US3162187A - Diamond saw blades - Google Patents

Diamond saw blades Download PDF

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Publication number
US3162187A
US3162187A US158248A US15824861A US3162187A US 3162187 A US3162187 A US 3162187A US 158248 A US158248 A US 158248A US 15824861 A US15824861 A US 15824861A US 3162187 A US3162187 A US 3162187A
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Prior art keywords
disc
groove
sides
anchor portion
brazed
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US158248A
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Frank L Christensen
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Norton Christensen Inc
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Christensen Diamond Products Co
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Priority to NL286475D priority Critical patent/NL286475A/xx
Application filed by Christensen Diamond Products Co filed Critical Christensen Diamond Products Co
Priority to US158248A priority patent/US3162187A/en
Priority to DE19621427699 priority patent/DE1427699A1/en
Priority to GB33928/62A priority patent/GB938680A/en
Priority to ES280914A priority patent/ES280914A1/en
Priority to BE622622D priority patent/BE622622A/xx
Application granted granted Critical
Publication of US3162187A publication Critical patent/US3162187A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/12Saw-blades or saw-discs specially adapted for working stone
    • B28D1/121Circular saw blades
    • B28D1/122Circular saw blades with exchangeable cutter bits or cutter segments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/12Cut-off wheels
    • B24D5/123Cut-off wheels having different cutting segments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/12Saw-blades or saw-discs specially adapted for working stone
    • B28D1/121Circular saw blades

Definitions

  • the present invention relates to cutting devices, and more particularly to saws and the like for cutting concrete, marble, tile, bricks, slate, granite, and a wide variety of other materials.
  • Rotary saw blades or discs embodying diamond impregnated segments brazed to their peripheral or rim portions have been used for cutting concrete and similar lapideous-like materials. Failures have resulted because of the relatively small area of the brazed joint between the segments and the steel discs or center to which the segments are secured, due to the use of a brazed butt joint.
  • the brazing joint has also been subjected to overheating during operation of the saw blade, causing softening of the brazed joint and loss of diamonds, as well as breaking off of diamond impregnated segments. Such overheating also facilitates undercutting of the brazed joints by abrasive cutting particles, reducing the bonding area between the segments and the steel disc and resulting in premature saw failure due to pulling ofi? and the other loss of diamond impregnated sections from the steel disc.
  • An object of the present invention is to provide a saw blade or disc having abrasive cutting segments, such as diamond impregnated segments, more firmly secured to the central support of the blade or disc, as by brazing them to the latter over a much greater bonding area than previously used.
  • saw blades embodying the present invention have three to five times the total brazing area of a corresponding butt brazed joint heretofore used.
  • Another object of the invention is to prevent overheating of the brazed joint between abrasive cutting segments and the central support to which they are secured by displacing substantial areas of the brazed joints from a region of immediate adjaceny to the work being cut, and also by placing the brazed joints at locations where they can be more easily and evenly cooled by the cooling water.
  • Yet another object of the invention is to provide a saw blade or disc having abrasive cutting segments, such as diamond impregnated segments, which are substantially reinforced, as by bonding them to steel inserts, the latter than being brazed to the central portion of the disc, the resulting blade or disc being much stronger and capable of withstanding much higher operating temperatures without loss of diamonds or breaking ofI" of segments.
  • abrasive cutting segments such as diamond impregnated segments
  • a further object of the invention is to provide a rotatable saw blade or disc embodying abrasive cutting segments, brazed to the central portion of the disc, the joints or connections between the segments and the central disc portion having greater resistance to failure caused by side pressures, such as pressures resulting from saw overload, blade flutter, and absence of tracking in the groove cut in the work.
  • An additional object of the invention is to provide a rotary saw blade or disc having abrasive cutting segments, such as diamond impregnated segments, secured to the central portion of the blade or disc, in which loss or breakage segments is greatly reduced due to forces acting thereon in a circumferential or tangential direction, in a lateral direction, or in a radial direction.
  • abrasive cutting segments such as diamond impregnated segments
  • Another object of the invention is to provide a saw blade in which assurance is had that diamond impregnated or similar segments are positively centered in the central portion of the blade.
  • a further object of the invention is to provide a rotary saw blade having diamond impregnated segments, or the like, secured to its central portion, and in which the blade has improved wear resistance on its side portions inwardly of the segments, thereby greatly increasing the life of the blade.
  • FIGURE 1 is a plan view of a diamond cutting wheel or saw
  • FIG. 2 is a plan view of a portion of the cutting wheel or saw of FIG. 1, on an enlarged scale;
  • FIG. 3 is a section taken along the line 3-3 on FIG. 2;
  • FIG. 4 is a generally radial section similar to FIG. 3 of another embodiment of the invention.
  • FIG. 5 is a View similar to FIG. 3 of still another form of the invention.
  • FIG. 6 is an isometric projection of a reinforcing member forming part of the combination disclosed in FIG. 5;
  • FIGS. 7 to 18, inclusive are isometric views of different specific forms of reinforcing members to which diamond impregnated segments may be secured, and which can, in turn, be secured to the central portion of the cutting wheel or saw illustrated in PEG. 1.
  • a cutting Wheel, saw or blade S which is capable of effectively cutting concrete, marble, tile and similar types of materials.
  • the saw or blade includes a central support or disc 1%), which is usually made of steel, having a central arbor hole 11 for mounting the wheel on a suitable rotatable mechanism (not shown).
  • the disc or support 10 has a plurality of uniformly spaced radial slots l1. extending inwardly from its periphery, which provide lands 13 between the slots to which the cutting segments or members 14% are secured.
  • Each cutting segment or member includes an arcuate section of a metallic matrix 15, such as tungsten or tungsten carbide or" a suitable mesh, impregnated with diamonds of a suitable mesh, such abrasive cutting sections being attached to a central reinforcing arcuate section 16.
  • a metallic matrix such as tungsten or tungsten carbide or" a suitable mesh
  • diamonds of a suitable mesh such abrasive cutting sections being attached to a central reinforcing arcuate section 16.
  • the diamond impregnated matrix 15 is uniformly disposed on opposite sides of the outer anchor portion 17 of the central reinforcing member 16, an inner tongue portion 18 projecting inwardly from the diamond impregnated matrix 15 for reception within a companion peripheral or circumferential groove 1? formed in the outer or rim portion. of the central support or disc is.
  • Each cutting segment 14 may be formed by placing the steel insert reinforcing piece 16 centrally in a suitable mold (not shown), the diamond impregnated matrix material l5 being loaded on both sides thereof. This assembly is then placed in a furnace for a proper period of time, known in the art, which firmly bonds each matrix particle and diamond or stone to each other, as well as to each side of the steel insert reinforcing section 17.
  • each diamond impregnated matrix section 15 is, in effect, a single structure, which not only is disposed on opposite sides of the outer anchor portion 17 of the central reinforcing member 16, but also across the outer periphery 20.. of the reinforcing section 17. Because of furnace bonding the diamond impregnated matrix section 15 to the central reinforcing section 17, and in view of the use ofa proper mold, assurance is had that the reinforcing section is disposed centrally of the diarnond impregnated matrix section 15, and is, in effect, inseparably united thereto.
  • Each: cutting segment or member 14 has an arcuate extent substantially equalling that of an arcuate land 13, and is placed on the land withits inner tongue portion 18 reeeivedin the groove19.
  • the depth of the groove corresponds to the inward extent of the tongue portion 18 from the diamond impregnated matrix section 15, and the width of the groove 19v corresponds to the thickness of the tongueportion 1 8.
  • the tongue 18 is then brazed to the central support or disc ltlacross the full area of the sides of the groove 1% as well as long-the entire bottom of the groove. Typically, brazing would be performedat a, temperature not exceeding 1800" F.
  • the brazed joint may also be provided between the inner surface 21 of the diamond impregnated section 15 and the companion perimeter of'the. disc 011 opposite sides of the groove 19.
  • the. diamond impregnated matrix section 15 is wider than the thickness of the central support or disc 10, so that the cutting section will cut a wider groove in-the work than the thickness of the central support. or disc.
  • the brazing area between the tongue 18 and groove 1% is much greater than the .area that would be provided in a brazed butt joint, such as the brazing of a diamond impregnated segment to the periphery only of the central support 10.
  • the brazing area of the tongue and groove joint 18, 19 illustrated in FIG. 3 is threeto live times the. brazing area of a butt joint.
  • the strength of the braz d joint, shown in FIG. 3 is several times the strength of the butt joint, therebyproviding great i Y resistance to brazed joint failure.
  • the central reinforcing section 16 greatly strengths the diamond impregnatedmatrix section 15 against loads imposed upon it from a variety of directions.
  • the reinforcing members 16 resist side pressures which are caused by overloading the saw, fluttering occurring in the blade S, or the lack of tracking, of the rotating blade in the work groove which it is cutting. Such side pressures are further greatly resisted by the fact that the tongue 18 is disposed in the" groove 19, the side loading being transmitted from the diamond impregnated reinforcing section. 16, and from the latter to the sides of the grooves19. 7
  • brazed areas are removed to a substantial extent from the matrix sections matrix section 15 to the central.
  • the brazed joint is disposed inwardlyof the sides of the central support, or away from any abrasive particles resulting from the cut.-' ting action, which might act upon the juncture between the diamond impregnated matrix section 15 and the cen tral support 10.
  • Such abrasive cutting particles have heretofore undercut a brazed joint, reducing its area, and
  • the cutting segments or members14 can be further secured to the surfaces of the central support or disc 10.
  • each diamond impregnated matrix section 15 is a single member extending across the outer end 29 of the central reinforcing section 16, as well as on both sides thereof.
  • the diamond impregnated matrix section cuts over the entire width ofthe groove formed in the work.
  • the form of invention illustrated in FIG. 4 is essentially the same as that shown in PEG. 3, except'that a double matrix 15a, 15a is used.
  • a separate diamond impregnatedmatrix section 15a is bonded. to opposite sides of. the outer-anchor portion 17 of. the reinforcing section16, as by fians of. the furnacing operation described above.
  • the structure illustrated in FIG, 4 possessess all of the advantages of the one illustrated. in FIG. 3.
  • the outer surface cutting area' of diamond impregnated matrix sections against the 'base of the groove formedin the work is reduced, and such reductionfcan be quite extensive, as, for example, of the order of. approximately twenty-five percent (25%) less than that of the diamond impregnated matrix section area illustrated in FIG. 3. This reduces the surface cuttingarea against the work and increases the unit pressure, causing the blade to cut. more rapidly.
  • the form illustrated infFIG. 4 is also capable of ready heat dissipation.
  • FIGS. '5 and 6 The form of invention disclosed inFIGS. '5 and 6 is the same general combination as in FIGS. 1 and 4. How.- ever, provision is made for enhancingthe wear. resistance of'the central support or disc 19 adjacent. to and immediately inwardly ofthe diamond-impregnated matrix sections 15a, 15a, which region is. subject; to the abrading action of the particles produced in, the work being out. As shown, the peripheral groove 19 is cut in the. central support or disc 10, which has a lesser diameter than the corresponding support or disc shown in FIG. 4.
  • Each cutting segment or member 14b includes the central reinforcing section 1 611 that has, the diamond impregnated matrix section 1541' bonded to opposite sidesof its outer portion 17b.
  • the central reinforcing member 16b exparticles 25 are bonded to each other and tothe sides of the central reinforcing section 26 between the diamond impregnated matrix sections 15 1 and the tongue 18b.
  • Each section of the tungsten carbide matrix 25 has its outer surface lying in the same plane as the outer side
  • the central reinforcing member 16b may have holes 2'7 therethrough through whichthematrix material 15a, 25 can pass to intergate' the, matrix sections on opposite sides of the central'reinforcing member 16!) to each other.
  • the innermost row of holes may receive the rivets 22 for additionally securing each cutting segment or member 14b to the central supportor disc 16.
  • any abrasive particles will engage the Wear resisting tungsten carbide matrices ZS'on opposite sides of the central reinforcing member 1612, which have greater resistance. to abrasion and wear than the steel of which the central support or disc is made. As a result, the saw blade has a much longer life.
  • FIGS. 7 to 18, inclusive different forms of central reinforcing sections are disclosed, to which the diamond impregnated matrix sections or 15a are to be bonded, and which are to be received in the peripheral or circumferential groove 19 formed centrally in the support or disc 10.
  • the outer anchor portion is thinner than the inner tongue portion 31, the outer portion being of castellated form to provide the circumferentially spaced rib segments 3%
  • the diamond impregnated matrix material will be bonded to the opposite sides of the rib segments 30 and will also be present between the rib segments to intergate the matrix material on one side of the anchor portion 39 to the matrix material on the opposite side of the segment.
  • This arrangement provides all of the advantages of the device illustrated in FIGS. 1 to 4, but additionally results in a resistance to circumferential displacement of the diamond impregnated segments relative to the reinforcing section 32, because of the positive interlock between the diamont abrasive segments and the rib segments 30.
  • the outer anchor portion or rib 33 has rows of holes 34 extending thcrethrough, one row of holes being staggered relative to another row of holes.
  • the diamond impregnated matrix section or sections will not only be bonded to opposite sides of the rib 33, but the matrix material will also pass through the holes 34 to integrate the matrix material on one side of the rib 33 to the matrix material on the other side of the rib.
  • the circumferential displacement of the diamond impregnated sections relative to the rib 33 is prevented. Due to the matrix material extending through the holes 34, radial outward movement of the diamond impregnated matrix sections is also resisted, such as might result from centrifugal force.
  • the central reinforcing section 36 has its outer anchor portion 37 provided with a row of holes 38 and also with notches 39, such as V-shaped notches, opening through its outer perimeter.
  • the bonding of the diamond impregnated matrix sections to opposite sides of the central anchor portion or rib 37 will be accompanied by matrix material extending through the holes 33 and also filling the notches 39, integrating the matrix material on one side of the rib with the matrix material on the opposite side of the rib. Again, circumferential and centrifugal movement of the diamond impregnated sections relative to the central reinforcing section 36 is prevented.
  • the matrix material in the V-shaped notches 39 furt..er increases the resistance to circumferential travel of the diamond impregnated sections along the central rib or anchor portion 37.
  • the outer anchor portion 40 of the central reinforcing section 41 is made of a wave form, shifting alternately from one side to the other of a central plane of the reinforcing section 41.
  • the diamond impregnated matrix sections are bonded to opposite sides of the rib 4i) of wave form, the
  • undulating rib providing corresponding undulations in the matrix sections, and, therefore, interlocking the matrix section to the rib 4-9 against relative circumferential movement, as Well as increasing the bonding surface or area between the matrices and the rib 4%) relative to the area present with a straight rib or outer anchor portion.
  • the cen tral reinforcing section 42 is constituted by a plurality of rib segments 33 that are angled relative to toe central plane of the reinforcing section.
  • the diamond impre nated matrix material will be disposed on opposite sides of the angled rib segments 43 at least to their outer ends, the matrix material also being present between the rib segments so as to integrate the matrix material on one side of the anchor portion 43 to the matrix material on the other side of the outer anchor portion.
  • the anchor portion 44 of the reinforcing section 45 has its sides made with intersecting grooves 46, 47 so as to provide crossing ribs.
  • the bonding of diamond impregnated matrix material to opposite sides of the outer anchor portion 44 will result in matrix material being disposed within the grooves 4-6, 47 between the crossing ribs.
  • Such an arrangement not only securely anchors the diamond impregnated sections to the anchor portion 44 against circumferential movement with respect thereto, but also resists its outward movement with respect thereto under the action of centrifugal force.
  • FIGS. 13, l4, 15, 16, 17 and 18 correspond to FIGS. 7, 8, 9, 10, 11 and 12, respectively.
  • Like parts have the letter (1 added thereto.
  • the essential difference is that the inner tongue portion 31a has substantially the same thickness of the material as the outer anchor portion.
  • the inner tongue portion 31 of each device has a greater thickness than the outer anchor portion of the same device, the inner tongue portion having substantial strength and better capable of resisting lateral deflection.
  • the inner tongue portions Ella will fit within narrower companion grooves in the disc lit, to the walls of which they will be secured by brazing.
  • the matrix material is secured to the outer anchor portions of the central reinforcing sections illustrated in FIGS. 13 to 18, inclusive, in substantially the same manner as in FIGS. 7 to 12, inclusive, respectively.
  • abrasive cutting device a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured Within said groove and brazed to the sides and bottom thereof and an outer predominantly impcrforate anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the opposite sides of said anchor portion and extending axially beyond the sides of said disc.
  • a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of said groove, and one or more diamond impregnated matrix sections furnace bonded to the opposite sides of said anchor portion.
  • a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of said groove, and diamond impregnated matrix sections furnace bonded to opposite sides of said anchor portion, the outer portions of said matrix sections being axially spaced from each other.
  • a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of said groove, and a diamond im' pregnated matrix section furnace bonded to the opposite sides of said anchor portion and extending across the outsides of said anchor portion, the outer portion of said abrasive sections being axially spaced from eachv other.
  • a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured within said groove and brazed to the sides and bottom thereof and. an outer predominantly imperforate anchor portion extending outwardly of the periphery of said disc, and an abrasive section furnace bonded to opposite sides of said anchor portion and extending across the outer end of said anchor portion.
  • a suppolting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an innerrtongue portion secured within said groove and bonded to the sides and bottom thereof and an outer anchor portion extending outwardly of the periphery of said disc, oneor. more abrasive sections bonded to said anchorv portion andextending axially beyond the sides of said disc, and hardfacing material bonded to opposite sides of said reinforcing section between said tongue portion and anchor portion, the outer side surfaces of said hardfacing material being coplanar with the sides of said disc.
  • aj supporting disc having a peripheral groove; cutting segments disposed around'said'disc, each segment comprising a central reinforcing section having an inner tongue portionwithin said groove and-brazed to thesides and bottom thereof and an outer anchorportion extending outwardly of said groove, one or more diamond impregnated matrix sections bonded to the opposite sides of said'anchor portion, and-hardfacing material bonded to opposite sides of said reinforcing section between said tongue portion and anchor portion, the outer] side surfacesof said hardfacing material being coplanar .with the sides of said disc.
  • a supporting disc having a peripheral groove extending radially inwardly thereof and circumferentially spaced radial slots provid-, ing lands. between said slots; arcuate cutting segments carried by said lands; each segmentcomprising an arcuate reinforcing section'having" an inner tongue portion secured ithin the groove of its companion landand brazed to the sides and bottom of said groove and an outer arcuate predominantly imperforate anchor portion disposed outwardly of said groove; and'one or more arcuate abrasive sections furnace bonded to the opposite sides of said anchor portion and extending axially beyond the sides of saiddisc.
  • a supporting disc having a peripheral groove extending radially inwardly thereof and circumferentially. spaced radial slot's' providing, lands betweensaid slots; arcuate cutting segments carried bysaid lands;- eachsegment comprising anarcuate reinforcing section having an, inner tongue portionwithin said groove and brazed to the sides. and'bottom thereof 11.
  • an abrasive cutting .devicera supporting disc having a peripheral groove extending radially inwardly thereof and circumferentially spaced radial slots provide ing lands between said slots; arcuate cutting segments carried by said lands; each segment comprising an arcuate reinforcing section having an inner tongue portionsecured within the groove of its companion land and bonded to the sides and bottom of said groove and an outer arcuate anchor portion disposed outwardly of said groove; one or more arcuate abrasive sections bonded to said anchor portion and extending axially beyond the sides of said disc, and hardfacing material bonded-to opposite sides of said reinforcing section between said tongue portion and anchor portion, the outer side surfaces of said hardfacing material being coplanar with the sides ofsaid disc.
  • a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an innertongue portion secured within said groove and brazed to the sides and bottom of said groove and an outer anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the opposite sides of said anchor portion and extending axially beyond. the sides of said disc, said anchor portion having openings therethrough, portions of said abrasive sections extending through said openings.
  • a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section-having an inner tongueportion within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of said groove, and one or more diamond impregnated matrix sections furnace bonded to the o posite sides of said anchorportion, a minor portion of said anchor portionhaving openings therethrough re- 'ceiving impregnated matrix material of saiddiamond impregnated matrix sections to. integrate said sections on opposite sides of said anchor portion.
  • a supporting disc having a peripheral groove; cutting segments. disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured :within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the sides of said anchor portionand extending axially beyond the sidesv of said disc, said anchor portion being ofwave form in a direction circumferentially of said anchor portion.
  • a supporting disc having a peripheral groove; cutting segments disposed around said'disc, eachsegment comprising a central reinforcing section having an inner tongue portion secured within said groove and brazed-to the sides and bottom thereof and an outer substantially entirely imperforate anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the sides of said anchor portion and extending axially beyond the sides of said disc, said anchor portion .having cross ribs on its opposite sides meshing with companion cross ribs in said abrasive sections.
  • a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section'having an inner tongue portion secured within said groove and brazed to the sides and bottom and an outer arcuate predominantly imperforatelanchorthereof-and an outer anchor portion extending outwardly of the periphery of said 'disc, and one or more abrasive sections furnace bonded to the. sides of said anchor portion and extending axially beyond the sides of said disc, said anchor portion including circumferentially spaced segments.
  • a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured within said groove and brazed to the sides and bottom thereof and an outer anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the sides of said anchor portion and extending axially beyond the sides of said disc, said anchor portion including circumferentially spaced segments inclined to the plane of said tongue portion.
  • a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the sides of said anchor portion and brazed to the periphery of said disc on opposite sides of said groove and extending axially beyond the sides of said disc.
  • abrasive cutting device a one-piece supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured Within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the sides of said anchor portion and extending axially beyond the sides of said disc.
  • a supporting disc having a peripheral groove extending radially inwardly thereof and circumferentially spaced radial slots providing lands between said slots; arcuate cutting segments carried by said lands; each segment comprising an arcuate reinforcing section having an inner tongue portion secured within the groove of its companion land and brazed to the sides and bottom of said groove and an outer arcuate predominantly imperforate anchor portion disposed outwardly of said groove; and one or more arcuate abrasive sections furnace bonded to the sides of said anchor portion and brazed to the periphery of said disc on opposite sides of said groove and extending axially beyond the sides of said disc.
  • a one-piece supporting disc having a peripheral groove extending radially inwardly thereof and circumferentially spaced radial slots providing lands between said slots; arcuate cutting segments carried by said lands; each segment comprising an arcuate reinforcing section having an inner tongue portion secured within the groove of its companion land and brazed to the sides and bottom of said groove and an outer arcuate predominantly imperforate anchor portion disposed outwardly of said groove; and one or more arcuate abrasive sections furnace bonded to the sides of said anchor portion and brazed to the periphery of said disc on opposite sides of said groove and extending axially beyond the sides of said disc.

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Description

F. L. CHRISTENSEN Dec. 22, 1964 DIAMOND SAW BLADES 5 Sheets-Sheet 1 Filed Dec.- 11, 1961 INVENTOR. F /vz I. CHRISTENSEN flrrae NEY Dec. 22, 1964 F. 1.. CHRISTENSEN DIAMOND SAW BLADES 3 Sheets-Sheet 2 Filed Dec. 11, 1961 INVENTOR.
.Ab'raivsys.
1964 F. L. CHRISTENSEN 3,162,137
DIAMOND SAW BLADES Filed Dec. 11, 1961 5 Sheets-Sheet 3 INVENTOR. .Fnzvz l. CHRISTENSEN ArroeA/EY.
United States Patent 3,162,187 DIAMQND SAW BLADES Frank L. Christensen, Salt Lake tZity, Utah, assignor to Christensen Diamond Products Qompany, Salt Lake City, Utah, a corporation of Utah Filed Dec. 11, 1961, Scr. No. 358,248 21 Claims. (Cl. 125-45) The present invention relates to cutting devices, and more particularly to saws and the like for cutting concrete, marble, tile, bricks, slate, granite, and a wide variety of other materials.
Rotary saw blades or discs embodying diamond impregnated segments brazed to their peripheral or rim portions have been used for cutting concrete and similar lapideous-like materials. Failures have resulted because of the relatively small area of the brazed joint between the segments and the steel discs or center to which the segments are secured, due to the use of a brazed butt joint. The brazing joint has also been subjected to overheating during operation of the saw blade, causing softening of the brazed joint and loss of diamonds, as well as breaking off of diamond impregnated segments. Such overheating also facilitates undercutting of the brazed joints by abrasive cutting particles, reducing the bonding area between the segments and the steel disc and resulting in premature saw failure due to pulling ofi? and the other loss of diamond impregnated sections from the steel disc.
An object of the present invention is to provide a saw blade or disc having abrasive cutting segments, such as diamond impregnated segments, more firmly secured to the central support of the blade or disc, as by brazing them to the latter over a much greater bonding area than previously used. In fact, saw blades embodying the present invention have three to five times the total brazing area of a corresponding butt brazed joint heretofore used.
Another object of the invention is to prevent overheating of the brazed joint between abrasive cutting segments and the central support to which they are secured by displacing substantial areas of the brazed joints from a region of immediate adjaceny to the work being cut, and also by placing the brazed joints at locations where they can be more easily and evenly cooled by the cooling water.
Yet another object of the invention is to provide a saw blade or disc having abrasive cutting segments, such as diamond impregnated segments, which are substantially reinforced, as by bonding them to steel inserts, the latter than being brazed to the central portion of the disc, the resulting blade or disc being much stronger and capable of withstanding much higher operating temperatures without loss of diamonds or breaking ofI" of segments.
A further object of the invention is to provide a rotatable saw blade or disc embodying abrasive cutting segments, brazed to the central portion of the disc, the joints or connections between the segments and the central disc portion having greater resistance to failure caused by side pressures, such as pressures resulting from saw overload, blade flutter, and absence of tracking in the groove cut in the work.
An additional object of the invention is to provide a rotary saw blade or disc having abrasive cutting segments, such as diamond impregnated segments, secured to the central portion of the blade or disc, in which loss or breakage segments is greatly reduced due to forces acting thereon in a circumferential or tangential direction, in a lateral direction, or in a radial direction.
Another object of the invention is to provide a saw blade in which assurance is had that diamond impregnated or similar segments are positively centered in the central portion of the blade.
A further object of the invention is to provide a rotary saw blade having diamond impregnated segments, or the like, secured to its central portion, and in which the blade has improved wear resistance on its side portions inwardly of the segments, thereby greatly increasing the life of the blade.
This invention possesses many other advantages, and has other objects which may be made more clearly apparent from a consideration of several forms in which it may be embodied. Such forms are shown in the drawings accompanying and forming part of the present specification. These forms will now be described in detail for the purpose of illustrating the general principles of the invention; but it is to be understood that such detailed description is not to be taken in a limiting sense, since the scope of the invention is best defined by the appended claims.
Referring to the drawings:
FIGURE 1 is a plan view of a diamond cutting wheel or saw;
FIG. 2 is a plan view of a portion of the cutting wheel or saw of FIG. 1, on an enlarged scale;
FIG. 3 is a section taken along the line 3-3 on FIG. 2;
FIG. 4 is a generally radial section similar to FIG. 3 of another embodiment of the invention;
FIG. 5 is a View similar to FIG. 3 of still another form of the invention;
FIG. 6 is an isometric projection of a reinforcing member forming part of the combination disclosed in FIG. 5;
FIGS. 7 to 18, inclusive, are isometric views of different specific forms of reinforcing members to which diamond impregnated segments may be secured, and which can, in turn, be secured to the central portion of the cutting wheel or saw illustrated in PEG. 1.
In the form of invention illustrated in FIGS. 1, 2 and 3, a cutting Wheel, saw or blade S is provided which is capable of effectively cutting concrete, marble, tile and similar types of materials. The saw or blade includes a central support or disc 1%), which is usually made of steel, having a central arbor hole 11 for mounting the wheel on a suitable rotatable mechanism (not shown). The disc or support 10 has a plurality of uniformly spaced radial slots l1. extending inwardly from its periphery, which provide lands 13 between the slots to which the cutting segments or members 14% are secured. Each cutting segment or member includes an arcuate section of a metallic matrix 15, such as tungsten or tungsten carbide or" a suitable mesh, impregnated with diamonds of a suitable mesh, such abrasive cutting sections being attached to a central reinforcing arcuate section 16.
As disclosed in FIGS. 1, 2 and 3, the diamond impregnated matrix 15 is uniformly disposed on opposite sides of the outer anchor portion 17 of the central reinforcing member 16, an inner tongue portion 18 projecting inwardly from the diamond impregnated matrix 15 for reception within a companion peripheral or circumferential groove 1? formed in the outer or rim portion. of the central support or disc is. Each cutting segment 14 may be formed by placing the steel insert reinforcing piece 16 centrally in a suitable mold (not shown), the diamond impregnated matrix material l5 being loaded on both sides thereof. This assembly is then placed in a furnace for a proper period of time, known in the art, which firmly bonds each matrix particle and diamond or stone to each other, as well as to each side of the steel insert reinforcing section 17. Typically, the furnace bonding operation is performed at a furnacing temperature of from about 215G F. to about 2400 P. As shown in FIG. 3, each diamond impregnated matrix section 15 is, in effect, a single structure, which not only is disposed on opposite sides of the outer anchor portion 17 of the central reinforcing member 16, but also across the outer periphery 20.. of the reinforcing section 17. Because of furnace bonding the diamond impregnated matrix section 15 to the central reinforcing section 17, and in view of the use ofa proper mold, assurance is had that the reinforcing section is disposed centrally of the diarnond impregnated matrix section 15, and is, in effect, inseparably united thereto.
Each: cutting segment or member 14 has an arcuate extent substantially equalling that of an arcuate land 13, and is placed on the land withits inner tongue portion 18 reeeivedin the groove19. The depth of the groove corresponds to the inward extent of the tongue portion 18 from the diamond impregnated matrix section 15, and the width of the groove 19v corresponds to the thickness of the tongueportion 1 8. The tongue 18 is then brazed to the central support or disc ltlacross the full area of the sides of the groove 1% as well as long-the entire bottom of the groove. Typically, brazing would be performedat a, temperature not exceeding 1800" F. The brazed joint may also be provided between the inner surface 21 of the diamond impregnated section 15 and the companion perimeter of'the. disc 011 opposite sides of the groove 19.
It is to be noted that the. diamond impregnated matrix section 15 is wider than the thickness of the central support or disc 10, so that the cutting section will cut a wider groove in-the work than the thickness of the central support. or disc.
With a rotatable cutting Wheel or saw blade S disclosed inFIGS 1, 2 and 3, the brazing area between the tongue 18 and groove 1% is much greater than the .area that would be provided in a brazed butt joint, such as the brazing of a diamond impregnated segment to the periphery only of the central support 10. In fact, the brazing area of the tongue and groove joint 18, 19 illustrated in FIG. 3 is threeto live times the. brazing area of a butt joint. As a result,
the strength of the braz d joint, shown in FIG. 3 is several times the strength of the butt joint, therebyproviding great i Y resistance to brazed joint failure.
In addition, the central reinforcing section 16 greatly strengths the diamond impregnatedmatrix section 15 against loads imposed upon it from a variety of directions. The reinforcing members 16 resist side pressures which are caused by overloading the saw, fluttering occurring in the blade S, or the lack of tracking, of the rotating blade in the work groove which it is cutting. Such side pressures are further greatly resisted by the fact that the tongue 18 is disposed in the" groove 19, the side loading being transmitted from the diamond impregnated reinforcing section. 16, and from the latter to the sides of the grooves19. 7
With the arrangement described, the brazed areas are removed to a substantial extent from the matrix sections matrix section 15 to the central.
themselves. In the event of overheatingof the latter in cutting into the work, the heat is not transmitted toas great an extent into the tongue and groove brazed joint. As a matter of fact, since the brazing area is disposed substantially inwardly of the diamond impr'egnatedmatrix section 15, cooling water caused to flow upon the saw blade S canreadily cool the sides of the latter and also V insure the cooling of the. brazed joint existing along the sides and. inner portions of the tongue 18 and groove 19.
Asthe result of preventing overheating of the brazed joint, it does not soften or become plastic, which might allow the diamond impregnated matrix sections 14 to pull loose from the central support 1%). Moreover, the brazed joint is disposed inwardlyof the sides of the central support, or away from any abrasive particles resulting from the cut.-' ting action, which might act upon the juncture between the diamond impregnated matrix section 15 and the cen tral support 10. Such abrasive cutting particles have heretofore undercut a brazed joint, reducing its area, and
causing the diamond impregnated sections to pull away from the central support.
If desired, as shown inFIGS. l, 2 and 3, the cutting segments or members14 can be further secured to the surfaces of the central support or disc 10.
through the outer margin of the central support 10 and through the tongues 18.
As disclosed in FIG. 3, each diamond impregnated matrix section 15 is a single member extending across the outer end 29 of the central reinforcing section 16, as well as on both sides thereof. Thus, the diamond impregnated matrix section cuts over the entire width ofthe groove formed in the work. The form of invention illustrated in FIG. 4 is essentially the same as that shown in PEG. 3, except'that a double matrix 15a, 15a is used. Thus, a separate diamond impregnatedmatrix section 15a is bonded. to opposite sides of. the outer-anchor portion 17 of. the reinforcing section16, as by fians of. the furnacing operation described above. There is no diamond impregnated matrix material outwardly of the. outer anchor portionZfi, leavinga gap 23 -between thediamond impregnated matrix sections 15a, 15a.
The structure illustrated in FIG, 4 possessess all of the advantages of the one illustrated. in FIG. 3. By. leaving the central gap 23. betweenthe matrix sections, the outer surface cutting area' of diamond impregnated matrix sections against the 'base of the groove formedin the work is reduced, and such reductionfcan be quite extensive, as, for example, of the order of. approximately twenty-five percent (25%) less than that of the diamond impregnated matrix section area illustrated in FIG. 3. This reduces the surface cuttingarea against the work and increases the unit pressure, causing the blade to cut. more rapidly.
The form illustrated infFIG. 4 is also capable of ready heat dissipation. The coolingwater engaging the central support or disc 10 'WilLcontact the latter onlopposite. sides of the groove region- 19 and readily remove heat from the tongue portion 18,and,the tongue'andgrooved brazed oint as well, preventing overheatingand also preventing the diamond sccti0nS14a from pulling loose from the central support or disc 10.
The form of invention disclosed inFIGS. '5 and 6 is the same general combination as in FIGS. 1 and 4. How.- ever, provision is made for enhancingthe wear. resistance of'the central support or disc 19 adjacent. to and immediately inwardly ofthe diamond-impregnated matrix sections 15a, 15a, which region is. subject; to the abrading action of the particles produced in, the work being out. As shown, the peripheral groove 19 is cut in the. central support or disc 10, which has a lesser diameter than the corresponding support or disc shown in FIG. 4. Each cutting segment or member 14b includes the central reinforcing section 1 611 that has, the diamond impregnated matrix section 1541' bonded to opposite sidesof its outer portion 17b. The central reinforcing member 16b exparticles 25 are bonded to each other and tothe sides of the central reinforcing section 26 between the diamond impregnated matrix sections 15 1 and the tongue 18b. Each section of the tungsten carbide matrix 25 has its outer surface lying in the same plane as the outer side If desired, the central reinforcing member 16b may have holes 2'7 therethrough through whichthematrix material 15a, 25 can pass to intergate' the, matrix sections on opposite sides of the central'reinforcing member 16!) to each other. The innermost row of holes may receive the rivets 22 for additionally securing each cutting segment or member 14b to the central supportor disc 16.
As a diamond sawbladeconstructed as illustrated in FIGS. 5 and; 6 cutsinto the Work, any abrasive particles will engage the Wear resisting tungsten carbide matrices ZS'on opposite sides of the central reinforcing member 1612, which have greater resistance. to abrasion and wear than the steel of which the central support or disc is made. As a result, the saw blade has a much longer life.
In FIGS. 7 to 18, inclusive, different forms of central reinforcing sections are disclosed, to which the diamond impregnated matrix sections or 15a are to be bonded, and which are to be received in the peripheral or circumferential groove 19 formed centrally in the support or disc 10. As disclosed in FIG. 7, the outer anchor portion is thinner than the inner tongue portion 31, the outer portion being of castellated form to provide the circumferentially spaced rib segments 3% The diamond impregnated matrix material will be bonded to the opposite sides of the rib segments 30 and will also be present between the rib segments to intergate the matrix material on one side of the anchor portion 39 to the matrix material on the opposite side of the segment. This arrangement provides all of the advantages of the device illustrated in FIGS. 1 to 4, but additionally results in a resistance to circumferential displacement of the diamond impregnated segments relative to the reinforcing section 32, because of the positive interlock between the diamont abrasive segments and the rib segments 30.
The foregoing result is also achieved in the form of invention illustrated in FIG. 8, in which the outer anchor portion or rib 33 has rows of holes 34 extending thcrethrough, one row of holes being staggered relative to another row of holes. The diamond impregnated matrix section or sections will not only be bonded to opposite sides of the rib 33, but the matrix material will also pass through the holes 34 to integrate the matrix material on one side of the rib 33 to the matrix material on the other side of the rib. Here again, the circumferential displacement of the diamond impregnated sections relative to the rib 33 is prevented. Due to the matrix material extending through the holes 34, radial outward movement of the diamond impregnated matrix sections is also resisted, such as might result from centrifugal force.
In the form of invention disclosed in FIG. 9, the central reinforcing section 36 has its outer anchor portion 37 provided with a row of holes 38 and also with notches 39, such as V-shaped notches, opening through its outer perimeter. The bonding of the diamond impregnated matrix sections to opposite sides of the central anchor portion or rib 37 will be accompanied by matrix material extending through the holes 33 and also filling the notches 39, integrating the matrix material on one side of the rib with the matrix material on the opposite side of the rib. Again, circumferential and centrifugal movement of the diamond impregnated sections relative to the central reinforcing section 36 is prevented. The matrix material in the V-shaped notches 39 furt..er increases the resistance to circumferential travel of the diamond impregnated sections along the central rib or anchor portion 37.
In the form of invention disclosed in FIG. it), the outer anchor portion 40 of the central reinforcing section 41 is made of a wave form, shifting alternately from one side to the other of a central plane of the reinforcing section 41. The diamond impregnated matrix sections are bonded to opposite sides of the rib 4i) of wave form, the
undulating rib providing corresponding undulations in the matrix sections, and, therefore, interlocking the matrix section to the rib 4-9 against relative circumferential movement, as Well as increasing the bonding surface or area between the matrices and the rib 4%) relative to the area present with a straight rib or outer anchor portion.
In the form of invention disclosed in FIG. 11, the cen tral reinforcing section 42 is constituted by a plurality of rib segments 33 that are angled relative to toe central plane of the reinforcing section. The diamond impre nated matrix material will be disposed on opposite sides of the angled rib segments 43 at least to their outer ends, the matrix material also being present between the rib segments so as to integrate the matrix material on one side of the anchor portion 43 to the matrix material on the other side of the outer anchor portion. The diamond impregnated matrix resulting from the use of the central reinforcing section, illustrated in FIG. 11, will insure the presence of matrix material across the entire width of the groove being cut in the work, without the necessity for the matrix extending outwardly beyond the ends of the angled rib segments 43. With the angled rib segments, the diamond impregnated matrix section is securely bonded to the anchor portion against relative circumferential movement with respect thereto, since it interlocks with the angled rib sections 43.
In FIG. 12, the anchor portion 44 of the reinforcing section 45 has its sides made with intersecting grooves 46, 47 so as to provide crossing ribs. The bonding of diamond impregnated matrix material to opposite sides of the outer anchor portion 44 will result in matrix material being disposed within the grooves 4-6, 47 between the crossing ribs. Such an arrangement not only securely anchors the diamond impregnated sections to the anchor portion 44 against circumferential movement with respect thereto, but also resists its outward movement with respect thereto under the action of centrifugal force.
The forms of invention illustrated in FIGS. 13, l4, 15, 16, 17 and 18 correspond to FIGS. 7, 8, 9, 10, 11 and 12, respectively. Like parts have the letter (1 added thereto. The essential difference is that the inner tongue portion 31a has substantially the same thickness of the material as the outer anchor portion. As disclosed in FIGS. 1 to 12, inclusive, the inner tongue portion 31 of each device has a greater thickness than the outer anchor portion of the same device, the inner tongue portion having substantial strength and better capable of resisting lateral deflection. In the forms of invention disclosed in FIGS. 13 to 18, inclusive, the inner tongue portions Ella will fit within narrower companion grooves in the disc lit, to the walls of which they will be secured by brazing. In all other respects, the matrix material is secured to the outer anchor portions of the central reinforcing sections illustrated in FIGS. 13 to 18, inclusive, in substantially the same manner as in FIGS. 7 to 12, inclusive, respectively.
I claim:
1. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured Within said groove and brazed to the sides and bottom thereof and an outer predominantly impcrforate anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the opposite sides of said anchor portion and extending axially beyond the sides of said disc.
2. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of said groove, and one or more diamond impregnated matrix sections furnace bonded to the opposite sides of said anchor portion.
3. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of said groove, and diamond impregnated matrix sections furnace bonded to opposite sides of said anchor portion, the outer portions of said matrix sections being axially spaced from each other.
4. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of said groove, and a diamond im' pregnated matrix section furnace bonded to the opposite sides of said anchor portion and extending across the outsides of said anchor portion, the outer portion of said abrasive sections being axially spaced from eachv other.
6. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured within said groove and brazed to the sides and bottom thereof and. an outer predominantly imperforate anchor portion extending outwardly of the periphery of said disc, and an abrasive section furnace bonded to opposite sides of said anchor portion and extending across the outer end of said anchor portion.
7. In an abrasive-cutting device: a suppolting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an innerrtongue portion secured within said groove and bonded to the sides and bottom thereof and an outer anchor portion extending outwardly of the periphery of said disc, oneor. more abrasive sections bonded to said anchorv portion andextending axially beyond the sides of said disc, and hardfacing material bonded to opposite sides of said reinforcing section between said tongue portion and anchor portion, the outer side surfaces of said hardfacing material being coplanar with the sides of said disc. I
8. In an abrasive cutting device: aj supporting disc having a peripheral groove; cutting segments disposed around'said'disc, each segment comprising a central reinforcing section having an inner tongue portionwithin said groove and-brazed to thesides and bottom thereof and an outer anchorportion extending outwardly of said groove, one or more diamond impregnated matrix sections bonded to the opposite sides of said'anchor portion, and-hardfacing material bonded to opposite sides of said reinforcing section between said tongue portion and anchor portion, the outer] side surfacesof said hardfacing material being coplanar .with the sides of said disc.
9. In an abrasive cutting device; a supporting disc having a peripheral groove extending radially inwardly thereof and circumferentially spaced radial slots provid-, ing lands. between said slots; arcuate cutting segments carried by said lands; each segmentcomprising an arcuate reinforcing section'having" an inner tongue portion secured ithin the groove of its companion landand brazed to the sides and bottom of said groove and an outer arcuate predominantly imperforate anchor portion disposed outwardly of said groove; and'one or more arcuate abrasive sections furnace bonded to the opposite sides of said anchor portion and extending axially beyond the sides of saiddisc.
10. In anabrasive cutting device: a supporting disc having a peripheral groove extending radially inwardly thereof and circumferentially. spaced radial slot's' providing, lands betweensaid slots; arcuate cutting segments carried bysaid lands;- eachsegment comprising anarcuate reinforcing section having an, inner tongue portionwithin said groove and brazed to the sides. and'bottom thereof 11. In an abrasive cutting .devicera supporting disc having a peripheral groove extending radially inwardly thereof and circumferentially spaced radial slots provide ing lands between said slots; arcuate cutting segments carried by said lands; each segment comprising an arcuate reinforcing section having an inner tongue portionsecured within the groove of its companion land and bonded to the sides and bottom of said groove and an outer arcuate anchor portion disposed outwardly of said groove; one or more arcuate abrasive sections bonded to said anchor portion and extending axially beyond the sides of said disc, and hardfacing material bonded-to opposite sides of said reinforcing section between said tongue portion and anchor portion, the outer side surfaces of said hardfacing material being coplanar with the sides ofsaid disc.
12. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an innertongue portion secured within said groove and brazed to the sides and bottom of said groove and an outer anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the opposite sides of said anchor portion and extending axially beyond. the sides of said disc, said anchor portion having openings therethrough, portions of said abrasive sections extending through said openings.
13. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section-having an inner tongueportion within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of said groove, and one or more diamond impregnated matrix sections furnace bonded to the o posite sides of said anchorportion, a minor portion of said anchor portionhaving openings therethrough re- 'ceiving impregnated matrix material of saiddiamond impregnated matrix sections to. integrate said sections on opposite sides of said anchor portion.
14. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments. disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured :within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the sides of said anchor portionand extending axially beyond the sidesv of said disc, said anchor portion being ofwave form in a direction circumferentially of said anchor portion.
15. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said'disc, eachsegment comprising a central reinforcing section having an inner tongue portion secured within said groove and brazed-to the sides and bottom thereof and an outer substantially entirely imperforate anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the sides of said anchor portion and extending axially beyond the sides of said disc, said anchor portion .having cross ribs on its opposite sides meshing with companion cross ribs in said abrasive sections.
16. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section'having an inner tongue portion secured within said groove and brazed to the sides and bottom and an outer arcuate predominantly imperforatelanchorthereof-and an outer anchor portion extending outwardly of the periphery of said 'disc, and one or more abrasive sections furnace bonded to the. sides of said anchor portion and extending axially beyond the sides of said disc, said anchor portion including circumferentially spaced segments.
17. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured within said groove and brazed to the sides and bottom thereof and an outer anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the sides of said anchor portion and extending axially beyond the sides of said disc, said anchor portion including circumferentially spaced segments inclined to the plane of said tongue portion.
18. In an abrasive cutting device: a supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the sides of said anchor portion and brazed to the periphery of said disc on opposite sides of said groove and extending axially beyond the sides of said disc.
19. In an abrasive cutting device: a one-piece supporting disc having a peripheral groove; cutting segments disposed around said disc, each segment comprising a central reinforcing section having an inner tongue portion secured Within said groove and brazed to the sides and bottom thereof and an outer predominantly imperforate anchor portion extending outwardly of the periphery of said disc, and one or more abrasive sections furnace bonded to the sides of said anchor portion and extending axially beyond the sides of said disc.
20. In an abrasive cutting device: a supporting disc having a peripheral groove extending radially inwardly thereof and circumferentially spaced radial slots providing lands between said slots; arcuate cutting segments carried by said lands; each segment comprising an arcuate reinforcing section having an inner tongue portion secured within the groove of its companion land and brazed to the sides and bottom of said groove and an outer arcuate predominantly imperforate anchor portion disposed outwardly of said groove; and one or more arcuate abrasive sections furnace bonded to the sides of said anchor portion and brazed to the periphery of said disc on opposite sides of said groove and extending axially beyond the sides of said disc.
21. In an abrasive cutting device: a one-piece supporting disc having a peripheral groove extending radially inwardly thereof and circumferentially spaced radial slots providing lands between said slots; arcuate cutting segments carried by said lands; each segment comprising an arcuate reinforcing section having an inner tongue portion secured within the groove of its companion land and brazed to the sides and bottom of said groove and an outer arcuate predominantly imperforate anchor portion disposed outwardly of said groove; and one or more arcuate abrasive sections furnace bonded to the sides of said anchor portion and brazed to the periphery of said disc on opposite sides of said groove and extending axially beyond the sides of said disc.
References Cited in the file of this patent UNITED STATES PATENTS 163,880 Morrison June 1, 1875 172,337 Morrison Jan. 18, 1876 237,472 Blackburn Feb. 8, 1881 1,634,708 Chayes July 1, 1927 1,989,074 Bullard Jan. 29, 1935 2,351,129 Jockel June 13, 1944 2,811,960 Fessel Nov. 5, 1957 3,016,661 Nielsen Ian. 16, 1962 3,028,710 Pratt Apr. 10, 1962 3,048,160 Grifiin et al. Aug. 7, 1962 FOREIGN PATENTS 1,026,618 France Apr. 26, 1953 1,087,078 France Aug. 18, 1954

Claims (1)

1. IN AN ABRASIVE CUTTING DEVICE: A SUPPORTING DISC HAVING A PERIPHERAL GROOVE; CUTTING SEGMENTS DISPOSED AROUND SAID DISC, EACH SEGMENT COMPRISING A CENTRAL REINFORCING SECTION HAVING AN INNER TONGUE PORTION SECURED WITHIN SAID GROOVE AND BRAZED TO THE SIDES AND BOTTOM THEREOF AND AN OUTER PREDOMINANTLY IMPERFORATE ANCHOR PORTION EXTENDING OUTWARDLY OF THE PERIPHERY OF SAID DISC, AND ONE OR MORE ABRASIVE SECTIONS FURNACE BONDED TO
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DE19621427699 DE1427699A1 (en) 1961-12-11 1962-09-01 Diamond saw blade
GB33928/62A GB938680A (en) 1961-12-11 1962-09-04 Improvements relating to abrasive cutting devices
ES280914A ES280914A1 (en) 1961-12-11 1962-09-19 Improvements in cutting devices for abrasion (Machine-translation by Google Translate, not legally binding)
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US20140010998A1 (en) * 2012-06-29 2014-01-09 Marc Linh Hoang Abrasive article having reversible interchangeable abrasive segments
US9089946B1 (en) * 2012-02-14 2015-07-28 Jeff Toycen Low speed high feed grinder
EP3293313A1 (en) * 2016-09-12 2018-03-14 Tyrolit - Schleifmittelwerke Swarovski K.G. Cutting tool
CN109571775A (en) * 2018-12-26 2019-04-05 湖北攀峰钻石科技有限公司 A kind of ceramic saw blade that can replace sawtooth
US10370820B2 (en) 2010-01-26 2019-08-06 Husqvarna Ab Laying machine and a blade assembly
US11173556B2 (en) * 2017-05-11 2021-11-16 Ikg Usa, Llc Rotary serrator knife

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WO2012102657A1 (en) * 2011-01-26 2012-08-02 Husqvarna Ab A laying machine and a blade assembly
WO2012102659A1 (en) * 2011-01-26 2012-08-02 Husqvarna Ab A laying machine and a blade assembly

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US5184597A (en) * 1990-04-27 1993-02-09 Edward Chiuminatta Apparatus and method for cutting unhardened concrete
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US6286406B1 (en) 1996-02-12 2001-09-11 Credo Tool Company Injection molded carbide cutting insert
US6145426A (en) * 1996-10-15 2000-11-14 Credo Tool Company Dimpling
US6532855B1 (en) 1996-10-15 2003-03-18 Credo Tool Company Saw blade having dimples formed by process of deforming blade body
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WO2004011213A1 (en) * 2002-07-29 2004-02-05 L.S. Starrett Company Cutting tool with grooved cutting edge
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US7017465B2 (en) * 2002-07-29 2006-03-28 L.S. Starrett Company Cutting tool with grooved cutting edge
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US6878051B2 (en) 2003-02-05 2005-04-12 Saint-Gobain Abrasives Technology Company Saw blade with shaped gullets
US20040149114A1 (en) * 2003-02-05 2004-08-05 Kurt Brach Saw blade with shaped gullets
CN100496897C (en) * 2007-05-08 2009-06-10 广东奔朗超硬材料制品有限公司 Edging wheel and fabricating technique
US11280060B2 (en) 2010-01-26 2022-03-22 Husqvarna Ab Laying machine and a blade assembly
US11788252B2 (en) 2010-01-26 2023-10-17 Husqvarna Ab Laying machine and a blade assembly
US10370820B2 (en) 2010-01-26 2019-08-06 Husqvarna Ab Laying machine and a blade assembly
US11280061B2 (en) 2010-01-26 2022-03-22 Husqvarna Ab Laying machine
US9089946B1 (en) * 2012-02-14 2015-07-28 Jeff Toycen Low speed high feed grinder
US9481068B2 (en) 2012-02-14 2016-11-01 Jeff Toycen Low speed high feed grinder
US20140010998A1 (en) * 2012-06-29 2014-01-09 Marc Linh Hoang Abrasive article having reversible interchangeable abrasive segments
EP3293313A1 (en) * 2016-09-12 2018-03-14 Tyrolit - Schleifmittelwerke Swarovski K.G. Cutting tool
US10273652B2 (en) 2016-09-12 2019-04-30 Tyrolit—Schleifmittelwerke Swarovski K.G. Cutting tool
US11173556B2 (en) * 2017-05-11 2021-11-16 Ikg Usa, Llc Rotary serrator knife
CN109571775A (en) * 2018-12-26 2019-04-05 湖北攀峰钻石科技有限公司 A kind of ceramic saw blade that can replace sawtooth

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DE1427699A1 (en) 1971-07-08
GB938680A (en) 1963-10-02
BE622622A (en) 1963-03-19
ES280914A1 (en) 1962-12-16
NL286475A (en)

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