US2663816A - Electric discharge lamp - Google Patents

Electric discharge lamp Download PDF

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Publication number
US2663816A
US2663816A US118252A US11825249A US2663816A US 2663816 A US2663816 A US 2663816A US 118252 A US118252 A US 118252A US 11825249 A US11825249 A US 11825249A US 2663816 A US2663816 A US 2663816A
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barium
oxide
hafnium
lamps
discharge lamp
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US118252A
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Horace H Homer
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GTE Sylvania Inc
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Sylvania Electric Products Inc
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Priority to US118252A priority Critical patent/US2663816A/en
Priority to GB23712/50A priority patent/GB684717A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/04Electrodes; Screens; Shields
    • H01J61/06Main electrodes
    • H01J61/067Main electrodes for low-pressure discharge lamps
    • H01J61/0675Main electrodes for low-pressure discharge lamps characterised by the material of the electrode
    • H01J61/0677Main electrodes for low-pressure discharge lamps characterised by the material of the electrode characterised by the electron emissive material

Definitions

  • This invention relates to the prevention of discoloration and increase of life in electric discharge lamps with oxide-coated cathodes, and particularly in fluorescent lamps.
  • the figure shows a fluorescent lamp according to the invention, partly in section.
  • an elongated tubular envelope I of light-transmitting material such as glass, has a stem 2 sealed to each end, with the lead-in wires 3, 4 sealed therethrough and carrying a cathode 5 at each end, which may be a doublycoiled tungsten wire with an electron-emittin material held between the turns of its minor coil, as shown, for example, in U. S. Patent 2,258,158, issued October 7, 1941, to Erwin F. Lowry.
  • coating 6 of fluorescent material for example of a calcium halo-phosphate activated with antimony and manganese, is applied to the inner surface of envelope l in the manner customary in the art.
  • an inert gas such as argon or krypton
  • the! filling may be argon ata pressure of a few millimeters of mercury, a pressure of the order of three millimeters being generally preferable.
  • exhaust and filling of the lamp is effected through exhaust opening I, in communication with exhaust tube 8, shown sealed off as it would be after the manufacture of the lamp.
  • a base In is affixed to the ends'of the envelope I, and may be held thereto by the cement II.
  • the base itself may be of plastic, if desired.
  • the contact pins l2, l3 project. through the base 10, and are connected to the lead-in wires 3, 4.
  • a coating of electron emitting material may be applied to the cathode, for example as in the Patent 2,258,158 previously mentioned.
  • the electron emitting material is referred to as a coating, for convenience, although it is preferably just 'a quantity of material held between the smaller turns of the coil 5, as in the patent mentioned.
  • the coating material may comprise one or more of the alkaline earth oxides, preferably barium, strontium and calcium oxides, together with a small quantity of hafnium oxide.
  • the alkaline earth oxides may be applied to the electrode as carbonates and later reduced to the oxides during the exhausting of the tube, for example, an
  • a small amount of a nitrocellulose lacquer may be added as a vehicle for applying the coating to the oathode, the vehicle being removed by drying and decomposition during the exhaust process.
  • hafnium oxide is added to the carbonates and intimately admixed therewith.
  • the amount of hafnium oxide is preferably in a molal ratio to barium of about 1 to 5.5, although it may vary in amount between about 0.2 to 5.5 and 2 to 5.5.
  • the lamp is exhausted and filled with'gas in the usual manner, through exhaust tube 3, prior to the sealing During this process the cathode is heated, for example by the passage of current therethrough, to convert'the carbonates into oxides and carbon dioxide, the latter being removed by the exhaust, leaving the white oxides on the cathode.
  • the table clearly shows the superiority of hafnium oxide over the other similar oxides in keeping the discoloration low, and also shows that hafnium oxide gave longer life.
  • the titanium and cerium oxide lamps had all failed, and at 6000 hours, the hafnium oxide lamps were the only ones still operating, the beryllium, titanium, cerium and thorium oxide lamps, together with those having no such additional oxide, having all failed.
  • the discoloration in these latter lamps was of an altogether different order of magnitude than that in the hafnium oxide lamps.
  • the discoloration is "greatest in lamps'containing-mercuryvaporpand my invention is particularly effective in such lamps.
  • The' filament wire was flol tungsten.
  • firnni ele'ctric discharge ilamp comprising 1a sealed tubular light-transmitting envelope, leadin wires sealed therethrough, a gas-filling at low pressure therein, a tungsten wire coil connected between said lead-in wires, and an electron-emitting mixture consisting essentially of hafnium oxide, barium oxide and at least one other alkaline earth oxide held in said coil, the molal ratio bfihafniu'm'to barium-"beinghbout mo: 5.5, said h'afnium -and barium oxidesconstituting the main portion of the mixture.
  • An electric discharge lamp comprising a sealedtubular light-transmitting envelope, leadwires'sealed therethrough, a gas filling at low 'pressurethereinimercury vapor therein, a tunglfi stn wi re coil"'connected between said lead-in -wires,"andanelectron-emitting mixture of powderedflhafni nn andbarium oxides held in said coil, the molal ratio of hafnium to barium being between 0.2 to 5.5 and 2 to 5.5.
  • An electric discharge lamp comprising a sealed tubular: light-transmitting envelope, lead- -in-wiressealed therethrough; agas filling-at -iow 'pi'essure therein, mercury vapor therein, a-tungsten wire coil connectedbetween saidu lead-in 1 wires; and an electron-emitting mixture of pow- 'dered hafnium and'barium oxides held-in-said :coil'; 'the molal. ratio of 1 hafnium to bariumbeing about 1 to 5.5.

Description

Dec. 22, 1953 H. H. HOMER ELECTRIC DISCHARGE LAMP Filed Sept. 28, 1949 Horace Homer;
INVEN TOR.
Hf: After-neg.
Patented Dec. 22, 1953.
ELECTRIC DISCHARGE LAMP HoraceH. Homer, Arlington, Mass., assignor to Sylvania Electric Products Inc., Salem, Mass., a corporation of Massachusetts Application September 28, 1949, Serial No. 118,252
9 Claims.
1 This invention relates to the prevention of discoloration and increase of life in electric discharge lamps with oxide-coated cathodes, and particularly in fluorescent lamps.
I find that the addition of a small amount of hafnium oxide to the cathode coating greatly reduces such discoloration and increases the life of the lamp.
The figure shows a fluorescent lamp according to the invention, partly in section.
In that figure, an elongated tubular envelope I of light-transmitting material such as glass, has a stem 2 sealed to each end, with the lead-in wires 3, 4 sealed therethrough and carrying a cathode 5 at each end, which may be a doublycoiled tungsten wire with an electron-emittin material held between the turns of its minor coil, as shown, for example, in U. S. Patent 2,258,158, issued October 7, 1941, to Erwin F. Lowry. A
coating 6 of fluorescent material, for example of a calcium halo-phosphate activated with antimony and manganese, is applied to the inner surface of envelope l in the manner customary in the art. A small drop of mercury 9, and a filling of an inert gas, such as argon or krypton,
at reduced pressure, is sealed into the envelope I.- For example, the! filling may be argon ata pressure of a few millimeters of mercury, a pressure of the order of three millimeters being generally preferable.
During manufacture, the exhaust and filling of the lamp is effected through exhaust opening I, in communication with exhaust tube 8, shown sealed off as it would be after the manufacture of the lamp.
A base In is affixed to the ends'of the envelope I, and may be held thereto by the cement II. The base itself may be of plastic, if desired. The contact pins l2, l3 project. through the base 10, and are connected to the lead-in wires 3, 4.
A coating of electron emitting material may be applied to the cathode, for example as in the Patent 2,258,158 previously mentioned. The electron emitting material is referred to as a coating, for convenience, although it is preferably just 'a quantity of material held between the smaller turns of the coil 5, as in the patent mentioned.
The coating material may comprise one or more of the alkaline earth oxides, preferably barium, strontium and calcium oxides, together with a small quantity of hafnium oxide. The alkaline earth oxides may be applied to the electrode as carbonates and later reduced to the oxides during the exhausting of the tube, For example, an
. thereof.
intimate, finely powdered mixture of 58% barium carbonate, 35% strontium carbinate, and 7% calcium carbonate will be satisfactory. A small amount of a nitrocellulose lacquer may be added as a vehicle for applying the coating to the oathode, the vehicle being removed by drying and decomposition during the exhaust process.
A small amount of finely-powdered hafnium oxide is added to the carbonates and intimately admixed therewith. The amount of hafnium oxide is preferably in a molal ratio to barium of about 1 to 5.5, although it may vary in amount between about 0.2 to 5.5 and 2 to 5.5.
After the stem 2 bearing the coated cathode 5 is sealed to the end of the envelope I, the lamp is exhausted and filled with'gas in the usual manner, through exhaust tube 3, prior to the sealing During this process the cathode is heated, for example by the passage of current therethrough, to convert'the carbonates into oxides and carbon dioxide, the latter being removed by the exhaust, leaving the white oxides on the cathode.
I have tried many oxides of metals similar in some respects to hafnium, but the results were unsatisfactory. For example, the tests summarized in the following table show that the addition of oxidesof beryllium, titanium, cerium and thorium were unsatisfactory, whereas the addition of hafnium oxide gave excellent results.
Table Relative discoloration at various hours life Added oxide 48 52 72 72 Failed. 36 42 70 Failed- Do.
0 0 4 10 30. 18 36 72 Failed.-. Failed. 26 40 73 Do. 38 40 42 94 D0.
The table clearly shows the superiority of hafnium oxide over the other similar oxides in keeping the discoloration low, and also shows that hafnium oxide gave longer life. For example at 4000 hours, the titanium and cerium oxide lamps had all failed, and at 6000 hours, the hafnium oxide lamps were the only ones still operating, the beryllium, titanium, cerium and thorium oxide lamps, together with those having no such additional oxide, having all failed. Moreover, the discoloration in these latter lamps was of an altogether different order of magnitude than that in the hafnium oxide lamps. In fact,
the discoloration in the hafnium oxide lamps at 6000 hours-a time at which all the other lamps had failed-was only about equal to the average discoloration in the other lamps at 475 hours life.
The discoloration in the lamps with other than hafnium oxides added, while somewhat erratic, were roughly about the -samefionrthemverageg as if no oxideat all had been added.
The lamps marked None in the above table had their cathode coating of the barium, strontium and calcium mixture previously described herein, while the other lamps had'adfiiixd with the barium, calcium and strontium exidessaismall quantity of the particular' oxide' specified} the quantity in each case being that which gave-a molal ratio to the barium oxide of into-5.63. :The ratio of the additional oxide to the barium oxide appears to be the important relationship-because the discoloration appears to be due chiefly to the -barium.
The discoloration is "greatest in lamps'containing-mercuryvaporpand my invention is particularly effective in such lamps.
lfThe lamps nf-the tests summarizdi in' the table were-40 watt fluorescent lamps ina glass envelope 48 inches long and L -inchesdndiameteriwith' a filling of I argon at a pressure'scf about." 3 mill'imete'rsr of mercury; :and mercury vapor. Such lamps =operate at' atemperature of: about- 40LC.,
corresponding 'to a; mercury' vapor; pressure of about: 6' microns. The' filament wire was flol tungsten.
1. A rdischarge lamp cathode'icomprising a coiled tungsten wirei and -an el'eetron emitting m'aterial held-by said .wire and "consistingimainly -of-hafniumoxide and barium oxi'deiinmolalzratio -between 0.2' to 5.5 anclzto 5.5.
I: 2;: An electric discharge lamp 1 comprising: a sealed tubular light-transmitting envelope; lead- :in wires sealed therethrough; a; gas filling ='at-':low
pressure therein, a tungsten wire coil connected between'said' lead in wires, and an :ele'ctron emitting mixture-of powdered hafniumoand barium x oxides held :in i saidi coil; .the "molal ratio of hafnium to barium: being between" 0.2" to' 5.5:and 2 =-to 5'.5.
3.x:Anelectric rdischarge lamp *comprisingiswa rs'ealed tubular--light transmitting erivelope; leadin wires sealed therethrough, a gas filling at low pressure therein, a tungsten wire coil connected between said lead-in wires, and an electron-emitting mixture or powdered hafnium and barium oxides Held in said c'oil'fthe molal ratioo'f hafnium tdbarium being about 1' to 5.5.
electric discharge lamp comprising a sealed tubular light transniitting' enveiope, leadin wires sealed -therethrou'gh, a gas-filling-atlow pressuretherein, a tungstenwire coilconnect'ed' between-said lead-in wires; and an electron-emit- --ting--mixture consisting essentially of hafnium iioxidegbarium oxide' and at least 'one bthenialka- ="=line earth oxide held inxasa'id coiL-zthermolal irafio and? to 5;5,&sa'id" hafnium and barium oxides constitiitingcthemain portion-'ofithefmixture.
firnni ele'ctric discharge: ilamp comprising 1a sealed tubular light-transmitting envelope, leadin wires sealed therethrough, a gas-filling at low pressure therein, a tungsten wire coil connected between said lead-in wires, and an electron-emitting mixture consisting essentially of hafnium oxide, barium oxide and at least one other alkaline earth oxide held in said coil, the molal ratio bfihafniu'm'to barium-"beinghbout mo: 5.5, said h'afnium -and barium oxidesconstituting the main portion of the mixture.
6. An electric discharge lamp comprising a sealedtubular light-transmitting envelope, leadwires'sealed therethrough, a gas filling at low 'pressurethereinimercury vapor therein, a tunglfi stn wi re coil"'connected between said lead-in -wires,"andanelectron-emitting mixture of powderedflhafni nn andbarium oxides held in said coil, the molal ratio of hafnium to barium being between 0.2 to 5.5 and 2 to 5.5.
7. An electric discharge lamp comprising a sealed tubular: light-transmitting envelope, lead- -in-wiressealed therethrough; agas filling-at -iow 'pi'essure therein, mercury vapor therein, a-tungsten wire coil connectedbetween saidu lead-in 1 wires; and an electron-emitting mixture of pow- 'dered hafnium and'barium oxides held-in-said :coil'; 'the molal. ratio of 1 hafnium to bariumbeing about 1 to 5.5.
.1 8.=' An' electric: discharge lamp comprising a sealed tubular light-transmitting envelope, -leadiwires sea-led therethrough; a gas siilling: at -:low pressure therein, mercury vapor -therein,--.a' tungsten wire coil: connected between: -said dead-in 'wires; and an electron-=emitting mixture consistessentiallyof hafnium oxide,- barium oxide and: at'least one other alkaline earth oxide; held .insaid coil-,ithe molal ratioof-hafnium to barium being between 0.2-'to' 5.5 and: 2 to 5.5;said-barium amihafnium oxide constituting themain portion :ofthe mixture. 7
" '9; An "electric "discharge lamp comprising a sealed tubular light-transmitting envelope, 7 leadin wires sealedtherethrough, a gas-filling atlow ypressure therein, mercury vapor therein; atungsten wire: coil connected between said-,leadein wires and an electron-emitting mixtureconsisting essentially 'of-hafnium oxide,-barium goxide and; at least one otheralkaline eat-rthoxideheld sin saidcoil; the molal ratio of hafnium -to barium 50 being about 1 to 5.5, said bariumand-- hafnium --oxide constituting-:themain *portion oftheLmiX- -=ture.
. i-HORACEsI-IQHOMER.
References Cited in'the iile of' thiapatent

Claims (1)

1. A DISCHARGE LAMP CATHODE COMPRISING A COILED TUNGSTEN WIRE AND AN ELECTRON-EMITTING MATERIAL HELD BY SAID WIRE AND CONSISTING MAINLY
US118252A 1949-09-28 1949-09-28 Electric discharge lamp Expired - Lifetime US2663816A (en)

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GB23712/50A GB684717A (en) 1949-09-28 1950-09-27 Improvements in electric discharge lamps

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2911376A (en) * 1951-11-01 1959-11-03 Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh Activating material for electrodes in electric discharge devices
US3056904A (en) * 1958-10-20 1962-10-02 Minnesota Mining & Mfg Thermoprinting apparatus and method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4044276A (en) * 1976-04-09 1977-08-23 Gte Sylvania Incorporated High pressure mercury vapor discharge lamp having improved electrodes

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1821359A (en) * 1928-04-13 1931-09-01 Rca Corp Wehnelt-cathode
US1823984A (en) * 1926-05-13 1931-09-22 Communications Patents Inc Cathode for thermionic devices
US1925701A (en) * 1926-06-09 1933-09-05 Electrons Inc Electron emissive device
US2142331A (en) * 1935-03-09 1939-01-03 Bell Telephone Labor Inc Electron emitting cathode
US2233741A (en) * 1938-11-21 1941-03-04 Kurt F J Kirsten Cathode electrode
US2258158A (en) * 1940-11-23 1941-10-07 Hygrade Sylvania Corp Electric discharge lamp cathode
US2310983A (en) * 1940-02-20 1943-02-16 Samuel C Miller Electrode for luminous tubes and method of producing the same
US2346553A (en) * 1942-02-28 1944-04-11 Bell Telephone Labor Inc Coating suspension and method of preparation
US2457515A (en) * 1941-11-13 1948-12-28 Bell Telephone Labor Inc Insulating coating compositions and method of making
US2477279A (en) * 1946-09-11 1949-07-26 Hanovia Chemical & Mfg Co Electrical discharge device

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1823984A (en) * 1926-05-13 1931-09-22 Communications Patents Inc Cathode for thermionic devices
US1925701A (en) * 1926-06-09 1933-09-05 Electrons Inc Electron emissive device
US1821359A (en) * 1928-04-13 1931-09-01 Rca Corp Wehnelt-cathode
US2142331A (en) * 1935-03-09 1939-01-03 Bell Telephone Labor Inc Electron emitting cathode
US2233741A (en) * 1938-11-21 1941-03-04 Kurt F J Kirsten Cathode electrode
US2310983A (en) * 1940-02-20 1943-02-16 Samuel C Miller Electrode for luminous tubes and method of producing the same
US2258158A (en) * 1940-11-23 1941-10-07 Hygrade Sylvania Corp Electric discharge lamp cathode
US2457515A (en) * 1941-11-13 1948-12-28 Bell Telephone Labor Inc Insulating coating compositions and method of making
US2346553A (en) * 1942-02-28 1944-04-11 Bell Telephone Labor Inc Coating suspension and method of preparation
US2477279A (en) * 1946-09-11 1949-07-26 Hanovia Chemical & Mfg Co Electrical discharge device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2911376A (en) * 1951-11-01 1959-11-03 Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh Activating material for electrodes in electric discharge devices
US3056904A (en) * 1958-10-20 1962-10-02 Minnesota Mining & Mfg Thermoprinting apparatus and method

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