US2946841A - Electrical insulator contamination shield - Google Patents

Electrical insulator contamination shield Download PDF

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US2946841A
US2946841A US657654A US65765457A US2946841A US 2946841 A US2946841 A US 2946841A US 657654 A US657654 A US 657654A US 65765457 A US65765457 A US 65765457A US 2946841 A US2946841 A US 2946841A
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insulator
shield
contamination
insulators
electrical insulator
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US657654A
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Charlie M Wagner
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G7/00Overhead installations of electric lines or cables

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  • This invention relates to improvements in electrical insulators and more particularly to shields for protecting insulator surfaces against contamination from dust and sand particles, chemical deposits such as salt, and moisture such as fog.
  • the primary object of the present invention is to provide means for protecting electrical insulators from surface contamination in an effective and economically feasible manner.
  • Another important object of the invention is the provision of contamination shields that are readily applicable to electric insulators already in use on transmission lines.
  • Fig. 1 is a view in side elevation of an electric insulator and showing the application of one segment of a two-segment insulator shield thereto.
  • Fig. 2 is a horizontal cross sectional view of the insulator shield of Fig. l, the view being taken substantially on the line 2 2 of Fig. 3.
  • Fig. 3 is a side elevational view of the insulator shield shown in Figs. 1 and 2.
  • Fig. 4 is a view in side elevational of a two-unit string of suspension insulators and showing the application of one segment of a two-segment insulator shield thereto.
  • Fig. 5 is a horizontal cross sectional view of the insulator shield shown in Fig. 4, taken substantially on the line 5 5 of Fig. 4.
  • Fig. 6 is a fragmentary view partly in elevation and partly in central vertical section of a transformer insulator and contamination shield therefor.
  • the numeral 10 generally designates a Patentedduly 26, 1960 ICC contamination shieldr suitable for application to a flanged .insulator 11 equipped with downwardly extending supporting lhardware 12 in its base 13 and provided with :an annular groove 14 at its upper end 15.
  • the skirt or shell 20 also has a generally cylindrical side portion 22 dimensioned to encircle the insulator in spaced relation thereto so as to define an annular gap 23 at the lower end portion or base 13 of the insulator, and an inturned annular bottom ange portion 24 spaced below the insulator 11 and adapted to define a gap 25 relative to the bottom end portion of the insulator and a similar length gap 26 relative to the insulator hardware 12.
  • its bottom flange portion 24 serves as a bale which tends to prevent the ow of contaminative particles and gases toward the insulator from below.
  • these shields will vary in size in accordance with the physical dimensions of the insulator and the necessary clearance from conducting or grounded hardware as required by the National Electrical Manufacturers Association standards for lightning gaps at the applied voltage. For example, at 7.2 kv. the gaps 23, 25 and 26 should be s/s.
  • a contamination shield 10A for a two-unit string suspension insulator 27 is shown a contamination shield 10A for a two-unit string suspension insulator 27 and this shield 10A is like the previously described contamination shield 10 of Figs. l-3 in its construction and application except that it has a generally spherical or convex side portion 28 instead of the generally cylindrical side portion 22 of the form shown in Figs. 1-3.
  • a transformer bushing 30 which extends through the transformer cover 31 and is equipped with an insulator 32 provided at its upper end 33 with an annular groove 34 and the contamination shield 10B mounted in this groove is the same as the previously described shield 10 shown in Figs. 1 3 except for increased clearance around the insulator 32 and the omission of the inturned bottom flange portion 24 of Figs. 1-3.
  • said segments being formed of Smooth insulative material and shaped to jointly provide a skirt having an inturned annular top portion for engagement with the upper end portion of the insulator, -a generally cylindrical side portion encircling the insulator in spaced relation and an inturned annular bottom -portion spaced from the insulator Yand defining a gap relative to the insulator hardware, said gap having a clearance selected as necessary for lightning gaps at the applied voltage.
  • a contamination shield for an electrical insulator equipped with normally downwardly extending supporting hardware in its base comprising two longitudinal half segments equipped with snap means releasably securing the half segments together, said segments being formed of thin smooth insulative weather-resistant plastic and shaped to jointly provide a skirt having an inturned annular top portion dimensioned for engagement with the upper end portion of the insulator, a generally spherical or convex side portion dirnensioned to encircle the insulator in spaced relation thereto, and an inturned annular bottom portion spaced below the insulator to dene a gap relative to the insulator hardware and serving to inhibit the ow of dust particles and gases toward the insulator from below, said gap having a clearance selected as necessary for lightning gaps at the applied voltage.

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Description

July 26, 1960 c. M. WAGNER 2,946,841
ELECTRICAL INsuLAToR coN'rAMINATroN SHIELD Filed may 7, 195'/ NVENTOR. hatln M Wa ne D United States Patent G 2,946,841 ELECTRICAL INSULATOR CONTAMINATION SHIELD CharlieMifWagne'n-MS 'Hoffman St.,
` Corpus Christi, Tex.
Filed May 7,1957,` "Seri No. 657,654
2 Claims. (Cl. 174-139) This invention relates to improvements in electrical insulators and more particularly to shields for protecting insulator surfaces against contamination from dust and sand particles, chemical deposits such as salt, and moisture such as fog.
Considerable damage to electric power transmission lines has been caused by insulator tlashovers and pole lires resulting from contamination of insulator surfaces especially in areas along the Gulf Coast where the atmosphere contains salty moisture and some crude petroleum mixed with sand which is blown against and forms deposits on electric poles, insulators and cross-arms.
Attempts have been made to solve the problem of insulator contamination in some instances by subjecting the insulator surfaces to periodic washing, abrasive blasting, by replacement of the insulators themselves or by the use of smooth protective coatings intended to reduce surface deposits. In other instances, oversize insulators have been used to the end that their effectiveness on contamination will approximate that of clean, normal-size insulators. These methods have not been completely successful under adverse conditions and moreover are objectionable from an economic standpoint in that they materially increase the cost of transmission of electric energy.
The primary object of the present invention is to provide means for protecting electrical insulators from surface contamination in an effective and economically feasible manner.
Another important object of the invention is the provision of contamination shields that are readily applicable to electric insulators already in use on transmission lines.
Other objects and advantages of the invention will become apparent during the course of the following detailed description taken in connection with the accompanying drawing forming a part of the specification and in which drawing,
Fig. 1 is a view in side elevation of an electric insulator and showing the application of one segment of a two-segment insulator shield thereto.
Fig. 2 is a horizontal cross sectional view of the insulator shield of Fig. l, the view being taken substantially on the line 2 2 of Fig. 3.
Fig. 3 is a side elevational view of the insulator shield shown in Figs. 1 and 2.
Fig. 4 is a view in side elevational of a two-unit string of suspension insulators and showing the application of one segment of a two-segment insulator shield thereto.
Fig. 5 is a horizontal cross sectional view of the insulator shield shown in Fig. 4, taken substantially on the line 5 5 of Fig. 4.
Fig. 6 is a fragmentary view partly in elevation and partly in central vertical section of a transformer insulator and contamination shield therefor.
In the drawing which for the purpose of illustration shows modified forms of the invention, and wherein like reference characters denote corresponding parts throughout the views, the numeral 10 generally designates a Patentedduly 26, 1960 ICC contamination shieldr suitable for application to a flanged .insulator 11 equipped with downwardly extending supporting lhardware 12 in its base 13 and provided with :an annular groove 14 at its upper end 15.
.inturned annular top ange `portion 21 dimensioned for engagement with the upper end .portion 15 of the insulator 11 by seating in the annular groove 14 therein. The skirt or shell 20 also has a generally cylindrical side portion 22 dimensioned to encircle the insulator in spaced relation thereto so as to define an annular gap 23 at the lower end portion or base 13 of the insulator, and an inturned annular bottom ange portion 24 spaced below the insulator 11 and adapted to define a gap 25 relative to the bottom end portion of the insulator and a similar length gap 26 relative to the insulator hardware 12. In
use of the shield, its bottom flange portion 24 serves as a bale which tends to prevent the ow of contaminative particles and gases toward the insulator from below.
For the various sizes of insulators these shields will vary in size in accordance with the physical dimensions of the insulator and the necessary clearance from conducting or grounded hardware as required by the National Electrical Manufacturers Association standards for lightning gaps at the applied voltage. For example, at 7.2 kv. the gaps 23, 25 and 26 should be s/s.
In Figs. 4 and 5 is shown a contamination shield 10A for a two-unit string suspension insulator 27 and this shield 10A is like the previously described contamination shield 10 of Figs. l-3 in its construction and application except that it has a generally spherical or convex side portion 28 instead of the generally cylindrical side portion 22 of the form shown in Figs. 1-3.
Referring now to Fig. 6 there is shown a transformer bushing 30 which extends through the transformer cover 31 and is equipped with an insulator 32 provided at its upper end 33 with an annular groove 34 and the contamination shield 10B mounted in this groove is the same as the previously described shield 10 shown in Figs. 1 3 except for increased clearance around the insulator 32 and the omission of the inturned bottom flange portion 24 of Figs. 1-3. Instead of the latter, there is mounted on the transformer cover 3.1 and secured in coaxial alignment with the insulator 32 and bushing 30 as by an annular retainer 35, a cylindrical sleeve 36 of the same material as the previously described shield 10 and of a diameter intermediate the diameters of the transformer insulator 32 and of the transformer shield member 10B, providing suitable gaps between the conducting and grounded parts.
In tests of these contamination shields around insulators in an area where extensive damage was being experienced due to pole lires caused by unprotected contaminated insulators, no pole lires or ashovers were observed, everrunder the most adverse conditions where these shields were in use.
Various changes may be made in the forms of invention herein shown and described without departing from the spirit of the invention or the scope of the following claims.
ments together, said segments being formed of Smooth insulative material and shaped to jointly provide a skirt having an inturned annular top portion for engagement with the upper end portion of the insulator, -a generally cylindrical side portion encircling the insulator in spaced relation and an inturned annular bottom -portion spaced from the insulator Yand defining a gap relative to the insulator hardware, said gap having a clearance selected as necessary for lightning gaps at the applied voltage.
2. A contamination shield for an electrical insulator equipped with normally downwardly extending supporting hardware in its base comprising two longitudinal half segments equipped with snap means releasably securing the half segments together, said segments being formed of thin smooth insulative weather-resistant plastic and shaped to jointly provide a skirt having an inturned annular top portion dimensioned for engagement with the upper end portion of the insulator, a generally spherical or convex side portion dirnensioned to encircle the insulator in spaced relation thereto, and an inturned annular bottom portion spaced below the insulator to dene a gap relative to the insulator hardware and serving to inhibit the ow of dust particles and gases toward the insulator from below, said gap having a clearance selected as necessary for lightning gaps at the applied voltage.
References Cited in the le of this patent UNITED STATES PATENTS 1,806,854 Hesson May 26, 1931 2,699,960 Callery et al. e Ian. 18, 1955 2,733,416 Evalt Ian. 31, 1956 FOREIGN PATENTS 385,699 Great Britain Ian. 5, 1933
US657654A 1957-05-07 1957-05-07 Electrical insulator contamination shield Expired - Lifetime US2946841A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3270120A (en) * 1965-09-29 1966-08-30 Joseph M Van Name Cover for electrical insulators and method of removing same
US3532804A (en) * 1969-03-27 1970-10-06 Asea Ab Means in electric insulators for keeping the upper side of the insulator plate free from deposits reducing the flash-cver strength
US3692927A (en) * 1970-06-01 1972-09-19 Edwin Ivan Ellaschuk Cover for insulator assembly
US3922476A (en) * 1975-03-06 1975-11-25 Chance Co Ab Live line pole top cover
FR2569312A1 (en) * 1984-08-20 1986-02-21 Auxiliaire Appar Electric Overhead-cable marker
US6005196A (en) * 1998-07-06 1999-12-21 Central Moloney, Inc. Triggered wildlife guard for electrical insulator bushings
US6303870B1 (en) * 1999-02-03 2001-10-16 Turbine Controls, Inc. Insulator cover

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1806854A (en) * 1931-05-26 Insulator
GB385699A (en) * 1931-11-03 1933-01-05 Herbert Richard Allen Improvements in and connected with insulating devices for exposed electric conductors
US2699960A (en) * 1951-10-10 1955-01-18 George L Callery Casing for collecting leakage from a pipe coupling
US2733416A (en) * 1956-01-31 Locking device for use with electrical

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1806854A (en) * 1931-05-26 Insulator
US2733416A (en) * 1956-01-31 Locking device for use with electrical
GB385699A (en) * 1931-11-03 1933-01-05 Herbert Richard Allen Improvements in and connected with insulating devices for exposed electric conductors
US2699960A (en) * 1951-10-10 1955-01-18 George L Callery Casing for collecting leakage from a pipe coupling

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3270120A (en) * 1965-09-29 1966-08-30 Joseph M Van Name Cover for electrical insulators and method of removing same
US3532804A (en) * 1969-03-27 1970-10-06 Asea Ab Means in electric insulators for keeping the upper side of the insulator plate free from deposits reducing the flash-cver strength
US3692927A (en) * 1970-06-01 1972-09-19 Edwin Ivan Ellaschuk Cover for insulator assembly
US3922476A (en) * 1975-03-06 1975-11-25 Chance Co Ab Live line pole top cover
FR2569312A1 (en) * 1984-08-20 1986-02-21 Auxiliaire Appar Electric Overhead-cable marker
US6005196A (en) * 1998-07-06 1999-12-21 Central Moloney, Inc. Triggered wildlife guard for electrical insulator bushings
US6303870B1 (en) * 1999-02-03 2001-10-16 Turbine Controls, Inc. Insulator cover

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