US3102307A - Door mounting assembly - Google Patents

Door mounting assembly Download PDF

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Publication number
US3102307A
US3102307A US837476A US83747659A US3102307A US 3102307 A US3102307 A US 3102307A US 837476 A US837476 A US 837476A US 83747659 A US83747659 A US 83747659A US 3102307 A US3102307 A US 3102307A
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Prior art keywords
door
wall
opening
leaf
knuckles
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US837476A
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Kenneth M Johnson
Walter J Macfarlane
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Stanley Works
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Stanley Works
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Priority to US837476A priority Critical patent/US3102307A/en
Priority to GB752260A priority patent/GB904420A/en
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    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05DHINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
    • E05D5/00Construction of single parts, e.g. the parts for attachment
    • E05D5/02Parts for attachment, e.g. flaps
    • E05D5/06Bent flaps
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05CBOLTS OR FASTENING DEVICES FOR WINGS, SPECIALLY FOR DOORS OR WINDOWS
    • E05C19/00Other devices specially designed for securing wings, e.g. with suction cups
    • E05C19/02Automatic catches, i.e. released by pull or pressure on the wing
    • E05C19/024Automatic catches, i.e. released by pull or pressure on the wing with a bifurcated latch
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2900/00Application of doors, windows, wings or fittings thereof
    • E05Y2900/10Application of doors, windows, wings or fittings thereof for buildings or parts thereof
    • E05Y2900/13Application of doors, windows, wings or fittings thereof for buildings or parts thereof characterised by the type of wing
    • E05Y2900/132Doors

Definitions

  • the present iinvention relates toa new and improved type ofdo'ormounting especially adapted for use in resi- 'lheinvention is concerned more particularly with a novel arrangement for disposing a doorrelative to a door opening and to new and improved handware'for' use in combination therewith.
  • the door isnsually mounted in the frame by use of conventional butt hinges whose leaves are recessed in one edge of the door and adjacent jamb.
  • the door is'usually held in closed position by a latch. mechanism recessed in the opposite edge of the door and a keeper recessed I, in the adjacent jamb.
  • Such conventional door mounting arrangements are relatively expensive to manufacture and install, since it entails the making of a door frame which usually is a composite; of several members frequently fformedof wood and including stops, moldings and other decorative elements for finishingthe edge ofthe opening which have to :be fitted to the door opening andper- 'man'en-tly secured thereto.
  • Another aim of the invention is to provide a novel set of hardware for use in combination with.,the door and a door opening which 'is easy to install and assemble and which is decorativeinappearance.
  • FIG. 1 is a fragmentary perspective view of a wall and a door mounted thereon in accordance with the inveno
  • FIG. 2 is a fragmentary front view of thedoor and wall assembly with the door opening shown in dotted lines
  • FIG. 3 is an enlarged fragmentary cross-sectional view o fone door edge and side of the door opening with the hinge mounted in fully exposed position;
  • FIG. 4 is a view. similar to that of FIG. with the hinge reversed to partially concealed position;
  • FIG.. 5 is an enlarged fragmentary cross-sectional view of the door, and door opening
  • FIG. 6 is a perspective view of a hinge wit-lithe hinge assembled in the position shown in FlGS. 3 and 5;
  • FIGL7 is an exploded perspectivev-iew showing one ofthe hinge plates reversed for assembly in the position shown in FIG. 4 of the drawing;
  • FIG. 8 is a fragmentary cross-sectional view of the I latch and keeper mechanism
  • iGBT 9, is a'fragmentary side view of'the hinge with the knuckles in cross section;
  • FIG. 10 is a view similar to' FIG. 4 showing a modified form ofthe hinge for use with doors of reduced sional variations which usually occur during the installaand the knuckles of the hinge -plates are interfitted to permit replacement of the hinge pins.
  • the. door has to be provided with a "conventional door latch wherein the latch mechanism is recessed in one edge portion of the door and a cooperating keeper and strike plate is recessed intothe adjacent ation of thetdoor and door frame.
  • a fter'the door has been fitted to thedoor frame it is vthen necessary to ac- .curatelymortise one edge of the door and the correspondingj-amb of the door frame for installation of the hinges.
  • To hang the door it is the usual practice to disassemble I cealed position; and
  • FIG.1O is a perspective view of the hinge shown in FIG.1O with thedoor and wall in phantom,,the door being. in fully open position.
  • FIGS. l, sZ -and 5 thereof there is shown a building wall- 10 t provided with a rectangular opening or passageway 12.
  • the door14 does not fit within the opening 12 but instead is disposed paral; lel to the outer surface of the wall 10 externally of the I door opening 12 and is dimensioned so that it extends beyond the top and side edges of the door opening and so that it overlies both the opening 12 and the portion of the wall surrounding the opening.
  • the door is swing ingly mounted on the exterior surface of the wall 10 by means'of hinges 16, which will be described in more'detail hereinafter. Since the door does not have to be fitted within the door opening 12, it can be completely prefrabricated and finished by the fabricator of the door and no further treatment is required at the time of installation.
  • the surface of the sides of the door opening can be merely a continuation of the finish surface of the wall.
  • the wall will contain one or more studs 18 which are disposed atop- ,positesides of the door opening and this may be covered with plaster, or wall bo'ard, etc. denoted at 20 which is the same as the surface coating of thewall.
  • the surface of the wall surrounding the opening 12 is preferably left planar and flush with the remaining surface Patented Sept. 3, 1963 I .3 of the wall as shown and ornamental moldings and the like are omitted.
  • the door 14 is mounted on the external surface of the wall by means of the hinges 16 so that when the door is in closed position it covers the door opening 12 and also the portions of the wall surrounding the opening 12.
  • the door may be retained in the closed position by means of a releasable latch 22 which is recessed into the wall at the side of the opening opposite from the hinges for cooperation with a keeper assembly 24 mounted on the edge of the door.
  • a decorative handle 26 may be provided on the outer face of the door for convenience in opening and closing the door.
  • Each hinge 16 is of new and improved form especially designed for use in-mounting the door in the manner described. The details of the hinge are best shown in FIGS. 6, 7 and 9 of the drawings.
  • Each hinge includes one leaf 30 which is a flat leaf having a plurality of symmetracially spaced rolled knuckles 32 along one edge.
  • the leaf 30 is adapted to be mounted on the edge of the door on the surface thereof without being recessed as indicated in FIGS. 3, 4 and 5.
  • the rolled knuckles 32 are olfset from the plane of the leaf 30 and have aligned bores 31 whose axes are similarly offset from the longitudinal centerline of the leaf 30.
  • the second leaf of the hinge 16 comprises a generally L-shaped plate 34 which also is provided with symmetrically arranged rolled knuckles 36 intended to interfit with the rolled knuckles 32 of the first leaf 30.
  • the inner leg 38 of the hinge plate 34 is adapted to be mounted on the surface of the wall 10 and the outer leg 39 extends outwardly at right angles thereto and parallel to the first hinge leaf 30 when the door is in closed position.
  • the centerline of the rolled knuekles36 and the aligned bores 37 thereof is substantially in alignment with the longitudinal centerline of the outer leg 39, this being accomplished by a slight bend in the leg 39 as indicated at 40.
  • the hinge With the L-shaped leaf 34 extending outwardly away from the door opening and exposed adjacent the edge of the door as shown in FIGS. 3 and 5, or to assemble the hinge leaf so that the inner leg 38 extends in the opposite direction toward the door opening so as to be concealed by the door as shown in FIG. 4 of the drawings.
  • the assembly of the hinge with the leaf 34 extending in either a left-hand or a right-hand direction will be determined in most instances by the appearance which is desired by the user. Another consideration is that with the hinge assembled as shown in FIGS. 3 and 5, it is somewhat easier to attach the hinge to the wall, since the hinge can be attached with the door in closed position. Another factor which must be considered is the availability of studding for receiving the wood screws 42 (shown in dotted lines) for as indicated by comparison of FIGS. 3 and 4 of the drawings, additional or wider studding is required when the hinge is assembled with the leg 38 extending outwardly of the door opening.
  • the pintle 44 In order to assemble the hinge in either a left-hand or right-hand'direction, all that is necessary is to pull the pintle 44 which is seated in the bores of the knuckles 32 and 36 and then reverse the hinge leaf 34 following which the pintle 44 is re-inserted.
  • the pintle 44 preferably is provided with a split retaining ring 46 which engages in the tapered or convexly curved lower portion of the bore of the uppehmost knuckles of the hinge leaf- 30 as disclosed in the Morse Patent No. 2,154,860 which prevents the pintle from rising during normal usage of the door.
  • the pintle can readily be disengaged from the knuckles by exerting a force on the inner end thereof by means of a nail or pointed tool inserted through the opening 50 in the decorative tip 52, which is-threadably secured in the bore of the bottom knuckle of the hinge leaf 30.
  • the leaf 30 is inverted and in that case it is preferred to reverse the position of the decorative tip 52 so that it will still be in the lowermost knuckle of the hinge.
  • the uppermost knuckle of the leaf 30 is threaded in the same manner as the bottom knuckle so that it can also receive the decorative tip 52.
  • the deco rative tip 52 is provided with a slot 54 so that it can be conveniently rotated by use of a screw driver or other turning tool when it is desired to remove the tip 52 from one end knuckle and replace it in the other.
  • the bore of the lowermost knuckle is also tapered or convexly curved at its inner end for cooperation with the retaining ring 46 of the pin 44.
  • the pin 44 may be inserted from either end and is preferably positioned in the bores of the knuckles so that its head is at the top of the assembled hinge.
  • the leaf 34 may be assembled with its leg 38 extending away from the opening 12 and in exposed position or extending toward the opening 12 and concealed in just the same way as explained in connection with the mounting on the opposite edge of the door.
  • the modified hinge 116 shown in FIGS. 10 and 11 lot the drawings, is similar to the hinge 16 just described and includes an L-shaped hinge plate 134 which is like the plate 34 except that the leg 139 is of shorter length so as to reduce the dimension or distance between the knuckles 136 and the inner leg 138.
  • the removable pintle 144 and the decorative tip 152 correspond to the pintle 44 and tip 52 previously described.
  • the second hinge plate differs from the plate 30 by being provided with a night-angled extension 131 thus making it L-shaped in cross section.
  • the plate 130 is dimensioned so that when the hinge is assembled for mounting in the partially concealed lposition, the plates 130 and 134 will be disposed in nesting relationship and with the ends 133, 135 in alignment.
  • the modified hinge 116 is intended for use with doors of relatively thin cross section or relatively small thickness.
  • the door leaf 130 extends around the inner corner of the door 114 and is secured to the door by screws 118 fastened to the inner surface of the door instead of to the end surface.
  • the leaf 134 is attached to the wall 110 by screws 142. It will he understood that as in the case of the hinge 16 previously described the pintle 14 and tip 152 may be removed to permit the leaf 134 to be reversed for attachment to the wall in an exposed position in the manner illustrated in FIGS. 3 and 5 of the drawings.
  • the disposition of the knuckles 136 and 132 in an offset relationship .to the legs 131 and 138 permits the door to be opened a lfllll]. without striking the surface of the well 110.
  • the latch 22 comprises a [frame 54 which is recessed in an opening 56 provided in the wall 10 for this purpose and also includes an escutcheon plate or outer housing of L-sh'aped cross section which covers the opening 56 and extends about the corner of the door wall opening asbest shown in FIG. 5 of the drawings.
  • the latch 22 includes a generally U-shaped bolt 60 which is pivoted on the frame at 62 and which is biased to open or closed position by a spring 64 mounted on the plunger 66.
  • a plunger 66 is: pivotally attache dat one end to the bolt at a pivot 68 offset from the pivot62and is slidably mounted sfiwill befappa rent theplunger 66 and ibolt 6 m ooopefatioh with spring 64 form a toggle which,
  • the keeper comprises a roller 70 rotafablyfjsupported on 'the mounting plate 72 seci1redtothe adjacentedge of the 'door 14am ispartially concealed bya protective housing at its lother end inthe name 54.
  • thedatoh is showrn in uopen or releasing position n1 solid lines andfis showhin closed or: latching position in "74 whichisgalso mjounted on theedge of the dOiQT-
  • the roller ;70 strikes i the lowerleg'ofthe Uboltand pivots ituntil the toggle passes' over-center' wliereuponthespring urges the bolt tof'the latching position engaging the-keeper as shown in the k 'per assnqwn sol-id lines.
  • llatohing'fihieehalnisin hoiopenating handle or knob is reolears the door o'pening lZ and; can be readily pivoted a Lfu ll1 80 degrees as indicated in dotted lines in FIG, or the drawings.
  • the door is mo vedto closed position there preferably is a slight clearance between the inner face of the door and thewall'sunfiace surround provided to forma seal between thedoor and wall surface.
  • the v novel mounting assembly is attractive in appearance, and provides many decorative advantages, such as the possibile a releasable latch recessed mounted on'thesurface of the edge of the door foren-' 'gagement with the latch. v 2.
  • a wall having a'through opening therein and wherein the wall surfaces surrounding the opening are planar and flush withthe remaining surface of the wall, a door of smaller dimensions thanvthe wall but'of larger dimensions th'roughoutthan thewall opening, means mounting the door on the wall forswinging movement toward .and away from a closed position wherein the door extends parallel to the walland overlies the wall opening and aportion ofthe wall sur- 7 rounding the wall opening, said means comprising a plurality of hinges each' including a generally L-shaped first leaf having one legfixedly mounted "on the wall surface adjacent one, side of the opening and asecf 0nd legextending outwardly generally perpendicularly to the wall and parallelto the side edge of the doorwhen the door is in closed position having vertically spaced knuckles-at its outer end, and asecond leaf having vertically spaced knuckles interfitting' with the knuckles at the ing the door'ioapen-ing.
  • suitable eather-stripping may be outer end of said second leg and mounted on" the door, said second leaf having a fiat portion immediately adjacent the knuckles extending along the surface of one edge ofthe door toposition the knuckles immediately adjacent I the outercorner of said one edge of the door, said flat portion" being of smaller width than and extendingjn side-by-side overlying relationship to said second leg of the-first leafwhen the door is in closed position, aremovable pintle disposed in said knuckles, and latching means for-releasably retaining the door in closed'l posi tion comprising a first member mounted on the walladja centthe side of "the opening opposite from the hinges and a'second member for cooperation therewith mounted on n the outer edge of thefdoor.
  • a wall having aplanar'exteriorfinish surface and athrough openingtherein wherein the areas defining theopening'including the-side walls of the open-v ing and the wall portions surrounding the opening are f formed with an exterior finish surface whichis 1a continuation of the wallfinish surface, a doorxof smaller dimensions than the'jwall but of greater width and height r throughout than the wall opening, means mounting the ,1 A door on the wall for; swinging movement toward and I away fromfa closed position wherein the door extends parallel to the wall entirely outside the door opening and overliesthe wall opening and a portion of the wall surrounding the wall opening, said means comprisingla plui ral'ity of hinges, eachincluding a generally L shaped first leaf having one leg fixedly mounted on and parallel to the 1 exterior surface of the'wall adjacent one side of the opening and having its other leg extendingpoutwardlyi generally perpendicular-thereto and parallel to the side 1 "edge of the door when the door is in closed position, said other leg being provided with
  • said means erally L-shaped first leaf havingone leg fixedly mounted on and parallel to the wall surface adjacent one side of the opening and a second leg extending outwardly gen-' erally perpendicular to the wall and parallel to the side edge of the door when the door is in closed position,
  • saidsecond leaf having'a flat portion extending along the surface of one edge of'the door and having vertically spaced knuckles at its outer end disposed immedileg of the first leaf and overlying said second leg when the of a wall havinga through opening of smaller width'than ately adjacent the outer corner of said one edge of the door, the knuckles of the second leaf interfitting with the knuckles of the first leaf, said flat portion of the second leaf'having approximately the same length as the second door is in closed position, said knuckles having aligned bores, and a pintle disposed'in said bores and pivotally connecting the leaves.
  • a removable pintle disposed in said knuckles
  • a universal hinge comprising a generally L-shaped first leaf adapted to be fixedly mounted on the wall surface adjacent one side of the wall opening with one leg extending generally at right angles to the wall and with the other leg parallel to the wall surface, said leaf being mountable on the wall selectively with said other leg extending from said one leg toward or away from the wall opening, symmetrically spaced knuckles on the outer end of said one leg having aligned bores in substantial alignment with the longitudinal centerline of the said one leg, an L-shaped second leaf for attachment to either edge of the door having one leg engageable with an edge of the door and provided at its outer end with symmetrically spaced knuckles interfitting the knuckles of the first
  • a universal hinge comprising a generally L-shaped first leaf adapted to be fixedly mounted on the wall surface adjacent one side of the Wall opening with one leg extending generally at right angles to the wall and with the other leg parallel to the wall surface, said leaf being mountable on the wall selectively with said other leg extending from said one leg toward or away from the wall opening, symmetrically spaced knuckles on the outer end of said one leg having aligned bores in substantial alignment with the longitudinal centerline of the said one leg, an L-shaped second leaf attachment to the door having a pair of legs adapted to extend about the corner of the door with one of said pair of legs adapted to engage the edge of the door and having symmetrically spaced knuckles interfitting the knuckles of the first leaf and having aligned bores offset from the longitudinal centerline of said one of the legs of the second leaf, said offset being sufficient to permit the said one leg of the first leaf to extend parallel

Description

p 3, 1963 K. M. JOHNSON ETAL 3,102,301
noon MOUNTING ASSEMBLY 3 She ets-Sheet 1 Filed Sept. 1, 1959 FIG. I
FIG. 2
INVENTOR5 WALTER U. MAC/ ARL A/VE KENNETH/7. (JOHNSON TTORNEYS p 3, 1953 K. M. JOHNSON ETAL v 3,102,307
DOOR MOUNTING ASSEMBLY 3 Sheets-Sheet 2 Filed Sept. 1, 1959 FIG. 5
WALTER d. MACFARLANE KENNETH M. JOHNSON A ORNEY5 p 1963 v K. JOHNSON ETAL 3,102,307
DOOR MOUNTING ASSEMBLY Filed Sept. 1, 1959 3 Sheets-Sheet 3 FIG. [0
FIG. ll
IN VEN TORS WALTER d. MAG/"A PLANE KENNETH M- JOHNSON TTORNEYS dential and other types of buildings.
opening as to become unsightly in appearance.
i DOOR MOUNTING ASSEMBLY Kenneth Johnson, Kensington, and Walter J. Mac-= Earlane, New Britain, Conn, assignors'toThe Stanley Works, New Britain, Conn a corporation of Connecticut f; Filed Sept. 1, 1959, Ser. No. 837,476 I e 6 Claims. "(Cl; 20 -16) The present iinvention relates toa new and improved type ofdo'ormounting especially adapted for use in resi- 'lheinvention is concerned more particularly with a novel arrangement for disposing a doorrelative to a door opening and to new and improved handware'for' use in combination therewith.
The present application is a continuation-impart of our prioryapplication Serial No -796,826, filed March 3, 1959 nowabandoned. T l t a I The conventional way of mounting swinging doors in homes and other types-lot buildings, is tofirst frame a; .1 door opening with a header and jambs and then trim the l at door so that itwill fit fairly closely within the frame opening with the edges of the door enclosed by the frame.
The door isnsually mounted in the frame by use of conventional butt hinges whose leaves are recessed in one edge of the door and adjacent jamb. The door is'usually held in closed position by a latch. mechanism recessed in the opposite edge of the door and a keeper recessed I, in the adjacent jamb. Such conventional door mounting arrangements are relatively expensive to manufacture and install, since it entails the making of a door frame which usually is a composite; of several members frequently fformedof wood and including stops, moldings and other decorative elements for finishingthe edge ofthe opening which have to :be fitted to the door opening andper- 'man'en-tly secured thereto. Also, after the door frame has been fitted and installed, it; then becomes necessary to accurately dimension the door so that it will fit relatively closely Wlhhll'llhCf-GODI opening andznormally this has to be donewat the place of installation because of dirnen-.
mounting arrangement having many advantages from a decorative standpoint and including the advantage of using completely prefinished doors.
' Another aim of the invention, is to provide a novel set of hardware for use in combination with.,the door and a door opening which 'is easy to install and assemble and which is decorativeinappearance.
" Other objects will be inpart obvious and in part pointed out morein detail hereinafter.
The invention accordingly consists in the features of construction, combination of elements and arrangement of parts which will be exemplified in the construction hereafter set] forth and the scope of the application of which will be indicated in the'appended claims In the-drawings: U e FIG. 1 is a fragmentary perspective view of a wall and a door mounted thereon in accordance with the inveno FIG. 2 is a fragmentary front view of thedoor and wall assembly with the door opening shown in dotted lines; 1 FIG. 3 is an enlarged fragmentary cross-sectional view o fone door edge and side of the door opening with the hinge mounted in fully exposed position;
FIG. 4 is a view. similar to that of FIG. with the hinge reversed to partially concealed position;
-FIG.. 5 is an enlarged fragmentary cross-sectional view of the door, and door opening;
FIG. 6 isa perspective view of a hinge wit-lithe hinge assembled in the position shown in FlGS. 3 and 5;
FIGL7 is an exploded perspectivev-iew showing one ofthe hinge plates reversed for assembly in the position shown in FIG. 4 of the drawing;
FIG. 8 is a fragmentary cross-sectional view of the I latch and keeper mechanism;
i BIG; 9, is a'fragmentary side view of'the hinge with the knuckles in cross section;
FIG. 10 is a view similar to' FIG. 4 showing a modified form ofthe hinge for use with doors of reduced sional variations which usually occur during the installaand the knuckles of the hinge -plates are interfitted to permit replacement of the hinge pins. In addition, as l mentioned above, the. door has to be provided with a "conventional door latch wherein the latch mechanism is recessed in one edge portion of the door and a cooperating keeper and strike plate is recessed intothe adjacent ation of thetdoor and door frame. A fter'the door has been fitted to thedoor frame it is vthen necessary to ac- .curatelymortise one edge of the door and the correspondingj-amb of the door frame for installation of the hinges. To hang the door it is the usual practice to disassemble I cealed position; and
thickness, the hinge being mounted in the partially con- .FIGJll is a perspective view of the hinge shown in FIG.1O with thedoor and wall in phantom,,the door being. in fully open position. I Referring to the drawings and particularly to FIGS. l, sZ -and 5 thereof, there is shown a building wall- 10 t provided with a rectangular opening or passageway 12.
f the hinges and secure the individual hinge plates inthe' T mortised recesses of the door edge and iamb, respectively, following which the door is placed in the door opening jamb of the doorfframe. All of these operations entail expensive andtime consuming hand. operations which I greatly add to. the'costof thejlconstruction and in addition there are certain other disadvantages, suchas the fact that thedoor cannot be completely fabricated or prefinished prior to installation andin the event of. subsequent warpage or.- shrinkage of the door or door frame members, the door may stick or fit so poorly in the door The aim of the present inventionis to providea new type. of door mounting which greatly reduces the cost ofmanufactureand assembly, both with. respect to the finishing or framing of the door opening .and with respect to thedimensioning of the door and the steps required to mount the door. t
llncluded in this taint is the provision of a new door Unlike conventional door. installations, the door14 does not fit within the opening 12 but instead is disposed paral; lel to the outer surface of the wall 10 externally of the I door opening 12 and is dimensioned so that it extends beyond the top and side edges of the door opening and so that it overlies both the opening 12 and the portion of the wall surrounding the opening. The door is swing ingly mounted on the exterior surface of the wall 10 by means'of hinges 16, which will be described in more'detail hereinafter. Since the door does not have to be fitted within the door opening 12, it can be completely prefrabricated and finished by the fabricator of the door and no further treatment is required at the time of installation.
When utilizing the door mounting of the present invention, it is unnecessary to frame the door opening 12 for, as best shown in FIGS. 3, 4 and 5, the surface of the sides of the door opening can be merely a continuation of the finish surface of the wall. Normally, the wall will contain one or more studs 18 which are disposed atop- ,positesides of the door opening and this may be covered with plaster, or wall bo'ard, etc. denoted at 20 which is the same as the surface coating of thewall. [[n any.event, the surface of the wall surrounding the opening 12 is preferably left planar and flush with the remaining surface Patented Sept. 3, 1963 I .3 of the wall as shown and ornamental moldings and the like are omitted.
As previously stated, the door 14 is mounted on the external surface of the wall by means of the hinges 16 so that when the door is in closed position it covers the door opening 12 and also the portions of the wall surrounding the opening 12. The door may be retained in the closed position by means of a releasable latch 22 which is recessed into the wall at the side of the opening opposite from the hinges for cooperation with a keeper assembly 24 mounted on the edge of the door. A decorative handle 26 may be provided on the outer face of the door for convenience in opening and closing the door.
The hinges 16 are of new and improved form especially designed for use in-mounting the door in the manner described. The details of the hinge are best shown in FIGS. 6, 7 and 9 of the drawings. Each hinge includes one leaf 30 which is a flat leaf having a plurality of symmetracially spaced rolled knuckles 32 along one edge. The leaf 30 is adapted to be mounted on the edge of the door on the surface thereof without being recessed as indicated in FIGS. 3, 4 and 5. The rolled knuckles 32 are olfset from the plane of the leaf 30 and have aligned bores 31 whose axes are similarly offset from the longitudinal centerline of the leaf 30. Thus the knuckles 32 will not interfere with the fiush mounting of the leaf 30 on the surface of the edge of the door even though the knuckles 32 do not project outwardly beyond the corner or outer face of the door. The second leaf of the hinge 16 comprises a generally L-shaped plate 34 which also is provided with symmetrically arranged rolled knuckles 36 intended to interfit with the rolled knuckles 32 of the first leaf 30. The inner leg 38 of the hinge plate 34 is adapted to be mounted on the surface of the wall 10 and the outer leg 39 extends outwardly at right angles thereto and parallel to the first hinge leaf 30 when the door is in closed position. The centerline of the rolled knuekles36 and the aligned bores 37 thereof is substantially in alignment with the longitudinal centerline of the outer leg 39, this being accomplished by a slight bend in the leg 39 as indicated at 40. As a result of the central disposition of the knuckles 36, it is possible to assemble the hinge with the L-shaped leaf 34 extending outwardly away from the door opening and exposed adjacent the edge of the door as shown in FIGS. 3 and 5, or to assemble the hinge leaf so that the inner leg 38 extends in the opposite direction toward the door opening so as to be concealed by the door as shown in FIG. 4 of the drawings. Since the operation of the hinge is the same in either case, the assembly of the hinge with the leaf 34 extending in either a left-hand or a right-hand direction will be determined in most instances by the appearance which is desired by the user. Another consideration is that with the hinge assembled as shown in FIGS. 3 and 5, it is somewhat easier to attach the hinge to the wall, since the hinge can be attached with the door in closed position. Another factor which must be considered is the availability of studding for receiving the wood screws 42 (shown in dotted lines) for as indicated by comparison of FIGS. 3 and 4 of the drawings, additional or wider studding is required when the hinge is assembled with the leg 38 extending outwardly of the door opening.
In order to assemble the hinge in either a left-hand or right-hand'direction, all that is necessary is to pull the pintle 44 which is seated in the bores of the knuckles 32 and 36 and then reverse the hinge leaf 34 following which the pintle 44 is re-inserted. The pintle 44 preferably is provided with a split retaining ring 46 which engages in the tapered or convexly curved lower portion of the bore of the uppehmost knuckles of the hinge leaf- 30 as disclosed in the Morse Patent No. 2,154,860 which prevents the pintle from rising during normal usage of the door. The pintle can readily be disengaged from the knuckles by exerting a force on the inner end thereof by means of a nail or pointed tool inserted through the opening 50 in the decorative tip 52, which is-threadably secured in the bore of the bottom knuckle of the hinge leaf 30.
In the event that the hinge 16 is to be secured to the opposite edge of the door 14 so as to cause the door to swing in the opposite direction, the leaf 30 is inverted and in that case it is preferred to reverse the position of the decorative tip 52 so that it will still be in the lowermost knuckle of the hinge. As will be noted in the cross-sectional view of the knuckles shown in FIG. 9 of the drawings, the uppermost knuckle of the leaf 30 is threaded in the same manner as the bottom knuckle so that it can also receive the decorative tip 52. The deco rative tip 52 is provided with a slot 54 so that it can be conveniently rotated by use of a screw driver or other turning tool when it is desired to remove the tip 52 from one end knuckle and replace it in the other. The bore of the lowermost knuckle is also tapered or convexly curved at its inner end for cooperation with the retaining ring 46 of the pin 44. The pin 44 may be inserted from either end and is preferably positioned in the bores of the knuckles so that its head is at the top of the assembled hinge. Thus it will be apparent that by reversing the tip 52 and insenting the pin 44 from the opposite end, the assembled hirnge when placed on the opposite edge of the door will still have the decorative tip at the bottom and the pin will he treated from the top. When the hinge is applied to the left-hand edge of the door, the leaf 34 may be assembled with its leg 38 extending away from the opening 12 and in exposed position or extending toward the opening 12 and concealed in just the same way as explained in connection with the mounting on the opposite edge of the door.
The modified hinge 116 shown in FIGS. 10 and 11 lot the drawings, is similar to the hinge 16 just described and includes an L-shaped hinge plate 134 which is like the plate 34 except that the leg 139 is of shorter length so as to reduce the dimension or distance between the knuckles 136 and the inner leg 138. The removable pintle 144 and the decorative tip 152 correspond to the pintle 44 and tip 52 previously described. The second hinge plate differs from the plate 30 by being provided with a night-angled extension 131 thus making it L-shaped in cross section. The plate 130 is dimensioned so that when the hinge is assembled for mounting in the partially concealed lposition, the plates 130 and 134 will be disposed in nesting relationship and with the ends 133, 135 in alignment.
As shown in FIGS. 10 and 11, the modified hinge 116 is intended for use with doors of relatively thin cross section or relatively small thickness. In this embodiment, the door leaf 130 extends around the inner corner of the door 114 and is secured to the door by screws 118 fastened to the inner surface of the door instead of to the end surface. As shown in FIG. 10, the leaf 134 is attached to the wall 110 by screws 142. It will he understood that as in the case of the hinge 16 previously described the pintle 14 and tip 152 may be removed to permit the leaf 134 to be reversed for attachment to the wall in an exposed position in the manner illustrated in FIGS. 3 and 5 of the drawings.
As illustrated in FIG. 11 of the drawings, the disposition of the knuckles 136 and 132 in an offset relationship .to the legs 131 and 138 permits the door to be opened a lfllll]. without striking the surface of the well 110.
The latch 22 comprises a [frame 54 which is recessed in an opening 56 provided in the wall 10 for this purpose and also includes an escutcheon plate or outer housing of L-sh'aped cross section which covers the opening 56 and extends about the corner of the door wall opening asbest shown in FIG. 5 of the drawings. The latch 22 includes a generally U-shaped bolt 60 which is pivoted on the frame at 62 and which is biased to open or closed position by a spring 64 mounted on the plunger 66. The
a plunger 66 is: pivotally attache dat one end to the bolt at a pivot 68 offset from the pivot62and is slidably mounted sfiwill befappa rent theplunger 66 and ibolt 6 m ooopefatioh with spring 64 form a toggle which,
acts to bias the bolt pere r nepeak oi closed position. The keeper comprises a roller 70 rotafablyfjsupported on 'the mounting plate 72 seci1redtothe adjacentedge of the 'door 14am ispartially concealed bya protective housing at its lother end inthe name 54. 'In FIGs8wof them ings, thedatoh is showrn in uopen or releasing position n1 solid lines andfis showhin closed or: latching position in "74 whichisgalso mjounted on theedge of the dOiQT- When I the door i'smov ed to -closcd:'ptisitioin,the roller ;70 strikes i the lowerleg'ofthe Uboltand pivots ituntil the toggle passes' over-center' wliereuponthespring urges the bolt tof'the latching position engaging the-keeper as shown in the k 'per assnqwn sol-id lines. llatohing'fihieehalnisin hoiopenating handle or knob is reolears the door o'pening lZ and; can be readily pivoted a Lfu ll1 80 degrees as indicated in dotted lines in FIG, or the drawings. when the door is mo vedto closed position there preferably is a slight clearance between the inner face of the door and thewall'sunfiace surround provided to forma seal between thedoor and wall surface.
It thus will b'eappa'rent that there has bee-nprovided a r novel improved door mounting assembly which affordssubstantial savings in cost ofgfabrication and in- ,stalla'tinn ofgthedoor; andidoorjopeningi ln addition, the v novel mounting assembly is attractive in appearance, and provides many decorative advantages, such as the possibile a releasable latch recessed mounted on'thesurface of the edge of the door foren-' 'gagement with the latch. v 2. In combination, a wall having a'through opening therein and wherein the wall surfaces surrounding the opening are planar and flush withthe remaining surface of the wall, a door of smaller dimensions thanvthe wall but'of larger dimensions th'roughoutthan thewall opening, means mounting the door on the wall forswinging movement toward .and away from a closed position wherein the door extends parallel to the walland overlies the wall opening and aportion ofthe wall sur- 7 rounding the wall opening, said means comprising a plurality of hinges each' including a generally L-shaped first leaf having one legfixedly mounted "on the wall surface adjacent one, side of the opening and asecf 0nd legextending outwardly generally perpendicularly to the wall and parallelto the side edge of the doorwhen the door is in closed position having vertically spaced knuckles-at its outer end, and asecond leaf having vertically spaced knuckles interfitting' with the knuckles at the ing the door'ioapen-ing. -'-'If a tighter closure is desired, such asl on an outside door, suitable eather-stripping may be outer end of said second leg and mounted on" the door, said second leaf having a fiat portion immediately adjacent the knuckles extending along the surface of one edge ofthe door toposition the knuckles immediately adjacent I the outercorner of said one edge of the door, said flat portion" being of smaller width than and extendingjn side-by-side overlying relationship to said second leg of the-first leafwhen the door is in closed position, aremovable pintle disposed in said knuckles, and latching means for-releasably retaining the door in closed'l posi tion comprising a first member mounted on the walladja centthe side of "the opening opposite from the hinges and a'second member for cooperation therewith mounted on n the outer edge of thefdoor.
ityof usingydoons of varying shapes and configuration injasmuchas the door merely overlies the wall'opening and is .Variations and modifications which will be apparent toonesskilled in'thejartare intended to be included Within the scope ofthe invention,
Y 1.*In combination, a wall having aplanar'exteriorfinish surface and athrough openingtherein wherein the areas defining theopening'including the-side walls of the open-v ing and the wall portions surrounding the opening are f formed with an exterior finish surface whichis 1a continuation of the wallfinish surface, a doorxof smaller dimensions than the'jwall but of greater width and height r throughout than the wall opening, means mounting the ,1 A door on the wall for; swinging movement toward and I away fromfa closed position wherein the door extends parallel to the wall entirely outside the door opening and overliesthe wall opening and a portion of the wall surrounding the wall opening, said means comprisingla plui ral'ity of hinges, eachincluding a generally L=shaped first leaf having one leg fixedly mounted on and parallel to the 1 exterior surface of the'wall adjacent one side of the opening and having its other leg extendingpoutwardlyi generally perpendicular-thereto and parallel to the side 1 "edge of the door when the door is in closed position, said other leg being provided with vertically spaced knuckles "at its outer endanda second' leaf having'vertically spaced knuckles at its outer end interfitting' with the lknucklesatthe outer end ofisaid other leg and mounted onjthe door, saidsecond leaf havingjavflat portion immedia'tely-adjacentthel knuckles extending along the surface: of one edge of the door-to position the knuckles immediately adjacent the outer'corner of said oneedge or the door, said flat portionbeing of smaller width than but-of larger dimensions throughout thanthewall open- 3'. In combination withawall having a throughopen- 'ing wherein the wall surfaces surrounding the opening are planar and flush with the remainingsurface of the A0 wall. and ia 'door of smaller dimensions than the wall ing, means mounting the door on the wall for swinging movement of approximately '180 degrees towardand away from a closed position wherein the do'or extends parallel to the wall and overlies the wall opening and;
' portionsfof' the wall surrounding the opening, said means erally L-shaped first leaf havingone leg fixedly mounted on and parallel to the wall surface adjacent one side of the opening and a second leg extending outwardly gen-' erally perpendicular to the wall and parallel to the side edge of the door when the door is in closed position,
comprising a plurality of hinges, each including a gensaid second leg being provided With'vertically spaced knuckles at its outer end, a second leaf mounted on the;
door, saidsecond leaf having'a flat portion extending along the surface of one edge of'the door and having vertically spaced knuckles at its outer end disposed immedileg of the first leaf and overlying said second leg when the of a wall havinga through opening of smaller width'than ately adjacent the outer corner of said one edge of the door, the knuckles of the second leaf interfitting with the knuckles of the first leaf, said flat portion of the second leaf'having approximately the same length as the second door is in closed position, said knuckles having aligned bores, and a pintle disposed'in said bores and pivotally connecting the leaves.
4. For use in mounting .a door on the exterior surface the door and wherein the door is to be mounted for swing- 'jand extendingin sidqby-side' overlying relationship to 1 said other lego'f the first leaf when the door is in closed position, a removable pintle disposed in said knuckles,
ing' movement to and from a closed position parallel to the walland overlying the'wall opening and portions ,of a -lh6 wall'at opposite sides of the opening, a hinge com prising a generally .L-shaped first leaf having one leg adapted to be fixedly mounted on the wall surface adjacent one side of the wall opening and generally parallel to the wall surface and a second leg in the form of a sinn in the wall adjacent the side i j Y 1 of the opening opposite from the'hinges, and a keeper;
vto the first leg, symmetrically positioned and spaced knuckles on, the outer end of the second leg having axially aligned bores in substantial alignment with the longitudirnal centerline of said second leg, a second leaf for attach- .ment to the door and having a rectangular fiat portion of approximately the same length but of smaller width than the second leg engageable with the edge of the door and having symmetricaly spaced knuckles along one edge rinterfitting with the knuckles of the first leaf and having axially aligned bores offset from the longitudinal centerline of said flat portion of the second leaf, said second leg, of the first leaf and said flat portion of the second leaf being movable to a parallel overlying position in the closed position of the door, and a removable pintle disposed in the aligned bores.
5. For use in mounting a door on the exterior surface of a wall having a through opening of smaller width than the door and wherein the door is to be mounted at a selected one side of the wall opening for swinging movement to and from a closed position parallel to the wall and overlying the wall opening and portions of the wall at opposite sides of the opening, a universal hinge comprising a generally L-shaped first leaf adapted to be fixedly mounted on the wall surface adjacent one side of the wall opening with one leg extending generally at right angles to the wall and with the other leg parallel to the wall surface, said leaf being mountable on the wall selectively with said other leg extending from said one leg toward or away from the wall opening, symmetrically spaced knuckles on the outer end of said one leg having aligned bores in substantial alignment with the longitudinal centerline of the said one leg, an L-shaped second leaf for attachment to either edge of the door having one leg engageable with an edge of the door and provided at its outer end with symmetrically spaced knuckles interfitting the knuckles of the first leaf and having aligned bores offset from the longitudinal centerline of said one leg of the second leaf, said offset being sufficient to permit the said one leg of the first leaf to extend parallel in overlying relationship to said one leg of the second leaf, a removable pintle insertable into the aligned bores fromeither end, a decorative tip, and means for selectively attaching the tip in the bore of either of the outermost knuckles.
6. For use in mounting a-door on the extenior surface of a wall having a through opening, a universal hinge comprising a generally L-shaped first leaf adapted to be fixedly mounted on the wall surface adjacent one side of the Wall opening with one leg extending generally at right angles to the wall and with the other leg parallel to the wall surface, said leaf being mountable on the wall selectively with said other leg extending from said one leg toward or away from the wall opening, symmetrically spaced knuckles on the outer end of said one leg having aligned bores in substantial alignment with the longitudinal centerline of the said one leg, an L-shaped second leaf attachment to the door having a pair of legs adapted to extend about the corner of the door with one of said pair of legs adapted to engage the edge of the door and having symmetrically spaced knuckles interfitting the knuckles of the first leaf and having aligned bores offset from the longitudinal centerline of said one of the legs of the second leaf, said offset being sufficient to permit the said one leg of the first leaf to extend parallel in overlying relationship to said one leg of the second leaf, a removable pintle insertable into the aligned bores from either end, a decorative tip, and means for selectively attaching the tip. in the bore of either of the outermost knuckles.
References Cited in the file of this patent UNITED STATES PATENTS 2,016,519 Schmidt Oct. 8, 1935 2,137,529 Ferris "a Nov. 22, 1938 2,290,035 Conwell July 14, 1942 2,655,685 Lewis Oct. 20, 1953 2,772,106 Semelka Nov. 27, 1956 2,808,610 Minor Oct. 8, 1957 2,867,840 Peterson Jan. 13, 1959 OTHER REFERENCES American Builder Magazine, January 1959, page 26. Popular Science Magazine, vol. 173, No. 3, September 1958, pp. 232, 234, 236 and 238.

Claims (1)

1. IN COMBINATION, A WALL HAVING A PLANAR EXTERIOR FINISH SURFACE AND A THROUGH OPENING THEREIN WHEREIN THE AREAS DEFINING THE OPENING INCLUDING THE SIDE WALLS OF THE OPENING AND THE WALL PORTIONS SURROUNDING THE OPENING ARE FORMED WITH AN EXTERIOR FINISH SURFACE WHICH IS A CONTINUATION OF THE WALL FINISH SURFACE, A DOOR OF SMALLER DIMENSIONS THAN THE WALL BUT OF GREATER WIDTH AND HEIGHT THROUGHOUT THAN THE WALL OPENING, MEANS MOUNTING THE DOOR ON THE WALL FOR SWINGING MOVEMENT TOWARD AND AWAY FROM A CLOSED POSITION WHEREIN THE DOOR EXTENDS PARALLEL TO THE WALL ENTIRELY OUTSIDE THE DOOR OPENING AND OVERLIES THE WALL OPENING AND A PORTION OF THE WALL SURROUNDING THE WALL OPENING, SAID MEANS COMPRISING A PLURALITY OF HINGES, EACH INCLUDING A GENERALLY L-SHAPED FIRST LEAF HAVING ONE LEG FIXEDLY MOUNTED ON AND PARALLEL TO THE EXTERIOR SURFACE OF THE WALL ADJACENT ONE SIDE OF THE OPENING AND HAVING ITS OTHER LEG EXTENDING OUTWARDLY GENERALLY PERPENDICULAR THERETO AND PARALLEL TO THE SIDE EDGE OF THE DOOR WHEN THE DOOR IS IN CLOSED POSITION, SAID OTHER LEG BEING PROVIDED WITH VERTICALLY SPACED KNUCKLES AT ITS OUTER END AND A SECOND LEAF HAVING VERTICALLY SPACED KNUCKLES AT ITS OUTER END INTERFITTING WITH THE KNUCKLES AT THE OUTER END OF SAID OTHER LEG AND MOUNTED ON THE DOOR, SAID SECOND LEAF HAVING A FLAT PORTION IMMEDIATELY ADJACENT THE KNUCKLES EXTENDING ALONG THE SURFACE OF ONE EDGE OF THE DOOR TO POSITION THE KNUCKLES IMMEDIATELY ADJACENT THE OUTER CORNER OF SAID ONE EDGE OF THE DOOR, SAID FLAT PORTION BEING OF SMALLER WIDTH THAN AND EXTENDING IN SIDE-BY-SIDE OVERLYING RELATIONSHIP TO SAID OTHER LEG OF THE FIRST LEAF WHEN THE DOOR IS IN CLOSED POSITION, A REMOVABLE PINTLE DISPOSED IN SAID KNUCKLES, A RELEASABLE LATCH RECESSED IN THE WALL ADJACENT THE SIDE OF THE OPENING OPPOSITE FROM THE HINGES, AND A KEEPER MOUNTED ON THE SURFACE OF THE EDGE OF THE DOOR FOR ENGAGEMENT WITH THE LATCH.
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3205532A (en) * 1962-11-05 1965-09-14 Bildwell Company Latchless door hinge
US3545135A (en) * 1969-04-10 1970-12-08 Philip Ben Lieber Door jamb
US3875700A (en) * 1973-03-16 1975-04-08 Albert R Street Prefabricated overlay door and frame assembly
US3889833A (en) * 1973-09-21 1975-06-17 Southwire Co Personnel safety platform for forklift
US6684570B1 (en) * 2002-11-25 2004-02-03 Angel S. Robledo Door lock system
US20050204635A1 (en) * 2004-03-16 2005-09-22 Lualdi S.P.A. Frame for doors with hinged leaves
US20150167368A1 (en) * 2012-01-31 2015-06-18 John Thaddeus Morris Offset hinge
US9151095B2 (en) * 2011-01-05 2015-10-06 Syring SchlieBsysteme GmbH Device for pulling a door panel or a window casement toward the frame
US20160040463A1 (en) * 2014-08-07 2016-02-11 Truth Hardware Corporation Self-sealing butt hinge
US20220153354A1 (en) * 2020-11-16 2022-05-19 Delbert L. Slabaugh Draw-tight apparatus for ramp doors and the like

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2016519A (en) * 1933-10-07 1935-10-08 Cincinnati Butchers Supply Co Doorlatch
US2137529A (en) * 1936-07-10 1938-11-22 Frantz Mfg Co Hinge
US2290035A (en) * 1942-02-21 1942-07-14 G I Sellers & Sons Company Door hinge
US2655685A (en) * 1951-02-03 1953-10-20 Blue Ridge Glass Corp Door hinge
US2772106A (en) * 1954-05-26 1956-11-27 Michael H Semelka Door latch
US2808610A (en) * 1954-05-26 1957-10-08 Harold D Minor Door construction and a concealed hinge assembly therefor
US2867840A (en) * 1957-03-29 1959-01-13 Nat Lock Co Hinge

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2016519A (en) * 1933-10-07 1935-10-08 Cincinnati Butchers Supply Co Doorlatch
US2137529A (en) * 1936-07-10 1938-11-22 Frantz Mfg Co Hinge
US2290035A (en) * 1942-02-21 1942-07-14 G I Sellers & Sons Company Door hinge
US2655685A (en) * 1951-02-03 1953-10-20 Blue Ridge Glass Corp Door hinge
US2772106A (en) * 1954-05-26 1956-11-27 Michael H Semelka Door latch
US2808610A (en) * 1954-05-26 1957-10-08 Harold D Minor Door construction and a concealed hinge assembly therefor
US2867840A (en) * 1957-03-29 1959-01-13 Nat Lock Co Hinge

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3205532A (en) * 1962-11-05 1965-09-14 Bildwell Company Latchless door hinge
US3545135A (en) * 1969-04-10 1970-12-08 Philip Ben Lieber Door jamb
US3875700A (en) * 1973-03-16 1975-04-08 Albert R Street Prefabricated overlay door and frame assembly
US3889833A (en) * 1973-09-21 1975-06-17 Southwire Co Personnel safety platform for forklift
US6684570B1 (en) * 2002-11-25 2004-02-03 Angel S. Robledo Door lock system
US20050204635A1 (en) * 2004-03-16 2005-09-22 Lualdi S.P.A. Frame for doors with hinged leaves
US9151095B2 (en) * 2011-01-05 2015-10-06 Syring SchlieBsysteme GmbH Device for pulling a door panel or a window casement toward the frame
US20150167368A1 (en) * 2012-01-31 2015-06-18 John Thaddeus Morris Offset hinge
US20160040463A1 (en) * 2014-08-07 2016-02-11 Truth Hardware Corporation Self-sealing butt hinge
US9617782B2 (en) * 2014-08-07 2017-04-11 Truth Hardware Corporation Self-sealing butt hinge
US20220153354A1 (en) * 2020-11-16 2022-05-19 Delbert L. Slabaugh Draw-tight apparatus for ramp doors and the like

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