US2969784A - Fuel injection mechanism - Google Patents

Fuel injection mechanism Download PDF

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Publication number
US2969784A
US2969784A US721197A US72119758A US2969784A US 2969784 A US2969784 A US 2969784A US 721197 A US721197 A US 721197A US 72119758 A US72119758 A US 72119758A US 2969784 A US2969784 A US 2969784A
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fuel
air
valve
nozzles
plunger
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US721197A
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Carl F High
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Borg Warner Corp
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Borg Warner Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M41/00Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor
    • F02M41/08Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor the distributor and pumping elements being combined
    • F02M41/10Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor the distributor and pumping elements being combined pump pistons acting as the distributor
    • F02M41/12Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor the distributor and pumping elements being combined pump pistons acting as the distributor the pistons rotating to act as the distributor
    • F02M41/123Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor the distributor and pumping elements being combined pump pistons acting as the distributor the pistons rotating to act as the distributor characterised by means for varying fuel delivery or injection timing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M69/00Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel
    • F02M69/04Injectors peculiar thereto
    • F02M69/047Injectors peculiar thereto injectors with air chambers, e.g. communicating with atmosphere for aerating the nozzles

Definitions

  • Nozzles with movable valves are sensitive to particles of dirt, metal chips, gum, or otherfforeign matter which may'enter the fuel line and cause the valve to stick openorto leak;
  • a poppet valve at engine idling conditions tends toc remain seated until hydraulic pressure is built up in the fuel supply line, then the valve pops open so as ,to release an excessive amount o f fuel, a condition com monlycalled double Vstroking or multiple stroking; ⁇
  • Valves ⁇ are Subject teresonant conditions that, may besetupin the fuel supply line which can produce erratic delivery of fuel through the valves;
  • V(h) The pintle or stem of the valve head or the valve retainer" occa's'inally break and the freed portion is swallowed'by the engine cylinder and the broken parts arid/or the Vresultantv excessive fuel release may cause damage tothe engine;
  • the fuel lines and nozzles are filled with air.
  • This air in the fuel line is compressible, and when the valves tend to stick, fuel under pressure supf plied from the injection pump merely compresses the air in the fuel line and returns this fuel at the next delivery stroke rather than forces the valve open, making the starting of the engine difficult.
  • It is an additional object to provide an improved fuel injection system comprising a pump having a rotating and reciprocating plunger disposed therein, fuel metering means incorporated in said pump, a retracting delivery valve disposed withinsaid plunger, a plurality of air sealed nozzles, and fuel delivery means incorporated in said pump for distributing metered charges of fuel to each ofl said nozzles in timed relationship for thereby supplying the combustion requirements of an internal combustion engine.
  • the invention consists of the novel constructions, ar-
  • Fig. 1 is a longitudinal sectional view of an improved fuel injection pump having a hollow plunger disposed' ⁇ therein;
  • Fig. 2 is an enlarged sectional view of the plunger ofv Fig. ul showing a retracting delivery valve disposed within' the plunger;
  • Fig.. 3 is a fragmentary sectional view of a fuel injection nozzle disposed in the air intake manifold of an internalA combustion engine;
  • Fig'. 4 is an enlarged longitudinal sectional view of an improved air-sealed nozzle utilized in the present invention
  • Figs. 5, 6, 7, and 8 are perspective views of some ele' of a modified construction of the nozzle of Fig. 4. l
  • nencarna which serve as cam followers, all contained within a cas.
  • the drive shaft 14 is preferably driven by a cam shaft of an internal combustion engine (not shown) and is journaled through the casing 17.
  • a driving connection between the drive shaft 14 and the cam 15 is provided by means of a coupling member 18.
  • the coupling member 1S is formed with a tang 19 which lits in a slot 20 formed in the drive shaft 14, and also is formed with a tang 21 which fits in a slot 22 formed in the cam 15.
  • the rollers 16 are mounted on shafts 23 and are in Contact with a cam surface 24 of the cam 15.
  • the shafts 23 are mounted in the casing 17 at right angles to the axis of rotation of the drive shaft 14.
  • a spring 25 is disposed within the casing 17 under constant compression and acts against the cam 15 forcing the cam surface 24 into contact with the rollers 16.
  • the pumping section 12 in general comprises a block 26 having a longitudinally extending central bore 27 formed therein and a hollow plunger 28 rotatably and reciprocatively di-sposed within the bore 27.
  • the plunger 2B is formed integrally with the cam 15 of the drive section 11.
  • the block 26 is formed with a plurality of fuel inlet ports 29, a plurality of fuel delivery ports 30 axially dispaced from the fuel inlet ports 29, and a fuel spill port 31.
  • the plunger 28 is formed with a central longitudinal bore 32, a plurality of fuel inlet ports 33 adapted to be aligned with the ports 29, a fuel delivery port 34 adapted to be aligned with the ports 30, and fuel metering ports 35 adapted to be aligned with the spill port 31.
  • a fuel metering valve 36 and a retracting delivery valve 37 are disposed within the central bore 32 of the plunger 28.
  • the valve 36 comprises a rotatable core 38 having a longitudinally extending central passage 39 and radially extending passages 40 formed therein.
  • the central passage 39 is in communication with the radially extending passages 40 and with the interior of the central bore 32, and the radially extending passages 46 are adapted to be aligned with the fuel metering ports 35.
  • An annular cap 41 is attached to the core 38 by means of a pin 42, and a longitudinally extending control pin 43 is mounted in the cap 41 in a position axially displaced from the axis of rotation of the core 38 for rotating the core 38 within the bore 32.
  • the control section 13 of the pump 10 may be similar to that illustrated in my Patent No. 2,849,998, and in general comprises a cam 44 in contact with the control pin 43, and levers 45 and 46 for moving the cam 44.
  • the levers 45 and 46 are adapted to be moved under the influence of suitable control elements such as vacuum motors for moving the cam 44 and the control pin 43 and thereby vary the output of the pump in accordance with the fuel demand of the internal combustion engine.
  • the control section 13 and a portion of .the pumping section 12 is enclosed within a casing 47.
  • the casing 47 also forms the exterior of an annular fuel supply chamber 4S for the pumping section 12.
  • the casing 17 is formed with a flange 50 having a plurality of elongated holes 51 bored therethrough, and the casing 17 is attached to the casing 47 by means of a plurality of bolts 52 which extend through the elongated holes 51.
  • a portion of the pump block 26, is sandwiched between the flange 50 and the casing 47, and the elongated holes 51 allow a slight rotation of the casing 17 with respect to the pumping section 12 so that the compression stroke of the plunger 28 can betimed in unison with the delivery of fuel through a port 30.
  • Each ofthe fuel delivery ports 30 in the pumpblock 26 is connected to a fuel injection nozzle 53 through a fuel supply line or conduit 54.
  • the retracting delivery valve 37 in general comprises a plug 56 threaded within the bore 32, a longitudinally extending hollow sleeve 57 pressed Within the plug 56, and a valve 58 seated on an end of the sleeve 57.
  • the plug 56 divides the bore 32 into two chambers 32a and 32h.
  • a nylon washer 59 is crimped on one end of the plug 56 and serves as both a lock and as a seal for the plug 56.
  • the plug 56 is formed with an axial central opening 60 which communicates with a hollow central opening 61 of the sleeve 57.
  • the valve 58 is formed with a plurality of lingers 62 which extend longitudinally over the exterior of the sleeve 57.
  • the lingers 62 are separated by longitudinally extending slots 63.
  • the valve 58 is maintained seated against an end or seat 64 of the sleeve 57 by means of a spring 65.
  • the spring 65 encircles a cap 66 formed on the valve 58 and is disposed under constant compression between a shoulder 67 of the valve 58 and a bottom surface 68 of the central bore 32.
  • FIG. 3 there is illustrated a nozzle 53 mounted in an air intake manifold 69 of an internal combustion engine. A portion of the cylinder bore 70 is shown and an intake valve 71 is mounted in a position above the cylinder bore 70.
  • the nozzle 53 shown in Figs. 1 and 3, is of the airsealed type which will be described in more detail hereinafter.
  • the nozzle 53 discharges fuel in the form of a fine spray into the intake manifold 69 of the internal combustion engine whenever fuel under pressure is supplied from the pump 10.
  • the pump 10 functions to supply metered fuel in timed relationship to the various nozzles 63 and cylinders 70 of the internal combustion engine as will now be described.
  • the drive shaft 14 drives the cam 15 and the plunger 28 so that during the fuel intake stroke, or downstroke of the plunger 28, the fuel inlet ports 33 become aligned with the inlet ports 29 and fuel is drawn from the Supply cavity 48 into the chamber 32a.
  • the drive shaft 14 rotates the plunger 28, communication is cut olf from the inlet ports 29 and the fuel within the chamber 32a is caused to be compressed by the plunger 28.
  • the ports 35 become aligned with the radial ports 40 of the metering valve 36 and with the fuel spill port 31.
  • a portion of the fuel within the chamber 32a is allowed to pass through the axial passage 39 and the radial ports 40 through the ports 35 and the spill port 31.
  • the quantity of fuel spilled depends on the relative opening of the ports 40 with respect to the ports 35.
  • the retracting delivery valve 37 disposed within the plunger 28 serves a dual purpose in the present invention. Firstly, the valve 37 functions to seal the nozzles 53 from they fuel compressed within the chamber 32a until a portion of'this fuel has been metered through ⁇ the spill port 31. Secondly, the valve 37 functions toV 5. reduce the output per stroke ofthe plunger 28 with increasing engine speed as will now be described.
  • the portion liowing through the central passage 61 forces the valve S off the seat 64, and the fuel ows through the longitudinal slots 63 into the chamber 32h.
  • the valve 58. raises olf the seat 64 by a very small amount, e.g., approximately .018 inch, for allowing the passage of the maximum quantity of fuel into the cavity 32h.
  • the distance that the valve 58 is raised off of the seat 64 depends upon the speed at which the pump 10 is driven and consequently on the quantity of fuel being delivered into the cavity 32h. Therefore, during each compression stroke, the valve 53 is going to be dis- ⁇ V placed downward, as shown in Fig. 2, and occupy a portion of the space within the chamber 32b.
  • the valve 58 can be designed originally so as to give a predetermined fuel delivery output per stroke of the plunger 28.
  • the amount of retraction of fuel produced by the valve 58 can be predetermined by the width of slots 63.
  • the valve 5S must raise farther oli of the seat 64 to allow the passage of the same amount of fuel in a unit of time into the cavity 32b through the fingers 62 as for wide slots 63. Therefore, the amount of fuel retracted per stroke of the plunger 28 will be increased when the slots 63 are narrow.
  • the amount of fuel retracted per stroke of the plunger 28 will be decreased.
  • each of the nozzles 53 is disposed in the air intake manifold 69 adjacent to an intake Valve '71 for each of the cylinders 70.
  • the uid supply conduits 54 and the uid input ends of the nozzles 53 are contained within a sheet metal cover 72 which is bolted on to the intake manifold 69.
  • Filtered air is supplied to the interior of the cover 72 through a port 73.
  • the port 73 is formed in a plug 74 xedly mounted on the cover 72 and is connected to a suitable air iilter (not shown).
  • the filtered air supplied to the interior of the cover 72 enters each of the nozzles 53 through access ports 75 formed in the nozzles 53 adjacent to the fuel input end thereof.
  • the air supplied through the ports 75 functions to seal the tips of the nozzles 53 from manifold vacuum as will be described hereinafter.
  • FIG. 4 there is illustrated an improved fuel injection nozzle, designated generally by the numeral Si).
  • the nozzle 8d has filtered air supplied to it through an air supply system that is different from that previously described for the nozzle 53.
  • the nozzle 80 otherwise, is intended to be substantially identical to the nozzle 53.
  • the nczzley body; 81 isV generally inl the forin-i ofga sleevevfandisthreaded onits exterior at 8,9 for mountf.
  • the nozzle sleeve 8 also extends, through; a Portion 0f the 11.0221@ bOdY 31,. and isbonded; toy the; interiorY thereof.v
  • the nozzle sleevei 82 surrounds the; tube Sfvrmins a. Cylinder air passage 910 between the exterior ofthe tube 83 and the interior ⁇ of., the sleeve 82; ⁇
  • the nozzle ttlbevsfv is formed with anaxiallongitudinalf. ly extending,fuelsupplypassage 91- and a fuel supply por@ 92 communicating with the passage 91.
  • the nozzle tube 83 is, threaded onits, interior adjacent to the fuel supply port 92,V and isv adapted to receive a suitable connectingj member for connecting the port 92 to a fuel supplyline,
  • the nozzle tube 83 also is. formed with an enlarged, cylindrical recess v, 93 invcomntunication with the fuel dis,-4 charge end of the passage 91.
  • the air orifice plate 86 is disposed adjacent to the'tuel ⁇ orifice disc tand is h eld in place between a crimped end 95 of the nozzle sleeve 82,' andan annular locating groove 96 formed on the sleeve
  • the fuel duct plate 841 isv seen to begenerally cylindrical in shape and is formed, with a radiallyl extending groove 97, longitudinally ex"-4 tending external grooves 98 in communication with the, groove 97, tangentialfuel ducts 99 in communication with.
  • the whirlpool;chamber 100 is in communication with a,Y fuel discharge orifice 10,1 formed in the fuel orifice disc Referring to Fig. 7, the fuel orifice disc 85 is seen to be formed with an axially extending boss 102 through which the fuel discharge himself 1,01 extends.
  • the air orifice plate 86 is seen to be generally annular in shape and is formed with an annular cavity 103, tangential air supply ducts 104, an air, whirlpool chamber 105, and a discharge orifice 106.
  • the annular cavity 103 is in communication with the air supply,- passage 9i), and the tangential air ducts 104 are in cornmunication with the cavity 163 and open tangentially into. the whirlpool chamber 105.
  • the air orifice 106 is an outlet for the whirlpool Chamber and permits the dis; charge of fuel from the orifice 101 and air from the ducts 104 into the intakernanifold 6,9, Y
  • the air supply connector4 $7 in general comprises twoY adjacent annular shapedvvrv members 107, and 1.08 each having a radially extendingportion 109 and 11i) which together form a stern to, which an air supply tube or hose can be connected.
  • the annular members 107. and 108V define an annular air chamber 111 around the. nozzle body 81.
  • the nozzle body 81 is formed with radially extending ports 112 which allow the passage of air from the chamber 111 into the ⁇ cylindrical air supply passage 90.
  • a double-A end connector 113 which is similar to the single connectorV end 87 except that it has two radially extending stems 114 and 115.
  • a systeml through which filtered air can be supplied to a plurality of nozzles S0.
  • Filtered air is supplied from an air iilter ⁇ 116 through a hollow stem 117.
  • the stem 117 is connected to a stem 114 of double end connector 113 byv means of a flexible tube or hose 118.
  • the other stern 1.15v of the double-e-nd connector 113 is connected to another'.
  • stem 114 of a connector 113 through a second tube or. hose 118, and so on to the last of the nozzles 80 comprising the bank of the fuel injection system The uninet.
  • nozzles 80 just described terminates at a single-end connector 87.
  • the nozzle 80 functions as follows:
  • Fuel under pressure is supplied in timed relationship from the pump 10 through a conduit 54 to the fuel input port 92 of the nozzle tube 83.
  • This fuel passes through the central passage 91 into the radial groove 97 and through the longitudinal grooves 98 into the tangential fuel ducts 99.
  • the fuel from the ducts 99 enters tangentially at the periphery of the whirlpool chamber 100 at a comparatively high velocity.
  • This fuel is compressed toward the center of the whirlpool chamber 100 and the rotational velocity of the fuel increases as it approaches the center, in a manner similar to the air velocity at the vortex of a cyclone.
  • the compressed fuel is discharged axially through the orifice 101 into the air whirlpool chamber 105.
  • the fuel leaving the orifice 101 is completely atomized by centrifugal force and forms a cone of minute fuel particles or vapor that passes through the air orifice 106 into the manifold 69.
  • the width of the cone of fuel vapor thus discharged can be predetermined by the size and length of the orifices 101 and 106 and by the normal operating injection pressure of the pump 10.
  • the air supplied from the air filter 116 to the respective nozzles S functions to seal the fuel discharge orifices 101 from the vacuum of the air intake manifold 69 of the engine, as will now be described.
  • the air passing through the filter 116 and out through the stem 117 is substantially at atmospheric pressure and passes through a tube or hose 118, a stem 114, ports 112, passage 90, annular cavity 103, and tangential ducts 104 into Whirlpool chamber 105.
  • the air present within the whirlpool chamber 105 is still substantially at atmospheric pressure and acts as a barrier between the air orifice 106 and the fuel orifice 101 so as to prevent a partial vacuum within the intake manifold 69 from sucking fuel from the fuel orifice 101.
  • the air flowing through the nozzles 30 amount to approximately fifty percent of the total air requirement of the engine at idling speed. To obtain this approximate percentage, it has been determined in a typical test installation comprising eight nozzles, and augmented by other tests and by calculation, that the air orifices 106 should be approximately .06 inch in diameter.
  • the air supplied to the whirlpool chamber 105 is admitted through the tangential ducts 104 at the periphery of the chamber 105.
  • the velocity of the air so entering is substantial, and the rotational velocity of this air increases as it moves toward the center of the chamber 105.
  • This whirling mass of air is particularly advantageous during the periods of fuel discharge through the orifice 101.
  • the air entering the Whirlpool chamber 105 creates an envelope of whirling air surrounding the cone of fuel spray Idischarged from the fuel orifice 101 and a portion of this air is mixed with the fuel vapor so as to form a uniform mass of air-fuel mixture which enters the engine cylinder 70.
  • the whirling air Within the chamber S has the additional advantage of preventing the accumuiation of droplets of fuel on the boss 102 so that the fuel actually discharged into the manifold 69 uniformiy constitutes a fine cone of vapor or minute fuel particles.
  • FIG. l2 there is illustrated a modification of the air supply system shown in Fig. l1
  • the air supply system shown in Figs. l2 and 13 is designed to obviate any icing condition that may develop due to the passage of air through the fuel injection nozzles 80.
  • the illustrated system in general, comprises the air filter 116, a thermostatically controlled valve 120, and a manifold stove 121 mounted on an exhaust manifold 122 of the internal combustion engine.
  • the manifold stove 121 comprises a sheet metal cover attached to the exhaust manifold 122 and is formed with an inlet duct 123 and an outlet port 124. It is contemplated that the air contained within the cover 121 will be heated by conduction from the exhaust manifold 122.
  • the thermostatically controlled valve 120 in general, com rises a housing 125, a butterfiy valve 126 rotatably mounted within the housing on a pin 127, and a spiral bi-metallic element 123.
  • the housing 125 is formed with an air inlet conduit 129 connected to the air filter 116 and air outlet ports 130 and 131.
  • the outlet port 130 is connected through the duct 123 to the manifold stove 121, and the port 131 is connected through a conduit 132 to an and supply hose 118 for the chain of nozzles 80.
  • the air outlet port 124 of the manifold stove 121 is connected through a conduit 133 to an opposite end of the chain of nozzles 80.
  • the air supply system functions as follows:
  • the butterfly valve 126 is in position indicated at A and the air supplied from the air filter 116 passes through the conduit 129, the port 131, and through the conduit 132 to the nozzles t).
  • the air supply system for high temperature conditions thus functions in a manner identical to that described for the system shown in Fig. ll.
  • therinostatic element 128 can rotate the valve 126 back to the position indicated at A and air can be supplied thereafter to the nozzles 80 in the manner previously described.
  • the nozzle 135 comprises a nozzle body 136 formed with an air supply passage 137.
  • the air supply passage 137 is enclosed by a cylindrical filter screen 138 mounted on the nozzle body 136.
  • Two sheet metal cylindrical members 139 and 140 are mounted on the nozzle body 136 and enshroud the filter screen 138.
  • An air supply passage 141 is provided between the cylindrical members 139 and 140 so that air can pass to the filter screen 138 and into the air supply passage 137.
  • the nozzle 135 functions in a manner identical to that previously described for the nozzle 80; however, it is contemplated that the nozzles 135 having individual filter screens 138 would be substantially cheaper in any given installation than the comparable nozzles 80 together with their associated air supply system.
  • an improved fuel injection system utilizing a pump having a rotating and reciprocating plunger with a valve disposed therein in combination with a plurality of improved air sealed nozzles.
  • the improved air sealed nozzles obviate many of the operational deficiencies associated with the injection nozzles having movable valves or pintles.
  • a fuel injector pump comprising a pump body, a rotatable and reciprocative hollow plunger disposed within said pump body, a fuel metering valve disposed on one end of said plunger and having a core extending into a central cavity formed in said plunger, a second valve disposed within the hollow central cavity of said plunger, and fuel supply means for said plunger, said second valve being effective to prevent delivery of fuel from said supply means to said nozzles until the fuel has been metered by said metering valve.
  • a fuel injector pump comprising a reciprocative plunger and a retracting-delivery valve associated with said plunger, said valve comprising a longitudinally extending stem portion and a valve head formed with a plurality of fingers extending longitudinally over said stem portion and defining slots therebetween, and spring means effective to maintain said valve seated on an end of said sleeve, said valve head and spring means being operable to retract a portion of the fuel delivered to the nozzles.
  • a fuel injector pump comprising 4a reciprocable rotatable plunger, said plunger having a longitudinal second bore therethrough, a first valve operatively associated with said plunger and including a core extending into a portion of said bore, a second retracting-delivery valve also contained within said bore of said plunger and effective to divide said plunger into a first chamber and a second chamber, said second valve comprising a longitudinal stem having a passage therethrough for allowing the ow of fluid from said first chamber to said second chamber, said second valve having a valve head operable to seat at one end of said stem in sealing relation and formed with a plurality of fingerlike longitudinal projections defining slots therebetween for allowing the passage of fuel when said valve head is unseated, biasing means operable to hold said valve head in sealing relation during at least a portion of the pumping stroke, fuel inlet means operable to fill said first chamber during a portion of said pumping stroke, means for

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)

Description

Jan. 3l, 1961 4 Sheets-Sheet 1 Filed March 15, 1958 huw . mmf? QN Nw K uw m mb. mw wm Nhl 1 wn fwd@ /v mh fs 1%. www um E rma@ w NY \v Nb@ WN WN fl. Z nc hw. af uw. C wm wy Jan. 31, 1961 c. F. HIGH FUEL INJECTION MECHANISM Filed March 13, 1958 4 Sheets-SheeiI 2 fru/enfor" Carl Aff-'ff-y" Zr Jan. 31, 1961 c. F. HIGH FUEL INJECTION MECHANISM 4 Sheets-Shea*I 3 Filed March 13, 1958 SEA] Jan. 31, 1961 c. F. HIGH FUEL INJECTION MEcHANIsM 4 Sheets-Sheet 4 Filed March l5, 1958 nt@ lates Patent wenn FUEL INJECTION MECHANISM riresV Mgr. 173, 195s, ser. No. 721,191 4 claims. (el. 1723-1379) This. invention relates to fuel injection system particularlyfor supplying fuel to ari internal combstion'engine of an. automotive vehicle.
It is well known in fuel injection systems to employnozzles having a movable valve or pintle' within each of the nozzles. Such nozzles suffer. from several operational deficiencies, many of which are inherent inthe valves themselves. In particular, some of the deficiencies that hav'efheen encountered in using such nozzles are as follows:
(a). The nozzle valves are sensitive to careless machining, toheat treat distortion, to ill fit, and to poor. adjustment, all of which may cause. the valve to stick or to.1eak;
(b.) Nozzles with movable valves are sensitive to particles of dirt, metal chips, gum, or otherfforeign matter which may'enter the fuel line and cause the valve to stick openorto leak;
(a) Side thrust 011V the valve head due to a slightly larger area of head being exposed to, thev hydraulic pressure of small fuel discharges, as at engine idling, causes the. valvehead te creep sideways as well as outwards up theslope ofY the valve seat so as to uncover a crescentshaped opening at one side ofthe valve head and valve seat andtherebv causeleakase;
(d) Side, thrust on` the valve head due to an infinitesmallv larger area 0.11 one side of the valve head being exposed to hydraulic pressure during fuel discharge produces uneven wear of valve head and valve seat so` ask toi cause leakage and uneyen Vdischarge of fuel, V`This wear is especially pronounced When the angle of the valve head is` small and is aggravated by prolonged use;
(e.) A poppet valve at engine idling conditions tends toc remain seated until hydraulic pressure is built up in the fuel supply line, then the valve pops open so as ,to release an excessive amount o f fuel, a condition com monlycalled double Vstroking or multiple stroking;`
.(f) Valves` are Subject teresonant conditions that, may besetupin the fuel supply line which can produce erratic delivery of fuel through the valves;
Ig) T1hevalve seats tend te pound Ouf 0f Shapehroush prolonged use which produces leakage and erraticV fuel delivery;
V(h) The pintle or stem of the valve head or the valve retainer" occa's'inally break and the freed portion is swallowed'by the engine cylinder and the broken parts arid/or the Vresultantv excessive fuel release may cause damage tothe engine;
"(z') The rubbing' action of metal upon metalA tends to produce galling or chafling through continued use so that 'the valve may stick in an openposition and cause leakage or the valve may freeze in a closed position if the engine'is yout of service for a prolonged periodof time; andi (i.) Peppet valves tend to, freeze or Stick in their Seatsv when first installed er after .the .engine has been .tem-
porarily out of service. Furthermore, when the engine artes ,fsf .fee filet tine er sweden? are:
longed periodof non-use, the fuel lines and nozzles are filled with air. This air in the fuel line is compressible, and when the valves tend to stick, fuel under pressure supf plied from the injection pump merely compresses the air in the fuel line and returns this fuel at the next delivery stroke rather than forces the valve open, making the starting of the engine difficult.
In addition to operational troubles enumerated above, the initial cost of well-constructed'and matchedL nozzles having movablevalves is quite substantial and is conf sideredV excessive for automotive engine applications,
Wherefore, it is an object of the present invention to provide an improved fuel injection system which suppliesv chargesof fuel in timed relationship to the various cylindersof an internal combustion engine, in combination with improved air-sealed nozzles.
It is an additional object to provide a fuel injection pump having a rotating and reciprocating plunger and a retracting delivery valve disposed within said plunger, in combination with a plurality of air-sealed nozzles for sup-v plying fuel to the individual cylinders of an internal combustion engine. Y
It is an additional object to provide an improved fuel injection system comprising a pump having a rotating and reciprocating plunger disposed therein, fuel metering means incorporated in said pump, a retracting delivery valve disposed withinsaid plunger, a plurality of air sealed nozzles, and fuel delivery means incorporated in said pump for distributing metered charges of fuel to each ofl said nozzles in timed relationship for thereby supplying the combustion requirements of an internal combustion engine.
It is still another object to provide an improved fuel injection nozzle of the air-sealed type incorporating Ya fuel whirlpool chamber adjacent to a 4fuel delivery orificeA and an air whirlpool chamber adjacent "to -said fuel delivery orifice; said air chamber being effective to seal said fuel orifice from engine manifold vacuum.
The invention consists of the novel constructions, ar-
rangementsy and devices to be hereinafter described andv claimed for carrying out the above statedv objects and such other objects as will appear from the following descriptionof a preferred form of the invention, illustrated with reference tothe accompanying drawings, wherein:
Fig." 1 is a longitudinal sectional view of an improved fuel injection pump having a hollow plunger disposed'` therein;
Fig. 2 is an enlarged sectional view of the plunger ofv Fig. ul showing a retracting delivery valve disposed within' the plunger; Fig.. 3 is a fragmentary sectional view of a fuel injection nozzle disposed in the air intake manifold of an internalA combustion engine;
Fig'. 4 lis an enlarged longitudinal sectional view of an improved air-sealed nozzle utilized in the present invention;
Figs. 5, 6, 7, and 8 are perspective views of some ele' of a modified construction of the nozzle of Fig. 4. l
Like characters of reference designate like parts in the several views.
Referring now to Fig. 1, there illustrated nencarna which serve as cam followers, all contained within a cas.
ing 17 The drive shaft 14 is preferably driven by a cam shaft of an internal combustion engine (not shown) and is journaled through the casing 17. A driving connection between the drive shaft 14 and the cam 15 is provided by means of a coupling member 18. The coupling member 1S is formed with a tang 19 which lits in a slot 20 formed in the drive shaft 14, and also is formed with a tang 21 which fits in a slot 22 formed in the cam 15.
The rollers 16 are mounted on shafts 23 and are in Contact with a cam surface 24 of the cam 15. The shafts 23 are mounted in the casing 17 at right angles to the axis of rotation of the drive shaft 14. A spring 25 is disposed within the casing 17 under constant compression and acts against the cam 15 forcing the cam surface 24 into contact with the rollers 16.
The pumping section 12 in general comprises a block 26 having a longitudinally extending central bore 27 formed therein and a hollow plunger 28 rotatably and reciprocatively di-sposed within the bore 27. The plunger 2B is formed integrally with the cam 15 of the drive section 11.
The block 26 is formed with a plurality of fuel inlet ports 29, a plurality of fuel delivery ports 30 axially dispaced from the fuel inlet ports 29, and a fuel spill port 31. The plunger 28 is formed with a central longitudinal bore 32, a plurality of fuel inlet ports 33 adapted to be aligned with the ports 29, a fuel delivery port 34 adapted to be aligned with the ports 30, and fuel metering ports 35 adapted to be aligned with the spill port 31.
A fuel metering valve 36 and a retracting delivery valve 37 are disposed within the central bore 32 of the plunger 28. The valve 36 comprises a rotatable core 38 having a longitudinally extending central passage 39 and radially extending passages 40 formed therein. The central passage 39 is in communication with the radially extending passages 40 and with the interior of the central bore 32, and the radially extending passages 46 are adapted to be aligned with the fuel metering ports 35. An annular cap 41 is attached to the core 38 by means of a pin 42, and a longitudinally extending control pin 43 is mounted in the cap 41 in a position axially displaced from the axis of rotation of the core 38 for rotating the core 38 within the bore 32.
The control section 13 of the pump 10 may be similar to that illustrated in my Patent No. 2,849,998, and in general comprises a cam 44 in contact with the control pin 43, and levers 45 and 46 for moving the cam 44. The levers 45 and 46 are adapted to be moved under the influence of suitable control elements such as vacuum motors for moving the cam 44 and the control pin 43 and thereby vary the output of the pump in accordance with the fuel demand of the internal combustion engine. The control section 13 and a portion of .the pumping section 12 is enclosed within a casing 47. The casing 47 also forms the exterior of an annular fuel supply chamber 4S for the pumping section 12.
The casing 17 is formed with a flange 50 having a plurality of elongated holes 51 bored therethrough, and the casing 17 is attached to the casing 47 by means of a plurality of bolts 52 which extend through the elongated holes 51. A portion of the pump block 26, is sandwiched between the flange 50 and the casing 47, and the elongated holes 51 allow a slight rotation of the casing 17 with respect to the pumping section 12 so that the compression stroke of the plunger 28 can betimed in unison with the delivery of fuel through a port 30. Each ofthe fuel delivery ports 30 in the pumpblock 26 is connected to a fuel injection nozzle 53 through a fuel supply line or conduit 54.
Referring now to Fig. 2, there is illustrated an en larged longitudinal sectional view of the plunger 28 showing the retracting delivery valve 37 disposed within the central bore 32. The retracting delivery valve 37 in general comprises a plug 56 threaded within the bore 32, a longitudinally extending hollow sleeve 57 pressed Within the plug 56, and a valve 58 seated on an end of the sleeve 57. The plug 56 divides the bore 32 into two chambers 32a and 32h. A nylon washer 59 is crimped on one end of the plug 56 and serves as both a lock and as a seal for the plug 56. The plug 56 is formed with an axial central opening 60 which communicates with a hollow central opening 61 of the sleeve 57.
The valve 58 is formed with a plurality of lingers 62 which extend longitudinally over the exterior of the sleeve 57. The lingers 62 are separated by longitudinally extending slots 63. The valve 58 is maintained seated against an end or seat 64 of the sleeve 57 by means of a spring 65. The spring 65 encircles a cap 66 formed on the valve 58 and is disposed under constant compression between a shoulder 67 of the valve 58 and a bottom surface 68 of the central bore 32.
Referring noW to Fig. 3, there is illustrated a nozzle 53 mounted in an air intake manifold 69 of an internal combustion engine. A portion of the cylinder bore 70 is shown and an intake valve 71 is mounted in a position above the cylinder bore 70.
The nozzle 53, shown in Figs. 1 and 3, is of the airsealed type which will be described in more detail hereinafter. The nozzle 53 discharges fuel in the form of a fine spray into the intake manifold 69 of the internal combustion engine whenever fuel under pressure is supplied from the pump 10.
In operation, the pump 10 functions to supply metered fuel in timed relationship to the various nozzles 63 and cylinders 70 of the internal combustion engine as will now be described.
The drive shaft 14 drives the cam 15 and the plunger 28 so that during the fuel intake stroke, or downstroke of the plunger 28, the fuel inlet ports 33 become aligned with the inlet ports 29 and fuel is drawn from the Supply cavity 48 into the chamber 32a. As the drive shaft 14 rotates the plunger 28, communication is cut olf from the inlet ports 29 and the fuel within the chamber 32a is caused to be compressed by the plunger 28. The ports 35 become aligned with the radial ports 40 of the metering valve 36 and with the fuel spill port 31. A portion of the fuel within the chamber 32a is allowed to pass through the axial passage 39 and the radial ports 40 through the ports 35 and the spill port 31. The quantity of fuel spilled depends on the relative opening of the ports 40 with respect to the ports 35. As the plunger 28 rotates still further, communication is cut off from the spill port 31 and the fuel within the chamber 32a is further compressed. A portion of the fuel within the cavity 32a then is forced through the central opening 69 and through the central passage 61 of the sleeve 57, and forces the valve 58 off of the seat 64. This fuel passes into the cavity 32b, and as the fuel delivery ports 34 become aligned with a delivery port 30, the fuel is discharged through a fuel line 54 and through a nozzle 53 into the air inta-ke manifold 69. The fuel discharged from the nozzle 53 is timed with the opening of the valve 71 so that a fuel-air mixture passes into the cylinder 70. As the plunger 28 rotates still further, communication is cut olf from the fuel deli-very port 30 and the plunger 28 again commences its downstroke or fuel intake stroke.
The retracting delivery valve 37 disposed within the plunger 28 serves a dual purpose in the present invention. Firstly, the valve 37 functions to seal the nozzles 53 from they fuel compressed within the chamber 32a until a portion of'this fuel has been metered through` the spill port 31. Secondly, the valve 37 functions toV 5. reduce the output per stroke ofthe plunger 28 with increasing engine speed as will now be described.
As the fuel is compressed within the chamber 32a, the portion liowing through the central passage 61 forces the valve S off the seat 64, and the fuel ows through the longitudinal slots 63 into the chamber 32h. The valve 58. raises olf the seat 64 by a very small amount, e.g., approximately .018 inch, for allowing the passage of the maximum quantity of fuel into the cavity 32h. The distance that the valve 58 is raised off of the seat 64depends upon the speed at which the pump 10 is driven and consequently on the quantity of fuel being delivered into the cavity 32h. Therefore, during each compression stroke, the valve 53 is going to be dis-`V placed downward, as shown in Fig. 2, and occupy a portion of the space within the chamber 32b. There is asubstantial reduction of pressure following the end of,` the fuel delivery stroke and the spring 65 acting on the valve 58 forces the valve 58 back toward the valve seat 64. The fuel trapped between the valve 58 and the valve seat 64 is returned to the chamber 32a through the central passage 61. As the valve 58 reseats against the seat 64, it will, in effect, leave a void within the cavity 32h of an amount equal the product of the unbalanced cross. Sectional area of the sleeve 57 times the displacement of the valve 5S. This void must be filled during the next delivery stroke of the plunger 28` before any fuel can be supplied through the fuel lines 54 to the nozzles 53.
It is well known that the fuel requirement per stroke of the engine decreases with increasing engine speed. This phenomenon is due to the fact that, at high speed, the air intake valves 71 are open for an insutiicicnt length of time to allow the same quantity of air to liow into the cylinders 70 as enters at lower engine speeds. Therefore, in order to keep the fuel-to-air ratio essent1ally constant, it is desirable to reduce the output per stroke of the pump in accordance with increasing engine speed.
The valve 58 can be designed originally so as to give a predetermined fuel delivery output per stroke of the plunger 28. The amount of retraction of fuel produced by the valve 58 can be predetermined by the width of slots 63. For example, for narrow slots 63, the valve 5S must raise farther oli of the seat 64 to allow the passage of the same amount of fuel in a unit of time into the cavity 32b through the fingers 62 as for wide slots 63. Therefore, the amount of fuel retracted per stroke of the plunger 28 will be increased when the slots 63 are narrow. Correspondingly, for wider slots 63, the amount of fuel retracted per stroke of the plunger 28 will be decreased.
Referring again to Fig. 3, there is illustrated one method for supplying iiltered air and fuel to the nozzles 53 of the fuel injection system. As stated above, each of the nozzles 53 is disposed in the air intake manifold 69 adjacent to an intake Valve '71 for each of the cylinders 70. The uid supply conduits 54 and the uid input ends of the nozzles 53 are contained within a sheet metal cover 72 which is bolted on to the intake manifold 69.
Filtered air is supplied to the interior of the cover 72 through a port 73. The port 73 is formed in a plug 74 xedly mounted on the cover 72 and is connected to a suitable air iilter (not shown). The filtered air supplied to the interior of the cover 72 enters each of the nozzles 53 through access ports 75 formed in the nozzles 53 adjacent to the fuel input end thereof. The air supplied through the ports 75 functions to seal the tips of the nozzles 53 from manifold vacuum as will be described hereinafter.
Referring now to Fig. 4, there is illustrated an improved fuel injection nozzle, designated generally by the numeral Si). The nozzle 8d has filtered air supplied to it through an air supply system that is different from that previously described for the nozzle 53. The nozzle 80, otherwise, is intended to be substantially identical to the nozzle 53.
Theinpzzle fngeneral @Qmprisss a nozzle, bslyl. a sheet metal sleeve 82, a longitudinally extending` een tube 83, a, fuelgduc'tplatei, a fuel orifice disc.8 5, an oriceplate 8.65.2111, air supply Connecter. 87, and a Sealing washer 8,8. The nczzley body; 81 isV generally inl the forin-i ofga sleevevfandisthreaded onits exterior at 8,9 for mountf. ing-the nozzle.; 81.0 intheairfintakg manfold TheA nozzle tube Silextendsn through and is` bonded to, theinterior of, the nozzle body8 1. The nozzle sleeve 8,2; also extends, through; a Portion 0f the 11.0221@ bOdY 31,. and isbonded; toy the; interiorY thereof.v The nozzle sleevei 82: surrounds the; tube Sfvrmins a. Cylinder air passage 910 between the exterior ofthe tube 83 and the interior` of., the sleeve 82;`
The nozzle ttlbevsfv is formed with anaxiallongitudinalf. ly extending,fuelsupplypassage 91- and a fuel supply por@ 92 communicating with the passage 91. The nozzle tube 83is, threaded onits, interior adjacent to the fuel supply port 92,V and isv adapted to receive a suitable connectingj member for connecting the port 92 to a fuel supplyline,
The nozzle tube 83, also is. formed with an enlarged, cylindrical recess v, 93 invcomntunication with the fuel dis,-4 charge end of the passage 91. The fuel-duct plate 84kan1 the fuel orifice d isc 8,5are retained within the cylindricalv recess93 by means of a crimped end 94of the tube 83. The air orifice plate 86, is disposed adjacent to the'tuel` orifice disc tand is h eld in place between a crimped end 95 of the nozzle sleeve 82,' andan annular locating groove 96 formed on the sleeve ReferringA now to Figs, 5 and 6, the fuel duct plate 841 isv seen to begenerally cylindrical in shape and is formed, with a radiallyl extending groove 97, longitudinally ex"-4 tending external grooves 98 in communication with the, groove 97, tangentialfuel ducts 99 in communication with. the longitudinalggrooves 98, and a whirlpool chamber 10Q." The whirlpool;chamber 100 is in communication with a,Y fuel discharge orifice 10,1 formed in the fuel orifice disc Referring to Fig. 7, the fuel orifice disc 85 is seen to be formed with an axially extending boss 102 through which the fuel discharge orice 1,01 extends.
Referring now to Fig. 8, the air orifice plate 86 is seen to be generally annular in shape and is formed with an annular cavity 103, tangential air supply ducts 104, an air, whirlpool chamber 105, and a discharge orifice 106. The annular cavity 103 is in communication with the air supply,- passage 9i), and the tangential air ducts 104 are in cornmunication with the cavity 163 and open tangentially into. the whirlpool chamber 105. The air orifice 106 is an outlet for the whirlpool Chamber and permits the dis; charge of fuel from the orifice 101 and air from the ducts 104 into the intakernanifold 6,9, Y
Referring now to Figs. 4 and 9, the air supply connector4 $7 in general comprises twoY adjacent annular shapedvvrv members 107, and 1.08 each having a radially extendingportion 109 and 11i) which together form a stern to, which an air supply tube or hose can be connected. The annular members 107. and 108V define an annular air chamber 111 around the. nozzle body 81. The nozzle body 81 is formed with radially extending ports 112 which allow the passage of air from the chamber 111 into the` cylindrical air supply passage 90.
Referring now to Fig. 10, there is illustrated a double-A end connector 113 which is similar to the single connectorV end 87 except that it has two radially extending stems 114 and 115.
Referring now to Fig. l1, thereV is illustrated a systeml through which filtered air can be supplied to a plurality of nozzles S0. Filtered air is supplied from an air iilter` 116 through a hollow stem 117. The stem 117 is connected to a stem 114 of double end connector 113 byv means of a flexible tube or hose 118. The other stern 1.15v of the double-e-nd connector 113 is connected to another'. stem 114 of a connector 113 through a second tube or. hose 118, and so on to the last of the nozzles 80 comprising the bank of the fuel injection system The uninet.
nozzles 80 just described terminates at a single-end connector 87.
In operation, the nozzle 80 functions as follows:
Fuel under pressure is supplied in timed relationship from the pump 10 through a conduit 54 to the fuel input port 92 of the nozzle tube 83. This fuel passes through the central passage 91 into the radial groove 97 and through the longitudinal grooves 98 into the tangential fuel ducts 99. The fuel from the ducts 99 enters tangentially at the periphery of the whirlpool chamber 100 at a comparatively high velocity. This fuel is compressed toward the center of the whirlpool chamber 100 and the rotational velocity of the fuel increases as it approaches the center, in a manner similar to the air velocity at the vortex of a cyclone. The compressed fuel is discharged axially through the orifice 101 into the air whirlpool chamber 105.
Y The fuel leaving the orifice 101 is completely atomized by centrifugal force and forms a cone of minute fuel particles or vapor that passes through the air orifice 106 into the manifold 69. The width of the cone of fuel vapor thus discharged can be predetermined by the size and length of the orifices 101 and 106 and by the normal operating injection pressure of the pump 10.
The air supplied from the air filter 116 to the respective nozzles S functions to seal the fuel discharge orifices 101 from the vacuum of the air intake manifold 69 of the engine, as will now be described.
The air passing through the filter 116 and out through the stem 117 is substantially at atmospheric pressure and passes through a tube or hose 118, a stem 114, ports 112, passage 90, annular cavity 103, and tangential ducts 104 into Whirlpool chamber 105. The air present within the whirlpool chamber 105 is still substantially at atmospheric pressure and acts as a barrier between the air orifice 106 and the fuel orifice 101 so as to prevent a partial vacuum within the intake manifold 69 from sucking fuel from the fuel orifice 101.
There will be an air iiow through the nozzles 80 into the manifold 69 whenever a partial vacuum exists within the manifold 69. It is important that the quantity of air passing through the nozzles 80 not exceed a predetermined percentage of the total idling air requirement of the engine. in particular, this quantity should not exceed fifty to sixty percent of the idling air so that engine idling speed can be controfled by the conventional air throttle valve of the engine.
It has been found desirable that the air flowing through the nozzles 30 amount to approximately fifty percent of the total air requirement of the engine at idling speed. To obtain this approximate percentage, it has been determined in a typical test installation comprising eight nozzles, and augmented by other tests and by calculation, that the air orifices 106 should be approximately .06 inch in diameter.
The air supplied to the whirlpool chamber 105 is admitted through the tangential ducts 104 at the periphery of the chamber 105. The velocity of the air so entering is substantial, and the rotational velocity of this air increases as it moves toward the center of the chamber 105. This whirling mass of air is particularly advantageous during the periods of fuel discharge through the orifice 101. The air entering the Whirlpool chamber 105 creates an envelope of whirling air surrounding the cone of fuel spray Idischarged from the fuel orifice 101 and a portion of this air is mixed with the fuel vapor so as to form a uniform mass of air-fuel mixture which enters the engine cylinder 70. The whirling air Within the chamber S has the additional advantage of preventing the accumuiation of droplets of fuel on the boss 102 so that the fuel actually discharged into the manifold 69 uniformiy constitutes a fine cone of vapor or minute fuel particles.
Referring now to Figs. l2 and 13, there is illustrated a modification of the air supply system shown in Fig. l1
which is adapted to automatically supply heated air to a chain of nozzles for particular climatic conditions. It is well known that under certain climatic conditions, as for example, when the outside air temperature is near freezing and the relative humidity is high, icing can develop in the carburetor of an internal combustion engine. This icing is caused by the vaporization of fuel which absorbs heat from the incoming air, lowering the temperature thereof, and freezing the water vapor present in the air. it is possible for this same icing condition to develop at the nozzles of some fuel injection systems.
The air supply system shown in Figs. l2 and 13 is designed to obviate any icing condition that may develop due to the passage of air through the fuel injection nozzles 80.' The illustrated system, in general, comprises the air filter 116, a thermostatically controlled valve 120, and a manifold stove 121 mounted on an exhaust manifold 122 of the internal combustion engine. The manifold stove 121 comprises a sheet metal cover attached to the exhaust manifold 122 and is formed with an inlet duct 123 and an outlet port 124. It is contemplated that the air contained within the cover 121 will be heated by conduction from the exhaust manifold 122.
' The thermostatically controlled valve 120, in general, com rises a housing 125, a butterfiy valve 126 rotatably mounted within the housing on a pin 127, and a spiral bi-metallic element 123. The housing 125 is formed with an air inlet conduit 129 connected to the air filter 116 and air outlet ports 130 and 131. The outlet port 130 is connected through the duct 123 to the manifold stove 121, and the port 131 is connected through a conduit 132 to an and supply hose 118 for the chain of nozzles 80. The air outlet port 124 of the manifold stove 121 is connected through a conduit 133 to an opposite end of the chain of nozzles 80.
In operation, the air supply system functions as follows:
For comparatively high temperature conditions, the butterfly valve 126 is in position indicated at A and the air supplied from the air filter 116 passes through the conduit 129, the port 131, and through the conduit 132 to the nozzles t). The air supply system for high temperature conditions thus functions in a manner identical to that described for the system shown in Fig. ll.
For low temperature conditions, that is, near the freezing point of Water or below, the thermostatic element 128 attached to the valve 126 causes the valve 126 to rotate about the pin 127 to a position indicated at B on Fig. 12. When the valve 126 is in this position, air supplied from the filter 116 passes through the conduit 129, the port 130, and duct 123 into the manifold stove 121. The air present within the manifold stove 121 is heated by the exhaust manifold 122 and thls heated air passes out through the port 124 and conduit 133 to the nozzles 80. The air inlet port 131 to the conduit 132 is blocked by the valve 126 for this condition. The heated air supplied from the manifold stove 121 to the nozzles 80 is effective to maintain the nozzle tips above the freezing temperature of water and thereby prevent icing conditions at the fuel discharge ends of the nozzles 80.
It is contemplated that as the ambient temperature of the air surrounding the vehicle engine increases, the therinostatic element 128 can rotate the valve 126 back to the position indicated at A and air can be supplied thereafter to the nozzles 80 in the manner previously described.
Referring now to Fig. 14, there is illustrated a modi-l fication 135 of the nozzle 80 shown inFig. 4. The fuel and air discharge portion of the nozzley 135 is substantially identical in construction and operates in a identical manner to that described for the nozzle 80. The nozzle 135 differs in construction from the nozzle 80 in the air supply portion of the nozzle.
The nozzle 135 comprises a nozzle body 136 formed with an air supply passage 137. The air supply passage 137 is enclosed by a cylindrical filter screen 138 mounted on the nozzle body 136. Two sheet metal cylindrical members 139 and 140 are mounted on the nozzle body 136 and enshroud the filter screen 138. An air supply passage 141 is provided between the cylindrical members 139 and 140 so that air can pass to the filter screen 138 and into the air supply passage 137.
The nozzle 135 functions in a manner identical to that previously described for the nozzle 80; however, it is contemplated that the nozzles 135 having individual filter screens 138 would be substantially cheaper in any given installation than the comparable nozzles 80 together with their associated air supply system.
There has been provided by this invention an improved fuel injection system utilizing a pump having a rotating and reciprocating plunger with a valve disposed therein in combination with a plurality of improved air sealed nozzles. The improved air sealed nozzles obviate many of the operational deficiencies associated with the injection nozzles having movable valves or pintles.
In addition to the improved fuel injection pump and nozzles, there has also been provided by this invention improved air supply systems for supplying filtered air to a plurality of air sealed nozzles.
It is to be understood that my invention is not to be limited to the specific constructions and arrangements shown and described except only insofar as the appended claims may be so limited, as it will be apparent to those skilled in the art that changes may be made without departing from the principles of the invention.
I claim:
1. In a fuel injection system for supplying charges of fuel in timed relationship to a plurality of nozzles, a fuel injector pump comprising a pump body, a rotatable and reciprocative hollow plunger disposed within said pump body, a fuel metering valve disposed on one end of said plunger and having a core extending into a central cavity formed in said plunger, a second valve disposed within the hollow central cavity of said plunger, and fuel supply means for said plunger, said second valve being effective to prevent delivery of fuel from said supply means to said nozzles until the fuel has been metered by said metering valve.
2. In a fuel injection system for supplying fuel in timed relationship to a plurality of fuel injection nozzles, a fuel injector pump comprising a reciprocative plunger and a retracting-delivery valve associated with said plunger, said valve comprising a longitudinally extending stem portion and a valve head formed with a plurality of fingers extending longitudinally over said stem portion and defining slots therebetween, and spring means effective to maintain said valve seated on an end of said sleeve, said valve head and spring means being operable to retract a portion of the fuel delivered to the nozzles.
3. In a fuel injection system for supplying fuel in timed relationship to a plurality of fuel injectie nozzles, a fuel injector pump comprising a reciprocable rotatable hollow plunger, a first valve including a core portion extending longitudinally within said hollow portion of said plunger and operative with said plunger for metering said fuel, and a second retracting-delivery valve also contained within the hollow portion of said plunger, said second valve comprising a longitudinal stem having a fuel passage therethrough, and a valve head formed with a plurality of longitudinal fingers defining slots therebetween and adapted to seat at one end of said stem thereby closing said fuel passage, and biasing means operable to seat said valve head against said stem during at least a portion of the pumping stroke, said valve head being further operable to retract a portion of the fuel delivered to the nozzles.
4. In a fuel injection system for supplying fuel in timed relationship to a plurality of fuel injection nozzles, a fuel injector pump comprising 4a reciprocable rotatable plunger, said plunger having a longitudinal second bore therethrough, a first valve operatively associated with said plunger and including a core extending into a portion of said bore, a second retracting-delivery valve also contained within said bore of said plunger and effective to divide said plunger into a first chamber and a second chamber, said second valve comprising a longitudinal stem having a passage therethrough for allowing the ow of fluid from said first chamber to said second chamber, said second valve having a valve head operable to seat at one end of said stem in sealing relation and formed with a plurality of fingerlike longitudinal projections defining slots therebetween for allowing the passage of fuel when said valve head is unseated, biasing means operable to hold said valve head in sealing relation during at least a portion of the pumping stroke, fuel inlet means operable to fill said first chamber during a portion of said pumping stroke, means for unseating said valve head in opposition to said biasing means for allowing uid to enter said second chamber, said valve head being operable to retract a predetermined portion of the fuel de livered to said second chamber, and fuel delivery means leading from said second chamber to said nozzle.
References Cited in the file of this patent UNITED STATES PATENTS 2,157,034 Tice May 2, 1939 2,354,403 Reggio July 25, 1944 2,396,602 Posch Mar. 12, 1946 2,702,535 Links Feb. 22, 1955 2,833,260 Dolza et al. May 6, 1958 2,869,529 Oxenfart Jan. 20, 1959 FOREIGN PATENTS 777,536 Great Britain .lune 26, 1958
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3234926A (en) * 1963-04-19 1966-02-15 William H Mashinter Method and apparatus for supplying fuel
US3320892A (en) * 1964-10-20 1967-05-23 Allis Chalmers Mfg Co Fuel injection system
US3352245A (en) * 1965-12-09 1967-11-14 Allis Chalmers Mfg Co Fuel injection system
US3608531A (en) * 1968-07-04 1971-09-28 Brico Eng Fuel injection
US3635201A (en) * 1969-09-12 1972-01-18 Carl F High Pressure carburetion system for manifold distribution
DE2807345A1 (en) * 1977-02-21 1978-08-31 Toyoda Chuo Kenkyusho Kk Turbulence producing fuel injection valve for diesel engine - has turbulence chamber with fuel feed channels entering valve seat area at tangent
EP0057407A2 (en) * 1981-01-30 1982-08-11 Hitachi, Ltd. Magnetic fuel injection valve
EP0515810A1 (en) * 1991-05-31 1992-12-02 Robert Bosch Gmbh Fuel/gas mixture injection device
WO1999054619A1 (en) * 1998-04-23 1999-10-28 Siemens Automotive Corporation Air shroud for air assist fuel injector

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2157034A (en) * 1934-08-03 1939-05-02 Percival S Tice Fuel supply system for internal combustion engines
US2354403A (en) * 1940-07-20 1944-07-25 Caterpillar Tractor Co Fuel injection system
US2396602A (en) * 1938-08-13 1946-03-12 Posch Oskar Liquid pump
US2702535A (en) * 1949-11-22 1955-02-22 Daimler Benz Ag Procedure and device for the operation of combustion engines
GB777536A (en) * 1954-07-29 1957-06-26 Bosch Gmbh Robert Improvements in or relating to fuel injection equipment
US2833260A (en) * 1955-05-31 1958-05-06 Gen Motors Corp Atmospheric vent for fuel injection nozzle
US2869529A (en) * 1954-09-11 1959-01-20 Bosch Gmbh Robert Injection pump assembly

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2157034A (en) * 1934-08-03 1939-05-02 Percival S Tice Fuel supply system for internal combustion engines
US2396602A (en) * 1938-08-13 1946-03-12 Posch Oskar Liquid pump
US2354403A (en) * 1940-07-20 1944-07-25 Caterpillar Tractor Co Fuel injection system
US2702535A (en) * 1949-11-22 1955-02-22 Daimler Benz Ag Procedure and device for the operation of combustion engines
GB777536A (en) * 1954-07-29 1957-06-26 Bosch Gmbh Robert Improvements in or relating to fuel injection equipment
US2869529A (en) * 1954-09-11 1959-01-20 Bosch Gmbh Robert Injection pump assembly
US2833260A (en) * 1955-05-31 1958-05-06 Gen Motors Corp Atmospheric vent for fuel injection nozzle

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3234926A (en) * 1963-04-19 1966-02-15 William H Mashinter Method and apparatus for supplying fuel
US3320892A (en) * 1964-10-20 1967-05-23 Allis Chalmers Mfg Co Fuel injection system
US3352245A (en) * 1965-12-09 1967-11-14 Allis Chalmers Mfg Co Fuel injection system
US3608531A (en) * 1968-07-04 1971-09-28 Brico Eng Fuel injection
US3635201A (en) * 1969-09-12 1972-01-18 Carl F High Pressure carburetion system for manifold distribution
DE2807345A1 (en) * 1977-02-21 1978-08-31 Toyoda Chuo Kenkyusho Kk Turbulence producing fuel injection valve for diesel engine - has turbulence chamber with fuel feed channels entering valve seat area at tangent
EP0057407A2 (en) * 1981-01-30 1982-08-11 Hitachi, Ltd. Magnetic fuel injection valve
EP0057407B1 (en) * 1981-01-30 1987-05-20 Hitachi, Ltd. Magnetic fuel injection valve
EP0515810A1 (en) * 1991-05-31 1992-12-02 Robert Bosch Gmbh Fuel/gas mixture injection device
US5193743A (en) * 1991-05-31 1993-03-16 Robert Bosch Gmbh Device for injecting a fuel-gas mixture
WO1999054619A1 (en) * 1998-04-23 1999-10-28 Siemens Automotive Corporation Air shroud for air assist fuel injector

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