US2956802A - Sheet feeding devices - Google Patents

Sheet feeding devices Download PDF

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US2956802A
US2956802A US733014A US73301458A US2956802A US 2956802 A US2956802 A US 2956802A US 733014 A US733014 A US 733014A US 73301458 A US73301458 A US 73301458A US 2956802 A US2956802 A US 2956802A
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sheet
cylinder
magazine
stack
plate
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US733014A
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William F Huck
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HUCK CO
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HUCK CO
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00—Separating articles from piles
    • B65H3/32—Separating articles from piles by elements, e.g. fingers, plates, rollers, inserted or traversed between articles to be separated and remainder of the pile
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/42—Piling, depiling, handling piles
    • B65H2301/423—Depiling; Separating articles from a pile
    • B65H2301/4232—Depiling; Separating articles from a pile of horizontal or inclined articles, i.e. wherein articles support fully or in part the mass of other articles in the piles
    • B65H2301/42322—Depiling; Separating articles from a pile of horizontal or inclined articles, i.e. wherein articles support fully or in part the mass of other articles in the piles from bottom of the pile

Definitions

  • This invention relates to devices for feeding sheets of paper, cloth or felt or other materials in sheet form.
  • Existing devices for feeding sheets one at a time from a stack or pile thereof include suction means movable from a rst position, where the suction means engages the bottom sheet of the stack, to a second position, where the sheet adhering to the suction means and moved with the latter from the first position to the second position, is taken away by mechanical feeding means, such as, grippers, rollers and the like.
  • the movement of the suction means necessarily complicates the construction and operation of the sheet feeding device and, accordingly, it is an object of this invention to provide a simple and reliable device for feeding sheets, one at a time, from a stack or pile thereof, and to perform this function through the use of a stationary suction means effective to separate the sheet to be fed from the remainder of the sheets in the stack or pile.
  • Another object of the invention is to provide a sheet feeding device of the described character which is constructed and arranged so that two or more of such devices may be installed in association with a common conveyor to feed sheets to the conveyor from stacks in respective magazines of such devices in any desired sequence.
  • a further object is to provide a sheet feeding device employing a stationary suction means for separating a sheet to be fed from the remainder of the sheets in a stack or pile, and a reliable pick-up mechanism for removing the separated sheet from the stack and discharging such sheet onto a conveyor, which pick-up mechanism is adapted for operation at very high speeds and can easily be made inoperative at the will of the operator or of an automatic feed selector device, without losing control of the sheets and Without halting the feeding of sheets then on the conveyor.
  • a sheet feeding device includes a magazine for holding a stack of the' sheets to be fed, with the stack being urged toward the feeding end of the magazine either by gravity, in the case where the sheets are fed from the bottom of the stack, or by mechanical means, in the case where the sheets are fed from the top of the stack, and with a narrow ledge being provided along the front of the magazine at the feeding end of the latter, a vacuum chamber having a wall thereof in the form of a perforated suction plate extending across the rear portion of the feeding end of the magazine and then curving away from the 'latter so that the leading edge and the trailing edge portion of a sheet at the feeding end of the magazine rests against the ledge and suction plate, respectively, and the suction acting on the sheet through the perforations of the suction plate urges the sheet to conform to the curved configuration of the suction plate, thereby to remove the leading edge of the sheet from the ledge and thus separate the leading edge of the sheet from the remainder of the stack, and
  • the pick-up mechanism of the sheet feeding device includes a rotated cylinder which is disposed so that the leading edge of a sheet separated from the remainder of the stack by the action of the perforated suction plate rests against the surface of the cylinder, nipping rollers in rolling contact with the cylinder and oscillating between a forward position, Where the rollers are spaced from the separated sheet leading edge resting against the cylinder, and a rearward position where the nipping rollers grip the leading edge of a sheet resting against the surface of the cylinder to initiate the feed-ing of the sheet between the cylinder and the nipping rollers, and a control means for releasably holding the nipping rollers in the forward position thereof so that the leading edge of a sheet separated from the remainder of the stack continuesv to rest against the cylinder and feeding of the sheets from the magazine is interrupted.
  • Fig. 1 is a vertical sectional view taken along the line 1-1 of Fig. 2, and showing a sheet feeding device embodying the present invention for feeding sheets individually from the bottom of a stack thereof;
  • Fig. 2 is a sectional view taken along the line 2--2 of Fig. .1;
  • Figs. 3 to 6, inclusive are similar, fragmentary sectional views showing a portion of the sheet feeding device of Fig. l and illustrating successive phases in an operating cycle of such device;
  • Fig. 7 is a vertical sectional view similar to that of lFig. 1, but showing two sheet feeding devices embodying the invention arranged in tandem for sequentially depositing sheets upon a common belt conveyor; and
  • Fig. 8 is a Vertical sectional view similar to that of Fig. 1, but illustrating a sheet feeding device constructed in accordance with another embodiment of the invention so as to be adapted for feeding sheets individually from the top of a stack thereof.
  • the sheet feeding device there illustrated and generally identified by the reference numeral 10 includes spaced apart, parallel, upstanding side frame members 11 and 12 with a horizontal shaft 13 extending laterally therebetween and rotatably journaled, at its opposite ends, in suitable bearings carried by the side frame members.
  • Shaft 13 has pulleys 14 secured thereto at axially spaced apart locations, and another shaft (not shown) with similar pulleys thereon is rotatably supported by side frame members 11 and 12 and extends parallel to shaft 13 at a location spaced substantially horizontally forward from the latter so .
  • That endless belts 15 extending around the pulleys of that other shaft and around the pulleys 14 will have substantially horizontally extending upper and lower runs, as shown in Fig. l.
  • One end of shaft 13 projects outwardly beyond side frame member 12 and has a spur gear 16 secured thereto (Fig. 2) which meshes with a drive gear 17 mounted on a continuously rotated main drive shaft (not shown).
  • Shaft 13 is driven in the counter-clockwise direction
  • a cylinder 19 located at sheet feeding station 18 has journals 20 at its opposite ends which are rotatably mounted in suitable bearings carried by side frame members 11 and 12, and the axis of rotation of cylinder 19 extends parallel to the axis of shaft 13 and is vertically disposed so that the surface of cylinder 19, at the top of the latter, projects above the upper surfaces of the upper runs of conveyor belts 15.
  • the surface of cylinder 19 is formed with annular grooves 21 (Fig. 2) which are axially located along the cylinder so as to receive the upper runs of belts 15.
  • a cam shaft 22 extending parallel to shaft 13 and the axis of cylinder 19 is located substantially below the latter and has its opposite ends rotatably mounted in suitable bearings carried by side frame members 11 and 12.
  • Cylinder 19 and cam shaft 22 are both rotatably driven from shaft 13 by means of a pulley 23 secured on an end of shaft 13 which projects outwardly beyond side frame member 1,1 and drives an endless belt 24 which also runs around pulleys 25 and 26 secured on an end of a journal 20 of cylinder 19 and on an end of cam shaft 22, respectively, projecting outwardly beyond side frame member 11.
  • Cam shaft 22 has two identical radial cams 27 secured thereon adjacent the inner surfaces of side frame members 11 and 12, and each radial cam 27 has radially large and small portions and is engaged by a follower roller 28 which is rotatably mounted at the lower end of a related rocker arm 29.
  • the rocker arms 29 associated with the cams 27 are mounted, intermediate their ends, on a horizontal shaft 30 which extends laterally between side frame members 11 and 12 and is rotatably mounted in suitable bearings carried by the latter so that the rocker arms 29 are movable in vertical planes adjacent the inner surfaces of the side frame members.
  • a helical tension spring 31 is provided for each rocker arm 29 and is connected, at one end, to the latter, as at 32, and, at its other end, to an anchor or pin 33 carried by the adjacent side frame member (Fig. l), so that each spring 31 urges the related rocker arm 29 in the clockwise direction, as viewed in Fig. l, in order to maintain the follower roller 28 in contact with the related radial cam 27.
  • Each of rocker arms 29 has a bifurcated upper end 34 carrying a pivot pin 35 on which a lever 36 is rockably mounted intermediate the opposite ends thereof so that the lever 36 is free to swing relative to the related rocker arm 29 in the plane of movement of the latter.
  • the rearwardly directed end of each lever 36 carries a bearing 37 (Fig. 2), and a laterally extending shaft 38 has its opposite ends rotatably journaled in the bearings 37 and carries nipping rollers 39 for rolling contact with the surface of cylinder 19 projecting above the upper runs of conveyor belts 15.
  • a spur gear 4t is secured on one end portion of shaft 38 (Fig.
  • a plunger 42 is slidably mounted in a bore 43 formed in the upper end of each rocker arm 29 and opening upwardly under the forwardly directed end of the related lever 36, and a helical compression spring 44 is disposed in the bore 43 under plunger 42 to urge the latter upwardly against the forwardly directed end of the related lever 36, thereby to urge the lever 36 to rock in the clockwise direction, as viewed in Fig. l, for holding nipping rollers 39 on shaft 38 downwardly against the surface of cylinder 19.
  • shaft 38 r e peatedly oscillates between the full line and broken line positions shown in Fig. 1.
  • a magazine generally identified by the reference numeral 45 and adapted to hold a stack or pile of the sheets to be fed is mounted above the upper runs of conveyor belts 15 at sheet feeding station 18 and includes upright angle members 46, defining the back corners of the magazine and secured. to a cross member 47 extending between side frame members 11 and 12, and lat ⁇ upright members 48 defining the front of the magazine and supported from a cross member 49 also extending between the side frame members.
  • the lower ends of members 46 and'48 defining the magazine 45 are spaced upwardly from the upper runs of conveyor belts 15, and a laterally extending block 50 is secured to the lower end portions of iiat members 48 and carries a strip 51 and a blade 52 at its lower and upper surfaces, respectively, with the strip 51 and blade 52 projecting rearwardly beyond the back surfaces of members 48.
  • Strip 51 defines a ledge that supports the pile or stack of sheets at the leading edge of the lowermost sheet, while blade4 52 projects only a small distance into the magazine and assumes some of the weight at the front of that p0rtion of the stack of sheets above the blade and thereby prevents the imposition of an excessive force upon the bottom strip 51 which might prevent the rearward removal of the leading edge of the lowermost sheet from ⁇ such strip or ledge.
  • the blade 52 further acts to shule the sheets of the pile or stack as they move toward the end of the magazine, thereby to prevent the sticking together of two or more successive sheets.
  • Sheet feeding device 10 further includes a stationary vacuum chamber generally identified by reference numeral 53 and consisting of a cylinder 54 extending later ally in back of magazine 45 and having flanged end walls 55 secured to side frame members 11 and 12, a flat solid.
  • plate 56 extending forwardly from the bottom of cylinder 54 above the path of the top runs of conveyor belts 15, and a suction plate 57 having a flat part extending forwardly from cylinder 54 above plate 56 and a downwardly curved part which is joined to plate 56 at its forward edge in order to define an auxiliary vacuum space 58 communicating with the interior of cylinder 54.
  • a pipe or conduit 59 extends from cylinder 54 to the inlet or suction side of an air blower or pump (not shown) so that a vacuum is created within cylinder 54 and space 58.
  • suction plate 57 The flat and curved parts of suction plate 57 are provided with openings 60 through which air can enter the space 58 in response to the creation of a relatively low pressure within the latter.
  • the iiat part of suction plate 57 extends under the rear portion of magazine 45 immediately below the lower ends of members 46 to support the trailing edge portion of the lowermost sheet of the stack of sheets in the magazine.
  • the sheet feeding device 10 further includes rollers 61 disposed above the upper runs of belts 15 and mounted rotatably on horizontal rods 62 that extend laterally between side frame members 11 and 12 at spaced apart locations in front of sheet feeding station 18 so that rollers 61 ⁇ are effective to hold a sheet on conveyor belts 15 following the feeding of such sheet from magazine 45 to the conveyor belts in the manner hereinafter described in detail.
  • the latter has a shaft 63 extending laterally in front of rocker arms 29 and having its opposite ends rotatably mounted in suitable bearings4 carried by side frame members 11 and 12, and latch levers 64 mounted on shaft 63 adjacent the inner surfaces of the side frame members and having downwardly curved keepers 65 at their rearwardly directed ends which are adapted to engage over pins 6.6 projecting ⁇ laterallyA from the upper end portions of the adjacent rocker arms 29 when the latter yare in the positions occupied thereby upon engagement of the related follower rollers 28 with the radially large portions of cams 27, as shown in Fig. 1.
  • levers 64 are pivotally connected, as at 67, to links 68 which may be 'connected to a manual or automatic control (not shown) so that, when the links 68 are pulled downwardly, to rock the levers 64 in the counterclockwise direction, as viewed in Fig. 1, the keepers 65 of the levers are' disposed above the paths of oscillation of the pins 65 to free the rocker arms for rocking movement in response to rotation of the related cams 27.
  • the latch levers 64 are rocked to their engaged positions shown inVFig. 1, keepers 65 engage pins 66 'with the rocker arms in their positions corresponding to engagement of rollers 28 with the radially llarge portions of cams 27 and serve to retain the rocker arms in those positions while the cams continue to rotate.
  • a sheet 70 previously fed from the bottom of the pile or stack in magazine 45 is shown being carried toward the left by conveyor belts 15, while rollers 61 hold the sheet 70 in frictional contact with the conveyor belts.
  • shaft 38 with nipping rollers 39 thereon is in its foremost position corresponding to the engagement of follower rollers 28 of .rocker arms 29 with the radially enlarged portions of the related cams 27, as in Fig.
  • the suction plate -57 is disposed in relation to cylinder 19 so that, when the sheet 80 lies against the downwardly curved part of suction plate 57, the leading edge of sheet 80 extends forwardly beyond the forward edge of suction plate 57 and rests upon the surface of cylinder 19, as shown in Fig. 3.
  • cam follower rollers 28 move from the radially small portions to the radially large portions of the related cams 27, so that shaft 38 carrying nipping rollers 39 is moved forwardly while being continuously pressed downwardly against the surface of cylinder 19 by the action of plungers 42 and springs 44 upon the levers 36 supporting shaft 38.
  • the movement of the trailing edge of sheet 80 along the downwardly curved portion f suction plate 57 serves to successively uncover the suction openings 60 of the latter.
  • links 68 may be actuated, either manually or automatically, in order to engage the keepers 65 of levers 64 with Ithe related pins 66 of rocker arms 29, and thereby to retain shaft 38 in its foremost position so that, even though cams 27 continue to rotate with cam shaft 22, the shaft 38 can not move to its rearmost position, as in Fig. 4, where the nipping rollers 39 and cylinder 19 cooperate to grip the leading edge of a sheet for feeding the latter onto the conveyor belts.
  • the pick-up mechanism constituted by cylinder 19 and rollers 39 is rendered inoperative, without halting ⁇ the operation of conveyor belts 15, so that sheets previously delivered to the belts can be fed by the latter to the ultimate destination.
  • Fig. 7 of the drawings illustrates an arrangement wherein a single conveyor made up of endless belts 15a running around pulleys 14a on a driven shaft 13a and having horizontally extending upper runs, is combined with two sheet feeding devices 10a and 10b arranged in tandem to feed sheets from the respective magazines 45a and 45b in any desired sequence onto the upper runs of belts 15a.
  • the sheet feeding devices 10a and 10b are each similar to the previously described sheet feeding device 10, and the various parts of the devices 10a and 10b are identied by the same reference numerals employed in connection with the description of the corresponding parts of sheet feeding device 10 but with the letters a and b, respectively, appended thereto.
  • each of the sheet feeding devices 10a ⁇ and 10b will be apparent from the above detailed description of the operation of sheet feeding device 10, and it is further apparent that a sheet fed from magazine 45b of sheet feeding device 10b onto the upper runs of conveyor belts 15a is carried by such conveyor belts under the vacuum chamberv 53a of sheet feeding device 10a and passes between nipping rollers'39a and cylinder 7 19a of device 10a ⁇ before being further fed by belts 15a under rollers 61a.
  • the cylinders 19a ⁇ and 19b, and the cams 27a and 27b of the individual sheet feeding devices may all be driven from the shaft 13a either by a single belt engaging pulleys on shaft 13a and on shafts of the cylinders 19a and 19b and the cams 27a and 27h, or, as shown in Fig. 7, by separate belts 24a and 24b engaging a double pulley on shaft 13a and driving cylinder 19a and cams 27a of device 10a and cylinder 19b and cams 27h of device 10b, respectively.
  • cams 27a and 27'b are shown to have the same angular relationship to their respective shafts 22a and 22h, so that the devices 10a and 10b simultaneously feed sheets from the magazines onto the conveyor belts 15a, it will be apparent that, by suitably spacing devices a and 10b along the path of the conveyor, a sheet fed from magazine 45b of device 10b can be made to pass under vacuum chamberA 53a of device 10a and between nipping rollers 39a and cylinder 19a at a time when device 10a is in the stage of its operation ⁇ illustrated in IFig. 3, where the nipping rollers are in their foremost position, so that the sheet fed from device 10b closely follows the sheet fed at the same time from the device 10a and the conveyor belts 15a transport a succession of sheets alternately received from the magazines 45a and 45b.
  • the spacing between the successive sheets on conveyor belts a received from magazines 45a ⁇ and 45h can be controlled by suitably selecting the spacing between the devices 10a and 10b along the paths of the conveyor belts, and that the operating cycles of the devices 10a and 10b may be adjusted in relation to each other by angularly displacing the cams 27a or 27h of one sheet feeding device with respect to the cams of the other sheet feeding device.
  • the sequence of operation of the devices. 10a and 10b may be conveniently controlled by suitably regulating the actuation of the latch levers 64a and 64b which are etfective to prevent the feeding of sheets from the related magazines to the conveyor belts, when in the positions illustrated in Fig.
  • the latch levers 64a of device 10a may be released to permit the feeding of a predetermined number of sheets from magazine 45a onto conveyor belts 15a, while the latch levers 64b are retained in their locking position, as shown, to prevent the feeding of sheets from magazine 45b during the operation of device 10a, whereupon, the condition of the latch levers 64a and 64b may be reversed to permit feeding of sheets from magazine 45b while device 10a is retained in its inoperative condition.
  • sheet feeding devices embodying the present invention may be adapted to feed sheets from piles which are not vertical, so long as provision is made for moving the stack toward the feeding end of the magazine so that the leading edge of the end sheet rests against the ledge or strip 51 and the trailing edge of that sheet rests against the flat part of suction plate 57.
  • sheet feeding devices embodying this invention may be arranged for feeding sheets from the top of a pile, for example, as illustrated in Fig. 8.
  • the sheet feeding device 10c illustrated in Fig. A8 is essentially an inverted arrangement of the device 10 of'Figs. l to 6, inclusive, and the several parts of the device 10c are identified by the same reference numerals employed in connection with 4the description of the corresponding parts of the ⁇ device 10, but with the letter c appended thereto.
  • the magazine 45C holding a stack of sheets to be fed one at a time from the top thereof is provided with a vertically movable bottom wall or support plate which is urged upwardly, for example, by the ram 101 extending from a cylinder 102 to which fluid under pressure is supplied.
  • the vacuum chamber 53e is inverted relative to the chamber 53 of the previously described device 10 so that the suction plate 57e of chamber 53C extends forwardly over the back end portion of the magazine at the top of the latter and curves upwardly to meet the at plate 56e at the forward edge thereof.
  • magazine 45a includes a strip or ledge 51e secured to the upper ends of the flat members 48e dening the front end of the magazine so that the uppermost sheet of the stack in magazine 45C is pressed against the ledge 51C, at its leading edge, and against the at part of suction plate 57C, at its trailing edge portion.
  • the pick-up mechanism formed by cylinder 19C, shaft 38e carrying nipping rollers urged against the surface of cylinder 19C, and rocker arms 29e carrying the levers 36C which support shaft 38e is also inverted with respect to the arrangement of the corresponding components in the device 10, while the shaft 13C carrying the driven pulleys 14C around which conveyor belts 15C extend is disposed so that, as a sheet is fed between ⁇ the nipping rollers of shaft 38C and the surface of cylinder 19C, the leading edge of such sheet is projected onto the upper surface of the upper runs of belts 15e for transport by the latter while being held against the conveyor belts by the successive rollers 61C.
  • the suction acting through openings 60C of suction plate 57C is effective to draw the middle portion of the uppermost sheet in magazine 45e toward the upwardly curved part of the suction plate, thereby to release the leading edge of the uppermost sheet from under the ledge or strip 51C.
  • the suction in vacuum chamber 531, ⁇ causes the forward portion of the sheet to conform to the conguf ration of the upwardly curved part of suction plate 57c so that the leading edge of the sheet then rests against the surface of cylinder 19C at the bottom of the latter.
  • shaft 38C is oscillated toward the left, as viewed in Fig.
  • the movement of the trailing edge of the sheet being ad vanced -along the surface of suction plate 57e ⁇ by the pickup mechanism serves to successively uncover the suction openings 60C, whereby the next sheet at the top of magazine 45t ⁇ is drawn toward the surface of suction plate 57C in order to free the leading edge of that sheet from the ledge 51e and position the sheet for feeding by the cylinder 19e and the nipping rollers of shaft 38C upon the subsequent return of the latter to the broken-line position of Fig. 8.
  • the sheet feeding device 10c of Fig. 8 is effective to feed sheets to the conveyor belts 15e from a single magazine 45C, it will be apparent that two or more of such sheet feeding devices may be arranged in tandem, as in Fig. 7, to sequentially feed sheets from the upper ends of two or more stacks or piles.
  • the vacuum chambers S3, 53a, 53b and 53C are stationary, thereby simplifying the construction of the sheet feeding device, while the shaft 38, 38a, 38b or 38e carries nipping rollers which cooperate with the rotated cylinder 19, 19a, 19b or 19e to form a simple and reliable picltup mechanism for feedingthe sheetto.
  • the conveyor fol.-
  • a sheet feeding device the combination of a continuously operable conveyor, a magazineopening at one end toward said conveyor and adapted toireceive a stack of sheets which are urged toward said one end,
  • said magazine having a ledge along the edge ofs'aid one end which is at the front, considered in the direction of movement of said conveyor, a plate extending forwardly from the back of said one end of the magazine so that a sheet at said one end of the magazine has its leading and trailing edge portions resting against said ledge and plate, respectively, said plate having a series of openings therein and a front edge portion curving away from said one end of the magazine,l means for creating a relatively low pressure at the side of said plate facing away from said magazine to cause a suction to act through said openings on the sheet at said one end of the magazine so that, as the sheet is made to conform to the shape of said front edge portion of the plate, the leading edge of the sheet is withdrawn from said ledge and thereby separated from the next sheet in the magazine, a rotated cylinder disposed adjacent said front edge of the plate so that the leading edge of a sheet conforming to the shape of said front edge portion rests against the surface of said cylinder, a rotated roller in rolling contact with said surface of the
  • said one end of the magazine has its leading and trailing edge portions resting against said ledge and plate, respectively, said plate having a series of openings therein and a front edge portion curving away from said one end of the magazine, means for creating a relatively low pressure at the side of said plate facing away from said magazine to cause a suction to act through said openings on the sheet at said one end of the magazine so that, as the sheet is made to conform to the shape of said front edge portion of the plate, the leading edge of the sheet is Withdrawn from said ledge and thereby separated from ,the next sheet -in the magazine, a rotated cylinder disassas'da posedwith its surface adjacent said front edge ofthe plate so that theleading edge of a sheet conformingto the shape of said front edge portion rests against said surface of the cylinder, a rotated roller urged continuously against said surface of the cylinder, rocker arms supporting said roller for oscillationkalong the circumference of said cylinder between a iirst position remote from said front edge of
  • a sheet feeding device the combination of a continuously operable, substantially horizontal conveyor, a magazine disposed above said conveyor and adapted to receive a stack of sheets which are gravitationally urged toward the lower end of the magazine, a ledge along the 'edge of said lower end which is at the front, considered in the direction of movement of said conveyor, a plate extending forwardly from the back of said lower end of the magazine so that the bottom sheet in said magazine has its leading and trailing edge portions supported by said ledge and plate, respectively, said plate having a series of openings therein and a downwardly curved front edge portion, means for creating a relatively low pressure at the underside of said plate so that suction can act through said openings on the sheet at the bottom of the magazine to cause the sheet to conform to the shape of said plate and thereby withdraw the leading edge of the sheet from said ledge for separation from the next sheet in the magazine, 'a sheet carrier having a continuous surface disposed adjacent the front edge of said plate to receive the leading edge of a sheet conformed to the shape of said plate
  • said conveyor includes parallel moving belts, said carrier comprising a cylinder mounted on a fixed axis with itsfperipheral surface projecting above the level of said belts and formed with annular grooves accommodating said belts.
  • a con,- tinuously operable, vsubstantially horizontal conveyor having an infeed end, a magazine disposed adjacent said infeed end of the conveyor and adapted to receive a stack of sheets, means for urgingthe stack of sheets upwardly Iin said magazine, the upper end of said magazine being at a level below that of said conveyor, a ledge along the edge of said upper end which is at the front, considered in the direction-of movement of said conveyor, a plate extending forwardlyl from the back edge of said upper end of 'the magazine so that the top sheet in said magazinehas its leading and trailing edge portions resting against said ledge and plate,'re'spectively, said plate'having a-series of openings therein and an upwardly curved front edge portion, means for creating a relatively low pressure at the upper side of said plate so that suction can act through said openings on the top sheet in the magazine to cause the sheet to conform to the shape of said plate and thereby withdraw the leading edge of the sheet from under the
  • a single, continuously operable conveyor including conveyor belts having substantially horizontal upper runs, and a plurality of sheet feeding devices arranged in tandem at spaced apart locations along the conveyor, each of said sheet feeding devices including a magazine disposed above said upper runs of the conveyor belts and adapted to receive a stack of sheets which are gravitationally urged toward the lower end of the magazine, a ledge along the front of said lower end, a plate extending forwardly from the back of said lower end so that the bottom sheet in said magazine has its leading and trailing edges supported by said ledge and plate, respectively, said plate having a series of openings therein and a downwardly curved front edge portion which terminates above said upper runs of the conveyor belts, means for creating a relatively low pressure at the underside of said plate so that suction can act through said openings on the sheet at the bottom of the magazine to cause the sheet to conform to the shape of said plate, whereby the leading edge of the bottom sheet is withdrawn from said ledge and thus separated from the next sheet of the stack, a rotated cylinder
  • a magazine to hold a stack of sheets and provided at one end with means for retaining the endmost sheet of the stack in position for withdrawal of a leading portion of such sheet from the magazine
  • a cylinder providing an endless sheet-receiving surface and mounted in a fixed location spaced away from said one end of the magazine, means for continuously rotating said cylinder to advance said surface through a fixed path confronting and leading away from said magazine, means between said one end and said surface for withdrawing from the magazine a leading portion of the endmost sheet of the stack and laying the leading edge of Ithe withdrawn portion against said surface nearthe backward end of said path, means bearing against and movable bodily along said surface in said path to grip said leading edge of said withdrawn portion against said surface, so that said cylinder will then positively feed the endmost sheet out of the stack and deliver it through said path, and means for periodically moving said gripping means along said surface away from said backward end to assist the feeding of said sheet and to allow the leading edge of the next sheet of the stack to be laid against said surface
  • a magazine to hold a stack of sheets and provided at one end with means for retaining the endmost sheet of the stack in position for withdrawal of a leading portion of such sheet from the magazine
  • a cylinder providing an endless sheet-receiving surface and mounted in a fixed location spaced away from said one end of the magazine, means for continuously rotating said cylinder to advance said surface through a fixed path confronting and leading away from said magazine
  • a sheet conveyor having a substantially horizontal ight position to receive and carry away a sheet delivered by said cylinder surface from the forward end of said path, means between said one end and said cylinder for withdrawing from the magazine a leading portion of the endmost sheet of the stack and laying the leading edge of the withdrawn portion against said surface near the backward end of said path, means bearing against and movable bodily along said surface in said path to grip said leading edge of said withdrawn portion against said surface, so that said cylinder will then positively feed the endmost sheet out of the stack and deliver it through said path onto said conveyor ight, and means for periodically moving
  • a magazine to hold a stack of sheets and provided at one end with means for retaining the endmost sheet of the stack in position for withdrawal of a leading portion of such sheet from the magazine, a cylinder mounted for rotation on a fixed axis and spaced away from said one end of the magazine, means for continuously rotating said cylinder to advance its surface through a fixed path confronting and leading away from said magazine, an endless belt conveyor having a substantially horizontal flight positioned to receive and carry away a sheet delivered by said cylinder surface from the forward end of said path, means between said one end and said cylinder for withdrawing from the magazine a leading portion of the endmost sheet of the stack and laying the leading edge of the withdrawn portion against said surface near the backward end of said path, a roller bearing rollably against and movable bodily along said surface in said path to grip said leading edge of said withdrawn portion against said surface, so that said cylinder will then positively feed the endmost sheet out of the stack and deliver it through said path onto said conveyor fiight, and means for periodically moving said roller
  • a suction member having an outer surface sloped away from the exposed portion of the endmost sheet at said one end of the magazine and terminating in a free edge away from said end, said member having spaced apart openings therein extending through said surface and means for creating 13 a suction therethrough so that the suction will withdraw the exposed portion of said sheet from the magazine and dispose it along said surface, a cylinder mounted with its peripheral surface adjacent said free edge in position to receive the leading edge of the portion of said sheet disposed along said suction member surface, means for rotating said cylinder to advance its surface through a path extending away from said free edge, roller means continuously urged against said cylinder surface, and means for moving said roller means along said path toward and away from said free edge to grip said leading edge between said roller means and said cylinder as the former approaches said free edge

Description

Oct. 18, 1960 w. F. HucK SHEET FEEDING DEVICES 5 Sheets-Sheet 1 Filed May 5, 1958 INVENTOR.
WILLIAM F. HUCK ATTRNEYS.
oct. 18, 1960 Filed May 5, 1958 w. F. HUCK 2,956,802
SHEET FEEDING DEVICES 5 Sheets-Sheet 2 nth-n2 INVENTOR.
WILLIAM F. HUCK pwl/ Stu-)KQ @MK ATTORNEYS oct. 18, 1960 w. F. HUCK 2,956,802
SHEET FEEDING DEVICES Filed May 5, 1958 5 Sheets-Sheet 3 v Vacupm l; Suctlon INVENTOR.
WILLIAM F. HUCK (am, MQW
ATTORNEYS.
Oct. 18, 1960 w. F. HUCK SHEET FEEDING DEVICES Filed May 5. 1958 5 Sheets-Sheet 4 INVENTOR.
WILLIAM F. HUCK l m ATTORNEYS.
oct. 18, 1960 w. F. HUCK 2,956,802
SHEET FEEDING DEVICES Filed May 5, 1958 5 Sheets-Sheet 5 Wim,
IN VEN TOR. WILLIAM F'. HUCK /pM/lwhw WQ @MK ATTORNEYS.
United States Patent SHEET FEEDING DEVICES William F. Huck, Forest Hills, N.Y., assignor to Huck Company, New York, N.Y., a copartnership composed of William F. Huck, Alexander J. Albrecht, and Stephen N. Wekeman Filed May 5, 1958, Ser. No. 733,014
Claims. (Cl. 271-12) This invention relates to devices for feeding sheets of paper, cloth or felt or other materials in sheet form.
Existing devices for feeding sheets one at a time from a stack or pile thereof include suction means movable from a rst position, where the suction means engages the bottom sheet of the stack, to a second position, where the sheet adhering to the suction means and moved with the latter from the first position to the second position, is taken away by mechanical feeding means, such as, grippers, rollers and the like. The movement of the suction means necessarily complicates the construction and operation of the sheet feeding device and, accordingly, it is an object of this invention to provide a simple and reliable device for feeding sheets, one at a time, from a stack or pile thereof, and to perform this function through the use of a stationary suction means effective to separate the sheet to be fed from the remainder of the sheets in the stack or pile.
Another object of the invention is to provide a sheet feeding device of the described character which is constructed and arranged so that two or more of such devices may be installed in association with a common conveyor to feed sheets to the conveyor from stacks in respective magazines of such devices in any desired sequence.
A further object is to provide a sheet feeding device employing a stationary suction means for separating a sheet to be fed from the remainder of the sheets in a stack or pile, and a reliable pick-up mechanism for removing the separated sheet from the stack and discharging such sheet onto a conveyor, which pick-up mechanism is adapted for operation at very high speeds and can easily be made inoperative at the will of the operator or of an automatic feed selector device, without losing control of the sheets and Without halting the feeding of sheets then on the conveyor.
' In accordance with an aspect of the invention, a sheet feeding device includes a magazine for holding a stack of the' sheets to be fed, with the stack being urged toward the feeding end of the magazine either by gravity, in the case where the sheets are fed from the bottom of the stack, or by mechanical means, in the case where the sheets are fed from the top of the stack, and with a narrow ledge being provided along the front of the magazine at the feeding end of the latter, a vacuum chamber having a wall thereof in the form of a perforated suction plate extending across the rear portion of the feeding end of the magazine and then curving away from the 'latter so that the leading edge and the trailing edge portion of a sheet at the feeding end of the magazine rests against the ledge and suction plate, respectively, and the suction acting on the sheet through the perforations of the suction plate urges the sheet to conform to the curved configuration of the suction plate, thereby to remove the leading edge of the sheet from the ledge and thus separate the leading edge of the sheet from the remainder of the stack, and a pick-up mechanism ,operative to engage the separated leading edge .ICC
. of the sheet and to move the latter forwardly off the suction plate to a suitable conveyor so that the suction can then act through the perforations of the suction plate upon the next sheet at the feeding end of the magazine for separating the leading edge of that next sheet from the remainder of the stack.
In accordance with another aspect of the invention, the pick-up mechanism of the sheet feeding device includes a rotated cylinder which is disposed so that the leading edge of a sheet separated from the remainder of the stack by the action of the perforated suction plate rests against the surface of the cylinder, nipping rollers in rolling contact with the cylinder and oscillating between a forward position, Where the rollers are spaced from the separated sheet leading edge resting against the cylinder, and a rearward position where the nipping rollers grip the leading edge of a sheet resting against the surface of the cylinder to initiate the feed-ing of the sheet between the cylinder and the nipping rollers, and a control means for releasably holding the nipping rollers in the forward position thereof so that the leading edge of a sheet separated from the remainder of the stack continuesv to rest against the cylinder and feeding of the sheets from the magazine is interrupted.
The above, and other objects, features and advantages of the invention, will be apparent in the following detailed description of illustrative embodiments thereof which is to be read in connection with the accompanying drawings forming a part hereof, and wherein:
Fig. 1 is a vertical sectional view taken along the line 1-1 of Fig. 2, and showing a sheet feeding device embodying the present invention for feeding sheets individually from the bottom of a stack thereof;
Fig. 2 is a sectional view taken along the line 2--2 of Fig. .1;
Figs. 3 to 6, inclusive, are similar, fragmentary sectional views showing a portion of the sheet feeding device of Fig. l and illustrating successive phases in an operating cycle of such device;
Fig. 7 is a vertical sectional view similar to that of lFig. 1, but showing two sheet feeding devices embodying the invention arranged in tandem for sequentially depositing sheets upon a common belt conveyor; and
Fig. 8 is a Vertical sectional view similar to that of Fig. 1, but illustrating a sheet feeding device constructed in accordance with another embodiment of the invention so as to be adapted for feeding sheets individually from the top of a stack thereof.
Referring to the drawings in detail, and initially in Figs. 1 and 2 thereof, it will vbe seen that the sheet feeding device there illustrated and generally identified by the reference numeral 10 includes spaced apart, parallel, upstanding side frame members 11 and 12 with a horizontal shaft 13 extending laterally therebetween and rotatably journaled, at its opposite ends, in suitable bearings carried by the side frame members. Shaft 13 has pulleys 14 secured thereto at axially spaced apart locations, and another shaft (not shown) with similar pulleys thereon is rotatably supported by side frame members 11 and 12 and extends parallel to shaft 13 at a location spaced substantially horizontally forward from the latter so .that endless belts 15 extending around the pulleys of that other shaft and around the pulleys 14 will have substantially horizontally extending upper and lower runs, as shown in Fig. l. One end of shaft 13 projects outwardly beyond side frame member 12 and has a spur gear 16 secured thereto (Fig. 2) which meshes with a drive gear 17 mounted on a continuously rotated main drive shaft (not shown).
Shaft 13 is driven in the counter-clockwise direction,
as Viewed in Fig. 1, so that the upper runs of conveyor belts 15 move toward the left under a sheet feeding sta- ,Paienfed oct. 18,1950
tion which is generally indicated at 18. A cylinder 19 located at sheet feeding station 18 has journals 20 at its opposite ends which are rotatably mounted in suitable bearings carried by side frame members 11 and 12, and the axis of rotation of cylinder 19 extends parallel to the axis of shaft 13 and is vertically disposed so that the surface of cylinder 19, at the top of the latter, projects above the upper surfaces of the upper runs of conveyor belts 15. In order to permit projection of the surface of cylinder 19 above the upper runs of conveyor belts 15, the surface of cylinder 19 is formed with annular grooves 21 (Fig. 2) which are axially located along the cylinder so as to receive the upper runs of belts 15.
A cam shaft 22 extending parallel to shaft 13 and the axis of cylinder 19 is located substantially below the latter and has its opposite ends rotatably mounted in suitable bearings carried by side frame members 11 and 12. Cylinder 19 and cam shaft 22 are both rotatably driven from shaft 13 by means of a pulley 23 secured on an end of shaft 13 which projects outwardly beyond side frame member 1,1 and drives an endless belt 24 which also runs around pulleys 25 and 26 secured on an end of a journal 20 of cylinder 19 and on an end of cam shaft 22, respectively, projecting outwardly beyond side frame member 11.
Cam shaft 22 has two identical radial cams 27 secured thereon adjacent the inner surfaces of side frame members 11 and 12, and each radial cam 27 has radially large and small portions and is engaged by a follower roller 28 which is rotatably mounted at the lower end of a related rocker arm 29. The rocker arms 29 associated with the cams 27 are mounted, intermediate their ends, on a horizontal shaft 30 which extends laterally between side frame members 11 and 12 and is rotatably mounted in suitable bearings carried by the latter so that the rocker arms 29 are movable in vertical planes adjacent the inner surfaces of the side frame members. A helical tension spring 31 is provided for each rocker arm 29 and is connected, at one end, to the latter, as at 32, and, at its other end, to an anchor or pin 33 carried by the adjacent side frame member (Fig. l), so that each spring 31 urges the related rocker arm 29 in the clockwise direction, as viewed in Fig. l, in order to maintain the follower roller 28 in contact with the related radial cam 27.
Each of rocker arms 29 has a bifurcated upper end 34 carrying a pivot pin 35 on which a lever 36 is rockably mounted intermediate the opposite ends thereof so that the lever 36 is free to swing relative to the related rocker arm 29 in the plane of movement of the latter. The rearwardly directed end of each lever 36 carries a bearing 37 (Fig. 2), and a laterally extending shaft 38 has its opposite ends rotatably journaled in the bearings 37 and carries nipping rollers 39 for rolling contact with the surface of cylinder 19 projecting above the upper runs of conveyor belts 15. A spur gear 4t) is secured on one end portion of shaft 38 (Fig. 2) and meshes with a spur gear 41 secured on the journal 20 at the adjacent end of cylinder 19 so that shaft 38 is rotatably driven from cylinder 19 in the direction opposed to the rotation of the latter with the linear speed at the periphery of nipping rollers 39 being substantially equal to the linear speed at the surface of cylinder 19.
In order to ensure continuous contact of nipping rollers 39 with cylinder 19, a plunger 42 is slidably mounted in a bore 43 formed in the upper end of each rocker arm 29 and opening upwardly under the forwardly directed end of the related lever 36, and a helical compression spring 44 is disposed in the bore 43 under plunger 42 to urge the latter upwardly against the forwardly directed end of the related lever 36, thereby to urge the lever 36 to rock in the clockwise direction, as viewed in Fig. l, for holding nipping rollers 39 on shaft 38 downwardly against the surface of cylinder 19.
Assuming that rocker arms 29 are free to rock under the influence of cams 27 and springs 31, shaft 38 r e peatedly oscillates between the full line and broken line positions shown in Fig. 1.
A magazine generally identified by the reference numeral 45 and adapted to hold a stack or pile of the sheets to be fed is mounted above the upper runs of conveyor belts 15 at sheet feeding station 18 and includes upright angle members 46, defining the back corners of the magazine and secured. to a cross member 47 extending between side frame members 11 and 12, and lat` upright members 48 defining the front of the magazine and supported from a cross member 49 also extending between the side frame members. As is apparent in Fig. l and in Figs. 3 to 6, inclusive, the lower ends of members 46 and'48 defining the magazine 45 are spaced upwardly from the upper runs of conveyor belts 15, and a laterally extending block 50 is secured to the lower end portions of iiat members 48 and carries a strip 51 and a blade 52 at its lower and upper surfaces, respectively, with the strip 51 and blade 52 projecting rearwardly beyond the back surfaces of members 48. Strip 51 defines a ledge that supports the pile or stack of sheets at the leading edge of the lowermost sheet, while blade4 52 projects only a small distance into the magazine and assumes some of the weight at the front of that p0rtion of the stack of sheets above the blade and thereby prevents the imposition of an excessive force upon the bottom strip 51 which might prevent the rearward removal of the leading edge of the lowermost sheet from` such strip or ledge. The blade 52 further acts to shule the sheets of the pile or stack as they move toward the end of the magazine, thereby to prevent the sticking together of two or more successive sheets.
Sheet feeding device 10 further includes a stationary vacuum chamber generally identified by reference numeral 53 and consisting of a cylinder 54 extending later ally in back of magazine 45 and having flanged end walls 55 secured to side frame members 11 and 12, a flat solid. plate 56 extending forwardly from the bottom of cylinder 54 above the path of the top runs of conveyor belts 15, and a suction plate 57 having a flat part extending forwardly from cylinder 54 above plate 56 and a downwardly curved part which is joined to plate 56 at its forward edge in order to define an auxiliary vacuum space 58 communicating with the interior of cylinder 54. A pipe or conduit 59 extends from cylinder 54 to the inlet or suction side of an air blower or pump (not shown) so that a vacuum is created within cylinder 54 and space 58.
The flat and curved parts of suction plate 57 are provided with openings 60 through which air can enter the space 58 in response to the creation of a relatively low pressure within the latter. As is apparent in Fig. l and Figs. 3 to 6, inclusive, the iiat part of suction plate 57 extends under the rear portion of magazine 45 immediately below the lower ends of members 46 to support the trailing edge portion of the lowermost sheet of the stack of sheets in the magazine.
The sheet feeding device 10 further includes rollers 61 disposed above the upper runs of belts 15 and mounted rotatably on horizontal rods 62 that extend laterally between side frame members 11 and 12 at spaced apart locations in front of sheet feeding station 18 so that rollers 61` are effective to hold a sheet on conveyor belts 15 following the feeding of such sheet from magazine 45 to the conveyor belts in the manner hereinafter described in detail.
In order to permit control of the operation of sheet feeding device 1t), the latter has a shaft 63 extending laterally in front of rocker arms 29 and having its opposite ends rotatably mounted in suitable bearings4 carried by side frame members 11 and 12, and latch levers 64 mounted on shaft 63 adjacent the inner surfaces of the side frame members and having downwardly curved keepers 65 at their rearwardly directed ends which are adapted to engage over pins 6.6 projecting` laterallyA from the upper end portions of the adjacent rocker arms 29 when the latter yare in the positions occupied thereby upon engagement of the related follower rollers 28 with the radially large portions of cams 27, as shown in Fig. 1. The forwardly directed ends of levers 64 are pivotally connected, as at 67, to links 68 which may be 'connected to a manual or automatic control (not shown) so that, when the links 68 are pulled downwardly, to rock the levers 64 in the counterclockwise direction, as viewed in Fig. 1, the keepers 65 of the levers are' disposed above the paths of oscillation of the pins 65 to free the rocker arms for rocking movement in response to rotation of the related cams 27.Y However, when the latch levers 64 are rocked to their engaged positions shown inVFig. 1, keepers 65 engage pins 66 'with the rocker arms in their positions corresponding to engagement of rollers 28 with the radially llarge portions of cams 27 and serve to retain the rocker arms in those positions while the cams continue to rotate.
Assuming that the levers 64 are rocked to their released position, as described above, the successive steps in the operation of sheet feeding device 10 Will now be described with reference to Figs. 3 to 6, inclusive. In Fig. 3, a sheet 70 previously fed from the bottom of the pile or stack in magazine 45 is shown being carried toward the left by conveyor belts 15, while rollers 61 hold the sheet 70 in frictional contact with the conveyor belts. At this stage of the operation, shaft 38 with nipping rollers 39 thereon is in its foremost position corresponding to the engagement of follower rollers 28 of .rocker arms 29 with the radially enlarged portions of the related cams 27, as in Fig. l, and the lowermost sheet 80 of the stack or pile in magazine 45 has been drawn downwardly ag-ainst the curved part of suction plate 57 by the suction force of the vacuum created `within chamber 53 and acting upon the sheet through the openings 60 of suction plate 57.v The suction plate -57 is disposed in relation to cylinder 19 so that, when the sheet 80 lies against the downwardly curved part of suction plate 57, the leading edge of sheet 80 extends forwardly beyond the forward edge of suction plate 57 and rests upon the surface of cylinder 19, as shown in Fig. 3.
When follower rollers 28 engage the radially small portions of related cams 27, rocker arms 29 are angularly displaced to move shaft 38 rearwardly to the position shown in Fig. 4, so that the leading edge portion of sheet 80 is then gripped between the nipping rollers 39 of shaft 38 and the surface of cylinder 19 which together form a pick-up mechanism. Since shaft 38 and cylinder 19 are continuously rotated by reason of the drive of pulley 25 by belt 24 and the meshing engagement of gears 40 and 41, the sheet 80 gripped between nipping rollers 39 and the surface of cylinder 19 is fed forwardly therebetween, as in Fig. 5. During the forward feeding of sheet 80, cam follower rollers 28 move from the radially small portions to the radially large portions of the related cams 27, so that shaft 38 carrying nipping rollers 39 is moved forwardly while being continuously pressed downwardly against the surface of cylinder 19 by the action of plungers 42 and springs 44 upon the levers 36 supporting shaft 38. As Sheet 80 is fed forwardly between nipping rollers 39 and cylinder 19 into frictional engagement with the upper runs of conveyor belts 15, the movement of the trailing edge of sheet 80 along the downwardly curved portion f suction plate 57 serves to successively uncover the suction openings 60 of the latter. Such progressive uncovering of the suction openings 60 permits suction to act therethrough upon the sheet 90 which is then at the bottom of the stack in conveyor 45. Since the trailing edge portion of sheet 90 bears the entire weight of the rear portion of the stack of sheets in magazine 45 and is further held to the flat part of suction plate 57 which supports the rear portion of the stack by the effect` of the suction acting-throughA the initially une covered suctionopenings in that part of the suction plate; 'and since the blade 52 serves to limit the downward force I'that can press the leading edge of sheet 90 onto ledge 52, uncovering of the suction openings in the downwardly curved part of suction plate 57, which tends to draw the middle portion of sheet 90 downwardly toward the curved part of the suction plate, serves to draw the leading edge of the sheet rearwardly off the strip or ledge 38, as shown in Fig. 5, so that the sheet 90 is then free to be progressively drawn against the curved part of suction plate 57 as the trailing edge of sheet moves further toward the left, as in Fig. 6. When the trailing edge of sheet 80 is completely removed from suction plate 57, then sheet will occupy the same position as did sheet 80 in Fig. 3. Upon movement of shaft 38 with the nipping rollers 39 thereon to its foremost position corresponding to engagement of follower rollers 28 with the radially large portions of cams 27, the operating cycle of the sheet feeding device is completed, and sheet 80 will then be fully deposited upon conveyor belts 15, as in the case of the sheet 70 in Fig. 3. When shaft 38 is again moved rearwardly, the nipping rollers 39 are Once more effective to grip the leading edge of sheet 90 lying against the surface of rotated cylinder 19 in order to resume the feeding operation.
It will be apparent that, at any time following the feeding of a sheet from magazine 45 onto conveyor belts 15, links 68 may be actuated, either manually or automatically, in order to engage the keepers 65 of levers 64 with Ithe related pins 66 of rocker arms 29, and thereby to retain shaft 38 in its foremost position so that, even though cams 27 continue to rotate with cam shaft 22, the shaft 38 can not move to its rearmost position, as in Fig. 4, where the nipping rollers 39 and cylinder 19 cooperate to grip the leading edge of a sheet for feeding the latter onto the conveyor belts. Thus, the pick-up mechanism constituted by cylinder 19 and rollers 39 is rendered inoperative, without halting `the operation of conveyor belts 15, so that sheets previously delivered to the belts can be fed by the latter to the ultimate destination.
It will be understood that, by varying the relative diameters of pulleys 23, 25 and 26 engaged by belt 24 it is possible to obtain any desired relationship between the speed at which the belts 15 convey a sheet fed thereto from the magazine 45 and the speed at which the successive sheets `are pulled out from under vthe stack or pile maintained in magazine 45.
The sheet feeding device `described above in connection with Figs. l to 6, inclusive, is constructed and arranged so that two or more of such devices can be positioned to feed sheets from their respective magazines to a common conveyor in any desired Sequence. Thus, by way of example, Fig. 7 of the drawings illustrates an arrangement wherein a single conveyor made up of endless belts 15a running around pulleys 14a on a driven shaft 13a and having horizontally extending upper runs, is combined with two sheet feeding devices 10a and 10b arranged in tandem to feed sheets from the respective magazines 45a and 45b in any desired sequence onto the upper runs of belts 15a. The sheet feeding devices 10a and 10b are each similar to the previously described sheet feeding device 10, and the various parts of the devices 10a and 10b are identied by the same reference numerals employed in connection with the description of the corresponding parts of sheet feeding device 10 but with the letters a and b, respectively, appended thereto.
The operation of each of the sheet feeding devices 10a` and 10b will be apparent from the above detailed description of the operation of sheet feeding device 10, and it is further apparent that a sheet fed from magazine 45b of sheet feeding device 10b onto the upper runs of conveyor belts 15a is carried by such conveyor belts under the vacuum chamberv 53a of sheet feeding device 10a and passes between nipping rollers'39a and cylinder 7 19a of device 10a `before being further fed by belts 15a under rollers 61a.
When arranging two or more sheet feeding devices in tandem, as in. Fig. 7, the cylinders 19a` and 19b, and the cams 27a and 27b of the individual sheet feeding devices may all be driven from the shaft 13a either by a single belt engaging pulleys on shaft 13a and on shafts of the cylinders 19a and 19b and the cams 27a and 27h, or, as shown in Fig. 7, by separate belts 24a and 24b engaging a double pulley on shaft 13a and driving cylinder 19a and cams 27a of device 10a and cylinder 19b and cams 27h of device 10b, respectively.
lAlthough cams 27a and 27'b are shown to have the same angular relationship to their respective shafts 22a and 22h, so that the devices 10a and 10b simultaneously feed sheets from the magazines onto the conveyor belts 15a, it will be apparent that, by suitably spacing devices a and 10b along the path of the conveyor, a sheet fed from magazine 45b of device 10b can be made to pass under vacuum chamberA 53a of device 10a and between nipping rollers 39a and cylinder 19a at a time when device 10a is in the stage of its operation `illustrated in IFig. 3, where the nipping rollers are in their foremost position, so that the sheet fed from device 10b closely follows the sheet fed at the same time from the device 10a and the conveyor belts 15a transport a succession of sheets alternately received from the magazines 45a and 45b.
It is also to be noted that the spacing between the successive sheets on conveyor belts a received from magazines 45a `and 45h can be controlled by suitably selecting the spacing between the devices 10a and 10b along the paths of the conveyor belts, and that the operating cycles of the devices 10a and 10b may be adjusted in relation to each other by angularly displacing the cams 27a or 27h of one sheet feeding device with respect to the cams of the other sheet feeding device. Further, it will be apparent that the sequence of operation of the devices. 10a and 10b may be conveniently controlled by suitably regulating the actuation of the latch levers 64a and 64b which are etfective to prevent the feeding of sheets from the related magazines to the conveyor belts, when in the positions illustrated in Fig. 7, without halting operation of the conveyor belts. Thus, the latch levers 64a of device 10a may be released to permit the feeding of a predetermined number of sheets from magazine 45a onto conveyor belts 15a, while the latch levers 64b are retained in their locking position, as shown, to prevent the feeding of sheets from magazine 45b during the operation of device 10a, whereupon, the condition of the latch levers 64a and 64b may be reversed to permit feeding of sheets from magazine 45b while device 10a is retained in its inoperative condition.
Although the embodiments of the invention illustrated in Figs. l to 6, inclusive,l and in Fig. 7 are effective to feed sheets one at a time from the bottom of a vertical stack or pile onto a conveyor moving along a horizontal path therebelow, it is to be understood that sheet feeding devices embodying the present invention may be adapted to feed sheets from piles which are not vertical, so long as provision is made for moving the stack toward the feeding end of the magazine so that the leading edge of the end sheet rests against the ledge or strip 51 and the trailing edge of that sheet rests against the flat part of suction plate 57.
It is also to be understood that sheet feeding devices embodying this invention may be arranged for feeding sheets from the top of a pile, for example, as illustrated in Fig. 8. The sheet feeding device 10c illustrated in Fig. A8 is essentially an inverted arrangement of the device 10 of'Figs. l to 6, inclusive, and the several parts of the device 10c are identified by the same reference numerals employed in connection with 4the description of the corresponding parts of the` device 10, but with the letter c appended thereto.
In the sheet feeding device 10c, the magazine 45C holding a stack of sheets to be fed one at a time from the top thereof is provided with a vertically movable bottom wall or support plate which is urged upwardly, for example, by the ram 101 extending from a cylinder 102 to which fluid under pressure is supplied. The vacuum chamber 53e is inverted relative to the chamber 53 of the previously described device 10 so that the suction plate 57e of chamber 53C extends forwardly over the back end portion of the magazine at the top of the latter and curves upwardly to meet the at plate 56e at the forward edge thereof. Further, magazine 45a includes a strip or ledge 51e secured to the upper ends of the flat members 48e dening the front end of the magazine so that the uppermost sheet of the stack in magazine 45C is pressed against the ledge 51C, at its leading edge, and against the at part of suction plate 57C, at its trailing edge portion.
In the device 10c, the pick-up mechanism formed by cylinder 19C, shaft 38e carrying nipping rollers urged against the surface of cylinder 19C, and rocker arms 29e carrying the levers 36C which support shaft 38e is also inverted with respect to the arrangement of the corresponding components in the device 10, while the shaft 13C carrying the driven pulleys 14C around which conveyor belts 15C extend is disposed so that, as a sheet is fed between `the nipping rollers of shaft 38C and the surface of cylinder 19C, the leading edge of such sheet is projected onto the upper surface of the upper runs of belts 15e for transport by the latter while being held against the conveyor belts by the successive rollers 61C.
With the arrangement shown in Fig. 8, the suction acting through openings 60C of suction plate 57C is effective to draw the middle portion of the uppermost sheet in magazine 45e toward the upwardly curved part of the suction plate, thereby to release the leading edge of the uppermost sheet from under the ledge or strip 51C. When the leading edge of the uppermost sheet is released, the suction in vacuum chamber 531,` causes the forward portion of the sheet to conform to the conguf ration of the upwardly curved part of suction plate 57c so that the leading edge of the sheet then rests against the surface of cylinder 19C at the bottom of the latter. When shaft 38C is oscillated toward the left, as viewed in Fig. 8, in response to engagement of the follower rollers 28C with the radially small portions of cams 27C, the leading edge of the sheet resting against. cylinder 19C is gripped between the latter and the nipping rollers of shaft 38e, and the continuous rotation of cylinder 19C and shaft 38C causes the gripped sheet to be fed therebetween onto the upper runs of conveyor belts 15C. As in the rst described embodiment of the invention, the movement of the trailing edge of the sheet being ad vanced -along the surface of suction plate 57e` by the pickup mechanism serves to successively uncover the suction openings 60C, whereby the next sheet at the top of magazine 45t` is drawn toward the surface of suction plate 57C in order to free the leading edge of that sheet from the ledge 51e and position the sheet for feeding by the cylinder 19e and the nipping rollers of shaft 38C upon the subsequent return of the latter to the broken-line position of Fig. 8. t
Although the sheet feeding device 10c of Fig. 8 is effective to feed sheets to the conveyor belts 15e from a single magazine 45C, it will be apparent that two or more of such sheet feeding devices may be arranged in tandem, as in Fig. 7, to sequentially feed sheets from the upper ends of two or more stacks or piles.
In all of the described embodiments of the invention, the vacuum chambers S3, 53a, 53b and 53C are stationary, thereby simplifying the construction of the sheet feeding device, while the shaft 38, 38a, 38b or 38e carries nipping rollers which cooperate with the rotated cylinder 19, 19a, 19b or 19e to form a simple and reliable picltup mechanism for feedingthe sheetto. the conveyor fol.-
lowing separation of its leading edge'portion from the remainder of the stack by the action of the vacuum chamber, and it will be apparent that such mechanical pick-up mechanism may operate at very high speeds and may easily be made inoperative at the will of the operator or in response to an automatic feed selector device controlling the latch levers 64, 64a, 64b or 64c, without requiring a halt in the operation of the conveyor or other sheet feeding devices associated with the latter.
Although illustrative embodiments of the invention have been described in detail herein with reference to the accompanying drawings, it is to be noted that the invention is not limited to those precise embodiments, and that various changes and modifications maybe effected therein without departing from the scope or spirit of the invention, except as defined in the appended claims. j
What is claimed is: l
l. In a sheet feeding device, the combination of a continuously operable conveyor, a magazineopening at one end toward said conveyor and adapted toireceive a stack of sheets which are urged toward said one end,
said magazine having a ledge along the edge ofs'aid one end which is at the front, considered in the direction of movement of said conveyor, a plate extending forwardly from the back of said one end of the magazine so that a sheet at said one end of the magazine has its leading and trailing edge portions resting against said ledge and plate, respectively, said plate having a series of openings therein and a front edge portion curving away from said one end of the magazine,l means for creating a relatively low pressure at the side of said plate facing away from said magazine to cause a suction to act through said openings on the sheet at said one end of the magazine so that, as the sheet is made to conform to the shape of said front edge portion of the plate, the leading edge of the sheet is withdrawn from said ledge and thereby separated from the next sheet in the magazine, a rotated cylinder disposed adjacent said front edge of the plate so that the leading edge of a sheet conforming to the shape of said front edge portion rests against the surface of said cylinder, a rotated roller in rolling contact with said surface of the cylinder, means supporting said roller for oscillation along the cricumference of said cylinder between a first position remote from said front edge of the plate and a second positionA adjacent said front edge of the plate so that the leading edge of 'a sheet resting against said surface of the cylinder is gripped between the latter and said roller so as to be fed off said plate and onto said conveyor, actu-ating means normally effecting the oscillation of said roller between said first and second positions, and control means for inactivating said actuating means with said roller in said lfirst position so that `a sheet conforming to the surface of said plate remains on the latter.
'at said one end of the magazine has its leading and trailing edge portions resting against said ledge and plate, respectively, said plate having a series of openings therein and a front edge portion curving away from said one end of the magazine, means for creating a relatively low pressure at the side of said plate facing away from said magazine to cause a suction to act through said openings on the sheet at said one end of the magazine so that, as the sheet is made to conform to the shape of said front edge portion of the plate, the leading edge of the sheet is Withdrawn from said ledge and thereby separated from ,the next sheet -in the magazine, a rotated cylinder disassas'da posedwith its surface adjacent said front edge ofthe plate so that theleading edge of a sheet conformingto the shape of said front edge portion rests against said surface of the cylinder, a rotated roller urged continuously against said surface of the cylinder, rocker arms supporting said roller for oscillationkalong the circumference of said cylinder between a iirst position remote from said front edge of the plate and a second position adjacent said front edge of the plate to grip the leading edge of a sheet resting against the surface of the cylinder between they latter and said roller and thereby feed the sheet olf said plate and onto said conveyor, resilient means acting on said rocker arms to urge the latter in the direction moving said roller to said second position, cam means normally operative to periodically rock said rocker arms in the direction moving said roller to said lirst position, and latch means releasably engageable with said rocker arms when said roller is in said lirst position to hold the roller against movement to said second position by said resilient means so that a sheet conforming to the shape of said plate will remain on the latter until release of said latch means.
3. In a sheet feeding device, the combination of a continuously operable, substantially horizontal conveyor, a magazine disposed above said conveyor and adapted to receive a stack of sheets which are gravitationally urged toward the lower end of the magazine, a ledge along the 'edge of said lower end which is at the front, considered in the direction of movement of said conveyor, a plate extending forwardly from the back of said lower end of the magazine so that the bottom sheet in said magazine has its leading and trailing edge portions supported by said ledge and plate, respectively, said plate having a series of openings therein and a downwardly curved front edge portion, means for creating a relatively low pressure at the underside of said plate so that suction can act through said openings on the sheet at the bottom of the magazine to cause the sheet to conform to the shape of said plate and thereby withdraw the leading edge of the sheet from said ledge for separation from the next sheet in the magazine, 'a sheet carrier having a continuous surface disposed adjacent the front edge of said plate to receive the leading edge of a sheet conformed to the shape of said plate, said surface extending away from said plate in a path toward said conveyor, means for continuously moving said carrier surface through said path, va rotatable roller continuously urged against said surface in said path, means for oscillating said roller in said path and in rolling engagement with said surface between a first position wherein said roller is disposed away from said front edge, so that said leading edge may be received on said surface between said roller and said front edge, and a second position adjacent said front edge wherein said roller grips said leading edge against said surface, so that the moving carrier surface will then feed the sheet olf said plate and through said path onto said conveyor.
4. In a sheet feeding device, the combination as in claim 3; wherein said conveyor includes parallel moving belts, said carrier comprising a cylinder mounted on a fixed axis with itsfperipheral surface projecting above the level of said belts and formed with annular grooves accommodating said belts.
5. In a sheet feeding device, the combination of a con,- tinuously operable, vsubstantially horizontal conveyor having an infeed end, a magazine disposed adjacent said infeed end of the conveyor and adapted to receive a stack of sheets, means for urgingthe stack of sheets upwardly Iin said magazine, the upper end of said magazine being at a level below that of said conveyor, a ledge along the edge of said upper end which is at the front, considered in the direction-of movement of said conveyor, a plate extending forwardlyl from the back edge of said upper end of 'the magazine so that the top sheet in said magazinehas its leading and trailing edge portions resting against said ledge and plate,'re'spectively, said plate'having a-series of openings therein and an upwardly curved front edge portion, means for creating a relatively low pressure at the upper side of said plate so that suction can act through said openings on the top sheet in the magazine to cause the sheet to conform to the shape of said plate and thereby withdraw the leading edge of the sheet from under the ledge for separation from the next sheet in the magazine, a cylinder mounted for rotation on a horizontal axis with a bottom part of its peripheral surface adjacent the front edge of said plate and intermediate the latter and said infeed end of said conveyor, in position to receive the leading edge of said sheet conformed to the shape of said plate, a rotatable roller continuously urged against said cylinder surface, means for continuously rotating said cylinder and for continuously moving said conveyor, and means for oscillating said roller circumferentially along said cylinder surface between a position adjacent said infeed end and a position adjacent said front edge to grip said leading edge against said surface in the latter position of said roller, so that the cylinder will then feed said sheet out of the magazine and onto said conveyor, and to allow the leading edge of the next sheet of the stack to be received on said surface in the former position of said roller.
6. The combination of a single, continuously operable conveyor including conveyor belts having substantially horizontal upper runs, and a plurality of sheet feeding devices arranged in tandem at spaced apart locations along the conveyor, each of said sheet feeding devices including a magazine disposed above said upper runs of the conveyor belts and adapted to receive a stack of sheets which are gravitationally urged toward the lower end of the magazine, a ledge along the front of said lower end, a plate extending forwardly from the back of said lower end so that the bottom sheet in said magazine has its leading and trailing edges supported by said ledge and plate, respectively, said plate having a series of openings therein and a downwardly curved front edge portion which terminates above said upper runs of the conveyor belts, means for creating a relatively low pressure at the underside of said plate so that suction can act through said openings on the sheet at the bottom of the magazine to cause the sheet to conform to the shape of said plate, whereby the leading edge of the bottom sheet is withdrawn from said ledge and thus separated from the next sheet of the stack, a rotated cylinder disposed with its surface, at the top of the cylinder, projecting above said upper runs of the conveyor belts in to the proximity of the front edge of said plate so that the leading edge of a sheet conforming to the shape of said plate rests against said surface of the cylinder, a roller urged against said surface of the cylinder above said upper runs and movable circumferentially along the cylinder between a first position remote from said front edge of the plate and a second position adjacent said front edge where said roller and cylinder cooperate to grip the leading edge of a sheet resting against said cylinder and to feed the sheet off said plate and onto said upper runs of the conveyor belts so that said openings of the plate are again uncovered to permit suction to act therethrough on the next sheet at the bottom of said magazine, and selectively opreable means for oscillating said roller of each sheet feeding device between said first and second positions thereof so that sheets may be fed in any desired sequence from the magazines of the sheet feeding devices.
7. In a sheet feeding device, a magazine to hold a stack of sheets and provided at one end with means for retaining the endmost sheet of the stack in position for withdrawal of a leading portion of such sheet from the magazine, a cylinder providing an endless sheet-receiving surface and mounted in a fixed location spaced away from said one end of the magazine, means for continuously rotating said cylinder to advance said surface through a fixed path confronting and leading away from said magazine, means between said one end and said surface for withdrawing from the magazine a leading portion of the endmost sheet of the stack and laying the leading edge of Ithe withdrawn portion against said surface nearthe backward end of said path, means bearing against and movable bodily along said surface in said path to grip said leading edge of said withdrawn portion against said surface, so that said cylinder will then positively feed the endmost sheet out of the stack and deliver it through said path, and means for periodically moving said gripping means along said surface away from said backward end to assist the feeding of said sheet and to allow the leading edge of the next sheet of the stack to be laid against said surface.
8. In a sheet feeding device, a magazine to hold a stack of sheets and provided at one end with means for retaining the endmost sheet of the stack in position for withdrawal of a leading portion of such sheet from the magazine, a cylinder providing an endless sheet-receiving surface and mounted in a fixed location spaced away from said one end of the magazine, means for continuously rotating said cylinder to advance said surface through a fixed path confronting and leading away from said magazine, a sheet conveyor having a substantially horizontal ight position to receive and carry away a sheet delivered by said cylinder surface from the forward end of said path, means between said one end and said cylinder for withdrawing from the magazine a leading portion of the endmost sheet of the stack and laying the leading edge of the withdrawn portion against said surface near the backward end of said path, means bearing against and movable bodily along said surface in said path to grip said leading edge of said withdrawn portion against said surface, so that said cylinder will then positively feed the endmost sheet out of the stack and deliver it through said path onto said conveyor ight, and means for periodically moving said gripping means -along said surface away from said backward end to assist the feeding of said sheet and to allow the leading edge of the next sheet of the stack to be laid against said surface.
9. In a sheet feeding device, a magazine to hold a stack of sheets and provided at one end with means for retaining the endmost sheet of the stack in position for withdrawal of a leading portion of such sheet from the magazine, a cylinder mounted for rotation on a fixed axis and spaced away from said one end of the magazine, means for continuously rotating said cylinder to advance its surface through a fixed path confronting and leading away from said magazine, an endless belt conveyor having a substantially horizontal flight positioned to receive and carry away a sheet delivered by said cylinder surface from the forward end of said path, means between said one end and said cylinder for withdrawing from the magazine a leading portion of the endmost sheet of the stack and laying the leading edge of the withdrawn portion against said surface near the backward end of said path, a roller bearing rollably against and movable bodily along said surface in said path to grip said leading edge of said withdrawn portion against said surface, so that said cylinder will then positively feed the endmost sheet out of the stack and deliver it through said path onto said conveyor fiight, and means for periodically moving said roller along said surface away from said backward end to assist the feeding of said sheet and to allow the leading edge of the next sheet of the stack to be laid against said surface.
l0. In a sheet feeding devices, the combination of a magazine for holding a stack of sheets urged toward one end of the magazine, means on the magazine for retaining movably and in partially exposed position the endmost sheet of the stack at said one end, a suction member having an outer surface sloped away from the exposed portion of the endmost sheet at said one end of the magazine and terminating in a free edge away from said end, said member having spaced apart openings therein extending through said surface and means for creating 13 a suction therethrough so that the suction will withdraw the exposed portion of said sheet from the magazine and dispose it along said surface, a cylinder mounted with its peripheral surface adjacent said free edge in position to receive the leading edge of the portion of said sheet disposed along said suction member surface, means for rotating said cylinder to advance its surface through a path extending away from said free edge, roller means continuously urged against said cylinder surface, and means for moving said roller means along said path toward and away from said free edge to grip said leading edge between said roller means and said cylinder as the former approaches said free edge, so that said cylinder then will positively feed said sheet out of the magazine and along and away from said suction member through said path, said roller means having a position against said cylinder surface but away from said free edge, in which a portion of said cylinder surface next to said free edge is exposed to receive the leading edge of the next sheet of the stack.
References Cited in the le of this patent UNITED STATES PATENTS 685,535 Smyth Oct. 29, 1901 1,118,409 Gitzendanner Nov. 24, 1914 1,514,633 Schmidt NOV. 11, 1924 2,181,266 Durup Nov. 28, 1939 2,704,209 Halahan et al. Mar. 15, 1955 2,748,971 Flynn June 5, 1956 2,813,612 Berglund et al. Nov. 19, 1957 2,819,075 Noon Jan. 7, 1958 FOREIGN PATENTS 212,151 Germany of 1908 656,207 Germany Feb. 3, 1938
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1156423B (en) * 1962-10-22 1963-10-31 Standard Elektrik Lorenz Ag Device for lifting the lower sheet of a stack individually
US3149767A (en) * 1961-06-10 1964-09-22 Arenco Ab Device for advancing a web of sheet material
US3218061A (en) * 1963-10-07 1965-11-16 Control Data Corp Pneumatic pick off for perforated cards
US3405935A (en) * 1966-12-30 1968-10-15 Soroban Engineering Inc Card picker mechanism
US3733068A (en) * 1971-06-28 1973-05-15 Ibm Dual stack to common path document feed apparatus and method
US4452440A (en) * 1981-08-28 1984-06-05 Emf Corporation Paper feeding apparatus and cart

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US1118409A (en) * 1910-04-25 1914-11-24 Kast Insettign And Gathering Machine Company Book or pamphlet making machine.
US1514633A (en) * 1920-11-15 1924-11-11 American Can Co Blank-feeding mechanism
DE656207C (en) * 1937-01-08 1938-02-03 Heinrich Rohrbacher Fa Process for the uninterrupted feeding of relatively thick or multilayer workpieces to a separating device
US2181266A (en) * 1938-06-02 1939-11-28 Art O Graphic Printing Company Cleaning brush
US2704209A (en) * 1951-01-29 1955-03-15 Halahan John Paper feeding mechanism
US2748971A (en) * 1951-10-15 1956-06-05 Fmc Corp Box head labeler
US2813612A (en) * 1953-07-24 1957-11-19 Sperry Rand Corp Single sheet feed mechanism
US2819075A (en) * 1954-12-20 1958-01-07 Alonzo W Noon Sheet-separating device

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Publication number Priority date Publication date Assignee Title
DE212151C (en) *
US685535A (en) * 1899-09-08 1901-10-29 Joseph E Smyth Signature-gatherer.
US1118409A (en) * 1910-04-25 1914-11-24 Kast Insettign And Gathering Machine Company Book or pamphlet making machine.
US1514633A (en) * 1920-11-15 1924-11-11 American Can Co Blank-feeding mechanism
DE656207C (en) * 1937-01-08 1938-02-03 Heinrich Rohrbacher Fa Process for the uninterrupted feeding of relatively thick or multilayer workpieces to a separating device
US2181266A (en) * 1938-06-02 1939-11-28 Art O Graphic Printing Company Cleaning brush
US2704209A (en) * 1951-01-29 1955-03-15 Halahan John Paper feeding mechanism
US2748971A (en) * 1951-10-15 1956-06-05 Fmc Corp Box head labeler
US2813612A (en) * 1953-07-24 1957-11-19 Sperry Rand Corp Single sheet feed mechanism
US2819075A (en) * 1954-12-20 1958-01-07 Alonzo W Noon Sheet-separating device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3149767A (en) * 1961-06-10 1964-09-22 Arenco Ab Device for advancing a web of sheet material
DE1156423B (en) * 1962-10-22 1963-10-31 Standard Elektrik Lorenz Ag Device for lifting the lower sheet of a stack individually
US3218061A (en) * 1963-10-07 1965-11-16 Control Data Corp Pneumatic pick off for perforated cards
US3405935A (en) * 1966-12-30 1968-10-15 Soroban Engineering Inc Card picker mechanism
US3733068A (en) * 1971-06-28 1973-05-15 Ibm Dual stack to common path document feed apparatus and method
US4452440A (en) * 1981-08-28 1984-06-05 Emf Corporation Paper feeding apparatus and cart

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