihexyl, ethylhexyl, dipentyl orthophosphate Titanium tetra (octylphenyl, heXyl orthophosphate) Zirconium tetra (2-ethylhexyl, butyl orthophosphate) Zirconium tetra (pentacosyl, hexadecyl orthophosphate) Titanium tri (bis(ethyl) orthophosphate) Zirconium tri (Z-ethylhexyl, butyl orthophosphate) The novel compounds described above are especially useful as gasolene additives in forming novel gasolene compositions adapted to resist surface ignition. In addition to resisting surface ignition, these additives generally inhibit rust and carburetor icing. In accordance with a preferred embodiment of the present invention a gasolene composition is provided which comprises a major proportion of a leaded hydrocarbon base fuel boiling in the gasolene range and containing between about 0,001 and about 5.0 theories of a titanium or zirconium orthophosphate. Such metallic orthophosphate preferably is of the type described above having the general formula By the term leaded gasolene, leaded hydrocarbon base fuel boiling in the gasolene range and similar terms is meant a petroleum fraction boiling in the gasolene boiling range (e.g., between about and about 450 F.) to which has been added a small amount, such as between about 0.1 and about 6.0 cc. per gallon, of a metallo-organic antiknock compound such as tetraethyl lead (TEL), tetramethyl lead (TML), tetraisopropyl lead, etc. Lead is frequently present in gasolene compositions of the present invention in the form of TEL, TML or mixtures of the same which may be present in suitable amounts such as between about 0.1 and about 6.0 cc. per gallon of gasolene composition, more usually between about 0.5 and about 4.0 cc. per gallon.
The novel metallic orthophosphates described above for use in leaded gasolene compositions in accordance with the present invention are present in suitable amounts such as between about 0.001 and about 5.0 theories, preferably between about 0102 and about 2.0 theories. The
term theory 'is'int'ended in this"context'to designate the amount of additive required for the metal in the additive to react stoichiometrically with the lead in the compound such as TEL to produce the appropriate compound such as lead metatitanate.
In addition to the above described titanium and lead compounds, gasolene compositions contemplated by the present invention may include one or more other ingredients such as lead scavengers, gum inhibitors, lubricants, rust inhibitors, metal deactivators or other special purpose additives.
Lubricants suitable for use in the above described gasolene compositions may include, for instance, light hydrocarbon lubrcating oils having viscosities at 100 F. of between about 50 and about 200 saybolt. universal seconds (SUS) and viscosity indexes (VI) of between about 30 and about 120' with oil having a viscosity of about 100 SUS being preferred. Such oils may be present in suitable amounts such as between about 0.1 and about 1.0 volume percent of the gasolene composition.
When using lead compounds such as TEL, it is frequently found desirable to include with the lead a suitable lead scavenger for reducing the deposit of lead compounds within the combustion chamber. Such lead scavengers include for example halohydrocarbon compositions such as ethylene dibromide and ethylene dichloride.
Gum inhibitors suitable for use in the above described gasolene compositions include conventional gum inhibitors such as 2,6-ditertiary-butylpa-ra cresol. Such gum inhibitors may be present in suitable amounts such as between about 0.001 and about 0.006 volume percent of the gasolene composition. Likewise, a suitable metal deactivator is for example N,Ndisalicylidene-1,2-diaminopropane.
An especially valuable titanium compound of the type described above for use in gasolene compositions of the type described above is titanium tetra (bis(2-ethylhexyl) orthophosphate) having the formula i and hereinafter referred to as TIP.
Gasolene compositions of the present invention may be illustrated by the following examples. In most of these examples the gasolene compositions of the present invention are described as containing TIP. While TIl and the corresponding zirconium compound are preferred additives for use in such gasolene compositions, it should be understood that any of the other novel additive compounds contemplated by the invention, such as those described above, may be-used in such gasolene compositions in place of or in addition to the TIP.
Example 1 A gasolene composition having excellent surface ignition characteristics may be prepared by adding the following ingredients to a suitable base gasolene:
TEL 2.2 cc. per gallon. TIP 0.05 theory.
The base gasolene used in blending this and other gasolene compositions of the invention may be a gasolene having the following characteristics:
Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
TEL Q 0.5 cc. per gallon. TIP 0.25 theory.
Example 4 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
TEL 4.0 cc. per gallon. TIP 0.5 theory. I
Lubricating Oil 1.0 volume percent (100 SUS, VI).
Example 5 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
TEL 6.0 cc. per gallon. TIP 5.0 theory.
Example 6 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
TEL a. 0.1 cc. per gallon. TIP 0.005 theory.
Example 7 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
TEL 1.5 cc. per gallon. TIP 0.01 theory. Lubricating Oil 0.1 volume percent SUS, 95 VI).
Example 8* Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
TEL 3.0 cc. per gallon. Zirconium tetra bis(octylpheny1) orthophosphate 2.0 theory.
Example 9 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
TEL 2.0 cc. per gallon. Titanium tetra bis(octylphenyl) orthophosphate 0.5 theory.
Example 10 Another suitable gasolene composition is prepared by adding the following ingredients to a suitable base gasolene:
TEL 2.2 cc. per gallon. TIP 0.1 theory.
Lubricating Oil 025 volume percent (100 SUS, 95 VI).
Novel additive compounds of the type described above may be prepared in any suitable manner. According to one method of preparation, a suitable organic hydrogen phosphate or a mixture of such phosphates is placed in a reaction flask together with about half its volume of a suitable solvent such as dry toluene. The reaction flask is preferably equipped with a mechanical stirrer, thermometer, gas inlet tube, reflux condenser and a pressure equalizing funnel with its long stem dipping into the solution. The temperature in the reaction flask is raised to between about 110 and about 130 C. while stirring vigorously and titanium or zirconium tetrachloride with an equal volume of the solvent is added in spurts by means of the pressure equalizing delivery funnel. The tetrachloride .is preferably introduced in amounts of about 1.1 moles of tetrachloride for each 4 moles of the organic hydrogen phosphate. Hydrogen chloride is evolved copiously by the reaction. Stirring and heating under reflux to 130 C. is continued until evolution of hydrogen chloride stops. Removal of byproduct hydrogen chloride is promoted by flushing the reaction flask with dry nitrogen by means of the gas inlet tube. The solvent is removed by distillation at reduced pressure such as 10 to millimeters, the final temperature being about 130 C. The yield of product is usually between about and about of theory based and hydrogen phosphate.
In compounds prepared as described immediately above, the titanium or zirconium has a valence of 4. Similar compounds in which these metals have a valence of 3 may be prepared in a similar manner, e.g., by using titanium or zirconium trichloride rather than tetrachloride as a starting material.
Example 11 In the production of TIP by means of the above procedure 2000 grams of commercial di(2-ethylhexyl) hydrogen phosphate (6 moles) and 330 grams (1.7 moles) of titanium tetrachloride were brought into reaction. The resulting solvent-free crude product was washed with Water to remove acidic materials, taken up in half its volume of normal pentane, and dried over anhydrous sodium sulfate. After filmring, the pentane Was removed by distillation with the final temperature being C. at 20 millimeters pressure. The yield of dark, amber colored liquid TIP was 1900 grams or 95% of theory based on acid phosphate. Percentages of titanium and This TIP had a viscosity at 100 F. of 1337 SUS and at 210 F. of 180 SUS. The density of this TIP at 20 C. was 1.055.
In forming the TIP as described above the reaction is formulated as follows:
In order to demonstrate the usefulness of novel compounds of the type described above which include alkyl aryl radicals as gasolene additives, titanium tetra (bis (octylphenyl) orthophosphate) was prepared in accordance with the general method of preparation described above. This compound was solid but Was moderately soluble in gasolene and is, therefore, suitable as a gasolene additive.
Example 13 Another titanium orthophosphate containing branched chain hydrocarbon radicals was prepared by reacting 0.2 mole each of monobutyl hydrogen phosphate, dibutyl hydrogen phosphate and di(2-ethylhexyl) hydrogen phosphate with 0.22 mole titanium tetrachloride in the manner described above. A 92% yield based on titanium tetrachloride was obtained of titanium IV di(2--ethylhexyl)tri butyl orthophosphate having the formula:
This compound Was a resinous amber colored solid which was soluble in gasolene. An analysis for titanium yielded the following results:
Percent Theory 6.56 Actually found 6.55
Example 14 Zirconium orthophosphate was prepared according to the general procedure described above by reacting 0.11 mole of zirconium tetrachloride with 0.40 mole of di(2- ethylhexyl) hydrogen phosphate in the presence of 300 milliliters of toluene. The product was zirconium tetra (bis(2-ethylhexyl) orthophosphate) having the formula:
CzHu 2 4 In order to evaluate the characteristics of gasolene compositions of the present invention, three separate gasolene compositions (A, B, and C) were prepared These gasolene compositions contained metallic orthophosphate additives of the present invention as indicated in Table I and II below.
Gasolene compositions A and B used the base gasolene described above .in Connection with Example 1 with 2.2 cc. per gallon of TEL added. Gasolene composition C also used a base gasolene having the same properties as the base gasolene of Example 1. The base gasolene of Example C also contained 2.2 cc. per gallon of TEL but had been stored for a shorter period of time prior to the tests described below than had the base gasolenes of gasolene compositions A and B. The base gasolenes of gasolene compositions B and C also contained 0.25 volume percent of 100 SUS (95VI) light lubricating oil. The base gasolenes of gasolene compositions A, B and C thus 8 TABLE I Single cylinder engine deposit test differed from the compositions A, B and C respectively Avemfle Wild Pin 8 only in the presence or absence of the metallic orthophosler Hour Base Gasoline Orthophosphate Theories Gasoline phate additives of the present invention. The gasolene Composition Additive of compositions A, B and C, as well as their respective base Additive gasolenes were subjected to both single cylinder and multil q i h additive additive cylinder engine deposit tests as described below.
The single cylinder engine deposit tests were run in A TIP 0 05 2 CFR engines having L head assemblies and compression )3 IP E.E- 6 8. as L 4 I llCOnlllIl'l 6 re 18 9S5 ratios of to 1. Each test consisted of alternating periods (zethylhexyl) mm than 1 of operation under idling conditions for 50 seconds fol- P p lowed by operation under'full load conditions for 150 15 TABLE II Mwlticylinder engine deposit test Octane Requirement LIB Requirements Increase (0 RI) Base Base Gasoline Gasoline Theories of asoline Composition Orthophospliate Additive Additive Without With Without With additive additive additive additive A TIP 0. 05 i4. 5 5. 5 s5 55 B TIP 0. 10 14. 5 4. 5 C Zirconium tetra (bis (2-ethyl- 0.20 24. 8 5. 2 100 plus 60 hexyl) orthosphosphate).
seconds. These cycles were continued for a total test time of at least hours for each test. During these tests the engine air intake temperature was maintained at 115 F. while the oil temperature was maintained at 160 F. and the coolant temperature at 150 F. During the idling portions of the test-s the engines were operated with an air to fuel ratio of 12 to 1 at 600 r.p.m. while during the full load portions of the tests the engines were operated with air to fuel ratios of 13 to 1 and at 900 r.p.m. During the test, the number of wild pings (indicating preignition) was counted by an Erwin Instrument Co. Wild Ping Counter. At the end of the test the average of the wild pings per hour was determined by plotting the total wild pings versus time and taking the slope of the curve. This measurement served as a reliable indication of the surface ignition characteristics of the fuel being tested.
The multi-cylinder engine deposit tests were run in 1958 Oldsmobile Rocket Engines having compression ratios of 10 to 1. The total time of each of these tests was 120 hours of operation in cycles of 50 seconds operation under idling conditions followed by 150 seconds operation under load conditions to develop twelve brake horsepower. During the idle portions of the cycle the engines were operated with an air to fuel ratio of 12 to 1 at a speed of 600 r.p.m. and with a coolant temperature of 160 F. During the load portions of the test the engines were operated with an air to fuel ratio of 14 to 1 at 2000 r.p.m. and with a coolant temperature of 160 F. Oil temperature was not controlled during these tests. At intervals of 16 to 24 hours the Octane Requirement Increase (ORI) was obtained by full throttle operation at 1000 r.p.m. using primary reference fuels and Varying spark advance for trace knock. At the end of the test the LIB requirement (Leaded Isooctane-Benzene reference fuel with 3 cc. per gallon TEL to yield trace rumble) was obtained. The LIB requirement was obtained at 1500 r.p.m. and was the LIB fuel needed to prevent rumble at wide open throttle.
The results of the single cylinder engine deposit test on the gasolene compositions A, B and C and their respective base gasolenes described above are given in Table I below while the results of the multicylinder engine deposit tests are given in Table II.
Table I shows clearly that the addition of the titanium or zirconium orthophosphate to the base gasolenes resulted in gasolene compositions having remarkably good surface ignition characteristics as evidenced by a decrease in wild pings as compared with the base gasolenes which did not contain these additives. Likewise, Table II indicates clearly that the addition of the zirconium or titanium orthophosphate substantially reduced the octane number increases due to engine deposits as well as the LIB requirements. For instance, with TIP in the gasolene the Oldsmobile engines tolerated a three times greater amount of the surface ignition inducing aromatic benzene then did the base gasolene, thereby further attesting to the high surface ignition resistance quality of the gasolene composition containing the metallic ort-hophosphates of the present invention.
In order to evaluate the ability of TIP to inhibit carburetor icing, carburetor icing tests were conducted in a standard six cylinder Chevrolet engine having a displacement of 216.5 cubic inches and rated at 86 horsepower at 3400 r.p.m. The following test conditions were employed.
Intake air 38 to 40 F. Relative humidity Engine load 10 horsepower. Engine speed 1500 r.p.m.
Idle speed 450 to 500 r.p.m.
Temperature of fuel entering carburetor- 48 to 50 F.
Air to fuel ratio n 12.3 to 12.5.
Carburetor icing tendencies of gasolenes are measured by this test when the engine is operated under the constant severe icy conditions outlined above. The engine run is started with the throttle plate at 34 F. The ice forming characteristics of the test gasolene normally control the engine operating cycle. During the test the engine is run at 1500 r.p.m. for 1 to 2% minutes. At the end of the 1500 r.p.m. operating cycle the throttle is returned to the idle speed of 450 to 500 r.p.m. The engine is idled for 30 seconds and is stalling does not occur the idle speed r.p.m. is observed. A reduction in idle speed of more than 100 r.p.m. is considered a partial stall.
The base gasolene used in the carburetor icing tests had the following volatility characteristics:
Gravity .3 API 60.0 Reid vapor pressure lbs 10.9 ASTM distillation F.):
IBP F 81 5% evaporated 102 112 70 250 90 315 95 335 EP 359 Recovery percent 97.4 Residue do 1.1 Loss do 1.5
A total of 12 test runs were made. In four of these runs the base gasolene contained no additive except 2.2 cc. per gallon TEL. In another series of four runs the base gasolene used contained 0.024 theory TIP while in the remaining four runs the base gasolene contained 0.096 theory TIP. The results of these carburetor icing tests are shown in Table III below. 0
TABLE III Stalling characteristics of gasolene with and without TIP Amount of TIP in Base Gasolene (theories) Operating Time at Idle (min) S indicates stalling occurred. N indicates no stalling occurred.
The results show clearly that when TIP was not used the engine stalled within A2 to 1 minute after the throttle was returned to the idle position. Stalling is attributable to ice formation around the periphery of the throttle plate when it was nearly closed at idle. During these runs the ice was observed to build up, particularly in the throttle plate swivel area, thereby restricting the air flow. Such icing is especially prevalent in the wintertime because the more volatile winter grade gasolenes aggravate icing tendencies due to their greater tendency to evaporate with resulting cooling. Also, weather conditions frequently introduce enough moisture to create icing problems when relative humidity of the atmosphere is above about 85% and the temperature between about and about 47 F. In contrast to the poor stalling characteristics displayed by the base gasolene under the test conditions described above, the gasolene containing TIP prevented ice build up in the throttle plate zone as observed visually during the test and also as demonstrated by the absence of stalling during 3% minutes of engine operation with the throttle in idle position during the above described test. It is, therefore, apparent that the addition of TIP to the base gasolene served to eliminate the stalling tendencies of the base gasolene. TIP is thus shown to be a superior gasolene additive in that it not only reduced preignition problems as described above, but also reduces or eliminates carburetor icing and prevents rusting as determined by ASTM Method D665- 54 Test for Rust-Prevention Characteristics of Oil, when performed at ambient temperature.
While the invention has been described above with re spect to certain preferred embodiments thereof, it will be understood by those skilled in the art that various changes wherein M is a metal selected from the group consisting of titanium and zirconium and each of R and R is a hydrocarbon radical having between 2 and about 30 carbon atoms in the longest chain.
2. A gasolene composition comprising a major proportion of a leaded hydrocarbon base fuel boiling in the gasolene range and containing between about 0.001 and about 5 .0 theories of an additive having the formula:
wherein M is a metal selected from the group consisting of titanium and zirconium, X is a number equal to the valence of the metal M and each of R and R is a hydrocarbon radical having between 2 and about 30 carbon atoms in the longest chain.
3. The gasolene composition of claim 2 in which the least one of R and R is a branched chain hydrocarbon radical.
4. The gasolene composition of claim 2 in which the metal is titanium.
, 5. The gasolene composition of claim 2 in which R and R are branched chain alkyl hydrocarbon radicals.
6. The gasolene composition of claim 2 in which R and R are identical branched chain alkyl hydrocarbon radicals.
7. The gasolene composition of claim 2 in which R and R are identical branched chain alkyl aryl hydrocarbon radicals.
8. The gasolene composition of claim 2 in which the additive is titanium tetra(bis(2-ethylhexyl) orthophosphate).
9. A gasolene composition comprising a major proportion of a hydrocarbon base fuel boiling in the gasolene range and containing between about 0.5 and about 4.0 cc. per gallon tetraethyl lead and between about 0.2 and about 2.0 theories of titanium tetra(bis(2-ethylhexyl) orthophosphate) 10. A gasolene composition comprising a major proportion of a leaded hydrocarbon base fuel boiling in the gasolene range and containing between about 0.001 and about 5.0 theories of titanium tetra bis (octylphenyl) orthophosphate.
11. A gasolene composition comprising a major proportion of a leaded hydrocarbon base fuel boiling in the gasolene range and containing between about 0.02 and about 2.0 theories of an additive having the formula:
wherein M is a metal selected from the group consisting of titanium and zirconium, X is a number equal to the valence of the metal M and each of R and R is a phate) References Cited by the Examiner UNITED STATES PATENTS 2,228,659 1/1941 Farrington 25239 X 2,346,155 4/1944 Denison 252-32 X 2,863,742 12/1958 Cantrell 44--72 X 3,007,782 11/1961 Brown 4456 3,014,792 12/1961 Capowski 4456 3,035,906 5/1962 Hinkamp 4456 3,055,925 9/1962 Hartle 260-437 3,116,248 12/1963 Frew 252389 X 3,116,249 12/1963 Ratner 252389 X DANIEL E. WYMAN,Primary Examiner.
UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,231,347 January 25, 1966 Anthony J. Revukas It is hereby certified that error appears in the above numbered patent requiring correction and that the said Letters Patent should read as corrected below.
line 27, for "phentylphenyl" read pentylphenyl line 33, after "instance," insert the following:
line 28, for "lubrcating" read lubricating column 3,
line 44, for "and" read on column 6, lines column 5 8 to 10, the formula should appear as shown below instead of as in the patent:
Column 2,
4HCl+Ti OP (0) OCH .CH\
i wer portion of the formula lines 32 to 39, the lo n the patent:
same column 6 should appear as shown below instead of as i column 8, line 72, for "is", second occurrence, read if column 9, line 8, after "evaporated" insert line 71, for "Rust-Prevention" read Rust-Preventing column 10, line 35, for "the" read at Signed and sealed this 20th day of December 1966.
(SEAL) Attest:
ERNEST W. SWIDER EDWARD J. BRENNER Attesting Officer Commissioner of Patents

Claims (1)

1. A GASOLENE COMPOSITION COMPRISING A MAJOR PROPORTION OF A LEADED HYDROCARBON BASE FUEL BOILING IN THE GASOLENE RANGE AND CONTAINING BETWEEN ABOUT 0.001 AND ABOUT 5.0 THEORIES OF AN ADDITIVE HAVING THE FORMULA:
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US3338935A (en) * 1964-03-06 1967-08-29 Cities Service Oil Co Amine salts of metal organo orthophosphates
US3389082A (en) * 1964-03-06 1968-06-18 Cities Service Oil Co Lubricating composition
US3529943A (en) * 1969-05-07 1970-09-22 Sinclair Research Inc Gasoline composition containing a metal salt of an azolidinedione
EP0010366A1 (en) * 1978-09-26 1980-04-30 Occidental Research Corporation Solid organometallic inorganic polymers and their application
US4298723A (en) * 1978-09-26 1981-11-03 Occidental Research Corporation Layered or amorphous acyclic organometallic inorganic polymers
US4299943A (en) * 1980-03-25 1981-11-10 Occidental Research Corporation Nonaqueous preparation of layered or amorphous organometallic inorganic polymers
US4390690A (en) * 1979-07-24 1983-06-28 Occidental Research Corp. Layered organophosphorous inorganic polymers containing oxygen bonded to carbon
US4429111A (en) 1979-07-24 1984-01-31 Occidental Research Corporation Layered organophosphorus inorganic polymers containing mixed functional groups
US4487922A (en) * 1979-07-24 1984-12-11 Occidental Research Corp. Layered organophosphorous inorganic polymers containing cyclic groups

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US3035906A (en) * 1958-05-28 1962-05-22 Ethyl Corp Synergistic additive mixtures for fuels
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US3338935A (en) * 1964-03-06 1967-08-29 Cities Service Oil Co Amine salts of metal organo orthophosphates
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US4298723A (en) * 1978-09-26 1981-11-03 Occidental Research Corporation Layered or amorphous acyclic organometallic inorganic polymers
US4390690A (en) * 1979-07-24 1983-06-28 Occidental Research Corp. Layered organophosphorous inorganic polymers containing oxygen bonded to carbon
US4429111A (en) 1979-07-24 1984-01-31 Occidental Research Corporation Layered organophosphorus inorganic polymers containing mixed functional groups
US4487922A (en) * 1979-07-24 1984-12-11 Occidental Research Corp. Layered organophosphorous inorganic polymers containing cyclic groups
US4299943A (en) * 1980-03-25 1981-11-10 Occidental Research Corporation Nonaqueous preparation of layered or amorphous organometallic inorganic polymers

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