US3078747A - Manufacture of metal sheet or strip - Google Patents
Manufacture of metal sheet or strip Download PDFInfo
- Publication number
- US3078747A US3078747A US761150A US76115058A US3078747A US 3078747 A US3078747 A US 3078747A US 761150 A US761150 A US 761150A US 76115058 A US76115058 A US 76115058A US 3078747 A US3078747 A US 3078747A
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- Prior art keywords
- strip
- rollers
- rolls
- bite
- imparted
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/02—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring flatness or profile of strips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
Definitions
- each cambered roll has a surface which is curvilinear in a plane containing the roll-axis, is circular in a plane transverse to the rolleaxis, is symmetrical about a transverse plane passing through the centre of length of the roll-axis and has its greatest diameter in the last-mentioned plane when at its working temperature.
- the thermal camber of the cambered roll surface is controlled by controlling the ternperature gradient existing in the roll in a direction parallel to its axis.
- the fiatness or shape of the sheet or strip entering the bite of the co-operating rolls is retained or improved as required according to the shape of the surfaces of the rolls at the bite and this shape depends upon the initial shape of the surfaces of the co-operating rolls and the reactionary forces exerted on these surfaces at the bite by the material to deform these surfaces. These reactionary forces in turn depend upon the crew-down force applied to urge the rolls towards each other, the friction influenced by lubrication of the roll surface and the tension (if any) applied to the sheet or strip.
- the roll surface friction is usually substantially constant during the rolling operation and is difficult to vary during such operation.
- the remaining factors namely the roll shape, the screw down force and the sheet or strip tension (if any) are capable of being varied during a rolling operation and are hereinafter referred to as the controlling factors.
- a ethod of controlling the ilatness or shape of metal sheet or strip produced by passing the material through the bite of a pair of co-operating rolls in a rolling mill comprises applying at least two rollers or the like in non-slip frictional contact with the surface of the sheet or strip at spaced locations so as to be ⁇ driven by the advancement of the sheet or strip from the bite, the modifying at least one of the controlling factors in the sense to maintain constant the angular velocity imparted to one roller relative to that imparted to the other roller.
- rollers are disposed with their axes of rotation in a common plane transverse to the direction of advance of the sheet or strip and one of the rollers is disposed substantially centrally of the width of the sheet or strip whilst the other rol'ler is disposed between the one roller and one longitudinal edge of the sheet or strip.
- apparatus for carrying into effect the method according to either of the two immediately preceding paragraphs comprises at least two rollers adapted to contact the surface of the sheet or strip in a non-slip frictional manner at spaced locations so as to be frictionally driven thereby and means responsive to the difference between the angular velocities imparted to the rollers to provide a signal having a magnitude which is a function of such difference.
- FIGURE l is an elevational view of a ro'll for use in a rolling mill and having a camber which is exaggerated for the purpose of clarity;
- FGURE 2 is a somewhat diagrammatic elevational View of a strip rolling mill
- FIGURE 3 is a section taken on the line IIL-HI of FIGURE 2;
- FEGURE 4 is a block circuit diagram
- FIGURE 5 is a circuit diagram showing in greater detail a circuit similar to FGURE 4.
- the roll l illustrated in FlG. l is shown with an exaggerated camber and it will be seen that it is substantially barrel-shaped, i.e. the roll 1 has al surface which is curvilinear in a plane containing the roll-axis, is circular in a plane transverse to the roll-axis, is symmetrical about a transverse plane passing through the centre of length of the roll-axis and has its greatest diameter in the lastmenti-oned plane when at its working temperature.
- the camber is very slight and is usually formed by grinding the roll which may be ground initially to convex shape or it may be ground initially llat or concave to allow ⁇ for thermal expansion during the rolling operation.
- Two such cambered rolls l are provided in the rolling mill shown in l-ilG. 2 and each is formed integrally with a shaft 2 carried in a frame 3.
- the shaft 2 of the lower roll l is carried in lixed bearings (not shown) and the shaft 2 of the upper roll l is movable towards the lower roll by means of screw-down members 4 whereby the force urging the two rolls l together is controlled.
- This example is concerned with the manufacture of metal strip and the primary material indicated at 5 (FIG. 3) is fed to the bite of the rolls and emerges therefrom as the nal strip 6.
- the primary material S may have been pre-rolled to a predetermined thickness.
- the strip 6 is taken up on a positively driven roller 7 carried on a shaft 8 whereby tension is imparted to the strip 6.
- Two measuring rollers 9 are arranged to bear on one surface of the strip 6 in non-slip frictional contact so as to be driven by the advancement of the strip 6, the axes of these rollers 9 :being contained in a common plane transverse to the direction of advancement of the strip 6.
- the rollers 9 are preferably of equal diameters as shown, although they need not necessarily be so and one is disposed substantially centrally of the width of the strip 6 and the other is disposed between the centrally disposed roller 9 and one longitudinal edge of the strip 6.
- the angular velocity imparted to each roller 9 by the moving strip 6 is proportional to the length of the strip 6 passing that roller 9 in unit time.
- perfectly '.tiat strip of good shape is uniform in length and will cause rollers 9 of equal radius to rotate with identical velocities whereas strip which is not at or of good shape has a surface which is longer in some parts than others and will cause the rollers 9 to rotate at different angular velocities the difference in these angular velocities being proportional to the deviation from atness of the strip.
- the dilerence in the angular velocities imparted to the rollers 9 is a measure of the deviation from atness and of good shape of the strip 6 and may be utilised to modify at least one of the controlling factors, i.e. the roll camber, the strip tension or the screw down force exerted on the rolls by the screw down member or members 4.
- the camber of the upper roll 1 is controlled by means of an oil pipe 10 feeding pipes 10a, 10b and 10c extending parallel to the axis of the roll 1 by way of branch pipes 10d, 10e and 10]c respectively.
- the pipes 10a, 10b and y10c are provided with a number of spraying apertures 11 along their length through which oil is sprayed on to the surface of the roll 1 on that part thereof advancing towards the bite of the rolls.
- the pipe 10b is disposed between the pipes 10a and 10c so that the oil therefrom controls the temperature of the mid-part of the surface of the roll 1 parallel to its axis and the oil from the pipes 10a and 10c controls the temperature of the surface of the roll 1 along its marginal edges.
- a manually adjustable valve 11a controls the oil iiow to the pipe 10 and an automatically controlled valve 11b controls the flow of oil to the pipe 10b thereby controlling the ilow of oil from the latter relative to the oil flow from the pipes 10a and 10c.
- a wiper 11C After the surface of the upper roll 1 has passed the bite,- any oil remaining thereon together With dirt and metal slivers is wiped therefrom by a wiper 11C.
- the valve 11b the oil flow from the spraying apertures 11 of the pipe 10b may be controlled and hence the temperature gradient and the roll camber and strip shape may be controlled. This control may be exercised by an operator observing the diference in the angular velocities imparted to the rollers 9 or automatically in accordance with such difference.
- the block schematic circuit diagram of FIG. 4 shows an apparatus for automatically utilising the difference in the angular velocities imparted to the rollers 9.
- rollers 9 drives a synchro transmitter 12 through a gear 13 and the other roller 9 drives a synchro diierential transmitter 14 through a gear 15, the electrical output ⁇ from the synchro differential transmitter 14 being a three-phase electrical signal with electrical rotation at the difference speed which is fed to a synchro control transformer 16.
- the latter is a comparison element in a servo loop which causes the rotor of the transformer 16 to track the electrical rotation and the mechanism of the servo loop operates as a torque amplifier which produces an output of suicient magnitude to be utilised to exercise the desired control.
- the servo loop comprises a demodulatotr 17, a D.C.
- a tachogenerator 21 mechanically coupled to the servomotor 19.
- rl ⁇ his tachogenerator 21 provides an output which is an integral function of the output from the differential transmitter 14 and hence provides a voltage analogue of the difference between the angular velocities imparted to the rollers 9, and this output is amplified by amplifier 22 and utilised to provide a visual indication at 23 of the difference between the angular velocities for manual control purposes.
- a second tachogenerator 24- is coupled to the mill-motor, mill rolls 1 or the strip 6 (indicated generally by the reference 25) to provide a voltage analogue of the rolling speed.
- This voltage analogue is subtracted from a fixed reference voltage provided at 26 in an amplifier 27 so as to produce an output from the latter which is inversely proportional to the rolling speed and which is utilised to energise the eld of the tachogenerator 21.
- the output of the tachogenerator 21 and the indication at 23 is a linear function of the quotient of the difference ⁇ between the angular velocities imparted to the rollers 9 and the rolling speed and hence is a measure o-f the atness of the strip or of the strip shape.
- the output from the tachogenerator 21 is compared in the amplier 22 with a value corresponding to the desired shape of the strip 6 and the resultant output from the amplifier 22 is fed to a iinal controlling element 28 which controls at least one of the controlling factors, which in this example is the camber of the rolls 1 by controlling the valve 11b and hence the oil supply through the spraying apertures 11 of the pipe 10b, in the sense to reduce the difference between the angular velocities imparted to the rollers 9.
- the output signal may be used to control the drive of a motor to the spindle 8 to control the strip tension or to control a screw-down motor connected to the members 4 to control the screwdown force.
- rollers 9 need not necessarily be of the same diameter in which case the difference between the angular velocities imparted to them will have' to be compared with a reference value to obtain a signal useful for control purposes.
- suiiiciently ac ⁇ curate speed measuring elements may be used in place of the synchros 12 and 14 to give a difference voltage which could be fed directly to the amplifier 22, a computing element being provided to divide this signal by a voltage analogue of the mill speed and the units 16, 17, 18, 19, 20, 21, 26 and 2'7 being no longer required.
- FIG. 5 illustrates an electric circuit similar to that of FIG 4 but in greater detail.
- one roller 9 drives through gear 13 the rotatable winding 30 of a synchro transmitter 31 the fixed winding 32 of which is electrically connected to the rotatable winding 33 of a synchro differential transmitter 34.
- the rotatable winding 30 is connected across terminals 35 to a source of A.C. supply.
- the other roller 9 drives through gear 15 the rotatable Winding 36 of a synchro differential transmitter 37 the fixed winding 38 of which is electrically connected to the fixed winding 39 of the transmitter 34.
- the xed windings 40 and 41 of synchro control transformers 42 and 43 respectively are connected in parallel across the rotatable winding 36.
- the respective rotatable windings 44 and 45 of the transformers 42 and 43 have their outputs respectively supplied across the tixed pairs of terminals 46 and 47 of a double-pole switch 43 the movable pair of contacts of which may he switched'.
- aoc/awr? take the output ⁇ from either one of the rotatable windings 44 and 45 and apply it across a pre-set sensitivity resistor i9 to feed a phase-sensitive rectifier Sti.
- the rotatable windings 44 and 45 are respectively geared through ratios of :1 and 100:1 to a shaft 51 geared through a ratio of 160:1 to a split-field motor 52 the armature 53 of which is connected across terminals 54 to a D.C. supply.
- the eld winding 55 of the motor 52 is connected to the output of a DC. amplifier 56 the input of which is connected to the output of the phase-sensitive rectifier 5t).
- the motor 52 also drives a tachogenrator 57 having an output applied across a feed-baci; resistor 58 connected to the input side of the phase-sensitive rectifier 5t).
- the motor 52 also drives a square law DC. tachogenerator 59 through gearing ⁇ 60, the tachogenerator 59 having a separately excited field and being capable of being used for multiplication.
- One winding 6E. of the tachogenerator is connected in series with a linear wire-wound potentiometer resistor 62 of about 4K across terminals 63 connected to a DC. supply of about volts, the movable tapping 64 being connected to the one end of the resistor 62 connected directly to one of the terminals 63.
- the position of the tapping 64 therefore controls the magnitude of the tield produced by the winding 61 and the output of the tachogenerator 59 produced in armature winding 65 is .a function of the product of this ield and the speed of rotation of the tachogenerator 59 driven by the gearing 60.
- a roller 65 bearing upon the metal strip is driven at a speed which is a function of the speed of advance of the strip and drives through gearing 67 having a ratio of about 3:1 a permanent magnet tachogenerator 68 so as to produce an output of about 80 volts from the latter at a strip speed of 80:0 feet per minute. This output is applied across a 160K linear wire-Wound potentiometer 69.
- the potentiometer 69 has a limit stop 7u at 10K from the high voltage end and the tapping 7l is connected to a source 72 of a reference voltage which is applied across the tapping 7l and the high voltage end of the potentiometer 69 and the input of an amplier 73 the output of which is supplied to a motor 74 which drives both tappings 64 and 71 which are mechanically linked.
- the output of the winding 65 of the tachogenerator 59 is applied through a resistor 75 to the input of an amplifier 76 the output of which is fed both to -an indicator 77 and an actuator 78 for the valve 1lb.
- the output of the amplifier i6 is connected to the input of the latter through a feed-back resistor 79 and is also connected t0 a biased relay titl connected through an amplifier Si to a motor 82, connected to the rotatable winding 33 oi the synchro differential transmitter 34. rlhe motor 82 also drives a tachogenerator 335 the output of which is fed back to the input of the amplifier 8l to provide a stabilising loop.
- a reference voltage is supplied to the input of the amplifier 76 from a source 84 connected thereto through resistor 85.
- the iixed winding 32 of the synchro transmitter 31 may be ⁇ considered to be connected directly across the fixed winding 3S of the synchro differential transmitter 327. It will be apparent that in this case the rotating iieids produced in the fixed windings it? and 41 of the transformers It?. and is a function of difference in the velocity of rotation ot ⁇ the rollers 9 and the rotation of the windings i4 and l5 thereof will oe a similar function.
- the movable Contact oi the switch 48 is connected across the terminals 46 or 47 to select the output either from the rotatable winding ed or the winding 55 respectively driven by the motor 52 throuhg permanently mashed gearing of 10G-3:1 and :1.
- the motor 52, phase-sensitive detector 5@ and amplifier 56 provide-d with stabilising feedback from tachogenerator 57 track either 4transformer l2 or i3 according to the speed ratio selected and hence enable .the apparatus to be made effective over a wide range of speed difference of the rollers 9.
- the motorSZ drives the tachogenerator 57 and hence the square-law tachogenerator 59 at a speed which is a linear function of the velocity ldifference of the rollers 9.
- the permanent magnet generator 63 provides an output which is an integrated ⁇ function of the speed of advance of the strip measured by the roller 66 and this is inverted by the self-balancing potentiometer system 62, 69 and applied across the windin'g 61 of the square-law tachogenerator 59.
- the latter integrates the velocity difference signal from the rollers 9 and provides an outpu-t which is the product of this integral and the reciprocal of the integral or the velocity of the strip.
- This product is the desired signal and is compared in the ampliiier '76 with ⁇ the reference voltage from the source 84 to produce the desired indication in the indicator 77 and the appropriate operation' of the valve 1lb due to the actuator 78.
- the reference voltage of .the source 4 will usually be zero when the rollers 9 are of equal radii but it may be set up initially to a predetermined value whe-re the rollers Q are not of equal radii or adjusted from 'time to Itime to compensate for changes in the radii of the rollers 9 due to wear and can also be used to compensate for drift in the amplifier 56 although this could be better dealt with by providing a separate Zero check.
- the source S4 may also be set up initially to a predetermined value when a given deviation from ilatness is desired.
- the synchro-dierential transmitter 34 and the connections thereto, the motor 82 tachogenerator S3, arnplier 8l. and relay du: are provided to ensure 'a rapid electrical line-up of the rotating iields of t Ae transmitters 3l and 37.
- the amplitier 76 will saturate and operate the relay and cause the motor 82 to drive the rotatable winding 33 to bring the rotating fields into synchronism in a matter of seconds.
- the relay titl opens and the motor ⁇ 82 ceases to rtunction.
- rollers 9 and rtransmitters 3l and 37 are advantageously housed in a substantially air-tight casing (not shown) which is only open to atmosphere where the pcripheries of the rollers proieot through slots in the ⁇ casing to bear upon the surface of the strip.
- This casing is supplied with lair under pressure which escapes through the slots and prevents oil and other deleterious matter entering the synchro transmitters.
- the casing must be urged towards the strip with a predetermined force.
- the rollers 9 bear against the underside of the strip and the casing is pneumatically urged towards the strip by means oi a ⁇ doublecting ram.
- a suitable switch is provided to be operated by the casing if the latter rises into the line or" the strip advance as would happen if the strip breaks. rIlle switch is then operated to reverse the ram and the casing is retracted. It is preferred to provide la shutter lwhich yis automatically operated to move over the casing between the rollers 9 and the strip when this occurs to protect the rollers.
- the signal derived from a pair of rollers 9 bea-ring on the strip 6 emerging from the bite of one pair of rolls l may be utilised to modify at least one of the controlling factors lrelatin to la preceding or succeeding pair of rolls in the series so as to ensure that the strip finally emerging from the mill shl have the desired latness or shape.
- rol-lers 9 may be provided across the width of the sheet or strip and switch means may be provided successively to compare the angular velocities imparted to pairs oi' such rollers.
- a rolling mill in combination, a pair of cooperating rolls for passing through the bite thereof a metal strip; at least two rollers contacting the surface of the strip ad vancing from the bite of said rolls, said rollers contacting said surface of said strip at spaced locations thereon and being frictionally driven by advancement of said strip from said bite of said rolls; a synchro-transmitter driven.
- a synchro-differential transmitter driven by the other of said rollers; means electrically connecting said transmitters to provide therefrom a threephase electrical signal with electrical rotation which is a function of the difference in the angular velocities imparted to said rollers; and means controlled by said threephase electrical signal for modifying the action of said pair of cooperating rolls for maintaining constant the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers.
- a pair of cooperating rolls for passing through the bite thereof a metal strip; at least two rollers contacting the surface of the strip in non-slip frictional relation at spaced locations thereon so as to be frictionally driven by advancement of said strip; a synchro-transmitter driven by one of said rollers; a synchro-differential transmitter driven by the other of said rollers; said transmitters being electrically connected to provide a three-phase electrical difference signal having electrical rotation which is a function of the difference in the angular velocities imparted to said rollers; a further roller applied to the surface of said strip for rotation by advancement of the latter to measure the speed of advance of said strip from the bite of said rolls; means deriving from the rotation of said further roller a voltage which is an integral function with respect to the time of the angular velocity imparted to said further roller; means for balancing said voltage derived from said further roller against a reference voltage to derive a signal which is proportional to the reciprocal of said voltage;
- a method of controlling flatness or shape of metal strip produced by passing the strip through the bite of a pair of cooperating rolls in a rolling mill including the steps of: applying at least two independent rollers in nonslip frictional contact with the surface of the strip at spaced locations, respectively, thereon so as to be independently driven by the advancement of the strip; and then modifying the roll shape of at least one of said rolls of said pair of cooperating rolls in accordance with the differences in the angular velocities, respectively, of said rollers to maintain constant the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers by the advancement of said strip at said spaced locations thereon.
- a pair of cooperating rolls for passing through the bite thereof a metal strip; at least two independent rollers contacting the surface of the strip in non-slip frictional relation at spaced locations,
- valve means for controlling the flow of cooling oil to said one roll; and a second valve means for determining the quantity of the ow of cooling oil to said one roll; and said second valve means being responsive to said difference signal to control the volume of ow of cooling oil to said one roll.
- a further roller applied to a surface of the strip lfor measuring the speed of advance of the strip from the bite of said rolls; means for deriving from the rotation of said further roller a voltage which is an integral function with respect to time of the angular velocity imparted to said further roller by said strip; and means for utilizing said voltage to integrate said difference signal and provide an output that is the product of such integral and the reciprocal of the integral of lthe velocity of said strip.
- a further roller applied to a surface of the strip for rotation to measure the speed of advance of the strip from the bite of said rolls; means for deriving from the rotation of said further roller a voltage which is an integral function with respect to time of the angular velocity imparted to said further roller; and means for balancing said voltage against said difference signal to derive a signal which is proportional to the reciprocal of said voltage.
- a method of controlling the flatness or shape of metal strip produced by passing the strip through the bite of cooperating rolls in a rolling mill which method includes the steps of: applying at least two rollers in nonslip frictional contact with the surface of the strip at spaced locations thereon transversely of the direction of advancement of the strip so as to be driven by the advancement of the strip from the bite of said rolls; deriving an electrical signal from the rotation of said rollers having a magnitude which is a function of the difference of the annular velocities imparted to said rollers; and utilizing said electrical signal for modifying the action of said cooperating rolls to maintain constant the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers.
- a method of controlling the ilatness or shape of metal strip produced by passing the strip through the bite of cooperating rolls in a rolling mill which method includes the steps of: applying at least two rollers in nonslip frictional contact with the surface of the strip at spaced locations thereon so as to be driven by the advancement of the strip from the bite of said rolls; deriving an electrical signal which is a function of the rolling speed and producing a control signal which is a function of the product of the difference of the angular velocities imparted to the rollers and the reciprocal or" said roiling speed electrical signal; and utilizing said control signal for modifying the action of said cooperating rolls to maintain constant the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers.
- a method of controlling7 the fiatness or shape of metal strip produced by passing the strip through the bite of cooperating cambered rolls in a rolling mill which method includes the steps of: applying at least two rollers in non-slip frictional contact with the surface of the strip at spaced locations thereon transversely of the direction of advancement ofthe strip so as to be driven by the advancement of the strip from the bite of said cambered rolls; deriving an electrical signal from the rotation of said rollers having a magnitude which is a function of the diierence of the angular velocities imparted -to said rollers; and then utilizing said electrical signal to effect modification of the carnber of at least one of said cambered rolls to maintain constant the angular velocity imparted to one roller relative to the angular velocity imparted to the other roller.
- a method of controlling the flatness or shape of metal strip produced by passing the metal strip through the bite of cooperating rolls in a rolling mill in which said rolls have a force applied thereto urging said rolls toward each other which method includes the steps of: applying at least two rollers in non-slip frictional contact with the surface of the metal strip at spaced locations thereon trnasversely of the direction of advancement of the strip so as to be driven by the advancement of the strip; deriving an electrical signal from the rotation of said rollers having a magnitude which is a function of the difference of the angular velocities imparted to said rollers; and then utilizing said electrical signal to effect modication of the force urging said cooperating rolls together to maintain constant the angular velocity imparted to one roller relative to the angular velocity imparted to the other roller.
- a method of controlling the atness or shape of metal strip produced by passing the metal strip through the bite of cooperating rolls in a rolling mill in which tension is applied to the metal strip includes the steps of: applying at least two rollers in nonslip frictional Contact with the surface of the strip at spaced locations thereon transversely of the direction of the advancement of the strip from the bite of said rolls; deriving an eiectrical signal from the rotation of said rollers having a magnitude which is a function of the difference of the angular velocities imparted to said rollers; and then utilizing said electrical signal to effect modification of the tension applied to the metal strip to maintain constant the angular Velocity imparted to one roller relative to the angular velocity imparted to the other roller.
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Description
Feb. 26, 1963 w. K. J. PEARsoN 3,078,747
MANUFACTURE oF METAL SHEET 0R STRIP Filed Sept. l5, 1958 3 Sheets-Sheet l fg, g
F|G.I
/ l MOE/nahm@ Amp/#2er Servo-Mor-l 75 I 15 29 (IML, Mmmm-EMMEN.,
"PE1 @6031er Feb. 26, 1963 w. K. J. PEARsoN 3,078,747
MANUFACTURE oF METAL. SHEET 0E STRIP Filed Sept. 15, 1958 3 Sheets-Sheet 2 Feb. 26, 1963 Filed sept. 15, 1958 FIGB j]- 36 57 Q- f 9 15 38 75 W. K. J. PEARSON MANUFACTURE OF METAL SHEET OR STRIP 3 Sheets-Sheet 3 3,078,747 Patentes ses. ze, rees MANUFAQTURE F METAL SHEET GR S'lRlP William Kenneth .lamieson Pearson, Denham, England,
assigner' to rllhe British Aluminium Company Limited,
London, England, a company of Great Britain Filed Sept. l5, 1958., Ser. No. '761,150 Claims priority, application Great Britain Sept. 17, 1957 l Claims. (Cl. Sti-55) rl`his invention relates to improvements in the manufacture of metal sheet or stripy and is particularly concerned with improvements in the method of and means for controlling the flatness or shape of the sheet or strip produced by passing the material through the bite of a air of co-operating rolls in a rolling mill. The term llatness refers to the surface of the sheet or strip produced and the term shape refers to the cross-sectional shape of the sheet or strip. Sheet or strip may be considered to be of good shape when it does not possess a double curvature. Usually the cross-sectional shape is uniform throughout the length of the sheet or strip but the sheet or strip may taper along its length whilst still being or good shape.
in the manufacture of metal sheet or strip by passing the material through a pair of co-operating rolls in a rolling mill itis usual to provide at least one of the rolls with a cambered surface, initially by appropriately grinding the roll and additionally by superposing a thermal camhet thereon, in order to compensate for deflections of the rolls due to the separating force exerted by the rolled material. Thus each cambered roll has a surface which is curvilinear in a plane containing the roll-axis, is circular in a plane transverse to the rolleaxis, is symmetrical about a transverse plane passing through the centre of length of the roll-axis and has its greatest diameter in the last-mentioned plane when at its working temperature. During the rolling operation the thermal camber of the cambered roll surface is controlled by controlling the ternperature gradient existing in the roll in a direction parallel to its axis. In the operation of the rolling mill the fiatness or shape of the sheet or strip entering the bite of the co-operating rolls is retained or improved as required according to the shape of the surfaces of the rolls at the bite and this shape depends upon the initial shape of the surfaces of the co-operating rolls and the reactionary forces exerted on these surfaces at the bite by the material to deform these surfaces. These reactionary forces in turn depend upon the crew-down force applied to urge the rolls towards each other, the friction influenced by lubrication of the roll surface and the tension (if any) applied to the sheet or strip. The roll surface friction is usually substantially constant during the rolling operation and is difficult to vary during such operation. The remaining factors, namely the roll shape, the screw down force and the sheet or strip tension (if any) are capable of being varied during a rolling operation and are hereinafter referred to as the controlling factors.
lt is desirable that the surface of sheet or strip emerging from the co-operating rolls of a rolling mill should be flat and of good shape but it is frequently found that this is not the case and this defect is particularly undesirable in strip material which is too long to be corrected by subsequent flattening operations. Hitherto, it has been customary to assess the flatness or shape of the sheet or strip by visual inspection in the absence of a satisfactory instrument to measure it continuously during rolling, and the use of tension on the sheet or strip and high rolling speeds has made it increasingly diiicult even for highly skilled operators to assess the latness or shape and take the correct remedial action.
It is an object of the present invention to provide a 2 method of continuously measuring the deviations from llatness and good shape of rolled sheet or strip as they occur in a rolling mill and to utilise the measurements to modify at least one of the controlling factors in the sense to correct for the deyiation.
According to one feature o the present invention a ethod of controlling the ilatness or shape of metal sheet or strip produced by passing the material through the bite of a pair of co-operating rolls in a rolling mill comprises applying at least two rollers or the like in non-slip frictional contact with the surface of the sheet or strip at spaced locations so as to be `driven by the advancement of the sheet or strip from the bite, the modifying at least one of the controlling factors in the sense to maintain constant the angular velocity imparted to one roller relative to that imparted to the other roller.
Preferably the rollers are disposed with their axes of rotation in a common plane transverse to the direction of advance of the sheet or strip and one of the rollers is disposed substantially centrally of the width of the sheet or strip whilst the other rol'ler is disposed between the one roller and one longitudinal edge of the sheet or strip.
According to another feature of the invention apparatus for carrying into effect the method according to either of the two immediately preceding paragraphs comprises at least two rollers adapted to contact the surface of the sheet or strip in a non-slip frictional manner at spaced locations so as to be frictionally driven thereby and means responsive to the difference between the angular velocities imparted to the rollers to provide a signal having a magnitude which is a function of such difference.
Preferably means is provided responsive Ito the difference signal automatically to modify at least one of the controlling factors in the sense referred to.
In order that the invention may be more clearly understood an example thereof will now be described with reference to the accompanying drawings in which:
FIGURE l is an elevational view of a ro'll for use in a rolling mill and having a camber which is exaggerated for the purpose of clarity;
FIGURE 3 is a section taken on the line IIL-HI of FIGURE 2;
FEGURE 4 is a block circuit diagram; and
FIGURE 5 is a circuit diagram showing in greater detail a circuit similar to FGURE 4.
The roll l illustrated in FlG. l is shown with an exaggerated camber and it will be seen that it is substantially barrel-shaped, i.e. the roll 1 has al surface which is curvilinear in a plane containing the roll-axis, is circular in a plane transverse to the roll-axis, is symmetrical about a transverse plane passing through the centre of length of the roll-axis and has its greatest diameter in the lastmenti-oned plane when at its working temperature. In practice the camber is very slight and is usually formed by grinding the roll which may be ground initially to convex shape or it may be ground initially llat or concave to allow `for thermal expansion during the rolling operation. Two such cambered rolls l are provided in the rolling mill shown in l-ilG. 2 and each is formed integrally with a shaft 2 carried in a frame 3. vThe shaft 2 of the lower roll l is carried in lixed bearings (not shown) and the shaft 2 of the upper roll l is movable towards the lower roll by means of screw-down members 4 whereby the force urging the two rolls l together is controlled.
This example is concerned with the manufacture of metal strip and the primary material indicated at 5 (FIG. 3) is fed to the bite of the rolls and emerges therefrom as the nal strip 6. As will ibe appreciated the primary material S may have been pre-rolled to a predetermined thickness. The strip 6 is taken up on a positively driven roller 7 carried on a shaft 8 whereby tension is imparted to the strip 6. Two measuring rollers 9 are arranged to bear on one surface of the strip 6 in non-slip frictional contact so as to be driven by the advancement of the strip 6, the axes of these rollers 9 :being contained in a common plane transverse to the direction of advancement of the strip 6. The rollers 9 are preferably of equal diameters as shown, although they need not necessarily be so and one is disposed substantially centrally of the width of the strip 6 and the other is disposed between the centrally disposed roller 9 and one longitudinal edge of the strip 6.
The angular velocity imparted to each roller 9 by the moving strip 6 is proportional to the length of the strip 6 passing that roller 9 in unit time. Thus, perfectly '.tiat strip of good shape is uniform in length and will cause rollers 9 of equal radius to rotate with identical velocities whereas strip which is not at or of good shape has a surface which is longer in some parts than others and will cause the rollers 9 to rotate at different angular velocities the difference in these angular velocities being proportional to the deviation from atness of the strip. It will be seen therefore that the dilerence in the angular velocities imparted to the rollers 9 is a measure of the deviation from atness and of good shape of the strip 6 and may be utilised to modify at least one of the controlling factors, i.e. the roll camber, the strip tension or the screw down force exerted on the rolls by the screw down member or members 4.
In this example the camber of the upper roll 1 is controlled by means of an oil pipe 10 feeding pipes 10a, 10b and 10c extending parallel to the axis of the roll 1 by way of branch pipes 10d, 10e and 10]c respectively. The pipes 10a, 10b and y10c are provided with a number of spraying apertures 11 along their length through which oil is sprayed on to the surface of the roll 1 on that part thereof advancing towards the bite of the rolls. The pipe 10b is disposed between the pipes 10a and 10c so that the oil therefrom controls the temperature of the mid-part of the surface of the roll 1 parallel to its axis and the oil from the pipes 10a and 10c controls the temperature of the surface of the roll 1 along its marginal edges. A manually adjustable valve 11a controls the oil iiow to the pipe 10 and an automatically controlled valve 11b controls the flow of oil to the pipe 10b thereby controlling the ilow of oil from the latter relative to the oil flow from the pipes 10a and 10c. After the surface of the upper roll 1 has passed the bite,- any oil remaining thereon together With dirt and metal slivers is wiped therefrom by a wiper 11C. Thus by suitably controlling the valve 11b the oil flow from the spraying apertures 11 of the pipe 10b may be controlled and hence the temperature gradient and the roll camber and strip shape may be controlled. This control may be exercised by an operator observing the diference in the angular velocities imparted to the rollers 9 or automatically in accordance with such difference.
The block schematic circuit diagram of FIG. 4 shows an apparatus for automatically utilising the difference in the angular velocities imparted to the rollers 9.
One of the rollers 9 drives a synchro transmitter 12 through a gear 13 and the other roller 9 drives a synchro diierential transmitter 14 through a gear 15, the electrical output `from the synchro differential transmitter 14 being a three-phase electrical signal with electrical rotation at the difference speed which is fed to a synchro control transformer 16. The latter is a comparison element in a servo loop which causes the rotor of the transformer 16 to track the electrical rotation and the mechanism of the servo loop operates as a torque amplifier which produces an output of suicient magnitude to be utilised to exercise the desired control. The servo loop comprises a demodulatotr 17, a D.C. amplifier 18 and a servomotor 19 the output from which drives the high-speed end of a gear 20 the low-speed end of which drives the control transformer 16 to provide a mechanical monitoring feed-back. Stabilising feed-back is provided by a tachogenerator 21 mechanically coupled to the servomotor 19. rl`his tachogenerator 21 provides an output which is an integral function of the output from the differential transmitter 14 and hence provides a voltage analogue of the difference between the angular velocities imparted to the rollers 9, and this output is amplified by amplifier 22 and utilised to provide a visual indication at 23 of the difference between the angular velocities for manual control purposes.
To correct for the influence of changing mill speeds, a second tachogenerator 24- is coupled to the mill-motor, mill rolls 1 or the strip 6 (indicated generally by the reference 25) to provide a voltage analogue of the rolling speed. This voltage analogue is subtracted from a fixed reference voltage provided at 26 in an amplifier 27 so as to produce an output from the latter which is inversely proportional to the rolling speed and which is utilised to energise the eld of the tachogenerator 21. In this way the output of the tachogenerator 21 and the indication at 23 is a linear function of the quotient of the difference `between the angular velocities imparted to the rollers 9 and the rolling speed and hence is a measure o-f the atness of the strip or of the strip shape. An interlocking stabilising feed-back signal may be provided =by feeding the amplified output of the tachogenerator 21 through a stabilising network 29 to the amplifier 18.
The output from the tachogenerator 21 is compared in the amplier 22 with a value corresponding to the desired shape of the strip 6 and the resultant output from the amplifier 22 is fed to a iinal controlling element 28 which controls at least one of the controlling factors, which in this example is the camber of the rolls 1 by controlling the valve 11b and hence the oil supply through the spraying apertures 11 of the pipe 10b, in the sense to reduce the difference between the angular velocities imparted to the rollers 9.
It will be appreciated that the output signal may be used to control the drive of a motor to the spindle 8 to control the strip tension or to control a screw-down motor connected to the members 4 to control the screwdown force.
It will be appreciated that the rollers 9 need not necessarily be of the same diameter in which case the difference between the angular velocities imparted to them will have' to be compared with a reference value to obtain a signal useful for control purposes.
It will be further appreciated that if suiiiciently ac` curate speed measuring elements are available they may be used in place of the synchros 12 and 14 to give a difference voltage which could be fed directly to the amplifier 22, a computing element being provided to divide this signal by a voltage analogue of the mill speed and the units 16, 17, 18, 19, 20, 21, 26 and 2'7 being no longer required.
FIG. 5 illustrates an electric circuit similar to that of FIG 4 but in greater detail. In this example one roller 9 drives through gear 13 the rotatable winding 30 of a synchro transmitter 31 the fixed winding 32 of which is electrically connected to the rotatable winding 33 of a synchro differential transmitter 34. The rotatable winding 30 is connected across terminals 35 to a source of A.C. supply. The other roller 9 drives through gear 15 the rotatable Winding 36 of a synchro differential transmitter 37 the fixed winding 38 of which is electrically connected to the fixed winding 39 of the transmitter 34. The xed windings 40 and 41 of synchro control transformers 42 and 43 respectively are connected in parallel across the rotatable winding 36. The respective rotatable windings 44 and 45 of the transformers 42 and 43 have their outputs respectively supplied across the tixed pairs of terminals 46 and 47 of a double-pole switch 43 the movable pair of contacts of which may he switched'. to
aoc/awr? take the output `from either one of the rotatable windings 44 and 45 and apply it across a pre-set sensitivity resistor i9 to feed a phase-sensitive rectifier Sti. The rotatable windings 44 and 45 are respectively geared through ratios of :1 and 100:1 to a shaft 51 geared through a ratio of 160:1 to a split-field motor 52 the armature 53 of which is connected across terminals 54 to a D.C. supply. The eld winding 55 of the motor 52 is connected to the output of a DC. amplifier 56 the input of which is connected to the output of the phase-sensitive rectifier 5t). The motor 52 also drives a tachogenrator 57 having an output applied across a feed-baci; resistor 58 connected to the input side of the phase-sensitive rectifier 5t). The motor 52 also drives a square law DC. tachogenerator 59 through gearing `60, the tachogenerator 59 having a separately excited field and being capable of being used for multiplication. One winding 6E. of the tachogenerator is connected in series with a linear wire-wound potentiometer resistor 62 of about 4K across terminals 63 connected to a DC. supply of about volts, the movable tapping 64 being connected to the one end of the resistor 62 connected directly to one of the terminals 63. The position of the tapping 64 therefore controls the magnitude of the tield produced by the winding 61 and the output of the tachogenerator 59 produced in armature winding 65 is .a function of the product of this ield and the speed of rotation of the tachogenerator 59 driven by the gearing 60.
A roller 65 bearing upon the metal strip is driven at a speed which is a function of the speed of advance of the strip and drives through gearing 67 having a ratio of about 3:1 a permanent magnet tachogenerator 68 so as to produce an output of about 80 volts from the latter at a strip speed of 80:0 feet per minute. This output is applied across a 160K linear wire-Wound potentiometer 69. The potentiometer 69 has a limit stop 7u at 10K from the high voltage end and the tapping 7l is connected to a source 72 of a reference voltage which is applied across the tapping 7l and the high voltage end of the potentiometer 69 and the input of an amplier 73 the output of which is supplied to a motor 74 which drives both tappings 64 and 71 which are mechanically linked. The output of the winding 65 of the tachogenerator 59 is applied through a resistor 75 to the input of an amplifier 76 the output of which is fed both to -an indicator 77 and an actuator 78 for the valve 1lb. The output of the amplifier i6 is connected to the input of the latter through a feed-back resistor 79 and is also connected t0 a biased relay titl connected through an amplifier Si to a motor 82, connected to the rotatable winding 33 oi the synchro differential transmitter 34. rlhe motor 82 also drives a tachogenerator 335 the output of which is fed back to the input of the amplifier 8l to provide a stabilising loop. A reference voltage is supplied to the input of the amplifier 76 from a source 84 connected thereto through resistor 85.
The operation of this circuit will now be described. For the purpose of this description the iixed winding 32 of the synchro transmitter 31 may be `considered to be connected directly across the fixed winding 3S of the synchro differential transmitter 327. it will be apparent that in this case the rotating iieids produced in the fixed windings it? and 41 of the transformers It?. and is a function of difference in the velocity of rotation ot` the rollers 9 and the rotation of the windings i4 and l5 thereof will oe a similar function. The movable Contact oi the switch 48 is connected across the terminals 46 or 47 to select the output either from the rotatable winding ed or the winding 55 respectively driven by the motor 52 throuhg permanently mashed gearing of 10G-3:1 and :1. The motor 52, phase-sensitive detector 5@ and amplifier 56 provide-d with stabilising feedback from tachogenerator 57 track either 4transformer l2 or i3 according to the speed ratio selected and hence enable .the apparatus to be made effective over a wide range of speed difference of the rollers 9. The motorSZ drives the tachogenerator 57 and hence the square-law tachogenerator 59 at a speed which is a linear function of the velocity ldifference of the rollers 9. The permanent magnet generator 63 provides an output which is an integrated `function of the speed of advance of the strip measured by the roller 66 and this is inverted by the self-balancing potentiometer system 62, 69 and applied across the windin'g 61 of the square-law tachogenerator 59. The latter integrates the velocity difference signal from the rollers 9 and provides an outpu-t which is the product of this integral and the reciprocal of the integral or the velocity of the strip. This product is the desired signal and is compared in the ampliiier '76 with `the reference voltage from the source 84 to produce the desired indication in the indicator 77 and the appropriate operation' of the valve 1lb due to the actuator 78. in practice the reference voltage of .the source 4 will usually be zero when the rollers 9 are of equal radii but it may be set up initially to a predetermined value whe-re the rollers Q are not of equal radii or adjusted from 'time to Itime to compensate for changes in the radii of the rollers 9 due to wear and can also be used to compensate for drift in the amplifier 56 although this could be better dealt with by providing a separate Zero check. The source S4 may also be set up initially to a predetermined value when a given deviation from ilatness is desired.
The synchro-dierential transmitter 34 and the connections thereto, the motor 82 tachogenerator S3, arnplier 8l. and relay du: are provided to ensure 'a rapid electrical line-up of the rotating iields of t Ae transmitters 3l and 37. Thus should transmitters 3l and 37 get out of phase when the apparatus is started up, the amplitier 76 will saturate and operate the relay and cause the motor 82 to drive the rotatable winding 33 to bring the rotating fields into synchronism in a matter of seconds. When synchronism is nearly achieved the relay titl opens and the motor `82 ceases to rtunction.
When the apparatus is `being used on strip material it is desirable to provide some protection for the rollers 9 if the strip should break.
The rollers 9 and rtransmitters 3l and 37 are advantageously housed in a substantially air-tight casing (not shown) which is only open to atmosphere where the pcripheries of the rollers proieot through slots in the `casing to bear upon the surface of the strip. This casing is supplied with lair under pressure which escapes through the slots and prevents oil and other deleterious matter entering the synchro transmitters. in order to ensure that the rollers 9 bear in nonslip contact with the strip it will be appreciated that the casing must be urged towards the strip with a predetermined force. Advantageously the rollers 9 bear against the underside of the strip and the casing is pneumatically urged towards the strip by means oi a `doublecting ram. A suitable switch is provided to be operated by the casing if the latter rises into the line or" the strip advance as would happen if the strip breaks. rIlle switch is then operated to reverse the ram and the casing is retracted. It is preferred to provide la shutter lwhich yis automatically operated to move over the casing between the rollers 9 and the strip when this occurs to protect the rollers.
it will be understood that where a number of pairs of rolls l are provided in series in a tandem rolling mill the signal derived from a pair of rollers 9 bea-ring on the strip 6 emerging from the bite of one pair of rolls l may be utilised to modify at least one of the controlling factors lrelatin to la preceding or succeeding pair of rolls in the series so as to ensure that the strip finally emerging from the mill shl have the desired latness or shape.
it will be further understood that more than two rol-lers 9 may beprovided across the width of the sheet or strip and switch means may be provided successively to compare the angular velocities imparted to pairs oi' such rollers.
When sheet is being ro-lled it is usually not placed under tension and in such a case the signal derived from the angular velocities imparted to the rollers 9 is utilised to modify the screw-down force applied to Athe rolls l and/ or the camber of the roll or rolls l.
It will be understood that the invention is applicable to controlling the shape of profiled sheet or strip material.
What I claim is:
1. In a rolling mill, in combination, a pair of cooperating rolls for passing through the bite thereof a metal strip; at least two rollers contacting the surface of the strip ad vancing from the bite of said rolls, said rollers contacting said surface of said strip at spaced locations thereon and being frictionally driven by advancement of said strip from said bite of said rolls; a synchro-transmitter driven. by one of said rollers; a synchro-differential transmitter driven by the other of said rollers; means electrically connecting said transmitters to provide therefrom a threephase electrical signal with electrical rotation which is a function of the difference in the angular velocities imparted to said rollers; and means controlled by said threephase electrical signal for modifying the action of said pair of cooperating rolls for maintaining constant the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers.
2. In a rolling mill, in combination, a pair of cooperating rolls for passing through the bite thereof a metal strip; at least two rollers contacting the surface of the strip in non-slip frictional relation at spaced locations thereon so as to be frictionally driven by advancement of said strip; a synchro-transmitter driven by one of said rollers; a synchro-differential transmitter driven by the other of said rollers; said transmitters being electrically connected to provide a three-phase electrical difference signal having electrical rotation which is a function of the difference in the angular velocities imparted to said rollers; a further roller applied to the surface of said strip for rotation by advancement of the latter to measure the speed of advance of said strip from the bite of said rolls; means deriving from the rotation of said further roller a voltage which is an integral function with respect to the time of the angular velocity imparted to said further roller; means for balancing said voltage derived from said further roller against a reference voltage to derive a signal which is proportional to the reciprocal of said voltage; a square-law tachogenerator having a separately excited iield derived from said signal proportional to said reciprocal of said voltage; said square-law tachogenerator being driven at a speed proportional to the electrical rotation of said three-phase difference signal to produce an output which is proportional to the product of the integral with respect to time of the angular velocity imparted to one roller relative to the angular velocity imparted to the other roller and the reciprocal with respect to time of the angular velocity imparted to said further roller.
3. A method of controlling flatness or shape of metal strip produced by passing the strip through the bite of a pair of cooperating rolls in a rolling mill including the steps of: applying at least two independent rollers in nonslip frictional contact with the surface of the strip at spaced locations, respectively, thereon so as to be independently driven by the advancement of the strip; and then modifying the roll shape of at least one of said rolls of said pair of cooperating rolls in accordance with the differences in the angular velocities, respectively, of said rollers to maintain constant the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers by the advancement of said strip at said spaced locations thereon.
4. In a rolling mill, in combination, a pair of cooperating rolls for passing through the bite thereof a metal strip; at least two independent rollers contacting the surface of the strip in non-slip frictional relation at spaced locations,
respectively, thereon transversely of the direction of the advancement of the strip so as to both be simultaneously but independently driven by the advancement of the strip from the bite of said rolls; means responsive to the difference between the angular velocities imparted to said independent rollers, respectively, by the advancement of the strip to provide a difference signal which is a function of such difference in angular velocities; and means controlled by said difference signal for modifying the action of said pair of cooperating rolls for maintaining constant the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers by the advancement of the strip.
5. In the combination of claim 4, means responsive to the difference signal to automatically modify the roll shape of at least one of said pair of cooperating rolls to maintain the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers.
6. In the combination of claim 4, means responsive to the difference signal to automatically modify tension applied to Ithe strip in the direction of its advancement through the bite of said rolls to maintain the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers.
7. In the combination of claim 4, means responsive to the difference signal to automatically modify screw-down force applied to said pair of cooperating rolls to maintain the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers.
8. In the combination of claim 4, means for flowing cooling oil to one of said rolls; valve means for controlling the flow of cooling oil to said one roll; and a second valve means for determining the quantity of the ow of cooling oil to said one roll; and said second valve means being responsive to said difference signal to control the volume of ow of cooling oil to said one roll.
9. In the combination of claim 4, a further roller applied to a surface of the strip lfor measuring the speed of advance of the strip from the bite of said rolls; means for deriving from the rotation of said further roller a voltage which is an integral function with respect to time of the angular velocity imparted to said further roller by said strip; and means for utilizing said voltage to integrate said difference signal and provide an output that is the product of such integral and the reciprocal of the integral of lthe velocity of said strip.
l0. In the combination of claim 4, a further roller applied to a surface of the strip for rotation to measure the speed of advance of the strip from the bite of said rolls; means for deriving from the rotation of said further roller a voltage which is an integral function with respect to time of the angular velocity imparted to said further roller; and means for balancing said voltage against said difference signal to derive a signal which is proportional to the reciprocal of said voltage.
l1. A method of controlling the flatness or shape of metal strip produced by passing the strip through the bite of cooperating rolls in a rolling mill, which method includes the steps of: applying at least two rollers in nonslip frictional contact with the surface of the strip at spaced locations thereon transversely of the direction of advancement of the strip so as to be driven by the advancement of the strip from the bite of said rolls; deriving an electrical signal from the rotation of said rollers having a magnitude which is a function of the difference of the annular velocities imparted to said rollers; and utilizing said electrical signal for modifying the action of said cooperating rolls to maintain constant the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers.
12. A method of controlling the ilatness or shape of metal strip produced by passing the strip through the bite of cooperating rolls in a rolling mill, which method includes the steps of: applying at least two rollers in nonslip frictional contact with the surface of the strip at spaced locations thereon so as to be driven by the advancement of the strip from the bite of said rolls; deriving an electrical signal which is a function of the rolling speed and producing a control signal which is a function of the product of the difference of the angular velocities imparted to the rollers and the reciprocal or" said roiling speed electrical signal; and utilizing said control signal for modifying the action of said cooperating rolls to maintain constant the angular velocity imparted to one of said rollers relative to the angular velocity imparted to the other of said rollers.
13. A method of controlling7 the fiatness or shape of metal strip produced by passing the strip through the bite of cooperating cambered rolls in a rolling mill, which method includes the steps of: applying at least two rollers in non-slip frictional contact with the surface of the strip at spaced locations thereon transversely of the direction of advancement ofthe strip so as to be driven by the advancement of the strip from the bite of said cambered rolls; deriving an electrical signal from the rotation of said rollers having a magnitude which is a function of the diierence of the angular velocities imparted -to said rollers; and then utilizing said electrical signal to effect modification of the carnber of at least one of said cambered rolls to maintain constant the angular velocity imparted to one roller relative to the angular velocity imparted to the other roller.
14. A method of controlling the flatness or shape of metal strip produced by passing the metal strip through the bite of cooperating rolls in a rolling mill in which said rolls have a force applied thereto urging said rolls toward each other, which method includes the steps of: applying at least two rollers in non-slip frictional contact with the surface of the metal strip at spaced locations thereon trnasversely of the direction of advancement of the strip so as to be driven by the advancement of the strip; deriving an electrical signal from the rotation of said rollers having a magnitude which is a function of the difference of the angular velocities imparted to said rollers; and then utilizing said electrical signal to effect modication of the force urging said cooperating rolls together to maintain constant the angular velocity imparted to one roller relative to the angular velocity imparted to the other roller.
15. A method of controlling the atness or shape of metal strip produced by passing the metal strip through the bite of cooperating rolls in a rolling mill in which tension is applied to the metal strip, which method includes the steps of: applying at least two rollers in nonslip frictional Contact with the surface of the strip at spaced locations thereon transversely of the direction of the advancement of the strip from the bite of said rolls; deriving an eiectrical signal from the rotation of said rollers having a magnitude which is a function of the difference of the angular velocities imparted to said rollers; and then utilizing said electrical signal to effect modification of the tension applied to the metal strip to maintain constant the angular Velocity imparted to one roller relative to the angular velocity imparted to the other roller.
References Cited in the tile of this patent UNlTED STATES PATENTS 2,137,611 Hetler Nov. 22, 1938 2,292,535 MacChesney Aug. l1, 1942 2,297,812 toltz Oct. 6, 1942 2,601,792 Dahlstrorn July l, 1952 2,811,059 Appleby Oct. 29, 1957 2,851,911 Hessenberg Sept. 16, 1958
Claims (1)
1. IN A ROLLING MILL, IN COMBINATION, A PAIR OF COOPERATING ROLLS FOR PASSING THROUGH THE BITE THEREOF A METAL STRIP; AT LEAST TWO ROLLERS CONTACTING THE SURFACE OF THE STRIP ADVANCING FROM THE BITE OF SAID ROLLS, SAID ROLLERS CONTACTING SAID SURFACE OF SAID STRIP AT SPACED LOCATIONS THEREON AND BEING FRICTIONALLY DRIVEN BY ADVANCEMENT OF SAID STRIP FROM SAID BITE OF SAID ROLLS; A SYNCHRO-TRANSMITTER DRIVEN BY ONE OF SAID ROLLERS; A SYNCHRO-DIFFERENTIAL TRANSMITTER DRIVEN BY THE OTHER OF SAID ROLLERS; MEANS ELECTRICALLY CONNECTING SAID TRANSMITTERS TO PROVIDE THEREFROM A THREEPHASE ELECTRICAL SIGNAL WITH ELECTRICAL ROTATION WHICH IS A FUNCTION OF THE DIFFERENCE IN THE ANGULAR VELOCITIES IMPARTED TO SAID ROLLERS; AND MEANS CONTROLLED BY SAID THREEPHASE ELECTRICAL SIGNAL FOR MODIFYING THE ACTION OF SAID PAIR OF COOPERATING ROLLS FOR MAINTAINING CONSTANT THE ANGULAR VELOCITY IMPARTED TO ONE OF SAID ROLLERS RELATIVE TO THE ANGULAR VELOCITY IMPARTED TO THE OTHER OF SAID ROLLERS.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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GB29274/57A GB899532A (en) | 1957-09-17 | 1957-09-17 | Improvements in or relating to the manufacture of metal sheet or strip |
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US3078747A true US3078747A (en) | 1963-02-26 |
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Application Number | Title | Priority Date | Filing Date |
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US761150A Expired - Lifetime US3078747A (en) | 1957-09-17 | 1958-09-15 | Manufacture of metal sheet or strip |
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US (1) | US3078747A (en) |
CH (2) | CH360963A (en) |
DE (2) | DE1269979B (en) |
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GB (1) | GB899532A (en) |
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US3499306A (en) * | 1965-07-09 | 1970-03-10 | British Aluminium Co Ltd | Measurement of the shape and flatness of sheet or strip material |
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US4262511A (en) * | 1978-09-08 | 1981-04-21 | Reycan Research Limited | Process for automatically controlling the shape of sheet metal produced in a rolling mill |
WO1982001834A1 (en) * | 1980-11-28 | 1982-06-10 | Int Inc Reynolds | Strip shape control |
US4478062A (en) * | 1982-09-01 | 1984-10-23 | E. W. Bliss Company, Inc. | Strip shape measuring roll |
US4577482A (en) * | 1984-06-18 | 1986-03-25 | Wean United, Inc. | Method and apparatus for treating work rolls in a rolling mill |
US4635861A (en) * | 1984-02-11 | 1987-01-13 | Gebruder Buhler Ag | Roller mill |
US20170298463A1 (en) * | 2014-09-30 | 2017-10-19 | Voestalpine Stahl Gmbh | Method for producing metal band material with different mechanical properties across the width of the band |
CN108127342A (en) * | 2017-12-11 | 2018-06-08 | 中铝洛阳铜加工有限公司 | A kind of preparation process of high-precision copper and copper alloy cut deal |
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GB2100470A (en) * | 1981-04-25 | 1982-12-22 | British Aluminium Co Ltd | Working strip material |
WO2016042948A1 (en) * | 2014-09-16 | 2016-03-24 | 新日鐵住金株式会社 | Rolling control method for metal plate, rolling control device, and method for manufacturing rolled metal plate |
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US2292535A (en) * | 1938-08-19 | 1942-08-11 | Acme Steel Co | Strip rolling apparatus |
US2297812A (en) * | 1939-06-30 | 1942-10-06 | Westinghouse Electric & Mfg Co | Draft control system |
US2601792A (en) * | 1946-07-27 | 1952-07-01 | Frank P Dahlstrom | Apparatus for rolling strip material |
US2811059A (en) * | 1954-07-02 | 1957-10-29 | Aluminum Co Of America | Spray apparatus |
US2851911A (en) * | 1954-01-26 | 1958-09-16 | British Iron Steel Research | Rolling mills |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
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US1982571A (en) * | 1928-02-02 | 1934-11-27 | Walter R Clark | Method of and apparatus for rolling metal |
DE614763C (en) * | 1931-07-22 | 1935-06-17 | Hoesch Koeln Neuessen Akt Ges | Device for measuring the degree of deformation of the rolling stock during rolling |
DE608096C (en) * | 1932-06-23 | 1935-01-15 | Walter Rockwell Clark | Device for supplying a temperature-changing agent to the outer surface of at least one roller of a rolling mill |
DE678021C (en) * | 1935-09-27 | 1939-07-07 | Aeg | Device for measuring the tension of strip-shaped rolled material |
US2289410A (en) * | 1938-02-21 | 1942-07-14 | Aetna Standard Eng Co | Method and apparatus for controlling alignment of mill rolls |
US2292537A (en) * | 1940-07-17 | 1942-08-11 | Valley Electric Corp | Commutator short circuiting device |
US2332573A (en) * | 1941-10-01 | 1943-10-26 | Carnegie Illinois Steel Corp | Extensometer |
US2332797A (en) * | 1941-10-18 | 1943-10-26 | Carnegie Illinois Steel Corp | Extensometer |
US2333864A (en) * | 1942-01-15 | 1943-11-09 | Carnegie Illinois Steel Corp | Extensometer |
US2792730A (en) * | 1953-05-14 | 1957-05-21 | Baldwin Lima Hamilton Corp | Metal forming |
-
1957
- 1957-09-17 GB GB29274/57A patent/GB899532A/en not_active Expired
-
1958
- 1958-09-15 US US761150A patent/US3078747A/en not_active Expired - Lifetime
- 1958-09-16 FR FR1212208D patent/FR1212208A/en not_active Expired
- 1958-09-16 CH CH360963D patent/CH360963A/en unknown
- 1958-09-16 CH CH360962D patent/CH360962A/en unknown
- 1958-09-16 FR FR1212207D patent/FR1212207A/en not_active Expired
- 1958-09-17 DE DEP1269A patent/DE1269979B/en active Pending
- 1958-09-17 DE DEB50358A patent/DE1172221B/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US2137611A (en) * | 1933-10-20 | 1938-11-22 | Aluminum Co Of America | Gauge control apparatus |
US2292535A (en) * | 1938-08-19 | 1942-08-11 | Acme Steel Co | Strip rolling apparatus |
US2297812A (en) * | 1939-06-30 | 1942-10-06 | Westinghouse Electric & Mfg Co | Draft control system |
US2601792A (en) * | 1946-07-27 | 1952-07-01 | Frank P Dahlstrom | Apparatus for rolling strip material |
US2851911A (en) * | 1954-01-26 | 1958-09-16 | British Iron Steel Research | Rolling mills |
US2811059A (en) * | 1954-07-02 | 1957-10-29 | Aluminum Co Of America | Spray apparatus |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3134279A (en) * | 1961-05-26 | 1964-05-26 | Davy & United Eng Co Ltd | Rolling mills |
US3213655A (en) * | 1962-12-03 | 1965-10-26 | Westinghouse Electric Corp | Workpiece shape control apparatus |
US3245241A (en) * | 1963-07-22 | 1966-04-12 | United States Steel Corp | Method and apparatus for maintaining uniform tensile stress in strip |
US3499306A (en) * | 1965-07-09 | 1970-03-10 | British Aluminium Co Ltd | Measurement of the shape and flatness of sheet or strip material |
US3803886A (en) * | 1972-05-10 | 1974-04-16 | Westinghouse Electric Corp | System and method for controlling gauge and crown in a plate rolling mill |
US3802237A (en) * | 1972-05-26 | 1974-04-09 | United States Steel Corp | Localized strip shape control and display |
US3990284A (en) * | 1973-10-03 | 1976-11-09 | Schenbach Buschhetten, Gmbh | Method of and device for controlling the planeness of band-shaped material |
US4262511A (en) * | 1978-09-08 | 1981-04-21 | Reycan Research Limited | Process for automatically controlling the shape of sheet metal produced in a rolling mill |
WO1982001834A1 (en) * | 1980-11-28 | 1982-06-10 | Int Inc Reynolds | Strip shape control |
US4339934A (en) * | 1980-11-28 | 1982-07-20 | Reynolds Metals Company | Strip shape control |
US4478062A (en) * | 1982-09-01 | 1984-10-23 | E. W. Bliss Company, Inc. | Strip shape measuring roll |
US4635861A (en) * | 1984-02-11 | 1987-01-13 | Gebruder Buhler Ag | Roller mill |
US4577482A (en) * | 1984-06-18 | 1986-03-25 | Wean United, Inc. | Method and apparatus for treating work rolls in a rolling mill |
US20170298463A1 (en) * | 2014-09-30 | 2017-10-19 | Voestalpine Stahl Gmbh | Method for producing metal band material with different mechanical properties across the width of the band |
CN108127342A (en) * | 2017-12-11 | 2018-06-08 | 中铝洛阳铜加工有限公司 | A kind of preparation process of high-precision copper and copper alloy cut deal |
CN108127342B (en) * | 2017-12-11 | 2020-02-18 | 中铝洛阳铜加工有限公司 | Preparation process of high-precision copper and copper alloy medium plate |
Also Published As
Publication number | Publication date |
---|---|
DE1269979B (en) | 1968-06-12 |
GB899532A (en) | 1962-06-27 |
FR1212207A (en) | 1960-03-22 |
DE1172221B (en) | 1964-06-18 |
FR1212208A (en) | 1960-03-22 |
CH360963A (en) | 1962-03-31 |
CH360962A (en) | 1962-03-31 |
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