US2602653A - Bright strip annealing apparatus - Google Patents
Bright strip annealing apparatus Download PDFInfo
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- US2602653A US2602653A US37205A US3720548A US2602653A US 2602653 A US2602653 A US 2602653A US 37205 A US37205 A US 37205A US 3720548 A US3720548 A US 3720548A US 2602653 A US2602653 A US 2602653A
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- strip
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/561—Continuous furnaces for strip or wire with a controlled atmosphere or vacuum
Definitions
- the invention relates generally to furnaces and more particularly to a furnace construction for continuously bright annealing light gauge'stainless steel strip and the like.
- a continuous furnace has even been provided with a'metal carrier strip in attempting to solve the difiiculties in continuously bright annealing stainless steel strip.
- the carrier strip serves as a conveyor support for the strip being treated, as the treated strip is passed through the furnace, so as to eliminate any possibility of scratching the strip being treated.
- the operation of a carrier strip furnace is very inefficient because it is necessary at all times to heat not only the strip being treated but also the carrier strip.
- a mufile type furnace having metal walls formed of a metal or alloy which will not rust or oxidize in operation and use.
- the metal walled mufile must be constructed so that a sealed chamber may be provided therein through which the strip is passed during heat treatment.
- a cast nickel-chrome-iron alloy is satisfactory for such purpose.
- a mufile chamber of considerable length and cross-sectional area and capable of withstanding high temperatures is required.
- a practical shape for the mufiie walls is a tubular form, circular in cross section, although modifications of this shape which may be fabricated may be used, such as a D-shape with a flat bottom or a rectangular shape.
- the circular muflle tube is appropriate because it may be centrifugally cast if desired, andnosalient points are presented by the mufile wall that are likely-to.
- a muflle tube of circular or other shape also may be formed of plates welded together. If the mufiie tube is centrifugally cast, there are limitations as to the size thereof which may be so made of nickelchrome-iron alloy, the present limit being of the order of about two feet in diameter.
- the diameter limitation thereof limits the width of strip that may be bright annealed therein. Furthermore, if a carrier strip is to be eliminated, some other means of supporting the strip being treated during its travel through the muffle must be provided, because, due to the long length of the muflie chamber and its relatively small diameter, the strip will sag and drag or scratch on the bottom muffle wall if unsupported.
- the amount of sag may be controlled by the spacing between strip supports in the muflie chamber and by tension applied to the strip.
- tension applied to the strip there are limitations upon'the amount of tension that may be applied to the strip to minimize sag, since a large amount of tension applied to the strip may exceed the elastic limit of the strip and pull the strip apart when in heated condition.
- the exposed surfaces andstripcontacting portions of the support means must be formed of a material which will not react to cause discoloration of the strip and which will not scratch the strip.
- the support means construction must be such that it is substantially unaffected, as by warpage, upon being heated to the relatively high temperatures involved (1750 F. to 2000 F).
- the special atmosphere may comprise dissociated ammonia gas.
- the heating chamber is closed at either end within the muffie by a bave having a minimum sized opening therein through which the strip may be passed.
- the special atmosphere is introduced into such chamber under pressure so as to insure the presence only of the special atmosphere therein.
- Entry and exit compartments are provided beyond each baffle at either end of the heating chamber. These compartments are also maintained filled with the special atmosphere under pressure, and are preferably cooled, the exit compartment being cooled for the purpose of rapidly cooling the strip after the desired heat treatment temperature has been obtained.
- the nature of the improvements in apparatus for continuously bright annealing light gauge stainless steel strip of the present invention may be stated in general terms as preferably including a horizontal, preferably externally-heated, mufiie type furnace having a preferably circular metal retort heating chamber therein, baffles at either end of said heating chamber, a preferably water-cooled entry chamber ahead of the'bafile at the entrance end of the heating chamber, a water-cooled cooling chamber beyond the baffle at the exit end of the heating chamber, means for passing a strip continuously into and through said entry, heating and cooling chambers, preferably graphite support means in said entry and cooling chambers, preferably graphite strip support means in the heating-up zone of said heating chamber at spaced intervals, and a rotatable metal roll support of considerable diameter journaled in self-aligning bearings in the cooling chamber immediately adjacent the bafiie sepa rating said heating and cooling chambers rotated by contact therewith of the strip being treated.
- Figure 1 is a diagrammatic side elevation of a preferred arrangement of the improved continuous strip bright annealing apparatus
- Fig. 2 is an enlarged longitudinal section of the entry chamber, heating chamber and a portion of the cooling chamber of the apparatus illustrated in Fig. 1;
- Fig. 3 is a fragmentary section looking in the direction of the arrows 33, Fig. 2;
- Fig. 4 is an enlarged fragmentary section of the self-aligning bearing mounting for the roll illustrated in Fig. 3, looking in the direction of the arrows 4--4, Fig. 5;
- Fig. 5 is a fragmentary top plan View of the parts shown in Fig. 4, looking in the direction of the arrows 55, Fig. 4;
- Fig. 6 is a section taken on the line 6-6, Fig. 5;
- Fig. '7 is a diagrammatic heating curve illustrating the heating and supporting of a strip in accordance with the present invention.
- the improved continuous furnace for bright I annealing stainless steel strip and the like is generally indicated at I and includes a muffle type heating furnace 2, an entrance vestibule 3 and a cooling tunnel 4.
- the furnace 2, vestibule 3 and tunnel 4 are aligned, as shown, and the entrance vestibule 3 preferably includes inner,
- the entry end of entrance vestibule 3 is closed by a door plate ll having a narrow slot opening I2 therein, through which the strip S being treated may be passed.
- felt sealing means I3 are mounted on the door plate ll having upper and lower felt strips 14 engaging the upper and lower surfaces of the strip S so as to effectively seal the opening l2 and prevent the entry of atmospheric air into chamber 15 formed by inner vestibule wall 5.
- the muffie type furnace 2 preferably comprises a circular shell l8 suitably reinforced and supported by structural steel members 1 h the floor 20.
- the furnace is preferably lined with suitable insulating refractory material 21 to provide a circular heating chamber 22 within which is located a horizontally extending preferably circular metal retort furnace-muffle 23, preferably formed of centrifugally cast heat resisting alloy metal, such as nickel-chrome-iron.
- muffle 23 has a continuous tubular mufiie wall, circular in crosssection. Muflle 23 is provided with flanged ends 24 and 25 which may be connected in any usual gas-tight manner, respectively, with the aligned entrance vestibule 3 and the cooling tunnel 4.
- a chamber 26 is formed in the interior of the muffie tube 23 wherein the strip S is heated.
- Suitable openings 21 may be provided in the refractory walls 2! of the furnace 2 to serve as flues or to receive thermocouples and other regulating and control equipment, not shown.
- the heating chamber 22, surrounding the muffie 23, is heated by a number of fuel burners 28 which preferably are gas burners, although any suitable type of fuel may be used.
- the gas, or other fuel, and air for combustion, may be supplied by any usual suitable equipment, not shown.
- Control valves associated with the burners and drive mechanism therefor, operated by usual automatic temperature control mechanisms, are provided so that the temperatures in various zones and throughout the heating chamber 29 may be ordinarily controlled at any desired degree.
- a baffle partition member 29 is located within muffie tube 23 near each end thereof and each baffle member 29 is preferably formed as a hollow metal-walled disc having a slotted opening 39 therethrough, through which the strip S may be passed.
- the interior of each baffle member 29 is filled with preferably insulating refractory brick 3! and the refractory material is sealed in a gas-tight manner within the metal walls of the baffles 29 for a purpose to be later described.
- the cooling tunnel or duct 4 is formed with inner cylindrical metal shell walls 32 and spaced outer side and bottom walls 33, supported in a suitable manner as of 34 on floor 20.
- a chamber 35 is thus formed between the walls 32 and 33 maintained filled with cooling liquid such as water, introduced through inlet pipe 31 and which may overflow as at 38 to drain 38a.
- perforated support and spacer plates 36 may be located at intervals throughout the length of the cooling tunnel for supporting the inner tube 32 within the outer walls 33. Perforations in plates 36, as shown, permit proper circulation of cooling fluid in chamber 35.
- Strip support means generally indicated at 39 are located at spaced intervals within the entrance vestibule 3, a portion of muffle 23 and along coolin tunnel 4.
- the strip support means 39 may each comprise generally semicircular bracket or pedestal members 49 having trough-like portions 4
- the supportmember 43 includes a generally semicircular bracket or pedestal '4 at the upper portion of which bearing boxes 45 are provided.
- a graphite bearing block 48 is located in each bearing box 45 having a journal opening 41 formed therein in which is journaled a suitable shaft "4'8 provided on each end of a hollow tubular metal roll 49.
- a large ratio of diameter of roll i-9 to diameter of trunnion shaft '48 is provided fora purpose to be described.
- Each bearing block 46 is provided with a convex circular 'un'dersurface 5'0 resting on the fiat bottom wall or box 45; and each bearing block-46 is provided with convex circular side wal1s 5
- the described construction of the bearing blocks it andtheirmounting within theboxes '45 provides a self-aligning *bearin'g mounting for the support-roll 49.
- the strip S in being pulled through'the-anhealing furnace, -is subjected to tension within allowable limits, and-passes along the path shown by the solid line S in Fig. 2. While there may be some slight sag in the strip between supports 39, the spacing of these supports is relatively small, so that the sag is not-appreciable. However, somemoreappreciable sag will occur, as indicated at B3, in the strips betweensupportfiiia and roll 43. The amount of this sag is determined by the pulling tension applied to the strip an'dbyabraki-ngaction applied to -the strip prior to its entry into the furnace.
- the hollowsupport roll 43 is formed of metal with light gauge walls so as to be light in weight and it has a smoothly finished peripheral surface.
- the rollil has'a relatively large diameter of the order of say-3V inches, and the ratio of roll diameter to trunnion diameter is'relatively large, sa 7 to l or "more. 11011 49 thus constructed and mounted in self-aligning'bearings (which minimize any resistance to rotation of the roll 49 by strip contact) provides a construction in which friction is minimized and easy rotation of the roll is promoted. Even a light gauge strip S by contact with roll ts: will cause rotation 0f the roll 49 in its bearings. Therefore, thepossibility of scratching the trip as it passes over and rotates the roll 69 is avoided.
- the hollow tubular metal support roll 49 is located'immediately adjacent the baffle 29 separating the heating and cooling chambers.
- the location of this roll very-close to the heating chamber is possible because the highest rate of cooling of the strip occurs at the beginning of the cooling cycle and the strip is thus abruptly cooled-and its temperature is substantially reduced when it contacts roll 59.
- the roll 4-9 as it rotates is (exposed to and radiates to-the cooling waterjacketin chamber 35,- and is,-therefore, relatively cool and 'hasaconsiderable chilling action of its own-upon the strip. r
- the chambers 15, 28 and 5-2 are maintained completely filled with a special atmosphere devoid of oxygen so as to avoid any possibility of oxygen contacting the strip being treated while the same is at a temperature at which staining or discoloration of the strip surfaces might resuit.
- the 'special atmosphere may comprise dissociated ammonia gas supplied from a producer, not shown, through pipe 5 1 (Fig.1) to inlets 55 and '56 to the chamber 52 in cooling duct 4-and through inlet-51 to chamber l 5 in-entrance vestibule 3.
- Each line 55, 56 and 57 may be controlled by a suitable valve indicated, respectively, at 58, 59 and 6D.
- , controlled by valve 62 and equipped with a manometer 63, is connected "with supplylinei l through pipe 66 to the interior of baffie 29 at the exit end of heating chamber 26; and a similar line 65, controlled by valvefifiand equipped with a manometer B'l, connectssupply line-E i through pipe 68 with the interior of bafile 29 at the-entry end of heating chamber 25.
- valves 52 and G6 are opened when the furnace is cold and remain open during the heating-up period until the furnace is at full operating temperature.
- the valves are then temporarily closed and the pressure readings on manometer t3 and er are observed. If the pressure decreasesand continues until it is zero, it indicates that the metal Walls of the bafiies are not gas-tight and that they may be giving off some gas other than the special atmosphere, which might cause discoloration of the strip. In this event, the cause of leakage must be corrected. 7
- the connection of the interior of'the baffles 29 with the supply line of the special atmosphere enables any air which may be trapped within the baffles to be purged, and enables expansion or contraction of any gases within the bafiies upon heating or cooling to be compensated for in thegas supply line.
- the special atmospher introduced under pressure through pipes 55, 55 and 5'! into the cooling chamber'SZ and entry "chamber I5 when the furnace is started purges all othergases from these chamber and from the heating chamber, and the continuous supply of special atmosphere under-pressure maintains the entry,.heating :and cooling chambers l5, '25 .and 52 completelyfilled with the special atmosphere.
- the valves 58, 59 and 6!! may beadjusted to provide for'the necessary flow of special atmosphere to obtain .balanced' conditions throughout during operation of theffurnace.
- the entry vestibule is water cooled primarily for the purpose of preventing warpage of the metal walls 5 of the entry chamber l5 which might occur from heat transmitted or radiated to it from theh'eating chamber.
- coils'of stainless steel of either thestraight chrome or the 18-18 type,are uncoiled in the usual manner and are passed over roll ll between seals 14 and through slot l2 into entry vestibulet, then through slot 30 in left hand bafile-29 (Fig. 2) through heating chamber 26 and slot 33 in right hand bafile 29, over roll 49 and along cooling tunnel 4.
- the strip S is then discharged to the atmosphere and is subsequently coiled or otherwise processed or treated.
- Stainless steel strip 0.004 x 12" may be continuously bright annealed in this manner at a speed of about 25 feet per minute; 0.010" x 12" strip may be bright annealedat a speed of say feet per minute; and 0.015" x 12" strip may be bright annealed at a speed of say 6 feet per minute, where the furnace capacity is designed to handle say approximately 250 pounds of metal per hour.
- the first one-half to two-thirds of the chamber functions as a heating-up zone wherein the strip temperature is somewhat uniformly raised as it continuously passes through the chamber to the maximum desired strip temperature.
- the latter one-third to one-half of the chamber 26 constitutes the hot or final heating zone, wherein the strip temperature is finally raised to and is held for a short time substantially at the desired annealing temperature of say 1950 F. or somewhere within the range of 1750" F. to 2000 F. g
- the strip is then passed to the cooling duct and cools rapidly and abruptly from maximum temperature so that its temperature is substantially reduced before it passes over roll 49.
- the strip continues to cool until it emerges from the cooling duct 4 at a temperature not much higher than room temperature.
- the heating and cooling thus imparts an annealing or austenitizing heat treatment to the stainless steel strip, the surfaces of which have been maintained bright by enveloping the strip in the special atmosphere devoid of oxygen maintained in the furnace chambers.
- Fig. 7 illustrates diagrammatically a heating and cooling curve 69 for the strip S passing through heating chamber 25 and cooling chamber 52.
- Points Ni, H, 72 and '13 indicate the passage of the strip, respectively, over the first two supports 39, the support 39a and the support 49.
- the strip in passing from point it! to T2, is rapidly heated in the heating-up zone of the chamber 26. The heating continues until maximum strip temperature is obtained, indicated at zone 14, after which the strip temperature drops rapidlyas it passes into cooling chamber 52 and before it contacts roll 49.
- the strip temperature is controlled to be below that temperature at which the strip will scratch, when the strip is supported by graphite or metal roll support means as it is passed over .
- the present invention is characterized by so locating the support means over which a continuously moving stainless steel strip passes during the bright annealing thereof, with respect to the strip temperature at the time of passing over such means, that no scratching occurs.
- the strip is soft enough to result in marringor scratching of the strip by contact with-support means if present; and supporting of the; strip I on support means is resumed in the cooling chamber when the strip has cooled 'to a temperature insufiicient to result in marring or scratchingof the strip upon contact with the support'means.
- the present invention provides a fundamentally new and difie'rent procedurefor. bright annealing light gaugestainless steel strip;
- support means are. omitted in that portion'of the heating chamber where the strip temperature is high enough, and,
- furnace having a tubular metal retort mufile wall.
- a furnace including tubular metal Walls entry, heating and cooling chambers; means for supplying an enveloping atmosphere devoid of oxygen under pressure to said chambers means for passing stainless steel strip continuously through saidchambers in the order named; graphite support members mounted at spaced intervals in said entry and cooling chambers; graphite support members mounted at spaced intervals in the first half to two-thirds of said heating chamber; a rotatable metal roll iournaled in self-aligning bearings mounted in said cooling chamber. immediately adjacent the exit end of said heating chamber; means for heating the strip toannealing temperature in said heating chamber; and the strip being suspended in the last. half to one-third of said heating chamber between one of said graphite support members and said metal roll.
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Description
July 8, 1952 COPE 2,602,653
BRIGHT STRIP ANNEALING APPARATUS Filed July 6, 1948 2 SHEETS-SHEET 1 July 8, 1952 c 2,602,653
BRIGHT STRIP ANNEALING APPARATUS Filed July 6, 1948 2 SHEETS-SHEET 2 COOLING CHAMBER Jnnentor MZC'ope v omega Patented July 8, 1952 l F FICE BRIGHT STRIP ANNEALING APPARATUS Frank T. Cope, Salem, Ohio, assignor to The Elecj tric Furnace Company, Salem, Ohio, a corporation of Ohio Application July 6, 1948, Serial No. 37,205
4 Claims. 1
The invention relates generally to furnaces and more particularly to a furnace construction for continuously bright annealing light gauge'stainless steel strip and the like. l
The presence of any oxygen in the atmosphere enveloping a stainless steel strip may cause discoloration on the surfaces of the strip during the bright annealing thereof because stainless steel is particularly sensitive, under such conditions, to even the slightest traces of oxygen. This condition has rendered "the bright annealing of stainless steel particularly difiicult. The possibility of scratching and the avoidance thereof are additional difficulties when it is desired to continuously bright anneal stainless steel strip.
Many efforts have been made to overcome these difficulties. Thus, a continuous furnace has even been provided with a'metal carrier strip in attempting to solve the difiiculties in continuously bright annealing stainless steel strip. The carrier strip serves as a conveyor support for the strip being treated, as the treated strip is passed through the furnace, so as to eliminate any possibility of scratching the strip being treated. However, the operation of a carrier strip furnace is very inefficient because it is necessary at all times to heat not only the strip being treated but also the carrier strip.
The problem is further complicated by a number of factors not encountered in the usual or normal heat treatment of strip metal.
Thus, it is impossible to satisfactorily bright anneal stainless steel ina brick-lined furnace,
because there may be some oxygen pickup from the brick lining even though a special atmosphere is used in the furnace chamber. Accordingly, a mufile type furnace is required having metal walls formed of a metal or alloy which will not rust or oxidize in operation and use. The metal walled mufile must be constructed so that a sealed chamber may be provided therein through which the strip is passed during heat treatment. A cast nickel-chrome-iron alloy is satisfactory for such purpose. A mufile chamber of considerable length and cross-sectional area and capable of withstanding high temperatures is required. A practical shape for the mufiie walls is a tubular form, circular in cross section, although modifications of this shape which may be fabricated may be used, such as a D-shape with a flat bottom or a rectangular shape. The circular muflle tube is appropriate because it may be centrifugally cast if desired, andnosalient points are presented by the mufile wall that are likely-to.
be subject to flame impingement. A muflle tube of circular or other shape also may be formed of plates welded together. If the mufiie tube is centrifugally cast, there are limitations as to the size thereof which may be so made of nickelchrome-iron alloy, the present limit being of the order of about two feet in diameter.
If a centrifugally cast mufile tube circular i cross-section is used, the diameter limitation thereof in turn limits the width of strip that may be bright annealed therein. Furthermore, if a carrier strip is to be eliminated, some other means of supporting the strip being treated during its travel through the muffle must be provided, because, due to the long length of the muflie chamber and its relatively small diameter, the strip will sag and drag or scratch on the bottom muffle wall if unsupported.
The amount of sag may be controlled by the spacing between strip supports in the muflie chamber and by tension applied to the strip. However, there are limitations upon'the amount of tension that may be applied to the strip to minimize sag, since a large amount of tension applied to the strip may exceed the elastic limit of the strip and pull the strip apart when in heated condition.
If an excessive amount of sag occurs, either because of a relatively large spacing between strip supports or because of the limitations upon the amount of tension that may be applied to'the strip, then' an otherwise unnecessary extremely deep muffle will be required to prevent dragging or scratching the strip on the bottom mufiie wall. For this further reason it is desired to keep the sag at a minimum. This is particularly so if a circular muffle tube is used because a circular form therefor decreases the efiective depth of the muille when passing a strip therethrough having a width approaching the muffle diameter. However, the mufiie tube should permit as wide a strip as possible to be passed therethrough.
These conditions would indicate the requirement of support means spaced at intervals throughout the length of the mufile tube with a minimum spacing to minimize the amount of strip sag. vThis, however, is undesirable because every contact of the strip while in heated condition with any object as it passes through the heating chamber creates the possibility of scratching the strip surface at any such point of contact.
Furthermore, the exposed surfaces andstripcontacting portions of the support means must be formed of a material which will not react to cause discoloration of the strip and which will not scratch the strip. Also, the support means construction must be such that it is substantially unaffected, as by warpage, upon being heated to the relatively high temperatures involved (1750 F. to 2000 F).
Graphite rods or graphite rolls spaced at intervals along the mufiie tube seemed to offer a solution for this problem. Such graphite supports should resist the high temperature heat involved and should not scratch the strip as it passes thereover. However, it has been discovered in actual operation that graphite rods or rolls as strip support means located entirely throughout the length of the furnace heating chamber are unsatisfactory since scratching occurs on the under surface of the strip. It was finally determined that the scratching occurred Where the strip contacted the graphite supports (either stationary or rotatable graphite rods or rolls) which were located in the high temperature zone of the furnace. v
An exact explanation of the actual cause of such scratching at this place is not known. It is possible that the scratching may have occurred at the supports located in the high temperature zone because the strip is at that zone fully heated, softest, and therefore most subject toscratching; or it is possible that the rods or rolls failed to rotate. Another possible explanation is that minute particles of foreign materialsysuch as flakes or splinters of metal on the strip surface, may rub on, collect upon and finally become imbedded in the graphite supports, at the temperature involved, ultimately causing scratching.
These 'diihculties, therefore, require the elimination of any supporting means for the strip being treated in the high temperature zone or latter one-third to one-half of the muffle heating chamber so as to avoid any contact of the strip in said zone with any other object; and also require a freely rotatable support roll as the first support means for the strip in the cooling chamber.
Another complicating factor is the necessity of providing and maintaining a special atmosphere, devoid of oxygen in the entire furnace and particularly in the heated zone of the furnace muffle. The special atmosphere may comprise dissociated ammonia gas.
In order to insure the "presence, and the presence only of an oxygen-devoid atmosphere in the heating chamber, the heating chamber is closed at either end within the muffie by a baiile having a minimum sized opening therein through which the strip may be passed. The special atmosphere is introduced into such chamber under pressure so as to insure the presence only of the special atmosphere therein.
Entry and exit compartments are provided beyond each baffle at either end of the heating chamber. These compartments are also maintained filled with the special atmosphere under pressure, and are preferably cooled, the exit compartment being cooled for the purpose of rapidly cooling the strip after the desired heat treatment temperature has been obtained.
Accordingly, it is a primary object of the present invention to provide an improved furnace construction for the continuous bright annealing of stainless steel strip.
Furthermore, it is an object of the present invention to eliminate the use of a carrier strip in continuously bright annealing stainless steel strip.
Also, it is an object of the present invention to provide a furnace structure for bright annealing stainless steel strip continuously, in which an atmosphere devoid of oxygen may be maintained within the furnace heating chamber.
Furthermore, it is an object of the present invention to provide a furnace structure for continuously bright annealing light gauge stainless steel strip in which support means for the strip are utilized within the heating chamber, but in which strip scratching is avoided because of the particular arrangement and location of the strip supporting means.
Moreover, it is an object of the present invention to provide an improved furnace construction for continuously bright annealing light gauge stainless steel strip having a metal-lined muflie type heating chamber baffle-sealed at both ends, except for baffle openings providing for the passage of strip through the chamber, and having graphite strip supporting means within said chamber.
Also, it is an obiectof the present invention to provide an improved furnace construction for continuously bright annealing light gauge stainless steel strip wherein st'rip scratching is avoided without utilizing a carrier strip and while supporting the strip at intervals in certain regions of the heating chamber.
Furthermore, it is an object of the present invention to provide apparatus for continuously bright annealing light gauge stainless steel strip of maximum width in a relatively long, heated mufile chamber of relatively small cross sectional area with a minimum of strip sag within the heating chamber between support means located therein and without exceeding the elastic limit of the strip in pulling the strip through the chamber for moving the strip and for maintaining the sag at a minimum.
Finally, it is an object of the present invention to provide new apparatus for the continuous bright annealing of light gauge stainless steel strip which are simple to carry out and use,and are precise, effective and accurate in operation; which avoid scratching of the strip surfaces while supporting the strip within the heating chamber without the use of a carrier strip; which overcome the foregoing prior art difficulties;
which solve longstanding problems in the art;
and which obtain many new results and advantages herein set forth.
These and other objectsand advantages apparent to those skilled in the art from the following description and claims may be obtained, the stated results achieved, andthe described difficulties overcome, by the processes, methods, steps, procedures, operations, discoveries, principles, apparatus, combinations, parts, sub-combinations and elements which comprise the present invention, the nature of which are set forth in the following general statements, a preferred embodiment of which-illustrative of the-best mode in which the applicant has contemplated applying the principles-is set forth inthefollowing description, and which are particularly and distinctly pointed out and set forth in the appended claims forming part hereof. I
The nature of the improvements in apparatus for continuously bright annealing light gauge stainless steel strip of the present invention may be stated in general terms as preferably including a horizontal, preferably externally-heated, mufiie type furnace having a preferably circular metal retort heating chamber therein, baffles at either end of said heating chamber, a preferably water-cooled entry chamber ahead of the'bafile at the entrance end of the heating chamber, a water-cooled cooling chamber beyond the baffle at the exit end of the heating chamber, means for passing a strip continuously into and through said entry, heating and cooling chambers, preferably graphite support means in said entry and cooling chambers, preferably graphite strip support means in the heating-up zone of said heating chamber at spaced intervals, and a rotatable metal roll support of considerable diameter journaled in self-aligning bearings in the cooling chamber immediately adjacent the bafiie sepa rating said heating and cooling chambers rotated by contact therewith of the strip being treated.
By way of example, a preferred embodiment of improved bright annealing apparatus is illustrated in the accompanying drawings forming part hereof wherein:
Figure 1 is a diagrammatic side elevation of a preferred arrangement of the improved continuous strip bright annealing apparatus;
Fig. 2 is an enlarged longitudinal section of the entry chamber, heating chamber and a portion of the cooling chamber of the apparatus illustrated in Fig. 1;
Fig. 3 is a fragmentary section looking in the direction of the arrows 33, Fig. 2;
Fig. 4 is an enlarged fragmentary section of the self-aligning bearing mounting for the roll illustrated in Fig. 3, looking in the direction of the arrows 4--4, Fig. 5;
Fig. 5 is a fragmentary top plan View of the parts shown in Fig. 4, looking in the direction of the arrows 55, Fig. 4;
Fig. 6 is a section taken on the line 6-6, Fig. 5; and
Fig. '7 is a diagrammatic heating curve illustrating the heating and suporting of a strip in accordance with the present invention.
Similar numerals refer to similar parts throughout the various figures of the drawings.
The improved continuous furnace for bright I annealing stainless steel strip and the like is generally indicated at I and includes a muffle type heating furnace 2, an entrance vestibule 3 and a cooling tunnel 4. The furnace 2, vestibule 3 and tunnel 4 are aligned, as shown, and the entrance vestibule 3 preferably includes inner,
tubular, preferably circular metal walls 5 and spaced bottom and side Walls 6, forming a compartment which may be maintained filled with water or other cooling liquid, introduced through pipe 8, and which may overflow at 9 to drain Hi.
The entry end of entrance vestibule 3 is closed by a door plate ll having a narrow slot opening I2 therein, through which the strip S being treated may be passed. Preferably felt sealing means I3 are mounted on the door plate ll having upper and lower felt strips 14 engaging the upper and lower surfaces of the strip S so as to effectively seal the opening l2 and prevent the entry of atmospheric air into chamber 15 formed by inner vestibule wall 5.
Referring to Fig. 1, an entrance support I6 including roll l1, preferably formed of asbestos cloth discs, is provided ahead of entrance vestibule opening l2, the strip S passing over or being supported by roll IT as it passes into the bright annealing apparatus.
Referring more particularly to Fig. 2, the muffie type furnace 2 preferably comprises a circular shell l8 suitably reinforced and supported by structural steel members 1 h the floor 20. The furnace is preferably lined with suitable insulating refractory material 21 to provide a circular heating chamber 22 within which is located a horizontally extending preferably circular metal retort furnace-muffle 23, preferably formed of centrifugally cast heat resisting alloy metal, such as nickel-chrome-iron. Thus, muffle 23 has a continuous tubular mufiie wall, circular in crosssection. Muflle 23 is provided with flanged ends 24 and 25 which may be connected in any usual gas-tight manner, respectively, with the aligned entrance vestibule 3 and the cooling tunnel 4. A chamber 26 is formed in the interior of the muffie tube 23 wherein the strip S is heated.
Suitable openings 21 may be provided in the refractory walls 2! of the furnace 2 to serve as flues or to receive thermocouples and other regulating and control equipment, not shown.
The heating chamber 22, surrounding the muffie 23, is heated by a number of fuel burners 28 which preferably are gas burners, although any suitable type of fuel may be used. The gas, or other fuel, and air for combustion, may be supplied by any usual suitable equipment, not shown. Control valves associated with the burners and drive mechanism therefor, operated by usual automatic temperature control mechanisms, are provided so that the temperatures in various zones and throughout the heating chamber 29 may be ordinarily controlled at any desired degree.
A baffle partition member 29 is located within muffie tube 23 near each end thereof and each baffle member 29 is preferably formed as a hollow metal-walled disc having a slotted opening 39 therethrough, through which the strip S may be passed. The interior of each baffle member 29 is filled with preferably insulating refractory brick 3! and the refractory material is sealed in a gas-tight manner within the metal walls of the baffles 29 for a purpose to be later described.
The cooling tunnel or duct 4, is formed with inner cylindrical metal shell walls 32 and spaced outer side and bottom walls 33, supported in a suitable manner as of 34 on floor 20. A chamber 35 is thus formed between the walls 32 and 33 maintained filled with cooling liquid such as water, introduced through inlet pipe 31 and which may overflow as at 38 to drain 38a.
Referring to Fig. 3, perforated support and spacer plates 36 may be located at intervals throughout the length of the cooling tunnel for supporting the inner tube 32 within the outer walls 33. Perforations in plates 36, as shown, permit proper circulation of cooling fluid in chamber 35.
Strip support means generally indicated at 39 are located at spaced intervals within the entrance vestibule 3, a portion of muffle 23 and along coolin tunnel 4.
The strip support means 39 may each comprise generally semicircular bracket or pedestal members 49 having trough-like portions 4| at the top thereof in which rods 42 are received. If desired, rolls may be journaled for ready rotation in suitable, preferably self-aligning, bearings on the pedestal supports 40 in place of the rods 42. Where rods are usecL-they may be, and preferably are, formed of graphite. If rolls are used, they must be light in weight and must be provided with smoothly finished surfaces and with proper bearings for extremely easy rotation.
In accordance with the present invention, the first strip-supporting member in the cooling tunnel '4, generallyiindicated at '43,:is of different construction than the remaining support means 39 (Figs.i2, 3, 4, 5. and 6)- The supportmember 43 includes a generally semicircular bracket or pedestal '4 at the upper portion of which bearing boxes 45 are provided. .A graphite bearing block 48 is located in each bearing box 45 having a journal opening 41 formed therein in which is journaled a suitable shaft "4'8 provided on each end of a hollow tubular metal roll 49. A large ratio of diameter of roll i-9 to diameter of trunnion shaft '48 is provided fora purpose to be described.
Each bearing block 46 is provided with a convex circular 'un'dersurface 5'0 resting on the fiat bottom wall or box 45; and each bearing block-46 is provided with convex circular side wal1s 5| adapted to contact the flat side Walls of bearing box 15. The described construction of the bearing blocks it andtheirmounting within theboxes '45 provides a self-aligning *bearin'g mounting for the support-roll 49.
Thus, referring to Figs l and 2,'there are supports 39 at intervals along the pathof travel-of the strip S. over which the strip S moves and by which the strip S is supported in the entry vestibule :3, in the first half or heating-up zone of the furnace 2, and in the cooling tunnel 4. Also in cooling tunnel 4 there is-the special support it. There are no supports-between the last support 3% at the middle of furnace 2 and the special support 43 in the cooling chamber "52 formed by inner wall 32 of the cooling tunnel 4.
The strip S, in being pulled through'the-anhealing furnace, -is subjected to tension within allowable limits, and-passes along the path shown by the solid line S in Fig. 2. While there may be some slight sag in the strip between supports 39, the spacing of these supports is relatively small, so that the sag is not-appreciable. However, somemoreappreciable sag will occur, as indicated at B3, in the strips betweensupportfiiia and roll 43. The amount of this sag is determined by the pulling tension applied to the strip an'dbyabraki-ngaction applied to -the strip prior to its entry into the furnace.
The hollowsupport roll 43 is formed of metal with light gauge walls so as to be light in weight and it has a smoothly finished peripheral surface. The rollil has'a relatively large diameter of the order of say-3V inches, and the ratio of roll diameter to trunnion diameter is'relatively large, sa 7 to l or "more. 11011 49 thus constructed and mounted in self-aligning'bearings (which minimize any resistance to rotation of the roll 49 by strip contact) provides a construction in which friction is minimized and easy rotation of the roll is promoted. Even a light gauge strip S by contact with roll ts: will cause rotation 0f the roll 49 in its bearings. Therefore, thepossibility of scratching the trip as it passes over and rotates the roll 69 is avoided.
The hollow tubular metal support roll 49, as indicated, is located'immediately adjacent the baffle 29 separating the heating and cooling chambers. The location of this roll very-close to the heating chamber is possible because the highest rate of cooling of the strip occurs at the beginning of the cooling cycle and the strip is thus abruptly cooled-and its temperature is substantially reduced when it contacts roll 59. Furthermore, the roll 4-9 as it rotates is (exposed to and radiates to-the cooling waterjacketin chamber 35,- and is,-therefore, relatively cool and 'hasaconsiderable chilling action of its own-upon the strip. r
The chambers 15, 28 and 5-2 are maintained completely filled with a special atmosphere devoid of oxygen so as to avoid any possibility of oxygen contacting the strip being treated while the same is at a temperature at which staining or discoloration of the strip surfaces might resuit. The 'special atmosphere may comprise dissociated ammonia gas supplied from a producer, not shown, through pipe 5 1 (Fig.1) to inlets 55 and '56 to the chamber 52 in cooling duct 4-and through inlet-51 to chamber l 5 in-entrance vestibule 3.
Each line 55, 56 and 57 may be controlled by a suitable valve indicated, respectively, at 58, 59 and 6D. A line 6|, controlled by valve 62 and equipped with a manometer 63, is connected "with supplylinei l through pipe 66 to the interior of baffie 29 at the exit end of heating chamber 26; and a similar line 65, controlled by valvefifiand equipped with a manometer B'l, connectssupply line-E i through pipe 68 with the interior of bafile 29 at the-entry end of heating chamber 25.
In'heating up the furnace, valves 52 and G6 are opened when the furnace is cold and remain open during the heating-up period until the furnace is at full operating temperature. The valves are then temporarily closed and the pressure readings on manometer t3 and er are observed. If the pressure decreasesand continues until it is zero, it indicates that the metal Walls of the bafiies are not gas-tight and that they may be giving off some gas other than the special atmosphere, which might cause discoloration of the strip. In this event, the cause of leakage must be corrected. 7
Moreover, the connection of the interior of'the baffles 29 with the supply line of the special atmosphere enables any air which may be trapped within the baffles to be purged, and enables expansion or contraction of any gases within the bafiies upon heating or cooling to be compensated for in thegas supply line. Moreover, it is necessary to isolate the'interior-of the bafiies 29 from the heating chamber 26 because gaseous communication between the refractory material in the baffles andthe strip 8 passing through the heating chamber '12 6' might causediscoloration of the strip.
The special atmospher introduced under pressure through pipes 55, 55 and 5'! into the cooling chamber'SZ and entry "chamber I5 when the furnace is started purges all othergases from these chamber and from the heating chamber, and the continuous supply of special atmosphere under-pressure maintains the entry,.heating :and cooling chambers l5, '25 .and 52 completelyfilled with the special atmosphere. The valves 58, 59 and 6!! may beadjusted to provide for'the necessary flow of special atmosphere to obtain .balanced' conditions throughout during operation of theffurnace.
The entry vestibule is water cooled primarily for the purpose of preventing warpage of the metal walls 5 of the entry chamber l5 which might occur from heat transmitted or radiated to it from theh'eating chamber.
In operation, coils'of stainless steel, of either thestraight chrome or the 18-18 type,are uncoiled in the usual manner and are passed over roll ll between seals 14 and through slot l2 into entry vestibulet, then through slot 30 in left hand bafile-29 (Fig. 2) through heating chamber 26 and slot 33 in right hand bafile 29, over roll 49 and along cooling tunnel 4. The strip S is then discharged to the atmosphere and is subsequently coiled or otherwise processed or treated.
Stainless steel strip 0.004 x 12" may be continuously bright annealed in this manner at a speed of about 25 feet per minute; 0.010" x 12" strip may be bright annealedat a speed of say feet per minute; and 0.015" x 12" strip may be bright annealed at a speed of say 6 feet per minute, where the furnace capacity is designed to handle say approximately 250 pounds of metal per hour. v
, In passing through the heating chamber 26, the first one-half to two-thirds of the chamber functions as a heating-up zone wherein the strip temperature is somewhat uniformly raised as it continuously passes through the chamber to the maximum desired strip temperature. The latter one-third to one-half of the chamber 26 constitutes the hot or final heating zone, wherein the strip temperature is finally raised to and is held for a short time substantially at the desired annealing temperature of say 1950 F. or somewhere within the range of 1750" F. to 2000 F. g
The strip is then passed to the cooling duct and cools rapidly and abruptly from maximum temperature so that its temperature is substantially reduced before it passes over roll 49. The strip continues to cool until it emerges from the cooling duct 4 at a temperature not much higher than room temperature. The heating and cooling thus imparts an annealing or austenitizing heat treatment to the stainless steel strip, the surfaces of which have been maintained bright by enveloping the strip in the special atmosphere devoid of oxygen maintained in the furnace chambers.
In pulling the strip through the furnace, care must be taken to limit th amount of pull in pounds per square inch of sectional area such that the elastic limit of the strip in heated condition in the furnace is not exceeded. On the other hand, the pull on the strip must be suiiicient to control the amount of sag occurring between supports 39a and 43 so as to prevent the stripfrom touching or dragging along any portion of the muflle tub or bafile walls.
Fig. 7 illustrates diagrammatically a heating and cooling curve 69 for the strip S passing through heating chamber 25 and cooling chamber 52. Points Ni, H, 72 and '13 indicate the passage of the strip, respectively, over the first two supports 39, the support 39a and the support 49. The strip, in passing from point it! to T2, is rapidly heated in the heating-up zone of the chamber 26. The heating continues until maximum strip temperature is obtained, indicated at zone 14, after which the strip temperature drops rapidlyas it passes into cooling chamber 52 and before it contacts roll 49.
It has been impossible to determine the exact temperature at and above which scratching will occur when a stainless steel strip passes. over a graphite support rod, and below which scratching will not occur. It is difficult, if not irnpossible, to obtain exact temperature readings of the strip temperature at variouns places along its path of travel through the heating chamber than maximum temperature, as when it passes over graphite support 39a, substantially halfway through the'heating chamber, no scratching occurs. Also, it is known that when the strip passes lower than maximum temperature, as illustrated:
terized by the elimination of allsuppo rts for a continuously moving strip in the high temperature zone or latter: one-third to one-half of a' furnace as the strip passes through a bright annealing furnace; and by suspending the strip as it moves through such high temperature zone.
Stated in another way, the strip temperature is controlled to be below that temperature at which the strip will scratch, when the strip is supported by graphite or metal roll support means as it is passed over .such support means in the continuous bright annealing of'a strip;
Stated in still another way, the present invention is characterized by so locating the support means over which a continuously moving stainless steel strip passes during the bright annealing thereof, with respect to the strip temperature at the time of passing over such means, that no scratching occurs.
Thus, there are support means in that portion of the heating-chamber where the strip temperature is insumcient upon contact ofthe strip with the support means to result in scratching or marring of the strip;
the strip is soft enough to result in marringor scratching of the strip by contact with-support means if present; and supporting of the; strip I on support means is resumed in the cooling chamber when the strip has cooled 'to a temperature insufiicient to result in marring or scratchingof the strip upon contact with the support'means.
Accordingly, the present invention provides a fundamentally new and difie'rent procedurefor. bright annealing light gaugestainless steel strip;
provides improved apparatus for carrying out such procedure; eliminates the use ofa carrier strip in continuously bright annealing stainless steel strip; provides for avoiding scratching whilecontinuously bright annealing stainless steel strip; provides for supporting the strip at spaced;
intervals during the heating-up period and suspending the strip during the final heating period of bright annealing stainless steel strip; and overcomes prior artdifficulties and solveslongstanding problems in the artp descriptive purposes herein and not for the purpose of limitation and are intended to be broadly construed.
Moreover, the description of the improvements:-
is byway of example, and the scope of the present invention is not limited to the exact details strip widths, gauges, and. temperatures setforth." Having now described the features, discoveries and principles of the invention, the operation and, procedures of preferred method steps thereof, the
arrangements of new apparatus, and thexadvantageous, new and useful result'sobtained thereby;
the'new and useful processes; methods, steps, pro
support;
support means. are. omitted in that portion'of the heating chamber where the strip temperature is high enough, and,
cedures, operations, discoveries, principles, apparatus, combinations, parts,sub-combinations and elements; and mechanical equivalents obvious to those skilled in the art, are set forth in the appended claims.
I claim:
1. Inapparatus-for continuously-bright annealing strip steel without scratching the strip, a
furnace having a tubular metal retort mufile wall.
forming a heating chamber, bafile partition members within said metal retort: wall at either end of said heating chamber provided with strippassage slots, a tubular metal entrance vestibule wall connected with said muffle wall forming an entry chamber at the entry end of: said furnace, a tubular metal cooling tunnel wall connected with said mufile' wall forming a cooling chamber at the exit end of said furnace, said entry and cooling chambers being aligned with and communicating. with said heating chamber through said baille slots, means for supplying an enveloping atmosphere: devoid of cx ygen under pressure to said chambers, means for passing strip steel continuously into and through said aligned. entry, heati'ngand cooling chambers, strip support mem bers mounted at spaced intervals in said entry and cooling, chambers and in a portion of said heating. chamber, a rotatable metal roll journaled in self-aligning bearings insaid cooling chamber immediately adjacent the ba'flle between said heating and cooling chambers, means for externally heating the muille wall to heat the strip to annealing temperature in said heating chamber, the strip being suspended in the last half to one third of said heating chamber between one of said strip support members and said metal roll, and the strip rotating said metal roll in passing thereover; I
2. In apparatus for continuously bright annealing light gauge stainless steel strip without scratching the strip, a furnace having a tubular metal retort muffle wall forming a heating chamher, bafile partition members within said metal metal entrance vestibule wall connected with said muilie' wall forming an entry chamber at the entry end of said furnace, means for cooling said entry chamber, a tubular metal cooling tunnel wall connected with said muiile wall forming a cooling chamber at the exit end of said furnace, means for coolingsaid cooling chamber, said entry and cooling chambers being aligned with and communicating with said heating chamber through said baille slots, means for supplying an enveloping atmosphere devoid of oxygen under pressure to said chambers, means for passing stainless strip steel continuously into and through said aligned entry, heating and cooling chambers, graphite support members mounted at spaced intervals in said entry and cooling chambers and in a portion of said heating chamber, a rotatable metal roll journaled in self-aligning bearings in said cooling chamber immediately adjacent the bafile between said heating and cooling chambers, means for externally heating the muiiie wall to heat the strip to annealing temperature in said heating chamber, the strip being suspended in the last half to one-third of said heating chamber between one of said graphite support members and said metal roll, and the strip rotating said metal roll in passing thereover.
3. In apparatus for continuously bright annealing light gauge stainless steel strip without scratching the strip, a furnace including tubular metal Walls entry, heating and cooling chambers; means for supplying an enveloping atmosphere devoid of oxygen under pressure to said chambers means for passing stainless steel strip continuously through saidchambers in the order named; graphite support members mounted at spaced intervals in said entry and cooling chambers; graphite support members mounted at spaced intervals in the first half to two-thirds of said heating chamber; a rotatable metal roll iournaled in self-aligning bearings mounted in said cooling chamber. immediately adjacent the exit end of said heating chamber; means for heating the strip toannealing temperature in said heating chamber; and the strip being suspended in the last. half to one-third of said heating chamber between one of said graphite support members and said metal roll.
4; In apparatus for continuously bright annealing light gauge stainless steel strip without scratching. the strip, a furnace having a tubular metal retort mufiie Wall-forming a heating chamber, bafile partition members within said metal retort wall at'eitherend of saidheating chamber provided with strip-passage slots, a tubular metal entrance'vestibulewall connected with said mufile Wall forming an entry chamber at the entry end of saidfurnace, a tubularmetal cooling tunnel wall connected with said m-uflle Wall forming a cooling chamber at the exit end of said furnace, said entry and cooling chambers being aligned With and communicating with said heating cham ber through said bafile slots, said bafile members having heat insulating material therein, means for supplying an enveloping atmosphere devoid of oxygen under pressure to said chambers, means for passing stainless steel strip-continuously into and through said aligned entry, heating and cooling chambers, strip support members mounted at spaced intervals in said entry and cooling chambers and in a portion of said heating chamber, a rotatable roll having trunnions journalled in self-aligning bearings in said cooling chamber immediately adjacent the baflie between said heating and cooling'chambers, means for externally heating the muillewall to heat the strip to annealing temperature in-said heating chamher, the strip being suspended in the last half to one-third of said heating chamber between one of said strip support members and said rotatable roll, and the strip rotating said rotatable roll in passing thereover.
FRANK T. COPE.
REFERENCES CETED The following references are of record in the file of this patent:
UNITED STATES PATENTS forming aligned communicating
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US37205A US2602653A (en) | 1948-07-06 | 1948-07-06 | Bright strip annealing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US37205A US2602653A (en) | 1948-07-06 | 1948-07-06 | Bright strip annealing apparatus |
Publications (1)
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US2602653A true US2602653A (en) | 1952-07-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US37205A Expired - Lifetime US2602653A (en) | 1948-07-06 | 1948-07-06 | Bright strip annealing apparatus |
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US (1) | US2602653A (en) |
Cited By (6)
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US3008846A (en) * | 1957-05-08 | 1961-11-14 | Owens Corning Fiberglass Corp | Method for flameless heat cleaning fibrous glass |
US3182981A (en) * | 1962-02-26 | 1965-05-11 | Holcroft & Co | Aluminum annealing furnace |
US3410544A (en) * | 1966-10-03 | 1968-11-12 | Btu Eng Corp | Furnace muffle |
US3833208A (en) * | 1973-05-04 | 1974-09-03 | Allegheny Ludlum Ind Inc | Muffle furnace |
EP0080290A1 (en) * | 1981-11-19 | 1983-06-01 | Armco Inc. | Lift-off means and method for use with a horizontal continuous hearth roll furnace for the treatment of metallic strip |
US10400302B2 (en) * | 2013-12-19 | 2019-09-03 | Sandvik Materials Technology Deutschland Gmbh | Annealing furnace and method for annealing a steel strand |
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US1784848A (en) * | 1927-11-09 | 1930-12-16 | Alvey Mfg Company | Bearing for conveyer rollers |
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US3008846A (en) * | 1957-05-08 | 1961-11-14 | Owens Corning Fiberglass Corp | Method for flameless heat cleaning fibrous glass |
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US10400302B2 (en) * | 2013-12-19 | 2019-09-03 | Sandvik Materials Technology Deutschland Gmbh | Annealing furnace and method for annealing a steel strand |
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