US3060008A - Novel phosphorus compounds - Google Patents
Novel phosphorus compounds Download PDFInfo
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- US3060008A US3060008A US63467A US6346760A US3060008A US 3060008 A US3060008 A US 3060008A US 63467 A US63467 A US 63467A US 6346760 A US6346760 A US 6346760A US 3060008 A US3060008 A US 3060008A
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- United States
- Prior art keywords
- phosphate
- engine
- tris
- gasoline
- butyl
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- 150000003018 phosphorus compounds Chemical class 0.000 title description 8
- -1 TRIS(DIBUTOXYPHOSPHINYLMETHYL) PHOSPHATE Chemical compound 0.000 claims description 26
- 239000000446 fuel Substances 0.000 claims description 23
- 238000002485 combustion reaction Methods 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 14
- 230000002159 abnormal effect Effects 0.000 claims description 7
- 239000006079 antiknock agent Substances 0.000 claims description 7
- 238000009835 boiling Methods 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000002430 hydrocarbons Chemical class 0.000 claims description 4
- ZYVYEJXMYBUCMN-UHFFFAOYSA-N 1-methoxy-2-methylpropane Chemical class COCC(C)C ZYVYEJXMYBUCMN-UHFFFAOYSA-N 0.000 claims 1
- XHXFXVLFKHQFAL-UHFFFAOYSA-N phosphoryl trichloride Chemical compound ClP(Cl)(Cl)=O XHXFXVLFKHQFAL-UHFFFAOYSA-N 0.000 description 16
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 15
- 229910019142 PO4 Inorganic materials 0.000 description 14
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 14
- 235000021317 phosphate Nutrition 0.000 description 14
- 150000001875 compounds Chemical class 0.000 description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 13
- 239000010452 phosphate Substances 0.000 description 13
- MRMOZBOQVYRSEM-UHFFFAOYSA-N tetraethyllead Chemical compound CC[Pb](CC)(CC)CC MRMOZBOQVYRSEM-UHFFFAOYSA-N 0.000 description 12
- 238000012360 testing method Methods 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000003607 modifier Substances 0.000 description 9
- 239000007983 Tris buffer Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- WNLPQGMKIVUYEB-UHFFFAOYSA-N dibutoxyphosphorylmethanol Chemical class CCCCOP(=O)(CO)OCCCC WNLPQGMKIVUYEB-UHFFFAOYSA-N 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 5
- 239000003254 gasoline additive Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 4
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 4
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 150000007530 organic bases Chemical class 0.000 description 3
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 239000002516 radical scavenger Substances 0.000 description 3
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- JVSWJIKNEAIKJW-UHFFFAOYSA-N dimethyl-hexane Natural products CCCCCC(C)C JVSWJIKNEAIKJW-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- PAAZPARNPHGIKF-UHFFFAOYSA-N 1,2-dibromoethane Chemical compound BrCCBr PAAZPARNPHGIKF-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 1
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 239000013556 antirust agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- HUTDDBSSHVOYJR-UHFFFAOYSA-H bis[(2-oxo-1,3,2$l^{5},4$l^{2}-dioxaphosphaplumbetan-2-yl)oxy]lead Chemical compound [Pb+2].[Pb+2].[Pb+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O HUTDDBSSHVOYJR-UHFFFAOYSA-H 0.000 description 1
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- GGSUCNLOZRCGPQ-UHFFFAOYSA-N diethylaniline Chemical compound CCN(CC)C1=CC=CC=C1 GGSUCNLOZRCGPQ-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 1
- 150000002611 lead compounds Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000006078 metal deactivator Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- FAIAAWCVCHQXDN-UHFFFAOYSA-N phosphorus trichloride Chemical compound ClP(Cl)Cl FAIAAWCVCHQXDN-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- XTTGYFREQJCEML-UHFFFAOYSA-N tributyl phosphite Chemical compound CCCCOP(OCCCC)OCCCC XTTGYFREQJCEML-UHFFFAOYSA-N 0.000 description 1
- ILWRPSCZWQJDMK-UHFFFAOYSA-N triethylazanium;chloride Chemical compound Cl.CCN(CC)CC ILWRPSCZWQJDMK-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/26—Organic compounds containing phosphorus
- C10L1/2608—Organic compounds containing phosphorus containing a phosphorus-carbon bond
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/28—Phosphorus compounds with one or more P—C bonds
- C07F9/38—Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)]
- C07F9/40—Esters thereof
- C07F9/4003—Esters thereof the acid moiety containing a substituent or a structure which is considered as characteristic
- C07F9/4006—Esters of acyclic acids which can have further substituents on alkyl
Definitions
- This invention relates to novel phosphorus compounds and to spark ignition fuel compositions containing these compounds as engine deposit modifiers.
- Another object is to provide improved spark ignition fuel compositions for internal combustion engines.
- the compounds of this invention are the normal, iso-, and secondary tris(dibutoxyphosphinylmethyl) phosphates having the formula
- These three isomeric compounds have the advantage of being relatively inexpensive, soluble in gasoline, and insoluble in water, as well as having unusual properties as engine deposit modifiers. They are particularly efiective in preventing abnormal combustion such as spark knock, preignition, and rumble. Moreover, these compounds do not significantly depress the anti-knock effectiveness of the anti-knock agent contained in the gasoline to which they are added.
- the superior properties of 3,056,98 Patented Oct. 23, 1962 these compounds are quite surprising in view of the fact that closely related compounds are not suitable as gasoline additives.
- the tris(dibutoxyphosphinylmethyl) phosphates may be prepared in excellent yields by reacting phosphorus oxychloride with the corresponding dibutyl hydroxymethylphosphonates in the presence of an organic base.
- These phosphonates and their method of preparation are known. They may be prepared by reacting normal, iso-, or sec.- butanol with phosphorus trichloride to give the dibutyl ester of phosphorous acid. The dibutyl acid ester is then reacted with formaldehyde to form the dibutyl hydroxymethylphosphonate. The phosphonate cannot be prepared from tert.-butanol in this manner.
- the organic base may be any organic compound which is a hydrogen chloride acceptor such as a tertiary amine.
- a hydrogen chloride acceptor such as a tertiary amine.
- illustrative examples are heterocyclic amines such as pyridine and quinoline, dialkylanilines such as dimethylaniline and diethylaniline, trialkylarnines such as trimethylarnine and triethylamine, and many others.
- the reaction is preferably carried out in the presence of a solvent in which the reactants and product are soluble, but in which the amine hydrochloride formed during the reaction is insoluble.
- the solvent should be inert toward phosphorus oxychloride.
- Illustrative examples of solvents are aliphatic hydrocarbons such as hexane or heptane, aromatic hydrocarbons such as benzene or toluene, and many others.
- the temperature of the reaction may vary from room temperature to about C.
- the reaction should be cooled during the addition of the phosphorus oxychloride to prevent an undesirable temperature rise due to the exothermic heat of reaction. However, no special bene fits accrue from cooling below room temperature.
- the maximum temperature is generally governed by the reflux temperature of the solvent.
- the reaction is carried out at 25-50 C. A substantial yield is generally produced within 2 hours, however longer periods of time increase the yields.
- the amine hydrochloride may be removed from the reaction product by various means.
- a simple Washing step, a filtering step, or a combination of them may be used.
- the washing step may be carried out with water, or with an aqueous solution of NaOH saturated with NaCl. Preferably, a combination of these steps is employed.
- the solvent may be removed by a distillation step.
- the tris(dibutoxyphosphinylmethyl) phosphates may also be prepared by the reaction of phosphorus oxychloride, formaldehyde, and the corresponding tributylphosphites. Paraformaldehyde is depolymerized by heating to a temperature above C., and the resulting monomeric gas is bubbled into a mixture of phosphorus oxychloride and tributylphosphite. The reaction takes place at temperatures between room temperature and 70 C;
- the gasoline contains a tetraalkyl lead anti-knock agent such as tetramethyi lead or tetraethyl lead.
- e phosphate maybe added in an amount sufficient to reduce abnormal combustion. Amounts varying from about 0.0l-0.5 theory are suitable. A theory is defined as the amount of phosphorus that theoretically could convert all of the tetraalkyl lead to lead orthophosphate. Thus, a theory contains two atoms of phosphorus for every three atoms of lead present. Other additives such as scavenging agents, anti-rust agents, anti-oxidants, metal deactivators, induction system cleanliness agents, carburetor anti-icing agents, and dyes may be added, if desired. The following examples are given to further illustrate the novel compounds of this invention, and their preparation and use as gasoline additives. All parts and percentages are by weight unless otherwise indicated.
- Example I A mixture of 15 parts of phosphorus oxychloride and 21 parts of benzene was added to a mixture of 100 parts of di-n-butyl hydroxymethylphosphonate, 85 parts of benzene, and 47 parts of triethylarnine. The temperature was kept below 40 C. during the addition and was then maintained at 20-30 C. for another 22 hours. The triethylamine hydrochloride was filtered, and the filtrate was washed with 100 parts of aqueous NaOH saturated with NaCl and then with 100 parts of water. The solvent was removed by stripping under vacuum. The yield was about 100% tris (di-n-butoxyphosphinylmethyl) phosphate, based on the phosphonate present.
- Example 11 The eifect of tris(dibutoxyphcsphinyhnethyl) phosphates on the anti-knock characteristics of leaded gasoline was measured using the Research Method (ASTM designation: D909-59) and Motor Method (ASTM designation: D35759), the Motor Method being the more rigorous. The determinations were carried out by first measuring the octane number of a standard reference gasoline having an aromatic content of 17% and containing 3 ml. of tetr-aethyl lead per gallon. Three tenths theory of tris (dibutoxyphosphinylmethyl) phosphate was then added to a portion of the reference gasoline and the octane number was again measured.
- the anti-knock depression (AKD) of the phosphate additive was measured as the diiference between the octane number of the reference gasoline without the additive and the octane number of the same gasoline with the additive.
- the AKD values obtained are a measure of the reduction in octane number resulting from the addition of the phosphate.
- the data obtained are set forth in the following table:
- the Research Method determination was repeated for tris(di n-butoxyphosphinylmethyl) phosphate using a reference gasoline having an aromatic content of 29%.
- the AKD was found to be,0.05. This value is quite surprising in view of the fact that AKDs generally increase with increases in aromatic content.
- Example III This experiment was carried out to determine the value of tn's(di-n-butoxyphosphinylmethyl) phosphate as an engine deposit modifier. Tests were carried out using a stationary modified 1958 production model Oldsmobile Super 88 engine. The compression ratio was increased to 11.5: 1 in order to sensitize the engine to abnormal combustion characteristics. This engine was rated at 143 brake horsepower (Bl-LP.) at 2200 r.p.m. The engine was equipped with a 4-barrel carburetor, carburetor air cleaner, water pump, fuel pump, distributor, and coil. The generator was removed and, since a closed system heat exchanger was used, no fan was necessary. The engine power output was absorbed by a water-cooled eddy current dynamometer of 175 Hi. capacity. The engine was instrumented to measure engine speed, air-fuel ratio, fuel consumption, oil pressure, temperature, exhaust back pressure, and intake manifold vacuum.
- a series of tests was run on the engine to determine the engine performance while in a clean condition.
- the engine was then operated continuously for hours with a high octane base fuel containing 3 ml. per gallon of tetraethyl lead (TEL) and no phosphorus additive at a speed of 2000 r.p.m. at a load of 37.5 B.H.P. and with the ignition timing set at 30 before top center (B.T.C.), which is conducive to deposit formation.
- TEL tetraethyl lead
- B.T.C. top center
- Audible spark kn0ck The octane number required to prevent spark knock was measured with the engine opcrating under the conditions specified above for surface ignition count. The number reported is the octane number of the lowest octane fuel which eliminated trace knock. Low values indicate improved performance.
- Audible surface igniti0n The octane number required to prevent surface ignition was measured with the engine operating under the conditions set forth above for surface ignition count. The number reported is the octane numher of the lowest octane fuel which eliminated all significant audible surface ignition. Low values indicate improved performance.
- Audible rumble The engine was operated at 2400 rpm. with a full throttle and the ignition timing set at 18 B.T.C. The data are reported as the number of the LIE reference fuel required to produce a trace intensity of rumble.
- the LIB number is the percent of iso-octane in benzene. Zero LIB is 100% benzene containing 3 ml. of TEL, and 100 LIB is 100% isooctane containing 3 ml. of TEL. A low LIB number indicates the deposits have a low tendency to cause rumble. At 100 hours 100 LIB fuel was not suflicient to prevent rumble with a wide open throttle.
- the improved spark ignition fuel composition for internal combustion engines which comprises hydrocarbons of the gasoline boiling range containing a tris(dibutoxyphosphinylmethyD phosphate in which the butyl group is selected from the class consisting of n-butyl, isobutyl, and sec.-butyl in an amount suflicient to reduce abnormal combustion.
- the improved spark ignition fuel composition for internal combustion engines which comprises hydrocarbons of the gasoline boiling range containing a tetraalkyl lead anti-knock agent and a tris(dibutoxyphosphinylmethyl) phosphate in which the butyl group is selected from the class consisting of n-butyl, isobutyl, and sec.-butyl in an amount sufficient to reduce abnormal combustion.
- the improved spark ignition fuel composition for internal combustion engines which comprises hydrocarbons of the gasoline boiling range containing a tetraalkyllead antiknock agent and 0.01-0.5 theory of a tris(dibutoxyphosphinylmethyl) phosphate in which the butyl group is selected from the class consisting of n-butyl, isobutyl, and sec-butyl.
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- Oil, Petroleum & Natural Gas (AREA)
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- Chemical Kinetics & Catalysis (AREA)
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Description
ire ties 3,060,008 NOVEL PHGSPHGRUS COMPDUNDS Hugo Stange, Princeton, N.J., assignor to FMC Corporation, a corporation of Delaware No Drawing. Filed Oct. 19, 1960, Ser. No. 63,467 Claims. (Cl. 44-69) This invention relates to novel phosphorus compounds and to spark ignition fuel compositions containing these compounds as engine deposit modifiers.
The use of tetraalkyl lead compounds to increase the octane rating of gasoline for spark ignition internal combustion engines has become widespread. However, during the combustion of gasolines containing these lead alkyl compounds, lead decomposition products are formed which deposit on the walls of the combustion chamber and on the spark plugs. These lead deposits introduce problems such as spark plug misfiring, spark knock, preignition, wild ping, and rumble. As a result of these problems, it has become common to add scavenging agents such as ethylene dichloride or ethylene dibromide to gasoline containing tetraalkyl lead anti-knock agents. These scavenging agents reduce the lead deposits by reacting with the lead to form volatile halides which can be eliminated through the exhaust. Although these agents are helpful in reducing the amount of lead deposit, they do not completely eliminate the deposits or the adverse effects thereof.
Recently, it has been found that certain phosphorus compounds are helpful in further decreasing the adverse effects of the lead deposits. However, there appears to be no correlation in properties between very closely allied compounds. One compound may be deficient in one property, while very often isomers and adjacent homologues are satisfactory as to this property and deficient in other respects. For one reason or another, none of the compounds heretofore proposed has been completely satisfactory. Among the adverse properties which are encountered are high cost of the compound, water solubility, gasoline insolubility, corrosiveness, and reduction in anti-knock effectiveness of the anti-knock agent.
The most important factor which has retarded the general use of phosphorus compounds is the increased cost of gasoline containing these compounds. At present the use of phosphorus compounds is restricted almost exclusively to premium and super-premium gasolines. There remains a need for relatively inexpensive phosphorus compounds having good gasoline additive properties.
It is an object of this invention to provide relatively inexpensive phosphorus compounds having superior properties as gasoline additives.
Another object is to provide improved spark ignition fuel compositions for internal combustion engines.
These and other objects will become apparent from the following description of this invention.
It has now been discovered that certain novel phosphorus compounds have superior properties as gasoline additives. The compounds of this invention are the normal, iso-, and secondary tris(dibutoxyphosphinylmethyl) phosphates having the formula These three isomeric compounds have the advantage of being relatively inexpensive, soluble in gasoline, and insoluble in water, as well as having unusual properties as engine deposit modifiers. They are particularly efiective in preventing abnormal combustion such as spark knock, preignition, and rumble. Moreover, these compounds do not significantly depress the anti-knock effectiveness of the anti-knock agent contained in the gasoline to which they are added. The superior properties of 3,056,98 Patented Oct. 23, 1962 these compounds are quite surprising in view of the fact that closely related compounds are not suitable as gasoline additives.
The tris(dibutoxyphosphinylmethyl) phosphates may be prepared in excellent yields by reacting phosphorus oxychloride with the corresponding dibutyl hydroxymethylphosphonates in the presence of an organic base. These phosphonates and their method of preparation are known. They may be prepared by reacting normal, iso-, or sec.- butanol with phosphorus trichloride to give the dibutyl ester of phosphorous acid. The dibutyl acid ester is then reacted with formaldehyde to form the dibutyl hydroxymethylphosphonate. The phosphonate cannot be prepared from tert.-butanol in this manner.
In reacting dibutyl hydroxymethylphosphonate with phosphorus oxychloride, about 3 moles of dibutyl hydroxymethylphosphonate and about 3 moles of organic base are reacted with each mole of phosphorus oxychloride. Preferably a slight stoichiometric excess of phosphonate and base is employed.
The organic base may be any organic compound which is a hydrogen chloride acceptor such as a tertiary amine. illustrative examples are heterocyclic amines such as pyridine and quinoline, dialkylanilines such as dimethylaniline and diethylaniline, trialkylarnines such as trimethylarnine and triethylamine, and many others.
The reaction is preferably carried out in the presence of a solvent in which the reactants and product are soluble, but in which the amine hydrochloride formed during the reaction is insoluble. The solvent should be inert toward phosphorus oxychloride. Illustrative examples of solvents are aliphatic hydrocarbons such as hexane or heptane, aromatic hydrocarbons such as benzene or toluene, and many others.
The temperature of the reaction may vary from room temperature to about C. The reaction should be cooled during the addition of the phosphorus oxychloride to prevent an undesirable temperature rise due to the exothermic heat of reaction. However, no special bene fits accrue from cooling below room temperature. The maximum temperature is generally governed by the reflux temperature of the solvent. Preferably, the reaction is carried out at 25-50 C. A substantial yield is generally produced within 2 hours, however longer periods of time increase the yields.
The amine hydrochloride may be removed from the reaction product by various means. A simple Washing step, a filtering step, or a combination of them may be used. The washing step may be carried out with water, or with an aqueous solution of NaOH saturated with NaCl. Preferably, a combination of these steps is employed. The solvent may be removed by a distillation step.
The tris(dibutoxyphosphinylmethyl) phosphates may also be prepared by the reaction of phosphorus oxychloride, formaldehyde, and the corresponding tributylphosphites. Paraformaldehyde is depolymerized by heating to a temperature above C., and the resulting monomeric gas is bubbled into a mixture of phosphorus oxychloride and tributylphosphite. The reaction takes place at temperatures between room temperature and 70 C;
fying the lead deposits resulting from the previous use of leaded gasoline. Preferably, however, the gasoline contains a tetraalkyl lead anti-knock agent such as tetramethyi lead or tetraethyl lead. I
e phosphate maybe added in an amount sufficient to reduce abnormal combustion. Amounts varying from about 0.0l-0.5 theory are suitable. A theory is defined as the amount of phosphorus that theoretically could convert all of the tetraalkyl lead to lead orthophosphate. Thus, a theory contains two atoms of phosphorus for every three atoms of lead present. Other additives such as scavenging agents, anti-rust agents, anti-oxidants, metal deactivators, induction system cleanliness agents, carburetor anti-icing agents, and dyes may be added, if desired. The following examples are given to further illustrate the novel compounds of this invention, and their preparation and use as gasoline additives. All parts and percentages are by weight unless otherwise indicated.
Example I A mixture of 15 parts of phosphorus oxychloride and 21 parts of benzene was added to a mixture of 100 parts of di-n-butyl hydroxymethylphosphonate, 85 parts of benzene, and 47 parts of triethylarnine. The temperature was kept below 40 C. during the addition and was then maintained at 20-30 C. for another 22 hours. The triethylamine hydrochloride was filtered, and the filtrate was washed with 100 parts of aqueous NaOH saturated with NaCl and then with 100 parts of water. The solvent was removed by stripping under vacuum. The yield was about 100% tris (di-n-butoxyphosphinylmethyl) phosphate, based on the phosphonate present.
Analysis.Calcu1ated for C27H60013P4I C, 45.2; H, 8.44- P, 173. Found: C, 44.4; H, 8.10; P, 17.4.
The above experiment was repeated following the above procedure except that the reaction was stopped after 5 hours. A yield of 83% was obtained.
In the same manner tris(diisobutoxyphosphinylmethyl) phosphate and t-ris(diasec.-butoxyphosphiny1methyl) phosphate were prepared using the corresponding dibutyl hydroxymethylphosphonates. Yields of about 100% were obtained.
Example 11 The eifect of tris(dibutoxyphcsphinyhnethyl) phosphates on the anti-knock characteristics of leaded gasoline was measured using the Research Method (ASTM designation: D909-59) and Motor Method (ASTM designation: D35759), the Motor Method being the more rigorous. The determinations were carried out by first measuring the octane number of a standard reference gasoline having an aromatic content of 17% and containing 3 ml. of tetr-aethyl lead per gallon. Three tenths theory of tris (dibutoxyphosphinylmethyl) phosphate was then added to a portion of the reference gasoline and the octane number was again measured. The anti-knock depression (AKD) of the phosphate additive was measured as the diiference between the octane number of the reference gasoline without the additive and the octane number of the same gasoline with the additive. Thus, the AKD values obtained are a measure of the reduction in octane number resulting from the addition of the phosphate. The data obtained are set forth in the following table:
The Research Method determination was repeated for tris(di n-butoxyphosphinylmethyl) phosphate using a reference gasoline having an aromatic content of 29%. The AKD was found to be,0.05. This value is quite surprising in view of the fact that AKDs generally increase with increases in aromatic content.
Example III This experiment was carried out to determine the value of tn's(di-n-butoxyphosphinylmethyl) phosphate as an engine deposit modifier. Tests were carried out using a stationary modified 1958 production model Oldsmobile Super 88 engine. The compression ratio was increased to 11.5: 1 in order to sensitize the engine to abnormal combustion characteristics. This engine was rated at 143 brake horsepower (Bl-LP.) at 2200 r.p.m. The engine was equipped with a 4-barrel carburetor, carburetor air cleaner, water pump, fuel pump, distributor, and coil. The generator was removed and, since a closed system heat exchanger was used, no fan was necessary. The engine power output was absorbed by a water-cooled eddy current dynamometer of 175 Hi. capacity. The engine was instrumented to measure engine speed, air-fuel ratio, fuel consumption, oil pressure, temperature, exhaust back pressure, and intake manifold vacuum.
A series of tests was run on the engine to determine the engine performance while in a clean condition. The engine was then operated continuously for hours with a high octane base fuel containing 3 ml. per gallon of tetraethyl lead (TEL) and no phosphorus additive at a speed of 2000 r.p.m. at a load of 37.5 B.H.P. and with the ignition timing set at 30 before top center (B.T.C.), which is conducive to deposit formation. After 100 hours of operation, the engine was stopped and the same series of tests was again carried out to determine engine performance.
The engine was cleaned and the above procedure was repeated using the same leaded base fuel containing 0.3 theory of tris(di-n-butoxyphosphinylmethyl) phosphate as an engine deposit modifier. The same series of tests was again carried out at zero and 100 hours of operation.
The following is a description of each of the tests:
Test fuel knock rating.The engine was operated at 1200 rpm. with the ignition timing set at 6 B.T.C. A measure of the anti-spark knock quality of the test fuel was obtained by determining the amount of throttle opening the engine would tolerate with audible trace intensity spark knock as the criterion. Data are reported as intake manifold vacuum in inches of mercury. A low manifold vacuum indicates a large throttle opening tolerance, which is desirable for optimum engine performance.
Surface ignition count.-The incidence of surface ignition was measured with the engine operating on a 100 octane reference fuel at 1200 r.p.m. with a full throttle and the ignition timing at 6 B.T.C. A surface ignition detector was used to count the relative number of ignitions which took place before the spark ignition as compared with a clean engine reference. The data are reported as the number of surface ignitionstnon-spark plug induced pressure pulses) per 1000 spark firings. Low values indicate a low incidence of abnormal combustion.
Audible spark kn0ck.-The octane number required to prevent spark knock was measured with the engine opcrating under the conditions specified above for surface ignition count. The number reported is the octane number of the lowest octane fuel which eliminated trace knock. Low values indicate improved performance.
Audible surface igniti0n.-The octane number required to prevent surface ignition was measured with the engine operating under the conditions set forth above for surface ignition count. The number reported is the octane numher of the lowest octane fuel which eliminated all significant audible surface ignition. Low values indicate improved performance.
Audible rumble.-The engine was operated at 2400 rpm. with a full throttle and the ignition timing set at 18 B.T.C. The data are reported as the number of the LIE reference fuel required to produce a trace intensity of rumble. The LIB number is the percent of iso-octane in benzene. Zero LIB is 100% benzene containing 3 ml. of TEL, and 100 LIB is 100% isooctane containing 3 ml. of TEL. A low LIB number indicates the deposits have a low tendency to cause rumble. At 100 hours 100 LIB fuel was not suflicient to prevent rumble with a wide open throttle. In these cases the engine was operated with 100 LIB fuel and the throttle was closed to the point of trace rumble. The rumble rating was then expressed as 100 LIB plus the maximum throttle tolerated expressed as intake manifold vacuum in inches of mercury. A low manifold vacuum indicates a large throttle opening tolerance, which is desirable for optimum engine performance.
The data obtained in these tests are set forth in the following table:
Hours Test Test Fuel Knock Rating:
no engine deposit modifier 2. 2 8. 0 tris (dibutorwphosphinylmethyl) phosphate 2. 4 3.8 Surface Ignition Count:
no engine deposit modifier 0 357 tris (dibutoxyphosphinylmethyl) phosphate 0 129 Audible Spark Knock:
no engine deposit modifier 100.7 105. 2 tris (dibutoxy'phosphinylmethyl) phosphate 101. 4 Audible Surface Ignition:
no engine deposit modifier 101.2 106. 4 tris (dibutoxyphosphinylmethyl) p sphate 101. 4 104. 2 Audible Rumble:
no engine deposit modifier 0 100+5.2 tris (dibutoxyphosphinylmethyl) phosphate 0 100+3. 5
1 Spark knock masked by surface ignition; values at 120 and 140 hour were 101.3 and 101.8, respectively.
While the compounds and compositions of this invention have been exemplified in such manner that one skilled in the art can readily understand and practice the invention, it should be understood that numerous other modifications and variations of the compositions described above may 'be made by those skilled in the art without departing from the spirit of the invention or the scope of the following claims.
I claim:
1. A tris(dibutoxyphosphinylmethyl) phosphate in which the butyl group is selected from the class consisting of n-butyl, isobutyl, and sec.-butyl.
2. Tris(di-n-butoxyphosphinylmethyl) phosphate.
3. Tris(diisobutoxyphosphinylmethyl) phosphate.
4. Tris(di-sec. butoxyphosphinylmethyl) phosphate.
5. The improved spark ignition fuel composition for internal combustion engines which comprises hydrocarbons of the gasoline boiling range containing a tris(dibutoxyphosphinylmethyD phosphate in which the butyl group is selected from the class consisting of n-butyl, isobutyl, and sec.-butyl in an amount suflicient to reduce abnormal combustion.
6. The improved spark ignition fuel composition for internal combustion engines which comprises hydrocarbons of the gasoline boiling range containing a tetraalkyl lead anti-knock agent and a tris(dibutoxyphosphinylmethyl) phosphate in which the butyl group is selected from the class consisting of n-butyl, isobutyl, and sec.-butyl in an amount sufficient to reduce abnormal combustion.
7. The improved spark ignition fuel composition for internal combustion engines which comprises hydrocarbons of the gasoline boiling range containing a tetraalkyllead antiknock agent and 0.01-0.5 theory of a tris(dibutoxyphosphinylmethyl) phosphate in which the butyl group is selected from the class consisting of n-butyl, isobutyl, and sec-butyl.
8. The improved spark ignition fuel composition of claim 7 in which the phosphate is tris(di-n-butoxyphosphinylmethyl) phosphate.
9. The improved spark ignition fuel composition of claim 7 in which the phosphate is tris(diisobutoxyphosphinylmethyl) phosphate.
10. The improved spark ignition fuel composition of claim 7 in which the phosphate is tris(di-sec.-butoxyphosphinylmethyl) phosphate.
References Cited in the file of this patent UNITED STATES PATENTS 2,632,767 Smith et a1 Mar. 24, 1953 2,897,071 Gilbert July 28, 1959 2,909,559 Lanham Oct. 20, 1959 2,948,599 Orlofi et al Aug. 9, 1960
Claims (1)
- 6. THE IMPROVED SPARK IGNITION FUEL COMPOSITION FOR INTERNAL COMBUSTION ENGINES WHICH COMPRISES HYDROCARBONS OF THE GASOLINE BOILING RANGE CONTAINING A TETRAALKYL LEAD ANTI-KNOCK AGENT AND A TRIS(DIBUTOXYPHOSPHINYLMETHYL) PHOSPHATE IN WHICH THE BUTYL GROUP IS SELECTED FROM THE CLASS CONSISTING OF N-BUTYL, ISOBUTYL, AND SEC-BUTYL IN AN AMOUNT SUFFICIENT TO REDUCE ABNORMAL COMBUSTION.
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US63467A US3060008A (en) | 1960-10-19 | 1960-10-19 | Novel phosphorus compounds |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1265330B (en) * | 1962-12-18 | 1968-04-04 | Rohm & Haas | Lubricating oil |
US20060167145A1 (en) * | 2003-06-09 | 2006-07-27 | Noriaki Tokuyasu | Organophosphorus compound having phosphate-phosphonate bond, and flame-retardant polyester fiber and flame-retardant polyurethane resin composition each containing the same |
CN103073747A (en) * | 2012-12-18 | 2013-05-01 | 江苏雅克科技股份有限公司 | Phosphorus-containing fire retardant and its preparation method |
CN110256490A (en) * | 2019-07-10 | 2019-09-20 | 中国科学技术大学 | One kind is containing phosphonate fire retardant and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2632767A (en) * | 1948-12-29 | 1953-03-24 | Standard Oil Dev Co | Complex phosphate ester synthetic lubricant |
US2897071A (en) * | 1953-06-30 | 1959-07-28 | Ethyl Corp | Gasoline fuels |
US2909559A (en) * | 1958-02-03 | 1959-10-20 | Union Carbide Corp | Polymeric phosphate esters and their production |
US2948599A (en) * | 1954-07-26 | 1960-08-09 | Ethyl Corp | Gasoline fuel compositions |
-
1960
- 1960-10-19 US US63467A patent/US3060008A/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2632767A (en) * | 1948-12-29 | 1953-03-24 | Standard Oil Dev Co | Complex phosphate ester synthetic lubricant |
US2897071A (en) * | 1953-06-30 | 1959-07-28 | Ethyl Corp | Gasoline fuels |
US2948599A (en) * | 1954-07-26 | 1960-08-09 | Ethyl Corp | Gasoline fuel compositions |
US2909559A (en) * | 1958-02-03 | 1959-10-20 | Union Carbide Corp | Polymeric phosphate esters and their production |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1265330B (en) * | 1962-12-18 | 1968-04-04 | Rohm & Haas | Lubricating oil |
US20060167145A1 (en) * | 2003-06-09 | 2006-07-27 | Noriaki Tokuyasu | Organophosphorus compound having phosphate-phosphonate bond, and flame-retardant polyester fiber and flame-retardant polyurethane resin composition each containing the same |
US7521496B2 (en) | 2003-06-09 | 2009-04-21 | Daihachi Chemical Industry Co., Ltd. | Organophosphorus compound having phosphate-phosphonate bond, and flame-retardant polyester fiber and flame-retardant polyurethane resin composition each containing the same |
EP2206718A1 (en) | 2003-06-09 | 2010-07-14 | Daihachi Chemical Industry Co., Ltd. | Organophosphorus compound having phosphate-phosphonate bond, and flame-retardant polyester fiber and flame-retardant polyurethane resin composition each containing the same |
CN103073747A (en) * | 2012-12-18 | 2013-05-01 | 江苏雅克科技股份有限公司 | Phosphorus-containing fire retardant and its preparation method |
CN110256490A (en) * | 2019-07-10 | 2019-09-20 | 中国科学技术大学 | One kind is containing phosphonate fire retardant and preparation method thereof |
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