US2964475A - Lubricants containing metal carboxylate and metal phosphate - Google Patents

Lubricants containing metal carboxylate and metal phosphate Download PDF

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Publication number
US2964475A
US2964475A US737491A US73749158A US2964475A US 2964475 A US2964475 A US 2964475A US 737491 A US737491 A US 737491A US 73749158 A US73749158 A US 73749158A US 2964475 A US2964475 A US 2964475A
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Prior art keywords
phosphate
oil
metal
weight
lubricating oil
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US737491A
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Arnold J Morway
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ExxonMobil Technology and Engineering Co
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Exxon Research and Engineering Co
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Priority to NL239406D priority Critical patent/NL239406A/xx
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Priority to US737491A priority patent/US2964475A/en
Priority to GB11034/59A priority patent/GB848396A/en
Priority to DEE17487A priority patent/DE1090804B/de
Priority to FR794125A priority patent/FR1223822A/fr
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    • C10M1/00Liquid compositions essentially based on mineral lubricating oils or fatty oils; Their use as lubricants
    • C10M1/08Liquid compositions essentially based on mineral lubricating oils or fatty oils; Their use as lubricants with additives
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    • C10M2201/041Carbon; Graphite; Carbon black
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    • C10M2207/30Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids
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    • C10M2207/302Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids derived from the combination of monocarboxylic acids, dicarboxylic acids and dihydroxy compounds only and having no free hydroxy or carboxyl groups
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    • C10M2229/02Unspecified siloxanes; Silicones
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    • C10N2010/04Groups 2 or 12
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    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/10Form in which the lubricant is applied to the material being lubricated semi-solid; greasy

Definitions

  • This invention relates to lubricating oil compositions. Particularly, it relates to lubricants containing an alkaline earth metal salt of a low molecular weight carboxylic acid and a metal phosphate.
  • Alkaline earth metal salts of C to C fatty acids are useful in lubricating oil compositions for improving the extreme pressure properties and anti-wear properties of the lubricant.
  • certain metal phosphates e.g. trisodium phosphate
  • these phosphates serve to prolong the effectiveness of conventional antioxidants by neutralizing the acidic products which result from oxidation degradation of the oil, thereby preventing these acidic materials from further catalyzing the decomposition of the oil.
  • the low molecular weight carboxylates useful in this invention are those alkaline earth metal (e.g. calcium strontium, magnesium or barium) salts of a C to a C fatty acid (e.g. acetic, propionic, butyric acid, etc.).
  • alkaline earth metal e.g. calcium strontium, magnesium or barium
  • These metal carboxylates are best prepared in situ in the lubricating oil by neutralization of the appropriate acid or acid anhydride with a metal base, e.g. calcium hydroxide.
  • a metal base e.g. calcium hydroxide
  • the preferred carboxylate is calcium acetate, in either an anhydrous form or in the form of a monohydrate. If the calcium acetate is formed by neutralizing acetic acid with calcium hydroxide at a temperature between about 200 to 300 F. the monohydrate will result. Heating above 300 F. results in anhydrous calcium acetate.
  • the phosphate materials which may be used in preparing the compositions of the invention include the alkali metal (e.g. sodium and lithium) and the alkaline earth metal (e.g. calcium, barium, magnesium) salts of phosphoric acid, i.e. ortho, meta and pyrophosphoric acid.
  • Preferred salts are those of orthophosphoric acid such as tricalcium orthophosphate, monocalcium dihydrogen orthophosphate, trisodium orthophosphate and disodium hydrogen orthophosphate.
  • the lubricating oil used in the compositions of the invention may be a mineral lubricating oil, a synthetic lubricating oil, or mixtures thereof.
  • Synthetic lubricating oils which may be used include esters of dicarboxylic acids (e.g. di-2-ethylhexyl sebacate); esters of glycols (e.g. C Oxo acid diester of tetraethylene glycol); complex esters (e.g. the complex ester formed by reacting one mole of sebacic acid With two moles of tetraethylene glycol and two moles of 2-ethyl-hexanoic acid); formals, silicones, carbonates, polyglycols and other synthetic lubricating oils known in the art.
  • esters of dicarboxylic acids e.g. di-2-ethylhexyl sebacate
  • esters of glycols e.g. C Oxo acid diester of tetraethylene glycol
  • complex esters e.
  • Particularly desirable synthetic oils are those diester oils containing a total of 15 to 40, e.g. 20 to carbon atoms and consisting of saturated hydrocarbon chains linked by two ester linkages.
  • Such esters are prepared from C to C alkanols reacted with C to C alkanedioic acids; or C to C glycols reacted with C to C alkanoic acids.
  • Preferred esters are those prepared from alkanedioic acids and Oxo alcohols.
  • the Oxo alcohols are isomeric mixtures of branched chain primary alkanols produced by the reaction of an olefin with hydrogen and carbon monoxide in the presence of a cobalt catalyst to form a mixture of aldehydes, which aldehydes are then hydrogenated to form the OX0 alcohol.
  • a cobalt catalyst to form a mixture of aldehydes, which aldehydes are then hydrogenated to form the OX0 alcohol.
  • Such Oxo alcohols and their preparation are well known in the art.
  • compositions of the invention will contain a major amount of lubricating oil and about 1.0 to 50.0 e.g. 3.0 to 45.0 wt. percent of the carboxylate-phosphate combined additive.
  • This additive combination in turn will generally comprise about 1.0 to 3.0, preferably 1.0 to 2.5 molar proportions of the carboxylate per molar propor tion of the phosphate. In terms of weight proportions, this will roughly correspond to about 1.3 parts by Weight of carboxylate per about one part by weight of phosphate.
  • the oil composition may also contain other additives.
  • additives include viscosity index improvers such as polyisobutylene; corrosion inhibitors such as sorbitan monooleate; pour depressants; dyes;detergents and the like.
  • the phosphate and carboxylate stably suspend each other in oil so that no salt precipitation occurs.
  • the oilsalt system is completely anhydrous, a small amount of the oil Will tend to separate from the main mass upon prolonged storage. This is not a serious problem since upon mixing a homogeneous mass is readily obtained. However, it does represent a slight marketing deterent. It has been further found that this can be inhibited by Patented Dec. 13, 1960 various surface active agents.
  • One such type of surface active agents are copolymers of ethylene glycol and propylene glycol which are commercially available under the trade-name of- Pluronics. These materials havev where a and c are integers of value 2 to 150, and b is an integer of to 170.
  • the molecular weight may vary considerably but generally is between 1,000 and 20,000, e.g. 1,000 to 10,000.
  • Pluronic L-44, Pluronic L-62, and Pluronic F-68 appear to have molecular weights of about 2800, 230.0 and 8700 respectively;
  • the ratio of the ethylene oxide groups to the propylene oxide groups in the Pluronic materials vary between about 3/1 to 1/3.
  • Pluronics L 62 analysis showed a ratio of about 1.15 moles of ethylene oxide per mole of propylene oxide.
  • the ratio of these two alkylene oxide groups is not critical for the present invention since operable materials will include ethylene or propylene polyglycols per se.
  • Another useful surface active agent includes N,N- polyalkyleneoxy disubstituted alkyl amine such as Ethomeen T/25 which has the formula:
  • Duomeen T dioleate which has the structure:
  • alkyl group is derived from tallow.
  • Other surface active agents which may be used are described in my copending patent application Ser. No. 692,041, filed on October 24, 1957. Generally, about 0.05 to about 2.0 wt. percent based on the weight of total composition of surface active agent will be sufficient to prevent oil separation or bleeding under even the worst adverse conditions.
  • the carboxylate-phosphate materials of the invention may also be incorporated into greases thickened with any conventional grease thickeners such as: soaps,.soapsalt or mixed-salt complexes, polymeric thickeners (e.g., polymers of C to C monoolefins of 10,000 to 200,000 mol. wt. such as polyethylene), or inorganic thickeners (e.g., clay, carbon black, silica gel, etc.).
  • any conventional grease thickeners such as: soaps,.soapsalt or mixed-salt complexes, polymeric thickeners (e.g., polymers of C to C monoolefins of 10,000 to 200,000 mol. wt. such as polyethylene), or inorganic thickeners (e.g., clay, carbon black, silica gel, etc.).
  • the carboxylate and phosphate materials may be directly dispersed in said greases; or a lubricating oil dispersion of the carboxylate-phosphate materials may be added to the other greases; or other thickeners may be added or formed in the lubricating oil dispersion of the carboxylate and phosphate, etc.
  • carboxylate-phosphate combination of the invention with other grease making materials, not only does the combination impart extreme pressure, anti-wear and antioxidant properties to the composition, but the amount of other, grease thickeners required to produce a grease of a given hardness is substantially reduced.
  • EXAMPLE III-B A sample of the product of III-A was heated to 320 F. in order to completely dehydrate the product and form anhydrous calcium acetate. The composition was then homogenized in a Gaulin homogenizer operating at 5000 p.s.i.
  • Example IV EXAMPLE V The product of Example IV was cut back with additional mineral lubricating oil after which the blended product was passed through a Gaulin homogenizer operating at 5,000 psi.
  • EXAMPLE VI A portion of the product of Example V was heated to a maximum temperature of 325 F. in order to dehydrate the composition and form anhydrous calcium acetate.
  • solid grease compositions may be prepared which contain only the calcium acetate and sodium phosphate as shown by Example I.
  • the product of Example I was tested in the Anti-friction Bearing Manufacturers-National Lubricating Grease Institutes test machine and had a lubricating life in excess of 1800 hours.
  • the grease composition of ExampleI can be readily cutback with varying amounts of lubricating oil to form either a softer grease as shown by Example II, or to form fluid products as illustrated by Examples III-A and III-B. Examples II, III-A and III-B further show that the resultingproduct had good wear characteristics as indicated by the 4-ball wear test and good load-carrying ability as indicated by the Almen test.
  • Example III-A and III-B there was no separation or settling of the solids after being maintained in an oven for 8 days at 350 F.
  • Example IIIB did show a slight separation of oil from the body of the material. However, this is not a serious disadvantage since upon stirring the original composition would be obtained. Also, no discoloration of the oil occurred during these oven tests, thus indicating that there was no serious oxidation degradation of the mineral oil.
  • Examples IV, V and VI illustrate compositions further containing a minor amount of a polyglycol .type surface active agent. Example VI did not show the slight oil separation that had occurred in Example III-B during the oven test. This improvement was due to the presence of the small amount of Pluronics L-62.
  • the above data-further illustrates that the calcium acetate maybe present either in a hydrous form, i.e. as a. monohydrate as illustrated by Examples II and III-A or it may be present in the anhydrous .form as illustrated by Example III-B.
  • EXAMPLE VII 0.8 part by weight of polyethylene of 250,000 molecular weight was dispersed in 88.2 parts by weight of a mineral lubricating oil having a viscosity of 80 SUS at 210 F. by stirring the mixture while heating to 330 45 F. The oil-polyethylene dispersion was then cooled to 100 F. and 0.4 part by weight of Pluronics L-62 was added along with 3.4 parts by weight of hydrated lime. After blending in these last two named components into the composition, 5.0 parts by weight of glacial acetic acid was then slowly added during which the temperature rose to a maximum of about 210 F. The composition was then stirred for an additional /2 hour after which 2 parts by Weight of trisodium orthophosphate was added, followed by an additional 30 minutes stirring. The resulting composition was then homogenized by passage through a Morehouse mill having a .003" clearance.
  • EXAMPLE VIII-A Mineral oil, Ethomeen T/25 (previously described) and hydrated lime were intimately mixed without external heating. Glacial acetic acid was slowly added while stirring and the temperature of the mixture rose to 210 F. Mixing for another half-hour was continued and disodium acid orthophosphate was added and stirred' in, followed by the addition of phenyl a-naphthylarnine. A solid grease resulted which was passed through a Morehouse mill having a 0.003" opening.
  • Example VIII-B The product of Example VIII-A was cutback with additional mineral oil and homogenized at 4,000 p.s.i.
  • EXAMPLE IX In this'composition 30 parts by-weight of mineral lubricating oil having a viscosity of 80 SUS at 210 F., 20 parts by weightofa 'di-(G -Oxo) 'adipateand-24-parts by weight of hydrated lime were intimately mixed to form a smooth-dispersion.- The C 'Oxo'alcoliolusedin preparing the ester was obtained bylsiibje'c'ting tripropylene to the previously described Oxo process. Then a mixture consisting of parts by weight of glacial acetic acid and 10 parts by weight of an 85 wtrpercent concentrate of orthophosphoric acid was added to the main mixture while stirring andwithout externalheating.
  • the heat of reaction caused the composition to reach a' maximum temperature of 220 F.
  • the composition was thenexternally heated to attain a temperature of 320 F. in order to dehydrate the product. It was noted that as long as waterwas present the mixture appeared as a smooth:grease like'rnaterial. However, as the water was removed by continued heating the product became more fluid and grainy.
  • the resulting hot anhydrous fluid dispersion was then cooled to 200 R, where 1 part by Weight of phenyl a-naphthylamine was added, following which'the mixture was cooled to 150 F. At'this point the product was passed'through a Morehouse mill. An excellent fluid product having a very slight degree of graininess resulted.
  • Example X The product of Example IX was cutback with additional di-(C Oxo) adipate, then passed through a Gaulin homogenizer operating at 3,000 p.s.i.
  • EXAMPLE XI A grease was prepared in the general manner of EX- ample I. However, a different proportion of materials was used, tricalcium orthophosphate was used in place of the trisodium orthophosphate and a small amount of Pluronics L-62 was added before the addition of the acetic acid.
  • EXAMPLE XII A portion of the product of Example'XI was mixed with additional mineral oil and the resulting mixture was heated to 440 F. while stirring. The mixture was then cooled to 120 F. and milled ina Morehous'e'" mill at a 0.003" opening and then filtered. None filtered out.
  • Examples IX, X, XIII and XIV demonstrate the direct use of orthophosphoric acid to form an orthophosphate in situ. calcium orthophosphate. Also, the above examples illustrate the formation of both fluid and grease compositions as well as demonstrating the use of a diester oil and various additive materials.
  • the meta and pyrophosphates may also be used.
  • the form of the phosphate may change.
  • sodium diacid orthophosphate upon heating, will be converted into the metaphosphate of sodium by losing water.
  • the reaction is reversible as upon the addition of water, the orthophosphate is again formed.
  • this invention is based upon the discovery that certain metal salts of low molecular weight fatty acids and metal salts of phosphoric acid tend to suspend each other in oil when used in certain critical ratios.
  • either greases or fluids may be prepared in which these two salts are the sole salt components of the oil, e.g. the need for salts of higher molecular weight fatty acids as suspending or thickening agents, such as calcium stearate can be avoided.
  • a lubricating composition comprising a major proportion of a lubricating oil, an alkaline earth metal salt of a C to C fatty acid and a metal phosphate, wherein the metal component of said phosphate is selected from the group consisting of alkali metals and alkaline earth metals, wherein there is about 1 to 3 parts by weight of said fatty acid salt per 1 part by weight of phosphate, wherein the amount of said fatty acid salt and said phosphate is about 1 to 50.0 wt. percent of the total composition and wherein said metal salt of said C to C fatty acid is the sole fatty acid salt present in said composition.
  • a lubricating composition according to claim 1 which also includes about 0.05 to 2.0 wt. percent, based on the total weight of the composition, of a material selected from the group consisting of: copolymers of ethylene glycol and propylene glycol having the formula:
  • alkyl group is derived from tallow.
  • a method of lubricating relatively moving contacting surfaces which comprises maintaining between said surfaces the composition of claim 1.

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  • Engineering & Computer Science (AREA)
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  • General Chemical & Material Sciences (AREA)
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US737491A US2964475A (en) 1958-05-26 1958-05-26 Lubricants containing metal carboxylate and metal phosphate
GB11034/59A GB848396A (en) 1958-05-26 1959-04-01 Lubricants containing metal carboxylate and metal phosphate
DEE17487A DE1090804B (de) 1958-05-26 1959-04-16 Schmiermittel
FR794125A FR1223822A (fr) 1958-05-26 1959-05-06 Lubrifiants renfermant un carboxylate et un phosphate métalliques

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US3344065A (en) * 1965-01-25 1967-09-26 Molykote Produktions G M B H Extreme pressure lubricants
US3912639A (en) * 1973-07-05 1975-10-14 Chevron Res Lubricant containing alkali metal borates and phosphates
US3912644A (en) * 1973-07-05 1975-10-14 Chevron Res Lubricant containing neutralized potassium borates
US3912643A (en) * 1973-07-05 1975-10-14 Chevron Res Lubricant containing neutralized alkali metal borates
US4107058A (en) * 1977-08-19 1978-08-15 Exxon Research & Engineering Co. Pressure grease composition
EP0296362A3 (en) * 1987-05-22 1989-02-08 Amoco Corporation Lubricating grease, process for its preparation and its use
WO2008065158A1 (en) * 2006-12-01 2008-06-05 Showa Shell Sekiyu K.K. Lubricating composition
WO2012076025A1 (en) * 2010-12-06 2012-06-14 Aktiebolaget Skf Polymer thickened grease compositions and their use

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DE1594479C2 (de) * 1964-01-30 1980-12-04 Dow Corning Gmbh, 8000 Muenchen Zusatzstoffe für Schmiermittel zur Verbesserung ihrer Hochdruckeigenschaften
JPS51143173A (en) * 1975-06-05 1976-12-09 Nippon Steel Corp Lubricant for high speed wire drawing
US4842752A (en) * 1988-03-22 1989-06-27 Conoco Inc. Stable extreme pressure grease
US4960529A (en) * 1989-09-13 1990-10-02 Mobil Oil Corporation Diacyl halides with amines and phosphites as multifunctional lubricant additives

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US2079051A (en) * 1933-03-15 1937-05-04 Standard Oil Co Lubricating oil
US2384551A (en) * 1944-03-24 1945-09-11 Carbide & Carbon Chem Corp Lubricant
US2513680A (en) * 1949-01-18 1950-07-04 Socony Vacuum Oil Co Inc Lime base grease
US2607735A (en) * 1949-03-12 1952-08-19 Standard Oil Dev Co Alkaline earth metal soap greases
US2671758A (en) * 1949-09-27 1954-03-09 Shell Dev Colloidal compositions and derivatives thereof
US2744870A (en) * 1953-11-24 1956-05-08 Shell Dev Lubricating compositions
US2863847A (en) * 1955-04-01 1958-12-09 Exxon Research Engineering Co Lubricating oils thickened to a grease with hydrous metal salts and process for forming same

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DE850051C (de) * 1940-09-24 1952-09-22 Steinkohlenbergwerk Rheinpreus Verfahren zur Herstellung hochdruckbestaendiger konsistenter Schmierfette
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US2079051A (en) * 1933-03-15 1937-05-04 Standard Oil Co Lubricating oil
US2384551A (en) * 1944-03-24 1945-09-11 Carbide & Carbon Chem Corp Lubricant
US2513680A (en) * 1949-01-18 1950-07-04 Socony Vacuum Oil Co Inc Lime base grease
US2607735A (en) * 1949-03-12 1952-08-19 Standard Oil Dev Co Alkaline earth metal soap greases
US2671758A (en) * 1949-09-27 1954-03-09 Shell Dev Colloidal compositions and derivatives thereof
US2744870A (en) * 1953-11-24 1956-05-08 Shell Dev Lubricating compositions
US2863847A (en) * 1955-04-01 1958-12-09 Exxon Research Engineering Co Lubricating oils thickened to a grease with hydrous metal salts and process for forming same

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3344065A (en) * 1965-01-25 1967-09-26 Molykote Produktions G M B H Extreme pressure lubricants
US3912639A (en) * 1973-07-05 1975-10-14 Chevron Res Lubricant containing alkali metal borates and phosphates
US3912644A (en) * 1973-07-05 1975-10-14 Chevron Res Lubricant containing neutralized potassium borates
US3912643A (en) * 1973-07-05 1975-10-14 Chevron Res Lubricant containing neutralized alkali metal borates
US4107058A (en) * 1977-08-19 1978-08-15 Exxon Research & Engineering Co. Pressure grease composition
EP0296362A3 (en) * 1987-05-22 1989-02-08 Amoco Corporation Lubricating grease, process for its preparation and its use
WO2008065158A1 (en) * 2006-12-01 2008-06-05 Showa Shell Sekiyu K.K. Lubricating composition
US20090305920A1 (en) * 2006-12-01 2009-12-10 Showa Shell Sekiyu K.K. Lubricating composition
WO2012076025A1 (en) * 2010-12-06 2012-06-14 Aktiebolaget Skf Polymer thickened grease compositions and their use
CN103347989A (zh) * 2010-12-06 2013-10-09 Skf公司 聚合物稠化润滑脂组合物及其用途

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FR1223822A (fr) 1960-06-20
GB848396A (en) 1960-09-14

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