US3186846A - Process for producing silver halide emulsions containing gelatin derivatives - Google Patents

Process for producing silver halide emulsions containing gelatin derivatives Download PDF

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US3186846A
US3186846A US35123A US3512360A US3186846A US 3186846 A US3186846 A US 3186846A US 35123 A US35123 A US 35123A US 3512360 A US3512360 A US 3512360A US 3186846 A US3186846 A US 3186846A
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gelatin
silver halide
acid
water
derivative
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US35123A
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William H Ryan
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Polaroid Corp
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Polaroid Corp
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Priority to US35123A priority patent/US3186846A/en
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Priority to GB1708661A priority patent/GB952767A/en
Priority to GB3349863A priority patent/GB970528A/en
Priority to GB3349963A priority patent/GB952910A/en
Priority to FR864053A priority patent/FR1297947A/en
Priority to DE1961J0020053 priority patent/DE1191225B/en
Priority to DEJ21454A priority patent/DE1242448B/en
Priority to DE19611422916 priority patent/DE1422916A1/en
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Publication of US3186846A publication Critical patent/US3186846A/en
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03CPHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
    • G03C1/00Photosensitive materials
    • G03C1/005Silver halide emulsions; Preparation thereof; Physical treatment thereof; Incorporation of additives therein
    • G03C1/04Silver halide emulsions; Preparation thereof; Physical treatment thereof; Incorporation of additives therein with macromolecular additives; with layer-forming substances
    • G03C1/047Proteins, e.g. gelatine derivatives; Hydrolysis or extraction products of proteins

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  • This invention relates to photography and, more particularly, to novel photosensitive elements and processes for the fabrication of same. It is specifically concerned with the preparation of photographic emulsions having silver halide as the sensitive element and wherein the silver halide is prepared in dispersed form in gelatin.
  • the gelatin is in the form of, or is converted during preparation of the silver halide into, "a gelatin derivative which derivative comprises the reaction product of certain organic compounds specified hereinafter and gelatin.
  • the thusprepared gelatin derivative-silver halide dispersion possesses the properties of being coagulated by pH adjustment to form granules or agglomerates of silver halide-gelatin derivative.
  • This invention also includes emulsions comprising the aforementioned gelatin derivatives, especially those emulsions formulated by redispersing the silver halide-gelatin derivative granules in a gelatin or gelatin derivative matrix 'or vehicle.
  • the most common method of preparing photographic silver halide dispersions is by reacting a Water-soluble silver salt, such as silver nitrate, with at least one watersoluble halide, such as potassium bromide, preferably together with potassium iodide, in an aqueous solution of a gelatin colloid peptizing agent.
  • a Water-soluble silver salt such as silver nitrate
  • at least one watersoluble halide such as potassium bromide, preferably together with potassium iodide
  • the dispersion of silver halide thus formed contains watensoluble salts as a byproduct of the double decomposition reaction, in addition to an unreacted excess of either of the initial salts.
  • gelatin has been used as a protective colloid, to remove the soluble materials therefrom by setting the gel dispersion by means of chilling, noodling the so-set disper
  • Another object of the present invention is to provide novel methods for the fabrication of silver halide gelatin photographic emulsions.
  • a further object of the present invention is to prepare certain specified dispersions of silver halides useful for the preparation of photographic silver halide gelatin photosensitive emulsions.
  • a still further object of the present invention is to prepare certain specified dispersions of silver halides from which water-soluble by-products may be readily removed.
  • a still further object of the present invention is to provide a convenient practical method of preparing washed silver halide dispersions in which the specified dispersing colloid need be but a small percentage of the total composition and comprises the reaction product of gelatin and an organic compound of the type specified hereinafter.
  • a still further object of the present invention is to-provide a method of washing specified silver halide dispersions in which substantially all of the liquid may be removed, thus making i'or substantially complete removal of the water-soluble impurities therein.
  • the invention accordingly comprises the several steps and the relation and order of one or more of such steps with respect to each of the others, and the prod ct possessing the features, properties and the relation of elements which are exemplified in'the following detailed disclosure, and the scope of the application of which will be indicated in the claims.
  • gelatin as utilized herein is intended to signify the art-accepted designation of the photographic colloid binder derived from collagen and comprising a proteinaceous substance. It is also intended to include any other product substantially identical therewith, as for example, where such product is produced synthetically.
  • the present invention is specifically concerned with gelatin derivatives prepared'by reacting gelatin with specified organic compounds, set out hereinafter, at a pH of 8 to 11 or more, imparted by the addition of a suitable base, such as sodium hydroxide, and preferably at a temperature of 20 to 60 C.
  • a suitable base such as sodium hydroxide
  • any suitable base may be used, such as ammonium hydroxide or sodium carbonate, as well as sodiumhydroxide and the corresponding potassium compounds.
  • a stronger base such as sodium or potassium hydnoxide
  • the reaction between the gelatin and the organic reagent employed takes place within a few minutes and .a silver hadde dispersion comp-rising the reaction product, as the peptizing colloid, takes on the character that it 'may be coagulated, forming silver halide-gelatin derivative granules, upon acidification of the mass.
  • the insoluble material which results consists of silver halide grains enveloped by gelatin derivative and may be Washed free of salts and other water-soluble materials which may i e present. As these granules readily settle from the liquid with which they are in contact, merely decanting the liquid from the granules removes substantially all of the water-soluble salts therefrom.
  • the granules may be subsequently subjected to washing or a still more ellective areasae removal of the water-soluble salts may be obtained by redispersing the granules, such as in a solution having a pH .at which they will disperse, and again coagulating, by
  • the coagulation of the silver halide dispersion in the gelatin derivative is etfected by acidifying the mass, preferably to a pH within the range 2 to 4, whereby the granules of silver halide and gelatin derivative will separate out.
  • the silver halide is prepared in an aqueous solution of gelatin as the eptizer, the gelatin being present in the form of the desired derivative or converted into the gelatin derivative prior to acidification thereof, by imparting a pH of 8 to 11 to the solution and then reacting the gelatin with the particular organic compound employed.
  • the silver halide may be prepared by any of the normal methods for the preparation of silver halide dispersions, such as, for example, by introducing a stream of an aqueous solution of silver nitrate and a stream of an aqueous solution of at least one alkali-metal halide, preferably potassium bromide and potassium iodide, into a constantly agitated solution of the peptizing agent.
  • the gelatin solution may be combined with one of the reactants and the other reactants may be introduced therein with stirring.
  • any ripening operations considered advisable may be effected.
  • Acid is then added to the dispersion to lower the pH to a coagulating pH preferably within the range of 2 to 4.
  • the silver halide-gelatin derivative dispersion forms granules and quickly settles from the liquid portion of the mass. from the liquid by any one of several techniques.
  • the supernatant mother liquor may be removed from the receptacle in which the mass is contained by means of a siphon or by decantation.
  • the coagulum may be used directly without further washing. Where it is desired to further reduce the content of soluble salts which may be present, any one of several methods may be employed. For instance, the coagulum may be rinsed by treament with cool water, preferably with the pH thereof adjusted to the range of the isoelectric point of the gelatin derivative. The specific number of rinses which is desirable to reduce the salt content may be determined by experiment, but usually in this method 1 to 4 rinses are sufi'icient.
  • the coagulum may be redispersed in water at an elevated temperature using water and a small amount of alkaline material, such as sodium hydroxide or ammonium hydroxide, so that the pH of the mixture is of the order of 6 or higher.
  • the temperature of the solution is raised to approximately 40 C., and the Whole is stirred for a few minutes to effect redispersion of the coagulum.
  • the gelatin derivative-silver halide granules may again be precipitated by the addition of an appropriate acid to reduce the pH to the coagulation point of the derivative.
  • the coagulum will again settle and the separation from the mother liquor is effected as previously described. This redispersion and coagulation may be repeated as many times as is necessary.
  • the coagulum may be redispersed in an aqueous solution at a pH below 2.0 so as to effect redispersion of the silver halide-gelatin derivative granules.
  • the low pH may be obtained by the addition of a quantity of an appropriate acid, such as sulfuric acid.
  • Recoagulation may then be efiected by the addition of a suitable base, such as sodium or ammonium hydroxide, to raise the pH of the solution to the coagulation point of the derivative.
  • a suitable base such as sodium or ammonium hydroxide
  • the coagulum after the washing operation consists of silver halide, the gelatin derivative, any-other water-insoluble materials which may be
  • the coagulum thus formed may then be separated present, and a small amount of residual soluble salts dissolved in any Water trapped in the coagulum.
  • the silver halide may be first prepared in a normal gelatin solution according to standard techniques for the preparation of silver halide, and any ripening which may be desired may be carried out.
  • the pH of the mass is adjusted to a value of approximately 8 to 11 or higher with a suitable base, for instance, sodium hydroxide or potassium hydroxide, and the organic reagent for formation of the gelatin derivative is added in suitable physical form, usually dissolved in a solvent such as water, methanol, acetone, etc.
  • the pH of the mass may be lowered to the coagulation region.
  • the gelatin derivative may be formed, as set forth above,.and the silver halide prepared, according to standard techniques, in the thus formed gelatin derivative.
  • the reagents employed for reaction with gelatin comprise organic compounds which contain not less than one and not more than two double bonds, each of said double bonds between two carbon atoms (carbon to carbon double bond), wherein at least one of said carbon atoms possesses a hydrogen substituent, each of said carbon atoms is directly linked to a separate carbonyl group and at least one of said carbonyl groups is directly linked to a nitrogen atom.
  • the compound possesses one or more acid groups such as carboxylic or sulfonic acid groups.
  • XCt i wherein one X is hydrogen and the other X is hydrogen or an alkyl group, preferably a lower alkyl group comprising from 1 to 5 carbon atoms.
  • each X has the same significance as previously denoted; n is 1 or 2; and R is a monovalent organic radical or hydrogen, where n is 1, or divalent organic radical, where n is 2, and may comprise an acyclic group such as an aliphatic hydrocarbon radical, or a cyclic group such as an aromatic hydrocarbon radical, an alicyclic radical, or any combination theref, as well as organic radicals which contain hetero atoms in addition to carbon atoms;
  • each R may be the same or different and comprises a monovalent organic radical or hydrogen; and each X has the same significance as previously denoted.
  • R is a monovalent or divalent organic radical containing one or'more acid groups and R is hydrogen.
  • reaction product formed by contact of the designated organic reagents with gelatin is believed to be the result, at least in part, of an addition reaction between thiol (-flSl-I) groups of the gelatin molecules amino-acid units and the activated double bond of the reagent according to the following equation:
  • the resultant predominantly acid polymer not only precipitates or dissolves at the desired pH conditions, but also when in solution retains protective and peptizing properties for the silver halide, and when precipitated remains bound to the silver halide in an appropriate form of curd or grain such that settling is rapid and removal of the supernatant liquid can be efficiently carried out.
  • the gelatin derivatives precipitation rate is determined in .part by the number of acid groups contained by the organic compound employed to form the derivative as well as the number of, size of, and configuration of the nonreactive groups comprising the organic compounds molecular structure.
  • the acid groups act to enhance the acid properties of the addition reaction product and thereby provide an increased propensity for insolubilization or precipitation thereof in a strongly acid medium.
  • the remaining group or groups provide increased molecular weight to the addition reactions product, facilitating precipitation thereof and, when possessed of one or more of the previously mentioned acid groups, additionally act to d enhance the acidic properties of the product and the precipitation thereof in an acid medium.
  • suitable groups to increase the molecular weight of the gelatin derivative and thereby provide an increased propensity for insolubilization mention may be made of: acyclic groups such as alkyl radicals linked directly or indirectly to the designated nitrogen atom of the generic formula and cyclic groups such as aromatic radicals of the benzene and naphthalene series linked directly or indirectly to the nitrogen atom, and/ or a combination thereof.
  • acyclic groups such as alkyl radicals linked directly or indirectly to the designated nitrogen atom of the generic formula
  • cyclic groups such as aromatic radicals of the benzene and naphthalene series linked directly or indirectly to the nitrogen atom, and/ or a combination thereof.
  • One method of preparing the organic reagents containing a group or groups providing ballasting comprises reacting by a condensation reaction, preferably in the presence of a suitable halogen acid acceptor, such as for example, quinoline, anhydrous pyridine, etc., an organic reagent of the previously defined structure wherein the nitrogen atom is a component of a primary or secondary amino group with an acid chloride compound possessing the configuration desired for providing ballasting.
  • a suitable halogen acid acceptor such as for example, quinoline, anhydrous pyridine, etc.
  • the degree of gelatin modification effected also will be determined in part by the conditions of reaction, for example, the temperature, concentration of reagent, time of reaction, etc., which conditions may be varied to provide the degree of reaction and modification desired to provide the preferred properties.
  • concentration of silver halide in the final emulsion may be adjusted to any desired value without reference to the quantities of water, silver halide and gelatin employed in the initial reaction. for the preparation of the silver halide dispersion.
  • concentrated emulsions may be readily prepared.
  • Dried emulsions may be prepared for storage and shipment without any necessity of evaporation of water or reduction of the water content of the dispersed silver halide .and Without the necessity of using concentrated salt solutions or organic solvents.
  • the coagulum prepared by the use of gelatin derivatives is especially suitable for the preparation of dried emulsions, since it may be obtained in a state nearly free of excess water, and therefore the drying operation is simplified and rendered less expensive.
  • the coagulum may be obtained in a suitable form for the purpose, and the dried emulsion may be readily dispersed in water containing appropriate alkali at any time.
  • the pH of a 12% aqueous gelatin solution was raised to 10 with 10% sodium'hydroxide.
  • 7.5 cc. of a 1 to 2% solution of each of the organic compounds specifically designated hereinbefore, in an appropriate solvent (Water, acetone, methanol, etc.) was added to a 7.5 cc. aliquot of the aqueous gelatin solution.
  • the mixture was heated at 40 C. forthirty minutes. (With some compounds higher temperatures provide more rapid results.) (During this period it may be necessary to add more alkali to maintain the pH at 10.)
  • the resultant mixture was heated to C. and a solution comprising 1 0 grams of silver nitrate in cc. of water was added with constant mixing.
  • the resultant mixture was stirred at 70 C. for twenty minutes and then cooled to 10 C.
  • The. pH of the mixture was lowered to 3.5 with 10% sulfuric acid and let stand until the gelatin and silver halide precipitated together, leaving a clear or slightly turbid mother liquor. (Precipitation generally occurs promptly but may require fifteen minutes or longer.)
  • the supernatant liquid was decanted and the precipitate separated.
  • the precipitate was washed with distilled water until the desired pAg or conductivity was attained.
  • the resultant emulsion may be sensitized, the desired additives incorporated therein, and the emulsion coated and. processed according to conventional procedures known in the emulsion manufacturing art.
  • the emulsions of this invention may be coated onto various types of rigid 'or flexible supports, for example, glass, paper, metal, polymeric films of both the synthetic types and those derived from naturally occurring products,- etc.
  • suitable materials include paper; aluminum; polymethacrylic acid methyl and ethyl esters; vinyl chloride polymers; polyvinyl acetals; polyamides such as nylon; polyesters such as the polymeric films derived from ethylene glycol-terephthalic acid; and cellulose derivatives such as cellulose acetate, triacetate, nitrate, propionate, butyrate, acetate-propionate, or acetate-butyrate.
  • the light-sensitive material of the photographic emulsion comprises a compound of silver, for example, one or moreof the silver halides, of which silver chloride, silver bromide and silver iodide are examples.
  • the preferred silver halide gelatin emulsion comprises a silver iodobromide gelatin emulsion. It will be understood that preferred silver halide gelatin emulsions of varying halide concentration maybe advantageously employed.
  • the emulsions of the present invention may be chemically sensitized by any of the accepted procedures.
  • the emulsions may be digested with naturally active gelatin, or sulfur compounds can be added such as those described in US. Patents Nos. 1,574,944, 1,623,499 and 2,410,689.
  • Theemulsions may also be treated with salts of the noble metals such as ruthenium, rhodium, palladium,
  • iridium, and platinum all ofwhich belong to Group VIII of the periodic table of elements and have an atomic weight greater than 100.
  • Thesalts may be used for sensitizing in amounts below that which produces any substantial fog inhibition, as described in U.S. Patent No. 2,448,060 and as anti-toggants in higher amounts, as described in U.S. PatentsNos. 2,566,245 and 2,566,263.
  • the emulsions may also be chemically sensitized with gold salts as described in U.S. Patent No. 2,399,083 or stabilized with gold salts as described in U.S. Patents Nos. 2,597,856 and 2,597,915.
  • the emulsions may also be chemically sensitized with reducing agents such as stannous chloride as described in U.S. iatent No. 2,487,850; amines such as diethylene triamine as described in U.S. Patent No. 2,518,698; polyamines such as spermine as described in U.S. Patent No. 2,521,925; or bis-(,B-aminoethyD-sulfide and its watersoluble salts as described in U.S. Patent No. 2,521,926.
  • reducing agents such as stannous chloride as described in U.S. iatent No. 2,487,850; amines such as diethylene triamine as described in U.S. Patent No. 2,518,698; polyamines such as spermine as described in U.S. Patent No. 2,521,925; or bis-(,B-aminoethyD-sulfide and its watersoluble salts as described in U.S. Patent No. 2,521,926.
  • the emulsions may also be stabilized with the mercury compounds of U.S. Patents Nos. 2,728,663, 2,728,664 and 2,728,665.
  • the emulsions may also be optically sensitized with cyanine and merocyanine dyes as described in U.S. Patents Nos. 1,846,301; 1,846,302; 1,942,854; 1,990,507; 2,112,140; 2,165,338; 2,493,747; 2,493,748; 2,503,776; 2,519,001; 2,666,761; 2,734,900; 2,739,149; and 2,739,964.
  • the emulsions may also contain speed-increasing compounds of the quaternary ammonium type as described in U.S. Patents Nos. 2,271,623; 2,288,226; and 2,334,864; and of the polyethylene glycol type as described in U.S. Patent No. 2,708,162.
  • suitable anti-foggants may be included in the composition of the emulsions.
  • Hardening agents such as inorganic agents providing polyvalent metallic atoms, especially polyvalent aluminum or chromium ions, for example, potash alum [K Al (SO 4 241-1 and chrome alum [K Cr (SO -24H O] and inorganic agents of the aldehyde type such as formaldehyde, glyoxal, mucochloric acid, etc., the ketone type such as diacetyl, and the quinone type, may be incorporated in the emulsions according to procedures well known in the art.
  • photosensitive and other terms of similar import are herein employed in the generic sense to describe materials possessing physical and chemical properties which enable them to form usable images when exposed to actinic radiation.
  • each X is selected-from the group consisting of hydrogen and alkyl groups and at least one X is hydrogen; i1 is one of-the positive-integers land 2; R when n is '1, and R each is a monovalent organic radical selected from the-group consisting of hydrogemacyclic and cyclic groups; and R Where n is 2, is a divalent organic radical selected from the group consisting of acyclic and cyclic groups; to thereby form a derivative of said gelatin, which derivative renders the dispersion coagulable at a pH within the range of about 2 to 4, coagulating the dispersion by adjusting same to said coagulating pH range, thereby forming silver halide-gelatin derivative particles, and separating the thus-formed silver halide-gelatin derivative particles from the liquid portion of the mass.
  • a method of preparing a photographic silver halide emulsion which comprises the steps of mixing together silver nitrate and at least one water-soluble alkali metal halide salt in an aqueous solution of gelatin, thereby forming a silver halide dispersion, reacting the gelatin with an organic compound selected from the group consisting of compounds of the formulae:
  • each X is hydrogen; n is one of the positive integers 1 and 2; R where n is 1, and R each is selected from the group consisting of hydrogen, alkyl and aryl groups; and R where n is 2, is selected from the group consisting of alkylene and arylene groups; to thereby form a derivative of said gelatin, which derivative renders the dispersion coagulable at a pH within the range of about 2 to 4, coagulating the dispersion by adjusting same to said coagulating pH range, thereby forming silver halide-gelatin derivative granules, separating the thusformed silver halide-gelatin derivative granules from the liquid portion of the mass, and mixing the thus-formed granules with an aqueous solution of a polymer selected from the group consisting of gelatin and gelatin derivatives.
  • N-phenyl-maleimide N- (p carboxy phenyl) maleimi

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Description

United States Patent PRQCESS FQR PROEUtIiNG SEWER HALHDE EMULSEONS CGNTAEJENG GELATHN DE- RIVATHVES William H. Ryan, Carlisle, Mass, assigns: to Polaroid Qorporation, Cambridge, Mass a corporation of Delaware No Drawing. Filed lune HP, 1966, er. No. 35,123
5 Qlaims. (Cl. 96-=-94) This invention relates to photography and, more particularly, to novel photosensitive elements and processes for the fabrication of same. It is specifically concerned with the preparation of photographic emulsions having silver halide as the sensitive element and wherein the silver halide is prepared in dispersed form in gelatin. The gelatin is in the form of, or is converted during preparation of the silver halide into, "a gelatin derivative which derivative comprises the reaction product of certain organic compounds specified hereinafter and gelatin. The thusprepared gelatin derivative-silver halide dispersion possesses the properties of being coagulated by pH adjustment to form granules or agglomerates of silver halide-gelatin derivative. This invention also includes emulsions comprising the aforementioned gelatin derivatives, especially those emulsions formulated by redispersing the silver halide-gelatin derivative granules in a gelatin or gelatin derivative matrix 'or vehicle.
The most common method of preparing photographic silver halide dispersions is by reacting a Water-soluble silver salt, such as silver nitrate, with at least one watersoluble halide, such as potassium bromide, preferably together with potassium iodide, in an aqueous solution of a gelatin colloid peptizing agent. The dispersion of silver halide thus formed contains watensoluble salts as a byproduct of the double decomposition reaction, in addition to an unreacted excess of either of the initial salts. It has been considered desirable in the case of photographic emulsions that the water-soluble salts present in the emulsion be reduced in concentration. It has been generally the conventional practice, where gelatin has been used as a protective colloid, to remove the soluble materials therefrom by setting the gel dispersion by means of chilling, noodling the so-set dispersion, and washing the noodles with cold water.
It is one object of the present invention to provide novel photosensitive silver halide gelatin photographic emulsions.
Another object of the present invention is to provide novel methods for the fabrication of silver halide gelatin photographic emulsions.
A further object of the present invention is to prepare certain specified dispersions of silver halides useful for the preparation of photographic silver halide gelatin photosensitive emulsions.
A still further object of the present invention is to prepare certain specified dispersions of silver halides from which water-soluble by-products may be readily removed.
A still further object of the present invention is to provide a convenient practical method of preparing washed silver halide dispersions in which the specified dispersing colloid need be but a small percentage of the total composition and comprises the reaction product of gelatin and an organic compound of the type specified hereinafter.
A still further object of the present invention is to-provide a method of washing specified silver halide dispersions in which substantially all of the liquid may be removed, thus making i'or substantially complete removal of the water-soluble impurities therein.
Other objects of the present invention will in part be obvious and will in part appear hereinafter.
The invention accordingly comprises the several steps and the relation and order of one or more of such steps with respect to each of the others, and the prod ct possessing the features, properties and the relation of elements which are exemplified in'the following detailed disclosure, and the scope of the application of which will be indicated in the claims.
The term gelatin as utilized herein is intended to signify the art-accepted designation of the photographic colloid binder derived from collagen and comprising a proteinaceous substance. It is also intended to include any other product substantially identical therewith, as for example, where such product is produced synthetically.
The fact that certain specified derivatives may be prepared from the gelatin employed as a peptizer for preparing dispersions of silver halide and that dispersions of silver halide in those derivatives are acid coagulable and will form silver halide-gelatin derivative granules when the dispersion is adjusted to the proper pH is disclosed in the following United States patents: 2,614,928 and 2,614,929 issued October 21, 1952; and 2,728,662, issued December 27, 1955. Th s method avoids the limitations which have previously characterized the preparation of washed silver halide dispersions and is valuable for expanding the possible conditions for the manufacture of photographic silver halide emulsions of dilferent speeds, contrast and other photographic characteristics. In additi-on, this method offers a simple means of preparing emulsions of high silver concentration, which is of value in the manufacture of photographic film bearing large quantities of silver per unit area.
The present invention is specifically concerned with gelatin derivatives prepared'by reacting gelatin with specified organic compounds, set out hereinafter, at a pH of 8 to 11 or more, imparted by the addition of a suitable base, such as sodium hydroxide, and preferably at a temperature of 20 to 60 C. When the preparation of the gelatin derivative is carried out at a pH in the lower part of the range given, any suitable base may be used, such as ammonium hydroxide or sodium carbonate, as well as sodiumhydroxide and the corresponding potassium compounds. In the upper part of the range, the use of a stronger base, such as sodium or potassium hydnoxide,
is preferred. The reaction between the gelatin and the organic reagent employed takes place within a few minutes and .a silver hadde dispersion comp-rising the reaction product, as the peptizing colloid, takes on the character that it 'may be coagulated, forming silver halide-gelatin derivative granules, upon acidification of the mass. The insoluble material which results consists of silver halide grains enveloped by gelatin derivative and may be Washed free of salts and other water-soluble materials which may i e present. As these granules readily settle from the liquid with which they are in contact, merely decanting the liquid from the granules removes substantially all of the water-soluble salts therefrom. The granules may be subsequently subjected to washing or a still more ellective areasae removal of the water-soluble salts may be obtained by redispersing the granules, such as in a solution having a pH .at which they will disperse, and again coagulating, by
lowering the pH, and removing the liquid from the granules thus formed a second time. The coagulation of the silver halide dispersion in the gelatin derivative is etfected by acidifying the mass, preferably to a pH within the range 2 to 4, whereby the granules of silver halide and gelatin derivative will separate out.
In carrying out the present invention, the silver halide is prepared in an aqueous solution of gelatin as the eptizer, the gelatin being present in the form of the desired derivative or converted into the gelatin derivative prior to acidification thereof, by imparting a pH of 8 to 11 to the solution and then reacting the gelatin with the particular organic compound employed. The silver halide may be prepared by any of the normal methods for the preparation of silver halide dispersions, such as, for example, by introducing a stream of an aqueous solution of silver nitrate and a stream of an aqueous solution of at least one alkali-metal halide, preferably potassium bromide and potassium iodide, into a constantly agitated solution of the peptizing agent. Instead, however, the gelatin solution may be combined with one of the reactants and the other reactants may be introduced therein with stirring. After the silver halide has been formed and the gelatin has been converted into the desired gelatin derivative, any ripening operations considered advisable may be effected. Acid is then added to the dispersion to lower the pH to a coagulating pH preferably within the range of 2 to 4. The silver halide-gelatin derivative dispersion forms granules and quickly settles from the liquid portion of the mass. from the liquid by any one of several techniques. In the simplest form, the supernatant mother liquor may be removed from the receptacle in which the mass is contained by means of a siphon or by decantation.
For some types of emulsions, the coagulum may be used directly without further washing. Where it is desired to further reduce the content of soluble salts which may be present, any one of several methods may be employed. For instance, the coagulum may be rinsed by treament with cool water, preferably with the pH thereof adjusted to the range of the isoelectric point of the gelatin derivative. The specific number of rinses which is desirable to reduce the salt content may be determined by experiment, but usually in this method 1 to 4 rinses are sufi'icient. As an alternative method, the coagulum may be redispersed in water at an elevated temperature using water and a small amount of alkaline material, such as sodium hydroxide or ammonium hydroxide, so that the pH of the mixture is of the order of 6 or higher. The temperature of the solution is raised to approximately 40 C., and the Whole is stirred for a few minutes to effect redispersion of the coagulum. The gelatin derivative-silver halide granules may again be precipitated by the addition of an appropriate acid to reduce the pH to the coagulation point of the derivative. The coagulum will again settle and the separation from the mother liquor is effected as previously described. This redispersion and coagulation may be repeated as many times as is necessary. As a third method of washing, the coagulum may be redispersed in an aqueous solution at a pH below 2.0 so as to effect redispersion of the silver halide-gelatin derivative granules. The low pH may be obtained by the addition of a quantity of an appropriate acid, such as sulfuric acid. Recoagulation may then be efiected by the addition of a suitable base, such as sodium or ammonium hydroxide, to raise the pH of the solution to the coagulation point of the derivative. The 'coagulum will settle and the separation of the supernatant liquor is carried out as previously described. The coagulum after the washing operation consists of silver halide, the gelatin derivative, any-other water-insoluble materials which may be The coagulum thus formed may then be separated present, and a small amount of residual soluble salts dissolved in any Water trapped in the coagulum.
In carrying out the method in accordance vwith the present invention, the silver halide may be first prepared in a normal gelatin solution according to standard techniques for the preparation of silver halide, and any ripening which may be desired may be carried out. The pH of the mass is adjusted to a value of approximately 8 to 11 or higher with a suitable base, for instance, sodium hydroxide or potassium hydroxide, and the organic reagent for formation of the gelatin derivative is added in suitable physical form, usually dissolved in a solvent such as water, methanol, acetone, etc. After a suitable time has elapsed for reaction between the reagent and the gelatin, the pH of the mass may be lowered to the coagulation region. In the alternative process, the gelatin derivative may be formed, as set forth above,.and the silver halide prepared, according to standard techniques, in the thus formed gelatin derivative.
The reagents employed for reaction with gelatin comprise organic compounds which contain not less than one and not more than two double bonds, each of said double bonds between two carbon atoms (carbon to carbon double bond), wherein at least one of said carbon atoms possesses a hydrogen substituent, each of said carbon atoms is directly linked to a separate carbonyl group and at least one of said carbonyl groups is directly linked to a nitrogen atom.
In a preferred embodiment, the compound possesses one or more acid groups such as carboxylic or sulfonic acid groups.
The preferred compounds within the generic concept may be characterized by the fact that they possess not less than one and not more than two groups of the formula:
which group or groups may be in the form of the 5-mem bered heterocyclic ring system represented by the formula:
0 XCt i wherein one X is hydrogen and the other X is hydrogen or an alkyl group, preferably a lower alkyl group comprising from 1 to 5 carbon atoms.
As representative examples of compound classes within the generic formula, mention may be made of:
(I) Imides and diimides of maleic acid, preferably of the formula:
wherein each X has the same significance as previously denoted; n is 1 or 2; and R is a monovalent organic radical or hydrogen, where n is 1, or divalent organic radical, where n is 2, and may comprise an acyclic group such as an aliphatic hydrocarbon radical, or a cyclic group such as an aromatic hydrocarbon radical, an alicyclic radical, or any combination theref, as well as organic radicals which contain hetero atoms in addition to carbon atoms;
(II) Substituted and unsubstituted maleamic acids, preferably of the formula:
wherein X, n and R have the same significance as previously denoted; and R is a monovalent organic radical or hydrogen; and
(Ill) Diamides, preferably of the formula:
t t t t i C-G GON m 2 wherein each R may be the same or different and comprises a monovalent organic radical or hydrogen; and each X has the same significance as previously denoted.
In a preferred embodiment of Formulae I and II, R is a monovalent or divalent organic radical containing one or'more acid groups and R is hydrogen.
It will be recognized that compounds possessing two of the designated groupings, for example, compounds of the previous formulae wherein n is 2, need not necessarily be of symmetrical configuration and that the reagents contemplated may contain two different radicals or groups possessing a carbon to carbon double bond wherein at least one carbon atom has a hydrogen atom substituted thereon, each of the carbon atoms is directly linked to a carbonyl group, and at least one carbonyl group is directly linked to a nitrogen atom.
The reaction product formed by contact of the designated organic reagents with gelatin is believed to be the result, at least in part, of an addition reaction between thiol (-flSl-I) groups of the gelatin molecules amino-acid units and the activated double bond of the reagent according to the following equation:
and/ or an addition reaction between the amino NH) groups of the gelatin molecules amino acid'units and the activated double bond of the reagent according to the following equation:
The resultant predominantly acid polymer not only precipitates or dissolves at the desired pH conditions, but also when in solution retains protective and peptizing properties for the silver halide, and when precipitated remains bound to the silver halide in an appropriate form of curd or grain such that settling is rapid and removal of the supernatant liquid can be efficiently carried out.
In the preferred embodiments, it will be recognized that the gelatin derivatives precipitation rate is determined in .part by the number of acid groups contained by the organic compound employed to form the derivative as well as the number of, size of, and configuration of the nonreactive groups comprising the organic compounds molecular structure. The acid groups act to enhance the acid properties of the addition reaction product and thereby provide an increased propensity for insolubilization or precipitation thereof in a strongly acid medium. The remaining group or groups provide increased molecular weight to the addition reactions product, facilitating precipitation thereof and, when possessed of one or more of the previously mentioned acid groups, additionally act to d enhance the acidic properties of the product and the precipitation thereof in an acid medium. 1
As examples of suitable groups to increase the molecular weight of the gelatin derivative and thereby provide an increased propensity for insolubilization, mention may be made of: acyclic groups such as alkyl radicals linked directly or indirectly to the designated nitrogen atom of the generic formula and cyclic groups such as aromatic radicals of the benzene and naphthalene series linked directly or indirectly to the nitrogen atom, and/ or a combination thereof. It will be recognized that the group or groups selected to provide ballast to the resultant polymer are only limited by the fact that the resultant gelatinous polymer must be soluble in an alkaline medium and coagulable in an acidic medium while retaining its silver halide peptizing and protective properties. The range of choice of ballast group or groups, from which the specific group or groups are chosen to provide the desired properties, is therefore extensive.
One method of preparing the organic reagents containing a group or groups providing ballasting comprises reacting by a condensation reaction, preferably in the presence of a suitable halogen acid acceptor, such as for example, quinoline, anhydrous pyridine, etc., an organic reagent of the previously defined structure wherein the nitrogen atom is a component of a primary or secondary amino group with an acid chloride compound possessing the configuration desired for providing ballasting.
The degree of gelatin modification effected also will be determined in part by the conditions of reaction, for example, the temperature, concentration of reagent, time of reaction, etc., which conditions may be varied to provide the degree of reaction and modification desired to provide the preferred properties.
As examples of specifically preferred maleimides and maleamic acids suitable for use in the practice of the present invention, mention may be made of:
N,N- (1,3-phenylene) bis-maleimide H H H O O N,N'- (1,4-phenylene) -bis-maleimide N- carboxymethylene) -maleimide N,N"(1,2phenylene)-bis-maleamic acid For the acid which is to be employed for reducing the pH to the coagulation point, any acid may be employed which will give the desired pH to the mass and which will not deleteriously affect the photographic material. Dilute aqueous sulfuric acid has been found to be particularly useful for this purpose. Nevertheless, other acids, such as phosphoric acid, may be employed it sulfuric acid is not readily available.
It is apparent that one advantage of the precipitation technique for the preparation of photographic emulsions described herein is that the concentration of silver halide in the final emulsion may be adjusted to any desired value without reference to the quantities of water, silver halide and gelatin employed in the initial reaction. for the preparation of the silver halide dispersion. Thus, concentrated emulsions may be readily prepared. Dried emulsions may be prepared for storage and shipment without any necessity of evaporation of water or reduction of the water content of the dispersed silver halide .and Without the necessity of using concentrated salt solutions or organic solvents. The coagulum prepared by the use of gelatin derivatives is especially suitable for the preparation of dried emulsions, since it may be obtained in a state nearly free of excess water, and therefore the drying operation is simplified and rendered less expensive. The coagulum may be obtained in a suitable form for the purpose, and the dried emulsion may be readily dispersed in water containing appropriate alkali at any time.
The invention will be illustrated in greater detail in conjunction with the following specific example which sets out representative preparations'of the novel emulsions of this invention, which, however, is not limited to the details therein set forth and is intended to be illustrative only.
In the interest of clarity and brevity, the exemplary procedures and reactants have been consolidated.
The pH of a 12% aqueous gelatin solution was raised to 10 with 10% sodium'hydroxide. 7.5 cc. of a 1 to 2% solution of each of the organic compounds specifically designated hereinbefore, in an appropriate solvent (Water, acetone, methanol, etc.) was added to a 7.5 cc. aliquot of the aqueous gelatin solution. The mixture was heated at 40 C. forthirty minutes. (With some compounds higher temperatures provide more rapid results.) (During this period it may be necessary to add more alkali to maintain the pH at 10.)
Subsequent to heating, the pH of the mixture was lowered to 6.0 with 10% sulfuric acid. A solution comprising 60.0 cc. of water, 8.0 grams of potassium bromide and. 0.29 gram of potassium iodide was added to the mixture.
The resultant mixture was heated to C. and a solution comprising 1 0 grams of silver nitrate in cc. of water was added with constant mixing.
The resultant mixture was stirred at 70 C. for twenty minutes and then cooled to 10 C. The. pH of the mixture was lowered to 3.5 with 10% sulfuric acid and let stand until the gelatin and silver halide precipitated together, leaving a clear or slightly turbid mother liquor. (Precipitation generally occurs promptly but may require fifteen minutes or longer.) The supernatant liquid was decanted and the precipitate separated. The precipitate was washed with distilled water until the desired pAg or conductivity was attained.
A solution of 8 grams of gelatin in 30 cc. of water was added to the precipitate and the mixture heated at 50 C. for fifteen minutes with stirring. The pH was adjusted to 5.7 to 6.
The resultant emulsion may be sensitized, the desired additives incorporated therein, and the emulsion coated and. processed according to conventional procedures known in the emulsion manufacturing art.
The emulsions of this invention may be coated onto various types of rigid 'or flexible supports, for example, glass, paper, metal, polymeric films of both the synthetic types and those derived from naturally occurring products,- etc. Especially suitable materials include paper; aluminum; polymethacrylic acid methyl and ethyl esters; vinyl chloride polymers; polyvinyl acetals; polyamides such as nylon; polyesters such as the polymeric films derived from ethylene glycol-terephthalic acid; and cellulose derivatives such as cellulose acetate, triacetate, nitrate, propionate, butyrate, acetate-propionate, or acetate-butyrate.
The light-sensitive material of the photographic emulsion comprises a compound of silver, for example, one or moreof the silver halides, of which silver chloride, silver bromide and silver iodide are examples. The preferred silver halide gelatin emulsion comprises a silver iodobromide gelatin emulsion. It will be understood that preferred silver halide gelatin emulsions of varying halide concentration maybe advantageously employed.
The emulsions of the present invention may be chemically sensitized by any of the accepted procedures. For example, the emulsionsmay be digested with naturally active gelatin, or sulfur compounds can be added such as those described in US. Patents Nos. 1,574,944, 1,623,499 and 2,410,689.
Theemulsions may also be treated with salts of the noble metals such as ruthenium, rhodium, palladium,
iridium, and platinum, all ofwhich belong to Group VIII of the periodic table of elements and have an atomic weight greater than 100. Thesaltsmay be used for sensitizing in amounts below that which produces any substantial fog inhibition, as described in U.S. Patent No. 2,448,060 and as anti-toggants in higher amounts, as described in U.S. PatentsNos. 2,566,245 and 2,566,263.
The emulsions may also be chemically sensitized with gold salts as described in U.S. Patent No. 2,399,083 or stabilized with gold salts as described in U.S. Patents Nos. 2,597,856 and 2,597,915.
The emulsions may also be chemically sensitized with reducing agents such as stannous chloride as described in U.S. iatent No. 2,487,850; amines such as diethylene triamine as described in U.S. Patent No. 2,518,698; polyamines such as spermine as described in U.S. Patent No. 2,521,925; or bis-(,B-aminoethyD-sulfide and its watersoluble salts as described in U.S. Patent No. 2,521,926.
The emulsions may also be stabilized with the mercury compounds of U.S. Patents Nos. 2,728,663, 2,728,664 and 2,728,665.
The emulsions may also be optically sensitized with cyanine and merocyanine dyes as described in U.S. Patents Nos. 1,846,301; 1,846,302; 1,942,854; 1,990,507; 2,112,140; 2,165,338; 2,493,747; 2,493,748; 2,503,776; 2,519,001; 2,666,761; 2,734,900; 2,739,149; and 2,739,964.
The emulsions may also contain speed-increasing compounds of the quaternary ammonium type as described in U.S. Patents Nos. 2,271,623; 2,288,226; and 2,334,864; and of the polyethylene glycol type as described in U.S. Patent No. 2,708,162.
Where desired, suitable anti-foggants, restrainers, accelerators, preservatives, coating aids, and/or stabilizers may be included in the composition of the emulsions.
Hardening agents such as inorganic agents providing polyvalent metallic atoms, especially polyvalent aluminum or chromium ions, for example, potash alum [K Al (SO 4 241-1 and chrome alum [K Cr (SO -24H O] and inorganic agents of the aldehyde type such as formaldehyde, glyoxal, mucochloric acid, etc., the ketone type such as diacetyl, and the quinone type, may be incorporated in the emulsions according to procedures well known in the art.
The term photosensitive and other terms of similar import are herein employed in the generic sense to describe materials possessing physical and chemical properties which enable them to form usable images when exposed to actinic radiation.
Since certain changes may be made in the above prodnet and process without departing from the scope of the invention herein involved, it is intended that all matter contained in the above description shall be interpreted as illustrative and notin a limiting sense.
What is claimed is:
1. In a method of preparing silver halide dispersions, the steps which comprise mixing together a water-soluble silver salt and at least one water-soluble alkali metal halide salt in an aqueous solution of gelatin, thereby forming a silver halide dispersion, reacting the gelatin with an organic compound selected from the group consisting of compounds of the formulae:
wherein each X is selected-from the group consisting of hydrogen and alkyl groups and at least one X is hydrogen; i1 is one of-the positive-integers land 2; R when n is '1, and R each is a monovalent organic radical selected from the-group consisting of hydrogemacyclic and cyclic groups; and R Where n is 2, is a divalent organic radical selected from the group consisting of acyclic and cyclic groups; to thereby form a derivative of said gelatin, which derivative renders the dispersion coagulable at a pH within the range of about 2 to 4, coagulating the dispersion by adjusting same to said coagulating pH range, thereby forming silver halide-gelatin derivative particles, and separating the thus-formed silver halide-gelatin derivative particles from the liquid portion of the mass.
2. A method of preparing a photographic silver halide emulsion which comprises the steps of mixing together silver nitrate and at least one water-soluble alkali metal halide salt in an aqueous solution of gelatin, thereby forming a silver halide dispersion, reacting the gelatin with an organic compound selected from the group consisting of compounds of the formulae:
and
wherein each X is hydrogen; n is one of the positive integers 1 and 2; R where n is 1, and R each is selected from the group consisting of hydrogen, alkyl and aryl groups; and R where n is 2, is selected from the group consisting of alkylene and arylene groups; to thereby form a derivative of said gelatin, which derivative renders the dispersion coagulable at a pH within the range of about 2 to 4, coagulating the dispersion by adjusting same to said coagulating pH range, thereby forming silver halide-gelatin derivative granules, separating the thusformed silver halide-gelatin derivative granules from the liquid portion of the mass, and mixing the thus-formed granules with an aqueous solution of a polymer selected from the group consisting of gelatin and gelatin derivatives.
3. A method of preparing a photographic silver halide emulsion as defined in claim 2, wherein said gelatin derivative is formed prior to the addition of said silver nitrate and said water-soluble alkali metal halide salts.
4. A method of preparing a photographic silver halide emulsion as defined in claim 2, including the step. of washing said separated silver halide-gelatin derivative granules prior to mixing thereof with said polymer.
5. A method of preparing a photographic silver halide emulsion as defined in claim 2, wherein said compound is selected from the group consisting of N-phenyl-maleimide; N- (p carboxy phenyl) maleimide; N-(p-sulfophenyl)-maleimide potassium salt; N,N-(1,2-phenylene)- bis-maleimide; N,N' 1,3 phenylene) bis maleimide; N,N'-hexamethylene-bis-maleimide; N,N (1,4 phenylene)-bis-maleimide; N ethyl maleirnide; N (carboxymethylene)-maleimide; N,N-hexamethylene his maleamic acid; N,N'-(1,3-pheny1ene)-bis-maleamic acid; and N,N'-(1,2-pheny1ene)-bis-maleamic acid.
References Cited by the Examiner UNITED STATES PATENTS 1 2 FOREIGN PATENTS 649,545 1/51 Great Britain. 579,914 12/59 Belgium.
'OTHER REFERENCES Kovacic et 211.: Journal of American Chemical Society,
Elins et a1 96-94 Yutzy et 81, pp. 1187-1194, March 5, 1959.
Allen 96111 Jaeken X NORMAN G. TORCHIN, Primary Exammer. Beavers 96-114 10 MILTON STERMAN, PHILIP E. MANGAN, Levinos et a1. 96115 Examiners.

Claims (1)

1. IN A METHOD OF PREPARING SILVER HALIDE DISPERSIONS, THE STEPS WHICH COMPRISE MIXING TOGETHER A WATER-SOLUBLE SILVER SALT AND AT LEAST ONE WATER-SOLUBLE ALKALI METAL HALIDE SALT IN AN AQUEOUS SOLUTION OF GELATIN, THEREBY FORMING A SILVER HALIDE DISPERSION, REACTING THE GELATIN WITH AN ORGANIC COMPOUND SELECTED FROM THE GROUP CONSISTING OF COMPOUNDS OF THE FORMULAE:
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GB3349863A GB970528A (en) 1960-06-10 1961-05-10 Process for the preparation of photographic silver halide emulsions and silver halide-gelatin derivative granules for use therein
GB3349963A GB952910A (en) 1960-06-10 1961-05-10 Process for the preparation of photographic silver halide emulsions and silver halide-gelatin derivative granules for use therein
GB1708661A GB952767A (en) 1960-06-10 1961-05-10 Novel photographic products and processes for the fabrication thereof
FR864053A FR1297947A (en) 1960-06-10 1961-06-06 New photographic product and its manufacturing process
DE1961J0020053 DE1191225B (en) 1960-06-10 1961-06-10 Process for the preparation of photographic flocculation emulsions
DEJ21454A DE1242448B (en) 1960-06-10 1961-06-10 Process for the preparation of photographic silver halide emulsions by means of flocculation
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EP0201027A2 (en) 1985-04-30 1986-11-12 Konica Corporation Silver halide photographic light-sensitive material
EP0202784A2 (en) 1985-04-23 1986-11-26 Konica Corporation Silver halide photographic light-sensitive material
EP0209118A2 (en) 1985-07-17 1987-01-21 Konica Corporation Silver halide photographic material
US5399480A (en) * 1993-09-14 1995-03-21 Eastman Kodak Company Attachment of gelatin-grafted polymer particles to pre-precipitated silver halide grains
EP0768570A1 (en) 1995-10-09 1997-04-16 Konica Corporation Image forming method
WO2005072974A1 (en) 2004-01-16 2005-08-11 Eastman Kodak Company Mordanted inkjet recording element and printing method
WO2012035314A1 (en) 2010-09-17 2012-03-22 Fujifilm Manufacturing Europe Bv Photographic paper
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US3271174A (en) * 1963-04-26 1966-09-06 Gen Aniline & Film Corp Process for preparing photographic gelatin
US3424581A (en) * 1966-01-25 1969-01-28 Polaroid Corp Photographic emulsion of silver halide and derivatized gelatin capable of conducting electrical current
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EP0209118A2 (en) 1985-07-17 1987-01-21 Konica Corporation Silver halide photographic material
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WO2005072974A1 (en) 2004-01-16 2005-08-11 Eastman Kodak Company Mordanted inkjet recording element and printing method
WO2012035314A1 (en) 2010-09-17 2012-03-22 Fujifilm Manufacturing Europe Bv Photographic paper
WO2021213762A1 (en) 2020-04-24 2021-10-28 Fujifilm Manufacturing Europe Bv Photographic paper

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