US2665369A - Explosion-proof light having a pressure relieving porous element - Google Patents
Explosion-proof light having a pressure relieving porous element Download PDFInfo
- Publication number
- US2665369A US2665369A US86207A US8620749A US2665369A US 2665369 A US2665369 A US 2665369A US 86207 A US86207 A US 86207A US 8620749 A US8620749 A US 8620749A US 2665369 A US2665369 A US 2665369A
- Authority
- US
- United States
- Prior art keywords
- globe
- explosion
- porous
- bulb
- light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V25/00—Safety devices structurally associated with lighting devices
- F21V25/12—Flameproof or explosion-proof arrangements
Definitions
- This invention relates to a light or illuminating unit, and has for one of its objects the provision of an improved light'which may be safely used in an atmosphere containing explosive gases.
- Another object of the invention is'the provision of an explosion-proof light especially designed and constructed for satisfactory and efiicient use in surgical operating rooms where the highest degree of safety and care is requisite.
- Still another object is the provision of a light which may be easily and quickly disassembled for replacement of a burned out incandescent bulb.
- a further object is the provision of an explosion-proocf light which, in a simple and lowcost structure, fulfills all of the necessary requirements for approval byunderwriters laboratories and comp-liance with all applicable building codes.
- Fig. 1 is a side elevation of a light in accord 'ance with a preferred embodiment of the present invention
- Fig. 2 is a vertical section taken centrally through the same, in a plane at rightangles to the plane of Fig. 1;
- Fig. 3 is a fragmentary verticalsection similar to a portion of the lower part of Fig. 2, on a larger scale and'showing' additional details.
- Fig. 4 is a perspective viewof the porous member Oif the structure
- Fig. 5 is a sectiontaken longitudinally through the bulb socket holder and other removable back parts of the light; V
- Fig. 6 is a diagrammatic view of one of the lead-in wires, partly in elevation and partly in vertical section;
- Fig. 7 is an end view of certain wiring connections with thecover or cap removed;
- Fig. ,8 is, a fra mentary-section through part of the structure shown in Fig. 5, on alarger scale,
- Fig. 9 is across section onthe line 99 of Fig. '8.
- improperly designed electrical apparatus such as an' illuminating light or lamp, or by excessive heat resulting, for example, from a hot incandescent bulb in a relatively confined space.
- it is frequently desired to have an illuminating light relatively closeto an operating tableyand so it highly desirable that surgical lights or lamps, especially those of a portable or adjustable ,nature which might be moved close to theoperatingtable, shall be explosion-proof toya very high degree.
- the hazard originates mainly, if not entirely, in the vicinity of the light bulb, arising mainly fromthe heat of the bulb and from the possibility of aspark between the bulb base and the socket, if the bulb is not screwed tightly into the socket.
- the previous approach to the problem of explosion-proof lights for surgical operating room use has been to enclose the light bulb and its socket in an envelope or enclosure which is gas-tight or substantially gas- .tightgand to make theenvelope or enclosure suificiently strong to withstand the explosion of explosive gases within such enclosure, without shattering any part of the envelope or enclosure.
- This main body 21 which may conveniently be called a bonnet, has at its rear a central opening 3
- the pressure screw 33 has a handle 39 by which it may be easily turned.
- the bulb socket assembly comprises a hollow metallic casing 4
- the bulb socket indicated in general at 55 which may be of any conventional rugged and heavy-duty construction, adapted to receive the screw base of the incandescent light bulb 51, the latter being preferably a special bulb providing high intensity illumination.
- is provided in its side wall with a series of large vent holes 59 so that the force of any explosion ori inating within the hollow casing 4
- has a lateral opening 6
- a threaded endof a non-metallic tubular member 63 preferably of molded plastic or fibrous material, which carries three lead-in wires 65, 61, and 69.
- asbestos coated wires should be employed.
- These wires indicated in general at as, 81, and B9 are asbestos coated wires, as best seen in Fig. 6, which diagrammatically illustrates a typical one of the wires as consisting of the central metallic wire 1
- each wire which projects rightwardly beyond the tube 63 is further covered by a covering of fiber-glass textile tubing.
- the wire 65 as seen in Fig. has its end connected by a binding screw to the metallic casing 4
- the other two wires 51 and 59 lead to the two binding screws at the top of the bulb socket 55.
- the opening or bore through the tubular member 6 through which the wires extend is made of such diameter that the wires fit fairly snugly in it, except at its right hand or inner end, where this bore is enlarged as indicated at 11, to provide enough space around the wires to receive a tight sealing filling of suitable cement 19, such as asbestos cement, or a mixture of litharge and glycerine.
- suitable cement 19 such as asbestos cement, or a mixture of litharge and glycerine.
- the tubular member 53 is preferably made of some material which has relatively low thermal conductivity, such as a plastic or fibrous composition. By the time the outer end of the tubular member 63 is reached, the temperature is sufficiently low so that asbestos coated wires are no longer required, and here the junction may be made with conventional rubber coated wires.
- a rubber covered three wire cord 83 has the ends of its three wires likewise connected by suitable binding screws to the same three metal blocks 8
- a cap member of insulating material has its smaller end or shank sealed by a rubber gasket 81 to the exterior surface of the rubber covered cord 83, and its larger end or mouth is internally screw threaded and is screwed tightly on external screw threads at the outer end of the tubular member 53, as seen in Fig. 5, and is held in tightly screwed or sealed position by the radial holding screw 89.
- This construction tightly seals the space surrounding the electrical connecting block 8
- has a threaded portion screwed into the shank of the member 85, where it presses, through an interposed metal washer, against the gasket 81 and deforms the gasket into tight sealing contact with the members 83 and 85, and it also has a clamp portion tightly clamped on the exterior of the rubber covered wire 83 by the clamping screws 93, to hold the cord firmly so that it cannot pull out of the cap 85.
- the opposite end of the cord 83 leads, of course, to any suitable wall outlet or other electrical connection, suitably protected from explosion hazard in a manner not involved in the present invention. It should normally lead to a three wire plug, having a ground connection in addition to the two live wire connections.
- the frontface ofthe main body or bonnet 2'! is-provided with a flat annular seat of substantially larger diameter-than-that of'the opening 3
- Thezglobe assembly comprises mainly the globe I03, made of sturdy and heat resisting-glass such as pyrex glass, together wit varioussealing accessories at both front and-rear-ends of the globe, as will be described more in detail hereafter.
- the front end of the globe assembly is seated against an annular seating surface I05 on the rear face of a porous wallmemberindicated ingeneralat 107. This wall-member is conveniently somewhat cup-shaped as indicated especially in Figs.
- porous structure must i be adequately strong'mechanically to-resist fracture by any mechanical impact which is likely to be encountered, and by any stresses placed upon the porousstructure as a result of thermal expansion or contraction either in the porous structure itself or in associatedpar-ts which bear against the porous structure.
- the porous structure should have a high degree ofiporosity, to such an extent that, for example-tobacco smoke can be blown right through the ,porous structure, but the porous structure should have a relatively fine porosityrather than a coarseporosity, so that it will act adequately'asa firewall, dissipating the heat of any explosion'occurring-on one side of the porous wall to such an extent that-there is no danger of igniting inflammable or'explosive gases on the other side of the porous wall.
- the above mentioned material and other similar materials sold under difierent names, W611 fulfill these requirements.
- The'porous wall I07 is'held inplace by a .plu-
- Therise in temperature caused by operation of the incandescent light bulb 51' will cause some lengthening of therods III due to thermal expansion thereof, which will tend to loosen the globe assembly. Any great amount of looseness is objectionable in that itmight produce a crack or crevice at the front-or back edge of the globe assembly, sufiicient to enable a gas explosion inside theglobe assembly ,to ignite surrounding explosive gases.
- the tension on'the rods III must not'be-so great whenthe rods are hot; that upo co traction, when o d t ey will for e the porous body a in t the g obe assemblyw thsufii i nt forc t b ea t or h the edges.
- theglobe assembly - isprovided with special accessories at h fro t an a ed es o t es ob r een-in general in Fig. 2 and shown in greater detail in Fig.3.
- metal members I 2] of channel-shaped or U-shaped cross section the outer leg or flange of each of these channel members having its extreme marginal edge turned or spun slightly inwardly at I23 into a peripheral groove formed in the glass globe I03 as seen in Fig. 3,-to hold the channelmember IZI onto the glass globe.
- the washer I25,-next to the glass, isof some relatively-soft metal, such as copper or aluminum.
- the other washer l 27, overlying thefirst mentioned washer, is of some slightly compressible material capable of withstanding the high heat of these parts, being preferably made of asbestos.
- One or more thicknesses of asbestos may be used.
- the area immediately around the hot incandescent bulb is isolated from the-surrounding atmosphere.
- This isolated area includes the area directly within the glass globe I93, which communicates in turn, through the openings 53, with the area within the cup member 5
- Such area is completely and tightly sealed from the circumambient atmosphere except where the area is enclosed by the porous wall or structure 997. At this porous point, the interior area is not sealed in the pres sure sense, but is sealed or isolated in a safety sense.
- any explosion of inflammable gases occurring within the globe l 93 will, of course, cause a sudden explosive increase in volume of the gases within the globe, but the pressure thus produced may immediately escape through the porous wall IIll, so that it is not necessary to make the glass globe and associated parts with any high degree of mechanical strength to withstand explosive forces, as would be necessary if the porous wall were not used.
- the porous wall or structure I01 although permitting quick passage of pressure through it, has the effect of so diffusing the heat of the interior explosion that the adjacent gases on the outside of the enclosed space are not heated to the ignition temperature, and no outside explosion will result.
- the porous member I01 is opaque, so that no light rays pass directly forwardly from the light bulb 51, along the optical axis of the light.
- the light rays do, however, pass outwardly in lateral directions through the glass globe I03, which is at least translucent and preferably transparent.
- the issuing light rays fall upon a suitable reflector I35 mounted in the base or bonnet 21 by the screws I30.
- the reflector I35 is of any suitable form, preferably in the form of a brightly polished sheet metal member having the shape in cross section (Fig. 2) of a broken segment of an ellipse whose major axis coincides approximately with the optical axis of the light, that is, the vertical central axis when viewed as in Fig. 2.
- the reflecting surface is made up of a series of annular reflecting rings I31 each constituting a zone of an ellipsoid of revolution, successive zones being separated from each other by steps or lands I39 lying approximately in parallel planes perpendicular to the major axis of the ellipsoid and the optical axis of the light.
- a heat absorbing and color correcting glass cylinder I45 surrounds the light bulb 51 within the glass globe I03.
- the glass used for this cylinder I45 preferably has approximately the composition disclosed in United states Patent 2,437,516, granted March 9, 1948, for an invention of Ernest H. Greppin.
- this glass cylinder is held against the front face of the main member 21, and the front end of the cylinder is held by a sheet metal ring I5I having a cylindrical flange encircling the forward end of the glass cylinder I45 and an annular flange abutting the forward end of the cylinder I45 and pressing rearwardly thereon, this annular flange having holes loosely encircling the rods III which support the porous member I01.
- Coiled compression springs :53 surround the rods between the member I5I and the porous member I01, thus pressing rearwardly on the member I5I to hold the glass cylinder in place, yet freely allowing slight movement of the metal member I5I along the rods I II as the glass cylinder I45 changes its length due to temperature changes.
- the porous metal member I01 gets quite hot, although it never reaches a temperature sufficient to ignite any explosive gases on the outside thereof.
- a protecting plate IGI of slightly larger diameter than the member I01, is mounted in front of the member I01 and spaced forwardly therefrom to leave a substantial air space between them.
- This plate I6! is held in place by screws I63 which are screwed into the forward ends of the nuts I I1 on the rods I I I.
- the plate is made of thin sheet metal which readily radiates heat, and because of this fact plus the forward spacing of this protecting plate from the porous metal member I01, the protecting member I6I is materially cooler than the porous member and is not objectionably hot to the accidental touch.
- the plate serves the additional purpose of discouraging misguided attempts of maintenance employees to paint or otherwise tamper with the porous member I01.
- a coating of paint on the surface of this member would tend to fill up the pores of this member and thus defeat the purpose of the porosity.
- the porous member I01 is hidden behind the protecting plate I6I, which latter plate can be made of attractive appearance, there is no incentive to paint or tamper with the porous member.
- vent holes or slots I8I are formed through the bonnet 21 just outside the rear end of the globe I03, and the inner edge of the reflector I35 is spaced from the globe, thus enabling free circulation of an airstream over the outer surface of the globe, for cooling purposes.
- a light constructed as herein disclosed is suitable for use in locations designated in the National Electrical Code Handbook as locations of Class 1, Group C, being atmospheres containing ethyl ether vapors.
- a light including a supporting member, an electric bulb socket for holding an electric bulb in a position projecting forwardly from said supporting member, a light-transmitting globe laterally surrounding a bulb held in said socket and having its rear end seated substantially tightly against said supporting member, a porous metal closure member extending across and closing the front end of said globe, a plurality of rods extending approximately parallel to each other within said globe, each of said rods having its rear end secured to said supporting member and each rod having near its forward end means engaging said porous closure member and drawing rearwardly on said closure member to seat it firmly against the front end of said globe, a heat absorbing and color correcting glass cylinder surrounding said bulb and within said globe, a carrier ring slidable longitudinally on said rods for carrying the forward end of said cylinder, and coil springs surrounding said rods between said carrier ring and said porous closure for pressing rearwardly against said carrier ring to keep it snugly engaged with said cylinder.
- a light including a supporting member, an electric bulb socket for holding an electric bulb in a position projecting forwardly from said supporting member, a light-transmitting globe laterally surrounding a bulb held in said socket and having its rear end seated substantially tightly against said supporting member, a porous metal closure member extending across and closing the front end of said globe, a plurality of rods extending approximately parallel to each other within said globe, each of said rods having its rear end secured to said supporting member and each *1 having near its forward end means engaging said porous closure member and drawing rearwardly on said closure member to seat it firmly against the front end of said globe, each of said rods extending through said porous closure member and projecting forwardly beyond the front face thereof, said means on each rod for engaging said closure member comprising a nut threaded on the forwardly projecting part of the rod.
- each of said nuts has an approximately cylindrical external surface, and further including an approximately cylindrical sleeve surrounding and freely rotatable on each said nut to impede unauthorized tampering with said nut.
- An electric lighting fixture for use in potentially explosive atmospheres, said fixture comprising a body having a central opening of sufficient clear diameter so that an incandescent electric bulb may pass through it, a removable cap for closing and tightly sealing said opening, an electric bulb socket mounted on and supported from said cap and faced forwardly so that a bulb placed in said socket will project forwardly within said body, a transparent globe of approximately cylindrical shape having its side walls substantially impervious to gas and having its rear end tightly sealed to said body in a substantially gas tight manner, a metal closure plate extending across and tightly sealed to the forward end of said globe to form a front closure for said globe, said metal plate having a multiplicity of minute pores therein sufficiently small to prevent free flow of air through the metal plate while allowing relief of pressure through said pores in the event of an explosion of the atmosphere within said globe, and an externally accessible retainer for retaining said cap in tightly closed relation to said body, so that when it is necessary to replace a burned-out bulb, said retainer may be released and said cap and socket may be moved rearwardly to obtain access to
- An electric lighting fixture for use in potentially explosive atmospheres, said fixture comprising a main body with a forwardly dished margin and with a forwardly faced electric bulb socket mounted approximately centrally in said body so that a bulb placed in said socket will project forwardly within said body, a trans parent globe of approximately cylindrical shape having its side wall substantially impervious to gas and having its rear end tightly sealed to said body in a substantially gas tight manner, a metal closure plate extending across and tightly sealed to the forward end of said globe to form a front closure for said globe, said metal plate having a multiplicity of minute pores therein sufficiently small to prevent free fiow of air through the metal plate while allowing relief of pressure through said pores in the event of an explosion of the atmosphere within said globe, a dishes.
- An electric lighting fixture for use in potentially explosive atmospheres, said fixture comprising a body having a central opening of sufficient clear diameter so that an incandescent electric bulb may pass through it, a removable cap for closing and tightly sealing said opening, an electric bulb socket mounted on and supported from said cap and faced forwardly so that a bulb placed in said socket will project forwardly within said body, a transparent globe of approximately cylindrical shape having its side walls substantially impervious to gas and having its rear end tightly sealed to said body in a substantially gas tight manner, a metal closure plate extending across and tightly sealed to the forward end of said globe to form a front closure for said globe, said metal plate having a multiplicity of minute ing relief of pressure through said pores in the event of an explosion of the atmosphere within said globe, a dished reflector surrounding said globe and mounted on said body and projecting forwardly therefrom, the forward end of said reflector being open, a protecting and heat-radiating plate of sheet metal secured to and spaced forwardly from said metal closure plate, said protecting plate being of larger diameter than said and serving to prevent accidental contact
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Description
Jan. 5, 1954 E. H. GREPPIN 2,665,369 EXPLOSION-PROOF LIGHT HAVING A PRESSURE RELIEVING POROUS ELEMENT Filed April 8, 1949 2 Sheets-Sheet 1 INVEN TOR. EvzesZfi. 67 -77 Jan. 5, 1954 E. H. GREPPIN 2,665,369 EXPLOSION-PROOF LIGHT HAVING A PRESSURE RELIEVING POROUS ELEMENT Filed April 8, 1949 2 Sheets-Sheet 2 MHHH ' JNVENTOR. I EhasZHGr up Patented Jan. 5, 1954 EXPLOSION-PROOF LIGHT'HAVING A PRES- SURE RELIEVING POROUS ELEMENT Ernest H. Greppin, Rochester, Wilmot Castle Company, corporation of New York N.,'Y., assignor to Rochester, N. Y., a
Application April-8, 1949, Serial No. 86,207
7 Claims.
This invention relates to a light or illuminating unit, and has for one of its objets the provision of an improved light'which may be safely used in an atmosphere containing explosive gases.
Another object of the invention is'the provision of an explosion-proof light especially designed and constructed for satisfactory and efiicient use in surgical operating rooms where the highest degree of safety and care is requisite.
Still another object is the provision of a light which may be easily and quickly disassembled for replacement of a burned out incandescent bulb.
A further object is the provision of an explosion-proocf light which, in a simple and lowcost structure, fulfills all of the necessary requirements for approval byunderwriters laboratories and comp-liance with all applicable building codes.
These and other desirable objects are accomplished by the construction disclosed as an illustrative embodiment of the invention in" the following description and in the accompanying drawings forming a part hereof, in which:
Fig. 1 is a side elevation of a light in accord 'ance with a preferred embodiment of the present invention;
Fig. 2 is a vertical section taken centrally through the same, in a plane at rightangles to the plane of Fig. 1;
Fig. 3 is a fragmentary verticalsection similar to a portion of the lower part of Fig. 2, on a larger scale and'showing' additional details.
Fig. 4 is a perspective viewof the porous member Oif the structure;
Fig. 5 is a sectiontaken longitudinally through the bulb socket holder and other removable back parts of the light; V
Fig. 6 is a diagrammatic view of one of the lead-in wires, partly in elevation and partly in vertical section;
Fig. 7 is an end view of certain wiring connections with thecover or cap removed;
Fig. ,8 is, a fra mentary-section through part of the structure shown in Fig. 5, on alarger scale,
with associated parts removed for-the sake .of clarity; and
Fig. 9 is across section onthe line 99 of Fig. '8.
The same reference numerals throughout the several views indicate the same parts.
In surgical operating rooms and similar loca tions, there is a special hazard dueto the possibility of explosion of inflammable anaesthetic gases. In some cases, an explosion might be set off by an actual electric spark due toifaulty or taken substantially (c1. ego-4.4)
improperly designed electrical apparatus, such as an' illuminating light or lamp, or by excessive heat resulting, for example, from a hot incandescent bulb in a relatively confined space. Anaesthetic gases'exist in explosive concentrations only relatively close tothe operating table, and it is possible to'place many forms of electrical apparatus at some distance from the operating table so that no special explosion hazard is present. But it is frequently desired to have an illuminating light relatively closeto an operating tableyand so it highly desirable that surgical lights or lamps, especially those of a portable or adjustable ,nature which might be moved close to theoperatingtable, shall be explosion-proof toya very high degree.
In an illuminating lamp or light for use near an operating table, the hazard originates mainly, if not entirely, in the vicinity of the light bulb, arising mainly fromthe heat of the bulb and from the possibility of aspark between the bulb base and the socket, if the bulb is not screwed tightly into the socket. {The previous approach to the problem of explosion-proof lights for surgical operating room use, has been to enclose the light bulb and its socket in an envelope or enclosure which is gas-tight or substantially gas- .tightgand to make theenvelope or enclosure suificiently strong to withstand the explosion of explosive gases within such enclosure, without shattering any part of the envelope or enclosure.
.gas occurs Within the enclosure, the force of the explosion need not be contained within the enclosure, but will be vented through the porous wall. This enables a great reduction in the thickness, strength, and weight of the parts con- 'stituting the enclosure or envelope, which no longer need be sufiiciently strong to withstand the'expanding force ofthe explosion. The venting of theexplosive force through a porous wall :of the enclosure must, however, be so controlled and regulated that there is no possibility of transmitting the explosion to an explosive concentration of inflammable gases immediately around the enclosure. It isin this respect that the light is properly described as explosion-proof. This term does not mean that the light may not, under certain ;circumstances, cause an explosion of a concentration-of gas in ,the enclosure immediately around the light bulb, but it means that such explosion, if it does occur, will not be transmitted to or set all an explosion in any surrounding body of gas or what might be termed the circumambient gas.
Referring now to the drawings showing a preferred form of th present invention, there is shown in Figs. 1 and 2 a fragment of a mounting bracket 2| on which is adjustably mounted a yoke 23 having connection through pivot pins 25 to the main body 21 of the light or lamp. This main body 21, which may conveniently be called a bonnet, has at its rear a central opening 3| which removably receives the bulb socket and associated mounting parts, all constituting a unitary assembly normally held in place by a pressure screw 33 mounted centrally on a bail 35 pivoted on two screws or studs 31 threaded into the main body 21, as best seen in Fig. The pressure screw 33 has a handle 39 by which it may be easily turned.
The bulb socket assembly comprises a hollow metallic casing 4| of generally hemispherical shape (Figs. 2 and 5) which may be referred to as a cap, having at its open side a marginal rim 43 adapted to be tightly seated in a stepped shoulder 45 at the back of the main casing or bonnet 21, and to be held therein by the pressure of the above mentioned screw 33, the conical point of which engages in a conical recess 41 at the top of the casing 4|. A cup-shaped sheet metal element 5|, of somewhat smaller diameter than the sealing rim 43 of the casing 4|, is held to the casing by screws 53. Within this cupshaped element 5| is mounted the bulb socket indicated in general at 55, which may be of any conventional rugged and heavy-duty construction, adapted to receive the screw base of the incandescent light bulb 51, the latter being preferably a special bulb providing high intensity illumination. The cup-shaped member 5| is provided in its side wall with a series of large vent holes 59 so that the force of any explosion ori inating within the hollow casing 4| or cupshaped member 5| can escape through these vent holes 59 to the surrounding space.
The casing 4| has a lateral opening 6| internally screw threaded as best seen in Fig. 5. Into this opening is screwed a threaded endof a non-metallic tubular member 63 preferably of molded plastic or fibrous material, which carries three lead-in wires 65, 61, and 69. Because of the relatively high degre of heat in the immediate vicinity of the lamp bulb, it is not desirable to use rubber coated wires to connect to the bulb socket, but asbestos coated wires should be employed. These wires indicated in general at as, 81, and B9 are asbestos coated wires, as best seen in Fig. 6, which diagrammatically illustrates a typical one of the wires as consisting of the central metallic wire 1|, surrounded by an asbestos coating 13. That part of each wire which projects rightwardly beyond the tube 63 is further covered by a covering of fiber-glass textile tubing. The wire 65, as seen in Fig. has its end connected by a binding screw to the metallic casing 4|, and serves as a ground wire to ground the casing 4| and all other metallic parts of the light structure which are connected to the casing 4| in use. The other two wires 51 and 59 lead to the two binding screws at the top of the bulb socket 55.
The opening or bore through the tubular member 6 through which the wires extend, is made of such diameter that the wires fit fairly snugly in it, except at its right hand or inner end, where this bore is enlarged as indicated at 11, to provide enough space around the wires to receive a tight sealing filling of suitable cement 19, such as asbestos cement, or a mixture of litharge and glycerine. This filling seals the wires where they pass through the tube 63, preventing any hot gas escape at this point in the event of an explosion.
Although the hemispherical casing 4| is made of metal, the tubular member 53 is preferably made of some material which has relatively low thermal conductivity, such as a plastic or fibrous composition. By the time the outer end of the tubular member 63 is reached, the temperature is sufficiently low so that asbestos coated wires are no longer required, and here the junction may be made with conventional rubber coated wires. On the left hand or outer flat face of the tubular member 53 there are mounted three metal blocks 8|, and the outer ends of the three wires 65, 61, and 69 are respectively connected by suitable binding screws to these three metal blocks 8|. A rubber covered three wire cord 83 has the ends of its three wires likewise connected by suitable binding screws to the same three metal blocks 8|. A cap member of insulating material has its smaller end or shank sealed by a rubber gasket 81 to the exterior surface of the rubber covered cord 83, and its larger end or mouth is internally screw threaded and is screwed tightly on external screw threads at the outer end of the tubular member 53, as seen in Fig. 5, and is held in tightly screwed or sealed position by the radial holding screw 89. This construction tightly seals the space surrounding the electrical connecting block 8| so that any spark accidentally originating in these connections could not transmit an explosion to any surrounding explosive gas. A metallic spring clip member or strain relief clamp 9| has a threaded portion screwed into the shank of the member 85, where it presses, through an interposed metal washer, against the gasket 81 and deforms the gasket into tight sealing contact with the members 83 and 85, and it also has a clamp portion tightly clamped on the exterior of the rubber covered wire 83 by the clamping screws 93, to hold the cord firmly so that it cannot pull out of the cap 85. The opposite end of the cord 83 leads, of course, to any suitable wall outlet or other electrical connection, suitably protected from explosion hazard in a manner not involved in the present invention. It should normally lead to a three wire plug, having a ground connection in addition to the two live wire connections.
When it is desired to replace the incandescent bulb 51 Or otherwise service the electrical connections, this is done very simply by loosening the screw 33 by means of the handle 39, and then when the screw is loosened, the entire bail 35 may be swung over from the full line position to the dotted line position shown in Fig. l. Thereupon the casing 4| may be lifted straight upwardly when viewed as in Figs. 1 and 2, carrying with it the bulb 51, which comes out through th opening 3| in the main member 21 of the lamp. After the bulb has been replaced, the easing 4| is put back by a reverse operation, and is tightly sealed against the main lamp frame or bonnet 21 by the pressure of the screw 33 engaged in the depression 41 on the casing 4| and tightly screwed against it.
The foregoing description covers what may be termed the back parts of the lamp or light, including the mounting of the bulb and the electrical connections leading to thebulb. The-explosion-proof f ront.-parts of the -light-structure will now be described.
The frontface ofthe main body or bonnet 2'! is-provided witha flat annular seat of substantially larger diameter-than-that of'the opening 3|. Thereariedgeof the globe assembly rests on and is sealed tothis annular seat. Thezglobe assembly comprises mainly the globe I03, made of sturdy and heat resisting-glass such as pyrex glass, together wit varioussealing accessories at both front and-rear-ends of the globe, as will be described more in detail hereafter. The front end of the globe assembly is seated against an annular seating surface I05 on the rear face of a porous wallmemberindicated ingeneralat 107. This wall-member is conveniently somewhat cup-shaped as indicated especially in Figs. 3 and-4, and: hasa-r-earwardly extending marginal flange-surrounding the -forward end of the globe. It is made of porous metal conveniently formed, by known processes of powder metallurgy, from a great multiplicity of tiny bronze spheres brazed together. The commercial product available on the market qunderthe designationof Grade '2 .of iPorex is quite satisfactory for thispurpose, although other porous-metal structures may be used ifpreferred. The requirement is that the porous structure must i be suficiently strong'mechanically to-resist fracture by any mechanical impact which is likely to be encountered, and by any stresses placed upon the porousstructure as a result of thermal expansion or contraction either in the porous structure itself or in associatedpar-ts which bear against the porous structure. Yet it should have a high degree ofiporosity, to such an extent that, for example-tobacco smoke can be blown right through the ,porous structure, but the porous structure should have a relatively fine porosityrather than a coarseporosity, so that it will act adequately'asa firewall, dissipating the heat of any explosion'occurring-on one side of the porous wall to such an extent that-there is no danger of igniting inflammable or'explosive gases on the other side of the porous wall. The above mentioned material and other similar materials sold under difierent names, W611 fulfill these requirements.
The'porous wall I07 is'held inplace by a .plu-
'rality of tension rods III (preferably Ifour in number) having their rear ends'threaded into tapped openings inthe body or bonnet 2! and having their forward ends extending through openings II3 (Figs. Band 4) formed in bosses I'I'5 constituting part of the .porous structure, theforwardends of the rods I'I'I "being threaded to receive special nuts ,I.I"I having preferably circular outer-surfaces, these nuts when tight- 'ened "on the threads serving'to bear against in: terposed-washers I09 which in turn bear rearwardly against the .porous "body I07 and press the porous body rearwardly against the front edge of the globe assembly.
Therise in temperature caused by operation of the incandescent light bulb 51' will cause some lengthening of therods III due to thermal expansion thereof, which will tend to loosen the globe assembly. Any great amount of looseness is objectionable in that itmight produce a crack or crevice at the front-or back edge of the globe assembly, sufiicient to enable a gas explosion inside theglobe assembly ,to ignite surrounding explosive gases. At the same time, the tension on'the rods III must not'be-so great whenthe rods are hot; that upo co traction, when o d t ey will for e the porous body a in t the g obe assemblyw thsufii i nt forc t b ea t or h the edges. To avoid these difficulties, theglobe assembly -isprovided with special accessories at h fro t an a ed es o t es ob r een-in general in Fig. 2 and shown in greater detail in Fig.3.
Em r cing the front and a e e o t e glass globe I 03 there are metal members I 2] of channel-shaped or U-shaped cross section, the outer leg or flange of each of these channel members having its extreme marginal edge turned or spun slightly inwardly at I23 into a peripheral groove formed in the glass globe I03 as seen in Fig. 3,-to hold the channelmember IZI onto the glass globe. Within the channel member and atthe end faceof the glass-globe, there aretwo flat annular washers I 25 and I 21. The washer I25,-next to the glass, isof some relatively-soft metal, such as copper or aluminum. The other washer l 27, overlying thefirst mentioned washer, is of some slightly compressible material capable of withstanding the high heat of these parts, being preferably made of asbestos. One or more thicknesses of asbestos may be used. With this structureat both ends of the glass globe 503, there is sufiicient resilience or elasticity in the structure so that the glass globe I03 remains held sufiiciently tightly between the-members 21 and II" when the retaining rods II I get hot, and yet the glass globe is not placed under too great a compressive force or stress when the retaining rods III become cold. The glass globe itself will, of course, expand to some extent as the temperature rises, and this expansion helps to keep the globe tight in the structure. But the coefiicient of expansion of the glass globe is materially less than that of the metal retaining rods II I, so thatthe expansion ofthe glass itself would not be sufficient to maintain tightness, and the accessory washers and channel members above mentioned are highly desirable. It will be noted that the inturned edge I23 of each channel member'does not abut against the opposite side wall of the groove in the glass, but is spaced therefrom as seen in Fig. 3, so that under compressive force the entire channel member I2I may slide to a slight extent in an axial direction alongthe glass globe I03.
With this structure, the area immediately around the hot incandescent bulb, including the area of the socket or base and the ultimate connections of the wires leading thereto, is isolated from the-surrounding atmosphere. This isolated area-includes the area directly within the glass globe I93, which communicates in turn, through the openings 53, with the area within the cup member 5|, and upwardly through this member it communicates with the area within the hemispherical member dI. Such area is completely and tightly sealed from the circumambient atmosphere except where the area is enclosed by the porous wall or structure 997. At this porous point, the interior area is not sealed in the pres sure sense, but is sealed or isolated in a safety sense. Any explosion of inflammable gases occurring within the globe l 93 will, of course, cause a sudden explosive increase in volume of the gases within the globe, but the pressure thus produced may immediately escape through the porous wall IIll, so that it is not necessary to make the glass globe and associated parts with any high degree of mechanical strength to withstand explosive forces, as would be necessary if the porous wall were not used. Yet the porous wall or structure I01, although permitting quick passage of pressure through it, has the effect of so diffusing the heat of the interior explosion that the adjacent gases on the outside of the enclosed space are not heated to the ignition temperature, and no outside explosion will result.
The porous member I01 is opaque, so that no light rays pass directly forwardly from the light bulb 51, along the optical axis of the light. The light rays do, however, pass outwardly in lateral directions through the glass globe I03, which is at least translucent and preferably transparent. The issuing light rays fall upon a suitable reflector I35 mounted in the base or bonnet 21 by the screws I30. The reflector I35 is of any suitable form, preferably in the form of a brightly polished sheet metal member having the shape in cross section (Fig. 2) of a broken segment of an ellipse whose major axis coincides approximately with the optical axis of the light, that is, the vertical central axis when viewed as in Fig. 2. In other words, the reflecting surface is made up of a series of annular reflecting rings I31 each constituting a zone of an ellipsoid of revolution, successive zones being separated from each other by steps or lands I39 lying approximately in parallel planes perpendicular to the major axis of the ellipsoid and the optical axis of the light.
Preferably a heat absorbing and color correcting glass cylinder I45 surrounds the light bulb 51 within the glass globe I03. In order to have both heat absorbent and color correcting characteristics, the glass used for this cylinder I45 preferably has approximately the composition disclosed in United states Patent 2,437,516, granted March 9, 1948, for an invention of Ernest H. Greppin. The rear end of this glass cylinder is held against the front face of the main member 21, and the front end of the cylinder is held by a sheet metal ring I5I having a cylindrical flange encircling the forward end of the glass cylinder I45 and an annular flange abutting the forward end of the cylinder I45 and pressing rearwardly thereon, this annular flange having holes loosely encircling the rods III which support the porous member I01. Coiled compression springs :53 surround the rods between the member I5I and the porous member I01, thus pressing rearwardly on the member I5I to hold the glass cylinder in place, yet freely allowing slight movement of the metal member I5I along the rods I II as the glass cylinder I45 changes its length due to temperature changes.
During continued use of the operating light,
the porous metal member I01 gets quite hot, although it never reaches a temperature sufficient to ignite any explosive gases on the outside thereof. However, to avoid accidental contact of the surgeons or nurses hand with the hot member I01, a protecting plate IGI of slightly larger diameter than the member I01, is mounted in front of the member I01 and spaced forwardly therefrom to leave a substantial air space between them. This plate I6! is held in place by screws I63 which are screwed into the forward ends of the nuts I I1 on the rods I I I. The plate is made of thin sheet metal which readily radiates heat, and because of this fact plus the forward spacing of this protecting plate from the porous metal member I01, the protecting member I6I is materially cooler than the porous member and is not objectionably hot to the accidental touch. The plate serves the additional purpose of discouraging misguided attempts of maintenance employees to paint or otherwise tamper with the porous member I01. A coating of paint on the surface of this member would tend to fill up the pores of this member and thus defeat the purpose of the porosity. But when the porous member I01 is hidden behind the protecting plate I6I, which latter plate can be made of attractive appearance, there is no incentive to paint or tamper with the porous member.
To discourage attempts to turn the nuts II1 on the rods I I I, such nuts, as already mentioned, are made with exterior surfaces of circular cross section, and the nuts themselves are surrounded in turn by sleeves I1I which turn freely on the nuts II1. Thus if anyone attempts to tamper with the structure by inserting the jaws of a pair of pliers behind the plate I6I and trying to turn the accessible members, all that will happen will be that the sleeves I1I will turn freely on the nuts II1 without disturbing the rather inaccessible nuts themselves, so that the delicate factory adjustment of these nuts with just the right degree of force or torque is not disturbed.
Large vent holes or slots I8I are formed through the bonnet 21 just outside the rear end of the globe I03, and the inner edge of the reflector I35 is spaced from the globe, thus enabling free circulation of an airstream over the outer surface of the globe, for cooling purposes.
A light constructed as herein disclosed is suitable for use in locations designated in the National Electrical Code Handbook as locations of Class 1, Group C, being atmospheres containing ethyl ether vapors.
It is seen from the foregoing disclosure that the above mentioned objects of the invention are admirably fulfilled. It is to be understood that the foregoing disclosure is given by way of illustrative example only, rather than by way of limitation, and that without departing from the invention, the details may be varied within the scope of the appended claims.
What is claimed is:
1. A light including a supporting member, an electric bulb socket for holding an electric bulb in a position projecting forwardly from said supporting member, a light-transmitting globe laterally surrounding a bulb held in said socket and having its rear end seated substantially tightly against said supporting member, a porous metal closure member extending across and closing the front end of said globe, a plurality of rods extending approximately parallel to each other within said globe, each of said rods having its rear end secured to said supporting member and each rod having near its forward end means engaging said porous closure member and drawing rearwardly on said closure member to seat it firmly against the front end of said globe, a heat absorbing and color correcting glass cylinder surrounding said bulb and within said globe, a carrier ring slidable longitudinally on said rods for carrying the forward end of said cylinder, and coil springs surrounding said rods between said carrier ring and said porous closure for pressing rearwardly against said carrier ring to keep it snugly engaged with said cylinder.
2. A light including a supporting member, an electric bulb socket for holding an electric bulb in a position projecting forwardly from said supporting member, a light-transmitting globe laterally surrounding a bulb held in said socket and having its rear end seated substantially tightly against said supporting member, a porous metal closure member extending across and closing the front end of said globe, a plurality of rods extending approximately parallel to each other within said globe, each of said rods having its rear end secured to said supporting member and each *1 having near its forward end means engaging said porous closure member and drawing rearwardly on said closure member to seat it firmly against the front end of said globe, each of said rods extending through said porous closure member and projecting forwardly beyond the front face thereof, said means on each rod for engaging said closure member comprising a nut threaded on the forwardly projecting part of the rod.
3. A construction as defined in claim 2, in which each of said nuts has an approximately cylindrical external surface, and further including an approximately cylindrical sleeve surrounding and freely rotatable on each said nut to impede unauthorized tampering with said nut.
4. A construction as defined in claim 3, further including a protecting plate extending across the front of said porous closure member and spaced forwardly therefrom, and screws extending through said protecting plate and threaded into said nuts to hold said protecting plate in place, said protecting plate serving to hold said sleeves in place on said nuts.
5. An electric lighting fixture for use in potentially explosive atmospheres, said fixture comprising a body having a central opening of sufficient clear diameter so that an incandescent electric bulb may pass through it, a removable cap for closing and tightly sealing said opening, an electric bulb socket mounted on and supported from said cap and faced forwardly so that a bulb placed in said socket will project forwardly within said body, a transparent globe of approximately cylindrical shape having its side walls substantially impervious to gas and having its rear end tightly sealed to said body in a substantially gas tight manner, a metal closure plate extending across and tightly sealed to the forward end of said globe to form a front closure for said globe, said metal plate having a multiplicity of minute pores therein sufficiently small to prevent free flow of air through the metal plate while allowing relief of pressure through said pores in the event of an explosion of the atmosphere within said globe, and an externally accessible retainer for retaining said cap in tightly closed relation to said body, so that when it is necessary to replace a burned-out bulb, said retainer may be released and said cap and socket may be moved rearwardly to obtain access to a bulb for replacement without disturbing said globe and metal plate.
6. An electric lighting fixture for use in potentially explosive atmospheres, said fixture comprising a main body with a forwardly dished margin and with a forwardly faced electric bulb socket mounted approximately centrally in said body so that a bulb placed in said socket will project forwardly within said body, a trans parent globe of approximately cylindrical shape having its side wall substantially impervious to gas and having its rear end tightly sealed to said body in a substantially gas tight manner, a metal closure plate extending across and tightly sealed to the forward end of said globe to form a front closure for said globe, said metal plate having a multiplicity of minute pores therein sufficiently small to prevent free fiow of air through the metal plate while allowing relief of pressure through said pores in the event of an explosion of the atmosphere within said globe, a dishes. reflector surrounding said globe and mounted on said body and projecting forwardly therefrom, the forward end of said reflector being open, and a protecting and heat-radiating plate of sheet metal secured to and spaced forwardly from said metal closure plate, said protecting plate being of larger diameter than said closure plate and serving to prevent accidental contact with closure plate through the open forward end of said reflector.
7. An electric lighting fixture for use in potentially explosive atmospheres, said fixture comprising a body having a central opening of sufficient clear diameter so that an incandescent electric bulb may pass through it, a removable cap for closing and tightly sealing said opening, an electric bulb socket mounted on and supported from said cap and faced forwardly so that a bulb placed in said socket will project forwardly within said body, a transparent globe of approximately cylindrical shape having its side walls substantially impervious to gas and having its rear end tightly sealed to said body in a substantially gas tight manner, a metal closure plate extending across and tightly sealed to the forward end of said globe to form a front closure for said globe, said metal plate having a multiplicity of minute ing relief of pressure through said pores in the event of an explosion of the atmosphere within said globe, a dished reflector surrounding said globe and mounted on said body and projecting forwardly therefrom, the forward end of said reflector being open, a protecting and heat-radiating plate of sheet metal secured to and spaced forwardly from said metal closure plate, said protecting plate being of larger diameter than said and serving to prevent accidental contact with said closure plate through the open forward end of said reflector, and an externally accessible retainer for retain g said cap in tightly closed relation to said body, so that when it is necessary to replace a burned-out bulb, said retainer may be released and said cap and socket may be moved rearwardly to obtain access to a bulb for replacement Without disturbing said globe and metal plate.
ERNEST H. GREPPIN.
References Cited in the file of this patent UNITED STATES PATENTS
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US86207A US2665369A (en) | 1949-04-08 | 1949-04-08 | Explosion-proof light having a pressure relieving porous element |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US86207A US2665369A (en) | 1949-04-08 | 1949-04-08 | Explosion-proof light having a pressure relieving porous element |
Publications (1)
Publication Number | Publication Date |
---|---|
US2665369A true US2665369A (en) | 1954-01-05 |
Family
ID=22196995
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US86207A Expired - Lifetime US2665369A (en) | 1949-04-08 | 1949-04-08 | Explosion-proof light having a pressure relieving porous element |
Country Status (1)
Country | Link |
---|---|
US (1) | US2665369A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2896066A (en) * | 1956-06-21 | 1959-07-21 | Quetin Emmanuel | Lighting apparatus for dental surgeries |
US3754133A (en) * | 1971-08-19 | 1973-08-21 | Univ New York | Lamp for use in a high pressure environment |
US3766377A (en) * | 1971-05-06 | 1973-10-16 | Original Hanau Quarzlampen | Floodlighting system and spotlights therefor |
US3786244A (en) * | 1972-10-02 | 1974-01-15 | Physical Syst Inc | Surgical lamp |
US7641358B1 (en) | 2007-06-13 | 2010-01-05 | Sunlite Safety Products, LLC | Explosion proof lantern |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE275626C (en) * | ||||
US321166A (en) * | 1885-06-30 | Safety-lam p | ||
FR640249A (en) * | 1927-08-29 | 1928-07-09 | Schanzenbach & Co Gmbh | Protective glass device resistant to firedamp and explosions, for lamps or bodies illuminating by electricity |
US1985922A (en) * | 1931-10-17 | 1935-01-01 | Gelb Joseph | Operating table illuminator |
US2069950A (en) * | 1933-11-02 | 1937-02-09 | Ernest H Greppin | Surgical lamp |
US2280402A (en) * | 1939-08-10 | 1942-04-21 | Wilmot Castle Co | Dental operating lamp |
US2295339A (en) * | 1940-09-12 | 1942-09-08 | Edward O Ericson | Explosionproof lamp |
US2447048A (en) * | 1944-01-15 | 1948-08-17 | Union Carbide & Carbon Corp | Arrester element |
US2530135A (en) * | 1948-05-07 | 1950-11-14 | Appleton Electric Co | Vented explosion-proof lighting fixture |
-
1949
- 1949-04-08 US US86207A patent/US2665369A/en not_active Expired - Lifetime
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE275626C (en) * | ||||
US321166A (en) * | 1885-06-30 | Safety-lam p | ||
FR640249A (en) * | 1927-08-29 | 1928-07-09 | Schanzenbach & Co Gmbh | Protective glass device resistant to firedamp and explosions, for lamps or bodies illuminating by electricity |
US1985922A (en) * | 1931-10-17 | 1935-01-01 | Gelb Joseph | Operating table illuminator |
US2069950A (en) * | 1933-11-02 | 1937-02-09 | Ernest H Greppin | Surgical lamp |
US2280402A (en) * | 1939-08-10 | 1942-04-21 | Wilmot Castle Co | Dental operating lamp |
US2295339A (en) * | 1940-09-12 | 1942-09-08 | Edward O Ericson | Explosionproof lamp |
US2447048A (en) * | 1944-01-15 | 1948-08-17 | Union Carbide & Carbon Corp | Arrester element |
US2530135A (en) * | 1948-05-07 | 1950-11-14 | Appleton Electric Co | Vented explosion-proof lighting fixture |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2896066A (en) * | 1956-06-21 | 1959-07-21 | Quetin Emmanuel | Lighting apparatus for dental surgeries |
US3766377A (en) * | 1971-05-06 | 1973-10-16 | Original Hanau Quarzlampen | Floodlighting system and spotlights therefor |
US3754133A (en) * | 1971-08-19 | 1973-08-21 | Univ New York | Lamp for use in a high pressure environment |
US3786244A (en) * | 1972-10-02 | 1974-01-15 | Physical Syst Inc | Surgical lamp |
US7641358B1 (en) | 2007-06-13 | 2010-01-05 | Sunlite Safety Products, LLC | Explosion proof lantern |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US3792230A (en) | Gas-cooled torch lamp | |
US2173325A (en) | Surgical operating luminaire | |
US3652846A (en) | Underwater hand light | |
US4345306A (en) | Luminaire mounting device | |
US2336750A (en) | Portable light | |
US2665369A (en) | Explosion-proof light having a pressure relieving porous element | |
GB1121246A (en) | Improvements in luminaire | |
US2293924A (en) | Fluorescent table lamp construction | |
US3754133A (en) | Lamp for use in a high pressure environment | |
US2907868A (en) | Illumination apparatus | |
US1973132A (en) | Explosionproof lamp | |
US2131117A (en) | Globe type explosionproof fixture | |
US3511984A (en) | Lighting fixture | |
US3500037A (en) | Underwater hand light | |
US3042797A (en) | Explosion-proof physician's lamp | |
US2004183A (en) | Lighting fixture | |
US2094394A (en) | Explosionproof lighting fixture | |
US2517478A (en) | Explosion-proof lighting unit | |
US2596006A (en) | Means for attaching electric lamp sockets to tubular lamp bases | |
US1022878A (en) | Diffusing-cluster. | |
US2250855A (en) | Mounting for electric fittings | |
US1918484A (en) | Lighting fixture | |
US2602882A (en) | Guard for electric lamps | |
US2115290A (en) | Lighting fixture | |
Canty | Hyperbaric chamber lighting |