US2606103A - Chemical recovery furnace with high-temperature superheater - Google Patents

Chemical recovery furnace with high-temperature superheater Download PDF

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US2606103A
US2606103A US754394A US75439447A US2606103A US 2606103 A US2606103 A US 2606103A US 754394 A US754394 A US 754394A US 75439447 A US75439447 A US 75439447A US 2606103 A US2606103 A US 2606103A
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furnace
superheater
steam
gases
combustion
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Alexander L Hamm
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Combustion Engineering Inc
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Combustion Engineering Superheater Inc
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C11/00Regeneration of pulp liquors or effluent waste waters
    • D21C11/12Combustion of pulp liquors

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  • This invention relates to superheaters in 'association with boilers of chemical recovery furnaces and particularly superheaters for relatively high steam temperatures in association with boilers receiving the products of combustion from a smelter furnace in which chemical is removed from the black liquor of wood pulp mills.
  • the tube wall temperature is between about 500 to 650 F. with the outer tube skin temperature slightly higher.
  • These last metal temperatures are present on the tube areas which contact the sodium salts, principally sodium carbonate and sodium sulphate, rising from the furnace in the products of combustion and on to which tube areas these salts condense and adhere. It has been found to be much easier to clean the salt deposits from the surfaces of tubes, as by lancing or by soot blowing, at a temperature of 500 F. than'at 650 F. As the tube surface temperatures rise, the difficulties of cleaning the salt deposits i from the tubes correspondingly increase.
  • the conical shaped fuel bed essential for successful smelting ofthechemical, increases the difference in temperatures of theA stratified streams of combustion products which rise through the furn ace, ⁇ causing a relatively higher temperature stream, to fiow up through the center of the furnace with cooler streams adjacent the walls.
  • This hotter center stream increases the deposits on the hot tubes thereabove contacted by said stream and if the temperature of said center stream be reduced, thertemperature of the streams adjacent the walls are also reduced and .consequently the average furnace gas leaving ery furnaces.
  • Figure i is a more or less diagrammatic vertical section, taken online I-l of Fig. 2,-through
  • the reference character A denotes the smelter furnace, the four walls of which are lined with exposed finned tubes I spaced on close centers and connected with the boiler proper B for water circulation therethrough.
  • these finned tubes I constitute a continuous metallic wall which line the interior of the furnace and the inner face of which is exposed to radiant heat.
  • furnace A immediately above the smelter furnace A is a chamber C, similarly lined with finned tubes l, tothe rear of which is .the boiler properBVthe appurtenances of ⁇ which ⁇ (such as evaporator, exhaust fan and fiues) are not shown.
  • the furnace chamber A and the chamberV C are superimposed as represented.
  • the furnace A is of the general type shown in my United States Patent 2,319,399, issued May 18, 19,43.
  • the black liquor-.evaporated to the desired concentration, approximately 65% to 70% solids, is introduced into the furnace .chamber by ythel nozzles 2, the black liquor beingsupplied tothe-nozzles at a pressure from about to 20 pounds per square inch and ata temperature of. from ,220 to 240 F. Owing to the reduction in pressure at the spray nozzles, some of the moisture .contained in the sprayed particlesv flashes Ainto steam, thus further decreasing ⁇ the moisture content of the particles.
  • the sprayed particles gravitate in counteriiow with thev rising flame and gas stream from the smelting zone and are dried in space. The dried particles collect on the hearth in the form of a conical bed of fuel 3 with its highest portion at the middle portion of the furnace.
  • Preheated air for combustion is admitted into the fuel bed bysmeans of air (nozzles 4 from the supply ducts 4a.
  • Theehemical associated with the combustible is smelted and ows out in molten form from the hearth.
  • this comprises a steam ,and water drum 6, a mud drum 1 and connecting banks of upright tubes 8 and 9.
  • the 4banks are baffled to provide vertical passes; the entrance to the first pass being below the steam and water drum S.
  • a vertically disposed superheater IB suspended from above the boiler setting as indicated.
  • the products of combustion rising from the fuel bed 3 on the furnace hearth entrain chemicals, mostly sublimated sodium salts, which yielding heat to the heat absorbing surfaces of ⁇ the furnace, superheaterr and boiler, condense into plastic and eventual solid states.
  • the globules or particles of condensed chemicals occasion diiilculties by impinging upon and' building up on the tubes of the heat absorbing surfaces, particularly upon the hotter superheater surfaces, which are located within the chamber C through which the gases flow on their way to the boiler convection banks.
  • the heat absorbed by the exposed water cooled tube wall surfaces is suiiicient'to lower the ternperature of the gases leaving the top of the chamber A and entering the bottom of the chamber C to approximately 1800 to 2200 F., well above ⁇ 4 the melting point of the chemicals.
  • the predominant saltsin the furnace gases, sodium carbonate and sodium sulphate meltat about 1500* F. and may melt at as low as about 1200" F. when ,present in mixtures of gases such as may occur in recovery furnaces.
  • the salts are successively in a semi-plastic and vapor state and below they may be sufficiently plastic to adhere'to the heat absorbing tubes.
  • heat absorbing tubes such -as superheater tubes may be exposed to furnace gases at temperatures at and below about 1400o F. without objectionable salt deposits thereon when the furnace gases flow longitudinally of the tubes.
  • the heat absorbing tubes must be arranged in the upper chamber C so the gases will flow substantially parallel thereto for la distance until the gases have been cooled to not over about 1200 F. and thereafter the gasesmay flow transversely to the tubes.
  • the higher temperatures 'of vthe superheater tubes such as occur when approachingsteam temperatures of about .825 F., are an added influence to the adherence of salts onto the tubes.
  • Offset from the recovery furnace A is a separately fired superheater furnace D, the offtake flue ll of which is connected into furnace A at such a location that the flue gases therefrom discharge into the central hot stream of the products of combustion rising through recovery furnace A before the products enter the heating surface of the pendant superheater I0.
  • the temperature and volume of flue gases from the superheater furnace D upon admixture with the 5 products of combustion from the recovery furnace A reduces the temperature ofthe products, and tends to equalize the temperatures across the entire cross sectional area of the main recovery furnace.
  • Separately red superheater furnace D (at the side of main furnace A) comprises walls I2 and a floor I3 and may satisfactorily be heated by an oil or other fuel burner I4 which projects through one of those walls.
  • a superheater I5 is located in the oitake II of this auxiliaryfurnace and comprises a multiplicity of parallel return bent tubes I6 connected at their ends respectively into the inlet header I1 and the outlet header I8.
  • the Gif-take ue II from furnace D is connected through the side Wall of the main recovery furnace A so as to discharge the fiue gases from said superheater furnace into the recovery furnace.
  • the side wall tubes I of the recovery furnace A where they cross the discharge of ue II have their fins omitted (see Fig. 2) so as to provide openings between tubes for the flow of gases from ue II.
  • a damper I9 hinged at 29 is provided in ue II whereby to control the velocity of flow of gases into the recovery furnace A.
  • Automatic means may be provided to control the damper I9, such as a diaphragm 2I responsive to the pressure within flue II.
  • a diaphragm 2I responsive to the pressure within flue II.
  • the damper I9 moves downwardly against an opposing spring 22 and through lever 23 and connecting rod 24 raises the damper I9 to open the orifice 25 through which gas from flue Il discharges into recovery furnace A.
  • rises and lowers damper I9 thereby closing the area of orifice 25.
  • Such means for operating the damper may generally ,be called motor means.
  • the pendant superheater I in recovery lfurnace chamber 6 is connected to the upper steam and water drum 6 by tubes 26.
  • the ⁇ outlet header 21 of said superheater IIJ is connected by means of pipe 28 to the inlet header I1 of superheater I of the separately fired superheater furnace D.
  • the outlet header I8 of superheater I5 carries superheated steam to the place of use.
  • Thermostatic means 29 may be connected into this outlet pipe I8 and a diaphragm 30, responsive to said thermostatic means 29, may be connected to a valve 3I in the fuel line 32 to the burner I4 of the superheater furnace D.
  • Air for combustion of the fuel in the separately fired superheater furnace D as well as for use in the recovery furnace A may satisfactorily be provided by means of fan 33 discharging into duct 34.
  • a vertical branch duct35-from duct 34 is provided with a control damper-36 and delivers air via conduits 31 and 38 to a casing 39 surrounding the separately fired superheater furnace D and its flue II.
  • the casing 39 is oifset from the interior refractory walls I2 of the furnace so as to provide free circulation of air around said walls to cool them.
  • the air space between casing 39 and wall I2 is connected into the furnace through the air admission opening 40 surrounding the fuel burner I4.
  • Air for combustion to burner I4 is thereby heated by withdrawing heat from the furnace walls I2.
  • the main fan discharge duct 34 conducts air past the branch duct 35 and is provided with dampers 4I. Air passing through said duct 34 flows over a bundle of steam heating coils 42 (see Fig. 1) Where its temperature is controlled and thence passes to the main supply ducts 4a of the recovery furnace A via conduits 43 and 44 (see Fig. 2).
  • the chemical recovery furnace A is operated in the usual manner with the temperatures of the vproducts ,of combustion entering the pendant superheater I0 being substantially the same as heretofore found satisfactory for safe, practical operation. Because the superheater ID receives the coolest,
  • the flue gases leaving flue II from the separately red superheater furnace D have been cooled by superheater I5 to such a temperature that its admiXture with the hotter central stream of products of combustion rising in the recovery furnace will temper said stream and tend to equalize the temperature of all of the gases and products rising into the chamber C.
  • a smelter furnace having an open top and provided with means for spraying the black liquor into the furnace interior and for burning same in the lower portion thereof, a separate second furnace provided with a burner for ring a separate fuel, a flue connecting the oiftake of said second furnacelwith said smelter furnace interior at a location'inthe'smelter furnace wall above.
  • said black liquor spraying and burning means serving to convey and discharge the combustion gases from the secondfurnace fuel transversely into thelsmelter furnace thereby causing mixturev of those gases with the rising gaseous products which result from combustion of said liquor
  • a vertical upper extension of said smelter furnace defined by generally vertical walls extending upwardly from said open top of the smelter furnace to form an upright chamber into which there passes the aforesaid rising 4mixture of liquor combustion products and second-furnace fluegases
  • ya steam' boiler successively arranged with respect to said chamber to receive from the chambers upper portion the said mixtureof products and gases from both furnaces, affirst steam superheater'within'said upright chamber located 'in major 'part in the uppergportion there'ofwith'the longitudinal axis of its tubes disposedgenerally vertically to substantially parallel the fiow'thereover V'of said mixed products and gases and being connected to said boiler to receive directly vtherefrom saturated steam which in passing through said tubes has superheat imparted
  • a 'smelter furnace having an open top and provided with means for spraying the black liquor into the furnace interior and for burning same in the lower portion thereof, a separate second furnace provided with a burner for firing a separate fuel, a flue connecting the offtake of rsaid second furnace with said smelter furnace interior at a location in the smelter furnace Wall above said black liquor spraying and burning means and serving to convey and discharge the combustion gases from the second-furnace fuel transversely into the smelter furnace thereby causing mixture of those gases with the rising gaseous products which result from combustionof said liquor, a vertical upper extension of said smelter furnace defined by generally vertical Walls extending ⁇ upwardly from said open top of the smelter furnace to form an upright chamberiinto which there passes the aforesaid rising mixture of liquor combustion products and second-furnace flue gases, a4
  • a smelter furnace defined by generally vertical walls; means for spraying the black liquor into the furnace interior and for burning same in the lower portion thereof and producing combustion gases laden with vaporized chemical salts; a separate second furnace provided with burner means for firing a separate fuel and producing products of combustion free of vaporized chemical salts; a flue connecting the olf-take of said second furnace with said smelter furnace interior at a location inthe smelter furnace wall above said black liquor spraying and burning means and serving the convey and discharge at relatively high velocity the combustion gases from the second-furnace fuel transversely into the smelter furnace thereby causing mixture of those gases with the rising gaseous products which result from the combustion of said liquor and as a consequence thereof causing an increase in volume and vvelocity of said rising gaseous products; a vertical vupper extension of Asaid smelter furnace dened by generally vertical Walls
  • a smelter furnace defined by generally vertical walls; means for spraying the waste liquor into the furnace interior and for burning same therein and producing combustion gases laden with vaporized chemical salts; a separate second furnace provided with means for ring a fuel other than waste liquor of wood pulp mills and generating therein products of combustion free of vaporized chemical salts; a flue connecting the off-take of said second furnace with said smelter furnace interior at a point in the smelter furnace wall above said waste liquor spraying and burning means for discharging said second furnace products of combustion into the smelter furnace interior, causing admixture with said smelter furnace combustion gases therein and a substantial increase in the volume and velocity of said gases; an upperextension of said smelter furnace defined by walls extending further upwardly from the smelter furnace top and above said second furnace off-take flue connection to form an upper chamber; steam boiler heating surface successive
  • said first superheater having a saturated steam inlet connected to said steam boiler and also having a superheated steam outlet; a second steam superheater located within said second furnace and having a superheated steam inlet connected to the superheated steam outlet of said first superheater, said second steam superheater being arranged in heat transfer relationship with said second-furnace-products of combustion which products are free of vaporized chemical salts, whereby the saturated steam from said boiler can by flowing successively through the first and second superheaters have the degree of its superheat considerably increased without excessive deposition on the heating surfaces of the first superheater of gas entrained chemical that results from the burning of the aforesaid waste liquor.
  • a chemical recovery furnace defined by generally vertical walls; means for spraying the waste liquor into the furnace'interior and for burning same therein and producing combustion gases laden with vaporized chemical salts; a separate second furnace provided with means for firing a fuel other than waste liquor of wood pulp mills and generatingy therein products of combustion free of vaporized chemical salts; a ue connecting the off-take of said second furnace with said chemicalrecovery furnace interior at a point in the recovery furnace wall above said Waste liquor spraying and burning means for discharging said second furnace products of combustion into the smelter furnace interior, causing admixture with said smelter furnace combustion gases therein and a substantial increase in the volume and velocity of said gases; a.

Description

g. 5, 1952 A, 1 HAMM 2,606,103
CHEMICAL RECOVERY FURNACE WITH I HIGH-TEMPERATURE SUPERHEATER 4 A 4 42 lNvl-:NToR
H1" 'Alexander Leopold Humm Evi/W @M L ATTO RN EY Aug. 5, 1952 A. l.. HAMM CHEMICAL, RECOVERY FURNACE WITH HIGH-TEMPERATURE SUPERHEATER 2 Sl'lEETS-SHEET 2 Filed June 13, 1947 O O O O O O O O O INVENTOR Alexander Leopold Homm BY WJ ATTORNEY Patented Aug. 5, 1952 CHEMICAL RECOVEEYFURNACEWITH f HIGH-TEMPERATURE -sUPERHEA'rEn Alexander L. Hamm, New York, N. Y., assigner to Combustion Engineering-Superheater, Inc., a
corporation of Delaware Application .Tune 13, 1947, serial No. 754,394'
This invention relates to superheaters in 'association with boilers of chemical recovery furnaces and particularly superheaters for relatively high steam temperatures in association with boilers receiving the products of combustion from a smelter furnace in which chemical is removed from the black liquor of wood pulp mills.
It is well known in the operation of the socalled sulphate recovery furnaces from which the products of combustion flow through an associated steam boiler without a superheater, that much less labor is required to clean offthe deposits which condense out of the products-and adhere to the boiler tubes than is required to clean said deposits from the superheater tubes when a superheater is associated with the boiler. This is due to the difference inl metal temperatures between the boiler tubes and the superheater tubes.
In tubes exposed to the products of combustion rising from a sulphate furnace, containing water at temperatures of from 350 F. to 500 F., the tube wall temperature is between about 500 to 650 F. with the outer tube skin temperature slightly higher. These last metal temperatures are present on the tube areas which contact the sodium salts, principally sodium carbonate and sodium sulphate, rising from the furnace in the products of combustion and on to which tube areas these salts condense and adhere. It has been found to be much easier to clean the salt deposits from the surfaces of tubes, as by lancing or by soot blowing, at a temperature of 500 F. than'at 650 F. As the tube surface temperatures rise, the difficulties of cleaning the salt deposits i from the tubes correspondingly increase.
Steam pressure and temperature requirements for sulphate furnace boilers have lately risen to about 600 to 800 P. S. I. and 825 total temperature. Suchv high steam temperatures require a large superheating surface exposed to relatively high temperature furnace gases which multiply the diiculties of cleaning the superheater. The metal skin temperature of these superheater tubes rise to about 912 F. and the task and cost of keeping the tubes clean under these conditions has become prohibitivelyv high. Sodium carbonate and sodium sulphate melt at about l500 F. and may melt as low as about 1200 F. Whenoccurring in mixtures of the products of combustion rising from a sulphate recovery furnace. It is therefore very necessary to keep the tube wall temperatures of the superheaters exposed to such gases as far below 1200 F. as possible to insure satisfactory cleaning of the tubes"v and consequent good operation. Y 1
As mentioned above superheater tube temperatures at about 912 F., corresponding to a steam temperature of 825 F., have been found to be prohibitively high when exposed to the products 5 claims. (cia3-262) A of combustion from a'sulphate furnace and with possibly higher vsteam temperature requirements in the future, the Vproducing of such temperatures by the now accepted designs of superheaters in associationV with sulphateA furnaces, becomes irnpractical.`
In additionA to 4the tube temperature limits which have now been reached, other dependent limits have appeared in the present designs of superheaters for sulphate furnaces.
The higher tube temperatures and the consequent increased accumulation of salt deposits upon the tubes; has required an increasedspacing apart of the tubes to' avoid bridging across of said deposits from tube to tube.V This tube spacing has approached the limit beyond which the long intertube supporting members or spacer pieces will burn.
'IheA height of the furnaces is limited by the furnace gas temperatures necessary to produce the highest steam temperatures now required. In furnaces of substantial width, moreover, the conical shaped fuel bed, essential for successful smelting ofthechemical, increases the difference in temperatures of theA stratified streams of combustion products which rise through the furn ace,` causing a relatively higher temperature stream, to fiow up through the center of the furnace with cooler streams adjacent the walls. This hotter center stream increases the deposits on the hot tubes thereabove contacted by said stream and if the temperature of said center stream be reduced, thertemperature of the streams adjacent the walls are also reduced and .consequently the average furnace gas leaving ery furnaces.
A further Objectis to-provide improved means to substantially equalize the temperature of the products of combustion leaving chemical recovery furnaces across the entire cross sectional area of the flowvof products.
AOther objects of the invention will appear from the following description in which the preferred embodiment of the invention is set forth in detail, reference being madeto the accompanying drawings whereinz` Figure i is a more or less diagrammatic vertical section, taken online I-l of Fig. 2,-through Referring now to Figure l, the reference character A denotes the smelter furnace, the four walls of which are lined with exposed finned tubes I spaced on close centers and connected with the boiler proper B for water circulation therethrough. In effect these finned tubes I constitute a continuous metallic wall which line the interior of the furnace and the inner face of which is exposed to radiant heat. AImmediately above the smelter furnace A is a chamber C, similarly lined with finned tubes l, tothe rear of which is .the boiler properBVthe appurtenances of `which `(such as evaporator, exhaust fan and fiues) are not shown. The furnace chamber A and the chamberV C are superimposed as represented. The furnace A is of the general type shown in my United States Patent 2,319,399, issued May 18, 19,43.
The black liquor-.evaporated to the desired concentration, approximately 65% to 70% solids, is introduced into the furnace .chamber by ythel nozzles 2, the black liquor beingsupplied tothe-nozzles at a pressure from about to 20 pounds per square inch and ata temperature of. from ,220 to 240 F. Owing to the reduction in pressure at the spray nozzles, some of the moisture .contained in the sprayed particlesv flashes Ainto steam, thus further decreasing `the moisture content of the particles. The sprayed particles gravitate in counteriiow with thev rising flame and gas stream from the smelting zone and are dried in space. The dried particles collect on the hearth in the form of a conical bed of fuel 3 with its highest portion at the middle portion of the furnace. Preheated air for combustion is admitted into the fuel bed bysmeans of air (nozzles 4 from the supply ducts 4a. Theehemical associated with the combustible is smelted and ows out in molten form from the hearth. The vcombustibles in the gases rising from the fuel bed .are burned, for which purpose additional preheated air is admitted above the fuel bed by means of the air nozzles 5, preferably downwardly inclined.
Referring now to the .boiler proper B, this comprises a steam ,and water drum 6, a mud drum 1 and connecting banks of upright tubes 8 and 9. The 4banks are baffled to provide vertical passes; the entrance to the first pass being below the steam and water drum S. Immediately in advance of the tubes 8 with respect to the furnace gas flow, there is a vertically disposed superheater IB. suspended from above the boiler setting as indicated.
The products of combustion rising from the fuel bed 3 on the furnace hearth entrain chemicals, mostly sublimated sodium salts, which yielding heat to the heat absorbing surfaces of `the furnace, superheaterr and boiler, condense into plastic and eventual solid states. The globules or particles of condensed chemicals occasion diiilculties by impinging upon and' building up on the tubes of the heat absorbing surfaces, particularly upon the hotter superheater surfaces, which are located within the chamber C through which the gases flow on their way to the boiler convection banks.
The heat absorbed by the exposed water cooled tube wall surfaces is suiiicient'to lower the ternperature of the gases leaving the top of the chamber A and entering the bottom of the chamber C to approximately 1800 to 2200 F., well above `4 the melting point of the chemicals. The predominant saltsin the furnace gases, sodium carbonate and sodium sulphate, meltat about 1500* F. and may melt at as low as about 1200" F. when ,present in mixtures of gases such as may occur in recovery furnaces.
Above these temperatures the salts are successively in a semi-plastic and vapor state and below they may be sufficiently plastic to adhere'to the heat absorbing tubes.
I have found that heat absorbing tubes, such -as superheater tubes may be exposed to furnace gases at temperatures at and below about 1400o F. without objectionable salt deposits thereon when the furnace gases flow longitudinally of the tubes. For satisfactory operationthen, the heat absorbing tubes must be arranged in the upper chamber C so the gases will flow substantially parallel thereto for la distance until the gases have been cooled to not over about 1200 F. and thereafter the gasesmay flow transversely to the tubes. As mentioned above, I have found that the higher temperatures 'of vthe superheater tubes, such as occur when approachingsteam temperatures of about .825 F., are an added influence to the adherence of salts onto the tubes.
I have further found that due to the conical shaped fuel bed 3 on thefurnace hearth with its highest portion in the middle portion of the furnace, the difference in temperatures between the stream of combustion products rising centrally through the furnace and the streams rising adjacent the end walls, isgreater than usual. This central hotter stream maintains the salts entrained therein at a higher temperature than those entrained in the adjacent cooler streams and thereby increasesthe relative amount of salt deposits on the superheater tubes contacted by the hotter stream. To lower the temperature-of this central hot stream by cooling all of the products with additional furnace heat labsorbing surface will tend to reduce the average fuma ce gas leaving temperature and thereby tends to defeat the attainment of the higher superheats with a minimum of superheater surface. As mentioned above, it is very necessary at the higher superheats, to keep the tube wall temperatures of the superheater as low as possible to insure satisfactory cleaning of the tubes and consequent good operation, and to attain a maximum heat head between the surrounding gases and the tube surface.
According to Athe invention, I accomplish a relatively closer equalization of the temperatures of the products of combustion entering the superheater tubes vacross the entire cross sectional area of the furnace and thereby obtaina relativelly advantageous higher average temperature of the products entering the superheater. Furthermore I reduce temperature of the superheater tubes and thereby reduce the amount of salts deposited thereon and obtain a greater heat head between the gases and tubes. Still further, I control the temperature of superheat independently of the sulphate furnace operation. The foregoing is accomplished as follows.
Offset from the recovery furnace A is a separately fired superheater furnace D, the offtake flue ll of which is connected into furnace A at such a location that the flue gases therefrom discharge into the central hot stream of the products of combustion rising through recovery furnace A before the products enter the heating surface of the pendant superheater I0. The temperature and volume of flue gases from the superheater furnace D upon admixture with the 5 products of combustion from the recovery furnace A, reduces the temperature ofthe products, and tends to equalize the temperatures across the entire cross sectional area of the main recovery furnace.
Separately red superheater furnace D (at the side of main furnace A) comprises walls I2 and a floor I3 and may satisfactorily be heated by an oil or other fuel burner I4 which projects through one of those walls. A superheater I5 is located in the oitake II of this auxiliaryfurnace and comprises a multiplicity of parallel return bent tubes I6 connected at their ends respectively into the inlet header I1 and the outlet header I8. The Gif-take ue II from furnace D is connected through the side Wall of the main recovery furnace A so as to discharge the fiue gases from said superheater furnace into the recovery furnace. The side wall tubes I of the recovery furnace A where they cross the discharge of ue II have their fins omitted (see Fig. 2) so as to provide openings between tubes for the flow of gases from ue II.
A damper I9 hinged at 29 is provided in ue II whereby to control the velocity of flow of gases into the recovery furnace A. Automatic means may be provided to control the damper I9, such as a diaphragm 2I responsive to the pressure within flue II. As the pressure within the ue increases the diaphragm 2| moves downwardly against an opposing spring 22 and through lever 23 and connecting rod 24 raises the damper I9 to open the orifice 25 through which gas from flue Il discharges into recovery furnace A. As the pressure in flue II drops the diaphragm 2| rises and lowers damper I9 thereby closing the area of orifice 25. Such means for operating the damper may generally ,be called motor means.
The pendant superheater I in recovery lfurnace chamber 6 is connected to the upper steam and water drum 6 by tubes 26. The` outlet header 21 of said superheater IIJ is connected by means of pipe 28 to the inlet header I1 of superheater I of the separately fired superheater furnace D. The outlet header I8 of superheater I5 carries superheated steam to the place of use. Thermostatic means 29 may be connected into this outlet pipe I8 and a diaphragm 30, responsive to said thermostatic means 29, may be connected to a valve 3I in the fuel line 32 to the burner I4 of the superheater furnace D. As the temperature of the steam from pipe I8 rises the fluid in the thermostat 29 and above the diaphragm 30 expands and thereby partly closes valve 3| in the fuel line to thereby reduce the superheat. In this manner nal temperature of the steam leaving the recovery unit is controlled.
Air for combustion of the fuel in the separately fired superheater furnace D as well as for use in the recovery furnace A may satisfactorily be provided by means of fan 33 discharging into duct 34. A vertical branch duct35-from duct 34 is provided with a control damper-36 and delivers air via conduits 31 and 38 to a casing 39 surrounding the separately fired superheater furnace D and its flue II. The casing 39 is oifset from the interior refractory walls I2 of the furnace so as to provide free circulation of air around said walls to cool them. At the opposite side of the furnace from conduits 31 and 38 the air space between casing 39 and wall I2 is connected into the furnace through the air admission opening 40 surrounding the fuel burner I4.
Air for combustion to burner I4 is thereby heated by withdrawing heat from the furnace walls I2.
The main fan discharge duct 34 conducts air past the branch duct 35 and is provided with dampers 4I. Air passing through said duct 34 flows over a bundle of steam heating coils 42 (see Fig. 1) Where its temperature is controlled and thence passes to the main supply ducts 4a of the recovery furnace A via conduits 43 and 44 (see Fig. 2).
When employing the invention, the chemical recovery furnace A is operated in the usual manner with the temperatures of the vproducts ,of combustion entering the pendant superheater I0 being substantially the same as heretofore found satisfactory for safe, practical operation. Because the superheater ID receives the coolest,
saturated steam from the boiler'and only heats` this steam through a portion of the total temperature required, its hottest tube temperature may be chosen to besubstantially less than or at most equal to the hottest tube temperatures heretofore found practical. The extent of possible salt deposits upon the superheater tubes is thereby maintained within permissible limits.
Superheating is then completed by passing the steam from superheater III through the separately fired superheater I5. 'Ihe fuel used by burner I4 in the separatelyv red superheater furnace D is chosen so that its products of combustion will neither cause objectionable deposits upon the tubes of superheater I5 nor will injure the structure of the tubes at the high temperatures required to effect the higher steam temperatures. Nor shall said fuel have an ash that may be detrimental to the recovery process, should the ash carry. over into the recovery furnace A.
The flue gases leaving flue II from the separately red superheater furnace D have been cooled by superheater I5 to such a temperature that its admiXture with the hotter central stream of products of combustion rising in the recovery furnace will temper said stream and tend to equalize the temperature of all of the gases and products rising into the chamber C.
While I have shown and described the preferred embodiment of my invention, it will be understood that changes in construction, combination and arrangement of parts may be made without departing from the spirit and scope of the invention as claimed.
I claim:
1. In a system for recovering. chemicals and generating and superheating steam from the combustion of black liquor of wood pulp mills, the combination of a smelter furnace having an open top and provided with means for spraying the black liquor into the furnace interior and for burning same in the lower portion thereof, a separate second furnace provided with a burner for ring a separate fuel, a flue connecting the oiftake of said second furnacelwith said smelter furnace interior at a location'inthe'smelter furnace wall above.. said black liquor spraying and burning means and serving to convey and discharge the combustion gases from the secondfurnace fuel transversely into thelsmelter furnace thereby causing mixturev of those gases with the rising gaseous products which result from combustion of said liquor, a vertical upper extension of said smelter furnace defined by generally vertical walls extending upwardly from said open top of the smelter furnace to form an upright chamber into which there passes the aforesaid rising 4mixture of liquor combustion products and second-furnace fluegases, ya steam' boiler successively arranged with respect to said chamber to receive from the chambers upper portion the said mixtureof products and gases from both furnaces, affirst steam superheater'within'said upright chamber located 'in major 'part in the uppergportion there'ofwith'the longitudinal axis of its tubes disposedgenerally vertically to substantially parallel the fiow'thereover V'of said mixed products and gases and being connected to said boiler to receive directly vtherefrom saturated steam which in passing through said tubes has superheat imparted thereto, a second steam superheaterin said second furnace being exposed to the now of Asaid second-furnace coi.-- bustion gases, connecting inea-ns between the inlet of said second superheater the outlet of said first superheater whereby the'steam from said first superheater in passin through the second superheater `by way of lsaid ccnnect"ig means has its temperature still further While said second-furnace gases in yielding heat to that steam become partially cooled before entering the smelter furnace, water cooled metallic surface lining the walls of said smelter furnace and of said upright chamber, said surface being connected in water circulation .with said boiler and being effective to cool the aforesaid mixture of products and gases enteringsaid rlrst superheater whereby to minimize deposition of gas-entrained chemical on the first superheater, means including a valve for adjusting the rate cf delivery of fuel to saidsecond furnace whereby to control the final temperature of the steam which leaves said second 4superheater, adjustable flow restricting meanswithin said second-furnace flue for adjusting the velocity of discharge of the second-furnace combustion gases into the smelter furnace, and motor means responsive to the combustion gas pressure within said second furnace for opening and closing said iiow restricting means as required to hold the aforesaid discharge velocity within a range assuring effective mixing of the second-furnace combustion gases with the smelter furnaces liquor combustion products.
2. In a system for recovering chemicals and generating Vand superheating steam from the combustion of black liquor of wood pulp mills,
the combination of a 'smelter furnace having an open top and provided with means for spraying the black liquor into the furnace interior and for burning same in the lower portion thereof, a separate second furnace provided with a burner for firing a separate fuel, a flue connecting the offtake of rsaid second furnace with said smelter furnace interior at a location in the smelter furnace Wall above said black liquor spraying and burning means and serving to convey and discharge the combustion gases from the second-furnace fuel transversely into the smelter furnace thereby causing mixture of those gases with the rising gaseous products which result from combustionof said liquor, a vertical upper extension of said smelter furnace defined by generally vertical Walls extending `upwardly from said open top of the smelter furnace to form an upright chamberiinto which there passes the aforesaid rising mixture of liquor combustion products and second-furnace flue gases, a4
steam boiler successively arranged with respect to said chamber to receive from vthe chambers upper portion the said mixture of products and gases from both furnaces, a first steam superheater within said upright chamber located in major part inthe upperportion thereof with the longitudinal axis of its tubes disposed generally vertically to substantially parallel the flow thereover of said mixed products and gases and being connected to said boiler to receive directly therefrom saturated lsteam which in passing through said tubes has superheat imparted thereto, a second steam superheater in said second furnace being exposed to the fiow of `said second-furnace combustion gases, connecting means between the inlet of said second superheater and the outlet of said first superheater whereby the steam from said rst superheater in passing through the second superheater by way of said connecting means has its temperature still further raised while said second-furnace gases in yielding heat to that steam become partially cooled before entering the smelter furnace, water cooled metallic surface lining the walls of said smelter furnace and of said upright chamber, said surface being connected inwater circulation with said boiler and being effective to cool the aforesaid mixture of products and gases entering said rst superheater whereby to minimize deposition of gas-entrained chemical on the first superheater, an outlet conduit for the steam which leaves said second superheater, means including an element responsive to the final superheat temperature of said leaving steam in that conduit and a valve controlled by said element for adjusting the rate of delivery of fuel to said second furnace as required to hold said final temperature substantially constant, and means includingr a damper adjacent the discharge end of said second-furnace flue for ad- J'usting the velocity of discharge of the secondfurnace combustion gases into the smelter furnace.
3. In a system for recovering chemicals and generating and superheating steam from the combustion of black liquor of wood pulp mills, the combination of a smelter furnace defined by generally vertical walls; means for spraying the black liquor into the furnace interior and for burning same in the lower portion thereof and producing combustion gases laden with vaporized chemical salts; a separate second furnace provided with burner means for firing a separate fuel and producing products of combustion free of vaporized chemical salts; a flue connecting the olf-take of said second furnace with said smelter furnace interior at a location inthe smelter furnace wall above said black liquor spraying and burning means and serving the convey and discharge at relatively high velocity the combustion gases from the second-furnace fuel transversely into the smelter furnace thereby causing mixture of those gases with the rising gaseous products which result from the combustion of said liquor and as a consequence thereof causing an increase in volume and vvelocity of said rising gaseous products; a vertical vupper extension of Asaid smelter furnace dened by generally vertical Walls extending further-upwardly from the smelter furnace -top to form anupright chamber that receivesl from the smelter furnace the aforesaid rising mixture of liquor combustion products and second-furnace iiue gases; a steam boiler successively arranged with respect to said chamber to receive from the chambers upper portion the said mixture of products and gases from both furnaces; a first steam superheater Within said upright chamber located in major part inthe upper portion thereof with the longitudinal axis of its tubes disposed generally vertically to substantially parallel the high velocity flow thereover of said mixed products and gases and being connected to said boiler to receive directly therefrom saturated steam which in passing through said tubes has superheat imparted thereto; a second steam superheater in said second furnace being exposed to the flow of said second-furnace combustiongases that are kfree of vaporized chemical salts; connecting means between the inlet of said second superheater and the outlet of said first superheater, whereby the steam from said first superheater in passing through the second superheater by way of said connecting means has its temperature still further raised while said second-furnace gases in yielding heat to that steam become partially cooled before entering the smelter furnace; and water cooled metallic surface lining the walls of said smelter furnace and of said up-right chamber and being connected in water circulation with said boiler, the amount of said water-cooled surface that is interiorly exposed in said smelter furnace and in the portion of said chamber below said first superheater being sufcient to lower the temperature of the aforesaid mixture of products and gases entering that superheater from both furnaces whereby to minimize deposition of gas-entrained chemicals on the first superheater.
4. In a system for recovering chemicals and generating and superheating steam from combustion of waste liquor of wood pulp mills, the combination of a smelter furnace defined by generally vertical walls; means for spraying the waste liquor into the furnace interior and for burning same therein and producing combustion gases laden with vaporized chemical salts; a separate second furnace provided with means for ring a fuel other than waste liquor of wood pulp mills and generating therein products of combustion free of vaporized chemical salts; a flue connecting the off-take of said second furnace with said smelter furnace interior at a point in the smelter furnace wall above said waste liquor spraying and burning means for discharging said second furnace products of combustion into the smelter furnace interior, causing admixture with said smelter furnace combustion gases therein and a substantial increase in the volume and velocity of said gases; an upperextension of said smelter furnace defined by walls extending further upwardly from the smelter furnace top and above said second furnace off-take flue connection to form an upper chamber; steam boiler heating surface successively arranged with respect to said upper chamber; a first steam superheater located within the upper chamber above said second furnace ue connection and being arranged in heat transfer relationship with the mixture of the aforesaid vaporized salt laden combustion'gases arising from the smelter furnace and the products of combustion discharged from said second furnace off-take flue. said first superheater having a saturated steam inlet connected to said steam boiler and also having a superheated steam outlet; a second steam superheater located within said second furnace and having a superheated steam inlet connected to the superheated steam outlet of said first superheater, said second steam superheater being arranged in heat transfer relationship with said second-furnace-products of combustion which products are free of vaporized chemical salts, whereby the saturated steam from said boiler can by flowing successively through the first and second superheaters have the degree of its superheat considerably increased without excessive deposition on the heating surfaces of the first superheater of gas entrained chemical that results from the burning of the aforesaid waste liquor.
5. In a system for recovering chemicals and generating and superheating steam from combustion of waste liquor of wood pulp mills, the combination of .a chemical recovery furnace defined by generally vertical walls; means for spraying the waste liquor into the furnace'interior and for burning same therein and producing combustion gases laden with vaporized chemical salts; a separate second furnace provided with means for firing a fuel other than waste liquor of wood pulp mills and generatingy therein products of combustion free of vaporized chemical salts; a ue connecting the off-take of said second furnace with said chemicalrecovery furnace interior at a point in the recovery furnace wall above said Waste liquor spraying and burning means for discharging said second furnace products of combustion into the smelter furnace interior, causing admixture with said smelter furnace combustion gases therein and a substantial increase in the volume and velocity of said gases; a. vertical upper extension of said recovery furnace defined by walls extending further upwardly from the recovery furnace top and above said second furnace offtake fiue connection to form an upper chamber; steam boiler heating surface successively arranged with respect to said upper chamber; a first steam superheater located intermediate said upper chamber and said boiler above said second furnace fiue connection and being arranged in heat transfer relationship with the mixture of the aforesaid vaporized-salt-laden combustion gases arising from the smelter furnace and the products of combustion discharged from said second furnace off-take flue and having a saturated steam inlet connected to said steam boiler and also having a superheated steam outlet; a second` steam superheater located within said second furnace and having a superheated steam inlet connected to the superheated steam outlet of said first superheater, said second steam superheater being arranged in heat transfer relationship with said second furnace products of combustion free of vaporized chemical salts, whereby the saturated steam from said boiler can by flowing successively through the aforesaid first and second superheaters have its superheat temperature raised to an exceedingly high value without objectionable deposition on the heating surfaces of the first superheater of gas entrained chemical that results from the burning of the aforesaid waste liquor.
ALEXANDER L. HAMM.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,339,000 Peebles May 4, 1920 2,239,341 Rehm Apr. 22, 1941 2,287,961 Barnes June 30, 1942 2,319,399 Hamm May 18, 1943 FOREIGN PATENTS Number Country Date 528,269 Great Britain Oct. 25, 1940

Claims (1)

1. IN A SYSTEM FOR RECOVERING CHEMICALS AND GENERATING AND SUPERHEATING STEAM FROM THE COMBUSTION OF BLACK LIQUOR OF WOOD PULP MILLS, THE COMBINATION OF A SMELTER FURNACE HAVING AN OPEN TOP AND PROVIDED WITH MEANS FOR SPRAYING THE BLACK LIQUOR INTO THE FURNACE INTERIOR AND FOR BURNING SAME IN THE LOWER PORTION THEREOF, A SEPARATE SECOND FURNACE PROVIDED WITH A BURNER FOR FIRING A SEPARATE FUEL, A FLUE CONNECTING THE OFFTAKE OF SAID SECOND FURNACE WITH SAID SMELTER FURNACE INTERIOR AT A LOCATION IN THE SMELTER FURNACE WALL ABOVE SAID BLACK LIQUOR SPRAYING AND BURNING MEANS AND SERVING TO CONVEY AND DISCHARGE THE COMBUSTION GASES FROM THE SECOND FURNACE FUEL TRANSVERSELY INTO THE SMELTER FURNACE THEREBY CAUSING MIXTURE OF THOSE GASES WITH THE RISING GASEOUS PRODUCTS WHICH RESULT FROM COMBUSTION OF SAID LIQUOR, A VERTICAL UPPER EXTENSION OF SAID SMELTER FURNACE DEFINED BY GENERALLY VERTICAL WALLS EXTENDING UPWARDLY FROM SAID OPEN TOP OF THE SMELTER FURNACE TO FORM AN UPRIGHT CHAMBER INTO WHICH THERE PASSES THE AFORESAID RISING MIXTURE OF LIQUOR COMBUSTION PRODUCTS AND SECOND-FURNACE FLUE GASES, A STEAM BOILER SUCCESSIVELY ARRANGED WITH RESPECT TO SAID CHAMBER TO RECEIVE FROM THE CHAMBER''S UPPER PORTION THE SAID MIXTURE OF PRODUCTS AND GASES FROM BOTH FURNACES, A FIRST STEAM SUPERHEATER WITHIN SAID UPRIGHT CHAMBER, LOCATED IN MAJOR PART IN THE UPPER PORTION THEREOF WITH THE LONGITUDINAL AXIS OF ITS TUBES DISPOSED GENERALLY VERTICALLY TO SUBSTANTIALLY PARALLEL THE FLOW THEREOVER OF SAID MIXED PRODUCTS AND GASES AND BEING CONNECTED TO SAID BOILER TO RECEIVE DIRECTLY THEREFROM SATURATED STEAM WHICH IN PASSING THROUGH SAID TUBES HAS SUPERHEAT IMPARTED THERETO, A SECOND STEAM SUPERHEATER IN SAID SECOND FURNACE BEING EXPOSED TO THE FLOW OF SAID SECOND-FURNACE COMBUSTION GASES, CONNECTING MEANS BETWEEN THE INLET OF SAID SECOND SUPERHEATER AND THE OUTLET OF SAID FIRST SUPERHEATER WHEREBY THE STEAM FROM SAID FIRST SUPERHEATER IN PASSING THROUGH THE SECOND SUPERHEATER BY WAY OF SAID CONNECTING MEANS HAS ITS TEMPERATURE STILL FURTHER RAISED
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Cited By (15)

* Cited by examiner, † Cited by third party
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US2867195A (en) * 1955-05-09 1959-01-06 Babcock & Wilcox Co Apparatus for the recovery of heat and chemicals
US2875735A (en) * 1955-05-25 1959-03-03 Falla Fernando Combined combustion apparatus for bagasse and vapor generator
US2962498A (en) * 1953-11-16 1960-11-29 Phillips Petroleum Co Alkenylpyridine synthesis
US3032326A (en) * 1954-07-15 1962-05-01 Midland Ross Corp Two-stage combustion direct fired and radiant tube furnace
US3048154A (en) * 1960-07-01 1962-08-07 Babcock & Wilcox Co Apparatus for superheating vapor
US3213831A (en) * 1963-12-23 1965-10-26 Combustion Eng Vapor generating apparatus
US3477823A (en) * 1964-12-30 1969-11-11 Combustion Eng Chemical recovery unit
US3815882A (en) * 1972-12-15 1974-06-11 Combustion Eng Reverberatory furnace using waste gas for combustion
WO1992018690A1 (en) * 1991-04-09 1992-10-29 A. Ahlstrom Corporation Method of recovering energy from waste liquors from pulp processes
WO1993011297A1 (en) * 1991-11-26 1993-06-10 A. Ahlstrom Corporation Method of recovering energy from waste liquors from pulp processes
US5683550A (en) * 1996-02-05 1997-11-04 Ahlstrom Recovery Inc. Method and apparatus for increasing recovery boiler capacity by withdrawing combustible gas from the furnace
WO2003095738A1 (en) * 2002-05-13 2003-11-20 Andritz Oy Exhalation system
US20050252458A1 (en) * 2002-06-07 2005-11-17 Andritz Oy System for producing energy at a pulp mill
WO2008156397A1 (en) * 2007-06-20 2008-12-24 Metso Power Ab Method for recovering chemicals and production of steam
EP3415816B1 (en) 2017-05-10 2020-10-28 Valmet Technologies Oy A method and a system for extending the load range of a power plant comprising a boiler supplying steam to a steam turbine

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US1339000A (en) * 1918-08-13 1920-05-04 John M Hopwood Method of and apparatus for regulating combustion
GB528269A (en) * 1938-05-09 1940-10-25 Foster Wheeler Ltd Improvements in steam generators
US2239341A (en) * 1939-03-04 1941-04-22 Riley Stoker Corp Furnace
US2287961A (en) * 1939-11-01 1942-06-30 Superheater Co Ltd Separately fired superheater arrangement
US2319399A (en) * 1940-10-19 1943-05-18 Comb Eng Co Inc Apparatus for the recovery of chemicals from black liquor

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Publication number Priority date Publication date Assignee Title
US1339000A (en) * 1918-08-13 1920-05-04 John M Hopwood Method of and apparatus for regulating combustion
GB528269A (en) * 1938-05-09 1940-10-25 Foster Wheeler Ltd Improvements in steam generators
US2239341A (en) * 1939-03-04 1941-04-22 Riley Stoker Corp Furnace
US2287961A (en) * 1939-11-01 1942-06-30 Superheater Co Ltd Separately fired superheater arrangement
US2319399A (en) * 1940-10-19 1943-05-18 Comb Eng Co Inc Apparatus for the recovery of chemicals from black liquor

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2962498A (en) * 1953-11-16 1960-11-29 Phillips Petroleum Co Alkenylpyridine synthesis
US3032326A (en) * 1954-07-15 1962-05-01 Midland Ross Corp Two-stage combustion direct fired and radiant tube furnace
US2867195A (en) * 1955-05-09 1959-01-06 Babcock & Wilcox Co Apparatus for the recovery of heat and chemicals
US2875735A (en) * 1955-05-25 1959-03-03 Falla Fernando Combined combustion apparatus for bagasse and vapor generator
US3048154A (en) * 1960-07-01 1962-08-07 Babcock & Wilcox Co Apparatus for superheating vapor
US3213831A (en) * 1963-12-23 1965-10-26 Combustion Eng Vapor generating apparatus
US3477823A (en) * 1964-12-30 1969-11-11 Combustion Eng Chemical recovery unit
US3815882A (en) * 1972-12-15 1974-06-11 Combustion Eng Reverberatory furnace using waste gas for combustion
WO1992018690A1 (en) * 1991-04-09 1992-10-29 A. Ahlstrom Corporation Method of recovering energy from waste liquors from pulp processes
WO1993011297A1 (en) * 1991-11-26 1993-06-10 A. Ahlstrom Corporation Method of recovering energy from waste liquors from pulp processes
US5509997A (en) * 1991-11-26 1996-04-23 A. Ahlstrom Corporation Method of recovering energy from waste liquors from pulp processes
US5707490A (en) * 1991-11-26 1998-01-13 Ahlstrom Machinery Oy Method of recovering energy from waste liquors from pulp processes
US5683550A (en) * 1996-02-05 1997-11-04 Ahlstrom Recovery Inc. Method and apparatus for increasing recovery boiler capacity by withdrawing combustible gas from the furnace
WO2003095738A1 (en) * 2002-05-13 2003-11-20 Andritz Oy Exhalation system
US20040011484A1 (en) * 2002-05-13 2004-01-22 Andritz Oy, Helsinki, Finland Method of producing energy at a pulp mill
US20050252458A1 (en) * 2002-06-07 2005-11-17 Andritz Oy System for producing energy at a pulp mill
US7661376B2 (en) * 2002-06-07 2010-02-16 Andritz Oy System for producing energy at a pulp mill
WO2008156397A1 (en) * 2007-06-20 2008-12-24 Metso Power Ab Method for recovering chemicals and production of steam
EP3415816B1 (en) 2017-05-10 2020-10-28 Valmet Technologies Oy A method and a system for extending the load range of a power plant comprising a boiler supplying steam to a steam turbine

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