US3501135A - Furnace with separable sections for heating silicon steel strip - Google Patents
Furnace with separable sections for heating silicon steel strip Download PDFInfo
- Publication number
- US3501135A US3501135A US752085*A US75208568A US3501135A US 3501135 A US3501135 A US 3501135A US 75208568 A US75208568 A US 75208568A US 3501135 A US3501135 A US 3501135A
- Authority
- US
- United States
- Prior art keywords
- furnace
- silicon steel
- chamber
- heating
- strand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910000976 Electrical steel Inorganic materials 0.000 title description 78
- 238000010438 heat treatment Methods 0.000 title description 62
- 229910000831 Steel Inorganic materials 0.000 description 55
- 239000010959 steel Substances 0.000 description 55
- 239000000463 material Substances 0.000 description 27
- 238000000137 annealing Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 14
- 239000013078 crystal Substances 0.000 description 12
- 238000001953 recrystallisation Methods 0.000 description 9
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 238000000746 purification Methods 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 239000000395 magnesium oxide Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 3
- 239000000347 magnesium hydroxide Substances 0.000 description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000003009 desulfurizing effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000013023 gasketing Methods 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 238000007581 slurry coating method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229910000634 wood's metal Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/68—Furnace coilers; Hot coilers
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/28—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity for treating continuous lengths of work
Definitions
- Furnace apparatus for heating silicon steel strip comprises a first furnace section for heating the steel strip in strand form as it moves through this section, and an adjoining second furnace section for heating the strand in coiled form at a higher temperature, the furnace sections being separable.
- the present invention relates to a furnace apparatus and method for processing metal strip material, and more particularly to such apparatus and method for heat treatment of magnetic silicon steel for electrical uses such as in transformers, motors and other electromagnetic apparatus.
- the silicon steel material to which this invention relates is usually referred to in the art as flat rolled electrical steel and is conventionally composed principally of iron alloyed with about 1-4% silicon, preferably 2.5 to 3.5% silicon, and containing relatively minor amounts of various impurities such as sulfur, manganese and phosphorus and having low carbon content as finished material.
- the strip is normally subjected, after a series of rolling stages, to an annealing treatment in which two purposes are sought to be accomplished.
- the anneal should develop in the steel a crystal structure (texture) so oriented that good magnetic properties are obtained in the strip.
- the grain orientation of the steels produced by this process may be of different types such as those referred to as the (110) [001], (100) [001], or other types, the. notations being in Miller indices, as understood in the art.
- Such crystal structures are usually developed by secondary recrystallization, as explained below.
- the anneal should remove impurities such as sulfur and carbon which may cause excessive watt loss in the oriented strip. In general, low watt loss cannot be obtained without good crystal orientation and without suitable purification of the material.
- secondary grain growth or secondary recrystallization as referred to herein, is meant the process whereby in the final texture-producing annealing treatment, strainfree crystal grains grow in size by absorbing each other.
- Such secondary grain growth usually follows primary recrystallization, which is a process whereby the distorted grain structure of a cold worked metal is replaced by a new strain-free grain structure by annealing above a specific minimum temperature. It is the secondary recrystallization that produces the highly preferred orientation sought in high quality magnetic strip, and the orientation thus obtained is usually completely different from that obtained merely as the primary recrystallization.
- the magnetic strip is generally in a primary recrystallized state when it is ready for the final high temperature anneal.
- the grains in a primary recrystallized material are on the average considerably smaller than those of a secondary recrystallized material and, also, while primary recrystallized strip usually has only a small percentage of orientation, e.g., 15-20%, the large grained secondary recrystallized strip has a much higher degree of orientation, with values of 70-95% being the rule.
- the heat treatment is best carried out at a temperature which is lower than the optimum purification temperature.
- a temperature of 925 C. for grain growth and of 1175 C. for purification has been taught by the prior art.
- the steel strip was held at the lower temperature for a substantial period of time, at least several hours, to allow adequate grain growth (secondary recrystallization), after which the strip was subjected for several more hours to the higher purifying anneal temperature.
- .It is another object of the invention to provide a furnace apparatus and method having a combination of strand annealing and batch annealing features for optimum processing of silicon steel of the above type.
- the present invention concerns in one of its embodiments a furnace apparatus and method for processing electrical silicon steel which provides for rapidly heating the steel strip to a temperature of not less than about 900 C.950 C., and for thereafter heating the steel at a temperature between about 950 C. to about 1050 C. for a period sufiicient to substantially complete secondary recrystallization thereof and then at a temperature between about 1100 C. and 1200 C. for a period sufficient to purify the steel.
- the furnace apparatus of the invention comprises a first elongated furnace chamber for passing a strand of silicon steel therethrough and for rapidly heating the steel strand to a temperature of not less than about 900950 C., and a second furnace chamber for receiving the thus-heated silicon steel and for heating it to a temperature between about 950 C. to about 1200 C. for a relatively longer period than in the first furnace chamber.
- the second furnace chamber includes means for reeling the preheated silicon steel strand into a coil, in which form it is heated to a terminal temperature within the last mentioned temperature range.
- FIGURE 1 is a plan view in horizontal section of an embodiment of the furnace apparatus of the invention.
- FIGURE 2 is an elevational view in vertical section of the FIGURE 1 furnace apparatus
- FIGURE 3 is an exploded perspective view of the entrance portion of the furnace apparatus
- FIGURE 4 is a perspective view of another portion of the furnace apparatus.
- FIGURE 5 is a sectional view of the furnace unit shown in FIG. 4, with the unit in raised position.
- a furnace assembly comprising a pre-heating furnace A and a high temperature annealing furnace B which communicates with one another, but which are separable from each other at their adjoining connecting housings 31, 32 as more fully described hereinafter.
- Pre-heat furnace A has, at its opposite end, a housing 1 connected thereto forming an entrance chamber, as shown more clearly in FIGURE 3, housing 1 being removably secured to pre-heat furnace section 2 by bolts or other suitable means and opening into the chamber of section 2 through an aperture 3.
- Entrance chamber 1 is equipped with a turntable 4 for rotatably supporting a coil of steel 6 to be processed.
- Chamber 1 is open at its sides as shown to provide ready access to its interior, and thereby facilitate placement therein of the coiled steel strip.
- a cover 5 with walls complementary to those of housing 1 is provided for closing the latter during operation of the furnace, and it is normally moved vertically with the aid of hook 5a for movement into and out of closed position over chamber 1.
- Suitable gasketing 1a is provided to afford a gas-tight seal between cover 5 and housing 1.
- synchronously driven pinch rollers 7, 8 are arranged in chamber 1 adjacent aperture 3 to reeeive and move steel strand 9 through aperture 3 with the plane of the strip vertical as it unwinds from coil 6.
- a door 10 is provided for closing aperture 3 as shown in FIGURE 3, the door being movable upwardly to the position shown in FIGURE 2 to uncover aperture 3 to allow passage therethrough of strip 9 during operation of the furnace.
- Furnace section 2 comprises an enclosed elongated heating chamber through which steel strand 9 is continuously passed while being heated during its movement toward and into high temperature anneal furnace B. During this passage, strip 9 rests at its lower edge on horizontal rollers 11 as it is moved and guided by synchronously driven pairs of opposed vertical rollers 12 arranged along the path of strip 9.
- Furnace chamber 2 has heating elements 13 and 14 arranged along its opposite inner sidewalls for raising the temperature of strip 9, as disclosed hereinafter, as it passes through pre-heat chamber 2.
- furnace section 2 has an aperture 15 through which strip 9 leaves the pre-heat chamber and a door 16 closes aperture 15 when lowered from the raised position shown in FIGURE 2.
- a bell furnace 17 formed of a domed enclosure open at its bottom and provided with supporting legs 17a attached at its bottom.
- Furnace 17 has an entrance aperture 18 through which steel strip 9 may enter and which is closed by a liftable door 19 similar to doors 10 and '16 previously described.
- Vertical pinch rollers 20, 21 at entrance aperture 18 receive strip 9 and move it toward the interior of bell furnace 17, where a spindle 22 is rotatably mounted for winding strip 9 into coil form.
- Spindle 22 is an integral part of platform 23 which in turn is carried by turntable 24, the latter being driven by motor 25 through suitable gearing means. The arrangement is such, as seen in FIG.
- Platform 23 has a hollow interior of annular form filled with heat insulating material. Platform 23 is also formed with a radially extending peripheral base portion which has a further peripheral extension 26 forming an annular trough for holding liquid sealing material, e.g., molten Woods metal, such that annular projection 27 which extends downwardly from the bottom of bell furnace 17 is immersed in the sealing material and thereby seals off the bottom of the bell furnace during rotation of platform 23.
- liquid sealing material e.g., molten Woods metal
- the arrangement is such that the leading edge of strip 9 passes into the hollow interior of reel 22 through slot 22' and strikes the upper portion of arm 28 resulting in the latter turning about its pivot 28' and actuating the motor starting switch 29 at its lower end to initiate the coil reeling operation.
- bell furnace 17 is formed with an entrance chamber housing 31 which mates with a corresponding exit chamber housing 32 formed in the adjoining end of preheat section 2 to form a composite connecting chamber.
- the mating portions of housings 31 and 32 include complementary peripheral recesses which together form a groove for receiving a resilient sealing gasket 33, made of suitable heat resistant material such as a silicone rubber tubing, attached to one or the other of housing 31 or 32, so that gasket 33 effectively seals the joint between the pre-heat furnace section 2 and bell furnace 17 when these units are brought into assembly with one another as shown.
- Connecting housings 31, 32 are also each preferably formed with interior passages 31a, 32a, respectively, through which cooling liquid may be circulated in order to keep gasket 33 sufficiently cool to avoid undue damage thereto.
- bell furnace '17 makes it readily movable into and out of assembly with furnace section 2, so that after strip 9 is fully reeled therein into a coil, bell furnace 17 may be removed to a different location for continuing the annealing process of the steel coil, while a replacement bell furnace is moved into assembly with pre-heat furnace section 2 to receive another pre-heated strip of silicon steel therefrom.
- a carrying cradle 34 is provided for holding bell furnace 17 including platform 23, the latter resting on cradle 34 in the carrying position.
- furnace section 2 is preferably provided with wheeled supports 36, 37 and entrance chamber 1 is supported on a mobile carriage 38, whereby furnace section 2 with attached entrance chamber 1 may be rolled toward and away from the position occupied by bell furnace 17.
- furnace section 2 is rolled away from furnace 17 a short distance to break the seal at the gasketed joint therebetween and provide the necessary clearance to permit bell furnace 17 to be lifted off from its operating position.
- section 2 is rolled toward it until the adjoining housings 31 and 32 mate with each other and gasket 33 is compressed therebetween to form a gas-tight seal between the furnace units.
- a coil 6 of rolled silicon steel strip e.g., about 11 to 14 mils thick and about 30-36 inches wide, which is to be heat treated for optimum grain growth and purification and on the surfaces of which an insulating separator coating such as magnesium hydroxide has been applied, is placed on turntable 4 in entrance chamber 1 with the coil axis vertical,
- pre-heat furnace chamber 2 The temperature within pre-heat furnace chamber 2 is held at a level such that, taking into account the speed of travel of the steel strip through furnace 2 and other factors, the temperature of the moving steel strand is raised from .room temperature to about 950 C.-975 C. by the time it reaches the exit end of furnace 2.
- the temperature of furnace 2 is maintained such that there is a gradient beginning at about 500 C. at the entrance end to about 1000 C. at its exit end.
- the length of pre-heat chamber 2 and the speed of movement of steel strip 9 therethrough will be governed mainly by production requirements. Thus, in general, for
- the rate of the steel strip movement will be faster and thus require a longer pre-heat chamber to enable the strip to attain the desired temperature by the time it reaches the exit end.
- the pre-heat chamber 2 with such a heat gradient from end to end may be about 17 feet long, and the steel strand is passed therethrough at the rate of about .85 feet per second.
- the rate of movement of the strand may be 2.85 feet per second through a pre-heat furnace 57 feet long.
- the temperature in bell furnace 17 is maintained in the range of about 950 C. to about 1050 C.
- doors 16 and 19 in connecting housings 31, 32 are closed, and the connecting chamber formed between housings 31, 32 is purged with nitrogen.
- pre-heat furnace section 2 is retracted from hell furnace 17 in the manner previously described, bell furnace 17 and associated platform 23 are then lifted and transported by cradle 34 to a remote location to complete the balance of the high temperature an nealing cycle, another bell furnace is put into position replacing the previous bell furnace, and pre-heat furnace 2 is moved into assembly with the new bell furnace for repeating the pre-heating operation as already described.
- the coiled steel in the removed bell furnace is held at temperatures in the range of about 950 C. to about 1200 C. in a reducing atmosphere such as pure dry hydrogen to proivde for continued growth of crystals of preferred orientation and to purify the steel by removal of sulfur and other undesirable impurities.
- the heating at from about 950 C. to about 1050 C. should be continued for at least 1 hour and thereafter as long as necessary to accommodate even the slowest crystal growth rate of the variable steels which are processed. It has been found that even those steels which are characterized by relatively rapid crystal growth are not significantly harmed by heating for longer times than necessary during such grain growth temperature (i.e., about 950 C. to about 1050 C.).
- the coil is held in the high temperature stage for chemical purification (i.e., about 1100 to about 1200 C.) until the cold spot in the coil has been at 1150 C. or higher for at least one hour.
- the overall time in this stage may vary from about one hour to well over 24 hours, depending upon the rate of chemical purification taking place. In most cases, however, not more than two hours is necessary.
- the coil is usually cooled at the rate of about C. per hour from about 1175 C. to about 5 00 C. in the hydrogen atmosphere.
- the coil is then transferred to a cooling chamber with a nitrogen atmosphere where it is held until it reaches a temperature of about 300 C. Removal of the coil from this cooling chamber completes the processing cycle.
- the rapid pre-heating cycle brings the steel strand quickly through the critical temperature of about 800 C.-900 0., wherein certain steels are subject to marked degradation of properties if held too long at such temperatures, such as often occurs in coil heating procedures. It is believed that during a slow heat-up rate, the sulfide particles in the steel, which aid in oriented steel crystal growth but which are critical as to size and dispersion, may possibly undergo a change in condition and thereby fail to contribute to the optimum orientation sought.
- the described apparatus provides the further advantage of heat treating coils of the steel at optimum crystal growth temperatures for as long a period as necessary for completion of the slowest crystal growth, and this cycle proceeds without interfering with or delaying the rapid pre-heat processing of the steel.
- Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated first chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, and a second furnace device associated with said first furnace device for receiving the thus-heated silicon steel and heating the same at a temperature of about 950 C.-1200 C. for at least two hours, said second furnace device having means for reeling the silicon steel strand into coiled form and for holding the same in coiled form during its heat treatment therein.
- Furnace apparatus for heating silicon steel strip material comprising first furnace device having an elongated furnace chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less ten minutes, and a seocnd furnace device removably connected in gas-tight relation to said first furnace device for receiving the thus-heated silicon steel and heating the same at a temperature above 900 C.
- Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least 900 C. in less than ten minutes, and a second furnace device removably connected in gas-tight relation to said first furnace device for receiving the thus-heated silicon steel and heating the same at a temperature of about 950 C. to about 1200 C. for at least two hours, said second furnace device having means for reeling the silicon steel strand into coiled form and for holding the same in coiled form during its heat treatment therein.
- Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber with an entrance end and an exit end, entrance housing means at the entrance end of said elongated furnace chamber and having rotatable support means for holding a coil of silicon steel strip material, means for unwinding said silicon steel strip material and for continuously moving the same in a strand through said elongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, and a second furnace device associated with said first furnace device at the exit end thereof for receiving the thus-heated silicon steel strip material and heating the same at a temperature of about 950 C. to about 1200 C. for at least two hours.
- Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber with an entrance end and an exit end, entrance housing means at the entrance end of said elongated furnace chamber having rotatable support means for holding a coil of silicon steel strip material, means for unwinding said silicon steel strip material and for continuously moving the same in a strand through saidelongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, and a second furnace device associated with said first furnace device at the exit end thereof for receiving the thus-heated silicon steel strip material and heating the same at a temperature of about 950 C. to about 1200 C.
- said second furnace device having means for reeling the silicon steel strand into coil form and for holding the same in coil form during heat treatment therein, said rotatable support means, said means for unwinding and continuously moving said strand, and said reeling means being synchronously driven for uniformly moving said silicon steel strip material.
- Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber with an entrance end and an exit end, entrance housing means at the entrance end of said elongated furnace chamber having rotatable support means for holding a coil of silicon steel strip material, means for unwinding said silicon steel strip material and for continuously moving the same in a strand through said elongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, a second furnace device associated with said first furnace device at the exit end thereof for receiving the thus-heated silicon steel strip material and heating the same at a temperature of about 950 C. to about 1200 C.
- said second furnace device having means for reeling the silicon steel strand into coil form and holding the same in coil form during its heat treatment therein, and means in said second furnace device operable by the leading edge of the silicon steel strand as it enters the second furnace device for initiating the operation of said reeling means.
- Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, a second furnace device associated with said first furnace device for receiving the thus-heated silicon steel and heating the same at the temperature of about 950 C. to about 12 C.
- said second furnace device having means for reeling the silicon steel strang into coiled form and for holding the same in coiled form during its heat treatment therein, and stationary drive means for operating said reeling means in said second furnace device, said second furnace device with said coil holding and reeling means being removably connected to said stationary drive means.
- Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, a second furnace device arranged adjacent said first furnace device for receiving the thus-heated silicon steel and for heating the same at a temperature above about 900 C., said first and second furnace devices being formed with complementary connecting housing portions defining in the assembly of said furnace devices an intermediate chamber therebetween, and means for closing off said intermediate chamber from the interiors of both said furnace devices.
- Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber, means for raising temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, and a second furnace device adjacent to said first furnace device for receiving the thus-heated silicon steel and heating the same at a temperature above 900 C., said first furnace device being movable to inoperative position away from said second furnace device, and to operative position toward said second furnace device, said second furnace device being movable away from its operative position adjacent said first furnace device.
- Furnace apparatus for heating silicon steel comprising, in combination, first furnace means for pre-heating the silicon steel in single strand form, and second furnace means movably associated with said first furnace means for heating the pre-heated silicon steel in the form of superposed layers.
- Furnace apparatus for heating silicon steel comprising, in combination, first furnace means for pre-heating the silicon steel in single-strand form, and second furnace means removably associated with said first furnace means for heating the pre-heated silicon steel in coiled form.
- Furnace apparatus for heating silicon steel comprising, in combination, first furnace means for pre-heating the silicon steel in single strand form, second furnace means removably associated with said first furnace means for heating the pre-heated silicon steel in coiled form, and means for moving the silicon steel strand through said first furnace means and into said second furnace means and for reeling the same into a coil in said second furnace means.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Manufacturing Of Steel Electrode Plates (AREA)
Description
' Mai-ch 17, 1970 H. B. FOIIQSLUND FURNACE WITH-SEPARABLE SECTIONS FOR HEATING SILICON STEEL STRIP Original Filed Jan. 7, 1965 4 Sheets-Sheet 1 March 17, 1970 H. B. FORSLUND FURNACE WITH =SEPARABLE SECTIONS FOR HEATING SILICON STEEL STRIP 4 Sheets-Shet 2 Original Filed Jan. '7, 1965 March 17, 1970 FORSLUND 3,501,135
FURNACE WITH SEPARABLE SECTIONS FORHEATING SILICON STEEL STRIP Original Filed Jan. 7, 1965 4 Sheets-Sheet 5 March 17, 1970 H. B. FORSLUND 3,501,135
FURNACE WITH SEPARABLE SECTIONS FOR HEATING SILICON STEEL STRIP Original Filed Jan. 7, 1965 4 Sheets-Sheet 4 United States Patent 3,501,135 FURNACE WITH SEPARABLE SECTIONS FOR HEATING SILICON STEEL STRIP Herbert B. Forslund, Williamstown, Mass., assignor to General Electric Company, a corporation of New York Original application Jan. 7, 1965, Ser. No. 424,081, now Patent No. 3,409,480. Divided and this application May 13, 1968, Ser. No. 752,085
Int. Cl. C21d 9/56, 9/68; C22c 39/44 U.S. Cl. 266-3 12 Claims ABSTRACT OF THE DISCLOSURE Furnace apparatus for heating silicon steel strip comprises a first furnace section for heating the steel strip in strand form as it moves through this section, and an adjoining second furnace section for heating the strand in coiled form at a higher temperature, the furnace sections being separable.
This application is a division of co-pending application Ser. No. 424,081, filed Jan. 7, 1965, and assigned to the same assignee as the present invention, now Patent 3,409,480, issued Nov. 5, 1968.
The present invention relates to a furnace apparatus and method for processing metal strip material, and more particularly to such apparatus and method for heat treatment of magnetic silicon steel for electrical uses such as in transformers, motors and other electromagnetic apparatus.
The silicon steel material to which this invention relates is usually referred to in the art as flat rolled electrical steel and is conventionally composed principally of iron alloyed with about 1-4% silicon, preferably 2.5 to 3.5% silicon, and containing relatively minor amounts of various impurities such as sulfur, manganese and phosphorus and having low carbon content as finished material.
In the processing of silicon steel strip of the above type to produce material of good magnetic and electrical properties, the strip is normally subjected, after a series of rolling stages, to an annealing treatment in which two purposes are sought to be accomplished. First, the anneal should develop in the steel a crystal structure (texture) so oriented that good magnetic properties are obtained in the strip. The grain orientation of the steels produced by this process may be of different types such as those referred to as the (110) [001], (100) [001], or other types, the. notations being in Miller indices, as understood in the art. Such crystal structures are usually developed by secondary recrystallization, as explained below. Second, the anneal should remove impurities such as sulfur and carbon which may cause excessive watt loss in the oriented strip. In general, low watt loss cannot be obtained without good crystal orientation and without suitable purification of the material.
By secondary grain growth, or secondary recrystallization as referred to herein, is meant the process whereby in the final texture-producing annealing treatment, strainfree crystal grains grow in size by absorbing each other. Such secondary grain growth usually follows primary recrystallization, which is a process whereby the distorted grain structure of a cold worked metal is replaced by a new strain-free grain structure by annealing above a specific minimum temperature. It is the secondary recrystallization that produces the highly preferred orientation sought in high quality magnetic strip, and the orientation thus obtained is usually completely different from that obtained merely as the primary recrystallization.
3,501,135 Patented Mar. 17, 1970 The magnetic strip is generally in a primary recrystallized state when it is ready for the final high temperature anneal. The grains in a primary recrystallized material are on the average considerably smaller than those of a secondary recrystallized material and, also, while primary recrystallized strip usually has only a small percentage of orientation, e.g., 15-20%, the large grained secondary recrystallized strip has a much higher degree of orientation, with values of 70-95% being the rule.
-It has previously been foundthat in order to develop the maximum degree of secondary recrystallization in the annealing stage, the heat treatment is best carried out at a temperature which is lower than the optimum purification temperature. For example, a temperature of 925 C. for grain growth and of 1175 C. for purification has been taught by the prior art. In such processes, the steel strip was held at the lower temperature for a substantial period of time, at least several hours, to allow adequate grain growth (secondary recrystallization), after which the strip was subjected for several more hours to the higher purifying anneal temperature.
In the patent to Fitz et al. 2,986,485, there is disclosed the treating of silicon steel strip by a continuous strand annealing method wherein the period allotted for the two annealing stages are markedly reduced, so as to considerably shorten the overall time required to produce high quality electrical steel. It has been found, however, that all lots of silicon steel, for reasons not full known, do not respond favorably to such rapid annealing procedures. It appears, for example, that certain silicon steel is characterized by relatively slow crystal growth at the optimum growth temperatures, for example, over 900 C., and accordingly it is necessary to hold such steel for a sufficiently long period at the proper annealing temperatures to ensure completion of secondary recrystallization to produce high quality steel strip. On the other hand, unsatisfactory results have been experienced with certain silicon steel where it has been held too long at the lower annealing temperatures, specifically, in the range of about 800 C. to about 900 C. Thus, it appears that due to characteristics of certain silicon steels, the properties of the finally processed steel are degraded by heating too slowly at the lower temperature stages (i.e., 800 to 900 0.), whereas inadequate crystal grain growth results in certain silicon steel if heated for too short a period at the higher annealing temperatures (i.e., over 900 C.). The variability which characterizes silicon steel in these respects occurs not only as between different lots of steel but also within the same lot.
It is an object of the present invention to provide an apparatus and method for processing silicon steel which overcomes the above disadvantages.
It is another object of the invention to provide a furnace apparatus for annealing of silicon steel strip subject to the above discussed characteristics, wherein the annealing. is carried out at least in part on a continuous basis.
.It is another object of the invention to provide a furnace apparatus and method having a combination of strand annealing and batch annealing features for optimum processing of silicon steel of the above type.
t It is a particular object of the invention to provide a furnace apparatus which provides for relatively short pre-heating of silicon steel strip and thereafter for relatively longer heating at higher grain growth and purifica- 1 tion temperatures.
Other objects and advantages will become apparent from the following description and the appended claims. With the above objects in view, the present invention concerns in one of its embodiments a furnace apparatus and method for processing electrical silicon steel which provides for rapidly heating the steel strip to a temperature of not less than about 900 C.950 C., and for thereafter heating the steel at a temperature between about 950 C. to about 1050 C. for a period sufiicient to substantially complete secondary recrystallization thereof and then at a temperature between about 1100 C. and 1200 C. for a period sufficient to purify the steel.
In accordance with a preferred embodiment, the furnace apparatus of the invention comprises a first elongated furnace chamber for passing a strand of silicon steel therethrough and for rapidly heating the steel strand to a temperature of not less than about 900950 C., and a second furnace chamber for receiving the thus-heated silicon steel and for heating it to a temperature between about 950 C. to about 1200 C. for a relatively longer period than in the first furnace chamber. In a preferred arrangement, the second furnace chamber includes means for reeling the preheated silicon steel strand into a coil, in which form it is heated to a terminal temperature within the last mentioned temperature range.
The invention will be better understood from the following description taken in conjunction with the accompanying drawings, in which:
FIGURE 1 is a plan view in horizontal section of an embodiment of the furnace apparatus of the invention;
FIGURE 2 is an elevational view in vertical section of the FIGURE 1 furnace apparatus;
FIGURE 3 is an exploded perspective view of the entrance portion of the furnace apparatus;
FIGURE 4 is a perspective view of another portion of the furnace apparatus; and
FIGURE 5 is a sectional view of the furnace unit shown in FIG. 4, with the unit in raised position.
Referring now to the drawings, and particularly to FIGURES 1 and 2, there is shown a furnace assembly comprising a pre-heating furnace A and a high temperature annealing furnace B which communicates with one another, but which are separable from each other at their adjoining connecting housings 31, 32 as more fully described hereinafter. Pre-heat furnace A has, at its opposite end, a housing 1 connected thereto forming an entrance chamber, as shown more clearly in FIGURE 3, housing 1 being removably secured to pre-heat furnace section 2 by bolts or other suitable means and opening into the chamber of section 2 through an aperture 3. Entrance chamber 1 is equipped with a turntable 4 for rotatably supporting a coil of steel 6 to be processed. Chamber 1 is open at its sides as shown to provide ready access to its interior, and thereby facilitate placement therein of the coiled steel strip. A cover 5 with walls complementary to those of housing 1 is provided for closing the latter during operation of the furnace, and it is normally moved vertically with the aid of hook 5a for movement into and out of closed position over chamber 1. Suitable gasketing 1a is provided to afford a gas-tight seal between cover 5 and housing 1. synchronously driven pinch rollers 7, 8 are arranged in chamber 1 adjacent aperture 3 to reeeive and move steel strand 9 through aperture 3 with the plane of the strip vertical as it unwinds from coil 6. A door 10 is provided for closing aperture 3 as shown in FIGURE 3, the door being movable upwardly to the position shown in FIGURE 2 to uncover aperture 3 to allow passage therethrough of strip 9 during operation of the furnace.
Furnace section 2 comprises an enclosed elongated heating chamber through which steel strand 9 is continuously passed while being heated during its movement toward and into high temperature anneal furnace B. During this passage, strip 9 rests at its lower edge on horizontal rollers 11 as it is moved and guided by synchronously driven pairs of opposed vertical rollers 12 arranged along the path of strip 9. Furnace chamber 2 has heating elements 13 and 14 arranged along its opposite inner sidewalls for raising the temperature of strip 9, as disclosed hereinafter, as it passes through pre-heat chamber 2. At its exit end, furnace section 2 has an aperture 15 through which strip 9 leaves the pre-heat chamber and a door 16 closes aperture 15 when lowered from the raised position shown in FIGURE 2.
Arranged adjoining the exit end of furnace section 2 during operation of the furnace assembly is shown a bell furnace 17 formed of a domed enclosure open at its bottom and provided with supporting legs 17a attached at its bottom. Furnace 17 has an entrance aperture 18 through which steel strip 9 may enter and which is closed by a liftable door 19 similar to doors 10 and '16 previously described. Vertical pinch rollers 20, 21 at entrance aperture 18 receive strip 9 and move it toward the interior of bell furnace 17, where a spindle 22 is rotatably mounted for winding strip 9 into coil form. Spindle 22 is an integral part of platform 23 which in turn is carried by turntable 24, the latter being driven by motor 25 through suitable gearing means. The arrangement is such, as seen in FIG. 2, that when furnace 17 is in lowered operative position supported by legs 17a, platform 23 is free to rotate within stationary furnace 17. Platform 23 has a hollow interior of annular form filled with heat insulating material. Platform 23 is also formed with a radially extending peripheral base portion which has a further peripheral extension 26 forming an annular trough for holding liquid sealing material, e.g., molten Woods metal, such that annular projection 27 which extends downwardly from the bottom of bell furnace 17 is immersed in the sealing material and thereby seals off the bottom of the bell furnace during rotation of platform 23. In the embodiment illustrated, as best seen in FIGURE 1, spindle 22 is tubular and is formed with a slot 22 through which the leading end of steel strip 9 is received at the start of the reeling operation. Extending vertically through the hollow interior of reel 22 and aligned axial passages in platform 23 and turntable 24, as shown more clearly in FIGURE 5, is an actuating arm 28 pivotally attached intermediate its ends by pivot pin 28' to platform 23 for turning about a horizontal axis and detachably connected at its lower end (when furnace '17 is in operative assembly) to a switch mechanism 29 which effects the starting of motor 25. The arrangement is such that the leading edge of strip 9 passes into the hollow interior of reel 22 through slot 22' and strikes the upper portion of arm 28 resulting in the latter turning about its pivot 28' and actuating the motor starting switch 29 at its lower end to initiate the coil reeling operation.
Along the interior wall of bell furnace 17 is arranged heating element 30 for raising the temperature of the furnace to a suitable level, as hereinafter described. At the side adjoining preheat section 2, bell furnace 17 is formed with an entrance chamber housing 31 which mates with a corresponding exit chamber housing 32 formed in the adjoining end of preheat section 2 to form a composite connecting chamber. The mating portions of housings 31 and 32 include complementary peripheral recesses which together form a groove for receiving a resilient sealing gasket 33, made of suitable heat resistant material such as a silicone rubber tubing, attached to one or the other of housing 31 or 32, so that gasket 33 effectively seals the joint between the pre-heat furnace section 2 and bell furnace 17 when these units are brought into assembly with one another as shown. Connecting housings 31, 32 are also each preferably formed with interior passages 31a, 32a, respectively, through which cooling liquid may be circulated in order to keep gasket 33 sufficiently cool to avoid undue damage thereto.
The construction of bell furnace '17 as described makes it readily movable into and out of assembly with furnace section 2, so that after strip 9 is fully reeled therein into a coil, bell furnace 17 may be removed to a different location for continuing the annealing process of the steel coil, while a replacement bell furnace is moved into assembly with pre-heat furnace section 2 to receive another pre-heated strip of silicon steel therefrom. For this purpose, a carrying cradle 34 is provided for holding bell furnace 17 including platform 23, the latter resting on cradle 34 in the carrying position. Thus, at the end of the coil reeling operation, the lifting of cradle 34 by means of its hooks 34a, b raises platform 23 off turntable 24, and the radially projecting base of platform 23 then engages the bottom of the dome portion of furnace 17 as it rises, so that the unit may be removed with the steel coil therein, as shown in FIGURE 5. The lower ends of pinch rollers 20, 21 are provided with shaft portions or other suitable connections separable from drive motor 35 so that rollers 20, 21 may be readily disengaged from motor 35 during the removal of bell furnace 17.
To facilitate the assembly and disassembly of furnace units 2 and 17 relative to one another, furnace section 2 is preferably provided with wheeled supports 36, 37 and entrance chamber 1 is supported on a mobile carriage 38, whereby furnace section 2 with attached entrance chamber 1 may be rolled toward and away from the position occupied by bell furnace 17. Thus, to disassemble the connected units, furnace section 2 is rolled away from furnace 17 a short distance to break the seal at the gasketed joint therebetween and provide the necessary clearance to permit bell furnace 17 to be lifted off from its operating position. After a replacement bell furnace is lowered into operating position, section 2 is rolled toward it until the adjoining housings 31 and 32 mate with each other and gasket 33 is compressed therebetween to form a gas-tight seal between the furnace units.
It will be understood that the component parts of the assembly as illustrated in the drawings are shown somewhat schematically and the relative sizes of the devices as drawn, particularly the length of pre-heat furnace section 2, are not intended necessarily to correspond to those used in actual practice.
In the operation of the apparatus disclosed, a coil 6 of rolled silicon steel strip, e.g., about 11 to 14 mils thick and about 30-36 inches wide, which is to be heat treated for optimum grain growth and purification and on the surfaces of which an insulating separator coating such as magnesium hydroxide has been applied, is placed on turntable 4 in entrance chamber 1 with the coil axis vertical,
and the free end of steel strand 9 is then threaded between pinch rollers 7, 8. Cover 5 is then placed in position, and with door to furnace section 2 closed, chamber 1 is purged with nitrogen by suitable means, not
shown. After the nitrogen purge, pure dry hydrogen gas is introduced into chamber 1 and all doors 10, 16 and 19 .are opened to provide communication from chamber 1 through pre-heat chamber 2 to the interior of bell furnace 17, all portions of the itnerior of the furnace assembly -thus being filled with the hydrogen atmosphere. Steel strip 9 is then rapidly threaded through the guide rollers in section 2 and bell furnace 17 until the leading edge of strip 9 strikes actuating arm 28 in bell furnace 17, as previously described, to start the reeling operation. Sensing switch 29 also initiates a synchronous drive train (not shown) which synchronously drives rollers 7, 8, 12, and 21, as well as turntable drive motor 4a in entrance chamber 1 and turntable drive motor below bell furnace 17. The temperature within pre-heat furnace chamber 2 is held at a level such that, taking into account the speed of travel of the steel strip through furnace 2 and other factors, the temperature of the moving steel strand is raised from .room temperature to about 950 C.-975 C. by the time it reaches the exit end of furnace 2. Preferably, the temperature of furnace 2 is maintained such that there is a gradient beginning at about 500 C. at the entrance end to about 1000 C. at its exit end. In general, it is desirable to employ furnace temperatures designed to bring the steel gradually but rapidly to a temperature above about 900 C. The length of pre-heat chamber 2 and the speed of movement of steel strip 9 therethrough will be governed mainly by production requirements. Thus, in general, for
larger production levels, the rate of the steel strip movement will be faster and thus require a longer pre-heat chamber to enable the strip to attain the desired temperature by the time it reaches the exit end. To avoid degradation of the steel properties which might result from prolonged exposure of the steel in the temperature range of about 800 C.900 C., it is essential that the time for any portion of the steel in this temperature range be less than ten minutes. Tests have shown that silicon steel in strand form can be raised from room temperature to about 975 C. in about twenty seconds where the heating chamber has a heat gradient from 500 C. at the entrance end to 1000 C. at the exit end. In an illustrative arrangement, therefore, the pre-heat chamber 2 with such a heat gradient from end to end may be about 17 feet long, and the steel strand is passed therethrough at the rate of about .85 feet per second. In another arrangement, the rate of movement of the strand may be 2.85 feet per second through a pre-heat furnace 57 feet long.
During the re-winding of the pre-heated strip 9 in bell furnace 17 as the strip leaves furnace section 2, the temperature in bell furnace 17 is maintained in the range of about 950 C. to about 1050 C. After the re-winding of strip 9 into a coil in bell furnace 17 is complete, doors 16 and 19 in connecting housings 31, 32 are closed, and the connecting chamber formed between housings 31, 32 is purged with nitrogen. When thepurge is complete, pre-heat furnace section 2 is retracted from hell furnace 17 in the manner previously described, bell furnace 17 and associated platform 23 are then lifted and transported by cradle 34 to a remote location to complete the balance of the high temperature an nealing cycle, another bell furnace is put into position replacing the previous bell furnace, and pre-heat furnace 2 is moved into assembly with the new bell furnace for repeating the pre-heating operation as already described.
In the meantime, the coiled steel in the removed bell furnace is held at temperatures in the range of about 950 C. to about 1200 C. in a reducing atmosphere such as pure dry hydrogen to proivde for continued growth of crystals of preferred orientation and to purify the steel by removal of sulfur and other undesirable impurities. In the grain growth stage, the heating at from about 950 C. to about 1050 C. should be continued for at least 1 hour and thereafter as long as necessary to accommodate even the slowest crystal growth rate of the variable steels which are processed. It has been found that even those steels which are characterized by relatively rapid crystal growth are not significantly harmed by heating for longer times than necessary during such grain growth temperature (i.e., about 950 C. to about 1050 C.).
Normally, the coil is held in the high temperature stage for chemical purification (i.e., about 1100 to about 1200 C.) until the cold spot in the coil has been at 1150 C. or higher for at least one hour. The overall time in this stage may vary from about one hour to well over 24 hours, depending upon the rate of chemical purification taking place. In most cases, however, not more than two hours is necessary. Thereafter, the coil is usually cooled at the rate of about C. per hour from about 1175 C. to about 5 00 C. in the hydrogen atmosphere. The coil is then transferred to a cooling chamber with a nitrogen atmosphere where it is held until it reaches a temperature of about 300 C. Removal of the coil from this cooling chamber completes the processing cycle.
A number of advantages are obtained in the use of the described method and apparatus in processing electrical grade silicon steel. By rapidly pre-heating the steel in strand form in the present of the hydrogen atmosphere, the water present in the magnesium hydroxide slurry coating is quickly removed so that minimum reaction of the water with the steel is permitted. Reaction of the water with the silicon steel forms silica which in turn reacts with the magnesia coating, leaving less magnesia for the subsequent desulfurizing action, to which the magnesia contributes, in the purifying anneal. Thus, rapid removal of the water in the strand pre-heating step preserves the magnesia coating and enables the use of thinner coatings of magnesium hydroxide without sacrifice in the intended function of this material. Moreover, the rapid pre-heating cycle brings the steel strand quickly through the critical temperature of about 800 C.-900 0., wherein certain steels are subject to marked degradation of properties if held too long at such temperatures, such as often occurs in coil heating procedures. It is believed that during a slow heat-up rate, the sulfide particles in the steel, which aid in oriented steel crystal growth but which are critical as to size and dispersion, may possibly undergo a change in condition and thereby fail to contribute to the optimum orientation sought. In combination with the foregoing advantages of ripid pre-heating, the described apparatus provides the further advantage of heat treating coils of the steel at optimum crystal growth temperatures for as long a period as necessary for completion of the slowest crystal growth, and this cycle proceeds without interfering with or delaying the rapid pre-heat processing of the steel.
It will be understood that modifications can be made in the apparatus shown while still obtaining the benefits of the invention. For example, instead of employing removable bell furnaces as shown, it may be found desirable to use a tunnel-type furnace through which coils of pre-heated steel strands pass sequentially through the necessary temperature gradients required for the grain growth and purifying stages of the anneal. Alternatively, a rotary hearth type furnace may be used for the high temperature anneal, wherein the steel strands received from pre-heat chamber 2 may be coiled in place at spaced positions on the rotary hearth which rotates intermittently, so that each coil is maintained for a sufiicient period of time at the various annealing temperature ranges during its travel around to its discharge station.
While the present invention has been described with reference to particular embodiments thereof, it will be understood that numerous modifications may be made by those skilled in the art without actually departing from the scope of the invention. Therefore, the appended claims are intended to cover all such equivalent variations as come within the true spirit and scope of the invention.
What I claim as new and desire to secure by Letters Patent of the United States is:
1. Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated first chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, and a second furnace device associated with said first furnace device for receiving the thus-heated silicon steel and heating the same at a temperature of about 950 C.-1200 C. for at least two hours, said second furnace device having means for reeling the silicon steel strand into coiled form and for holding the same in coiled form during its heat treatment therein.
2. Furnace apparatus for heating silicon steel strip material comprising first furnace device having an elongated furnace chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less ten minutes, and a seocnd furnace device removably connected in gas-tight relation to said first furnace device for receiving the thus-heated silicon steel and heating the same at a temperature above 900 C.
3. Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least 900 C. in less than ten minutes, and a second furnace device removably connected in gas-tight relation to said first furnace device for receiving the thus-heated silicon steel and heating the same at a temperature of about 950 C. to about 1200 C. for at least two hours, said second furnace device having means for reeling the silicon steel strand into coiled form and for holding the same in coiled form during its heat treatment therein.
4. Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber with an entrance end and an exit end, entrance housing means at the entrance end of said elongated furnace chamber and having rotatable support means for holding a coil of silicon steel strip material, means for unwinding said silicon steel strip material and for continuously moving the same in a strand through said elongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, and a second furnace device associated with said first furnace device at the exit end thereof for receiving the thus-heated silicon steel strip material and heating the same at a temperature of about 950 C. to about 1200 C. for at least two hours.
5. Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber with an entrance end and an exit end, entrance housing means at the entrance end of said elongated furnace chamber having rotatable support means for holding a coil of silicon steel strip material, means for unwinding said silicon steel strip material and for continuously moving the same in a strand through saidelongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, and a second furnace device associated with said first furnace device at the exit end thereof for receiving the thus-heated silicon steel strip material and heating the same at a temperature of about 950 C. to about 1200 C. for at least two hours, said second furnace device having means for reeling the silicon steel strand into coil form and for holding the same in coil form during heat treatment therein, said rotatable support means, said means for unwinding and continuously moving said strand, and said reeling means being synchronously driven for uniformly moving said silicon steel strip material.
6. Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber with an entrance end and an exit end, entrance housing means at the entrance end of said elongated furnace chamber having rotatable support means for holding a coil of silicon steel strip material, means for unwinding said silicon steel strip material and for continuously moving the same in a strand through said elongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, a second furnace device associated with said first furnace device at the exit end thereof for receiving the thus-heated silicon steel strip material and heating the same at a temperature of about 950 C. to about 1200 C. for at least two hours, said second furnace device having means for reeling the silicon steel strand into coil form and holding the same in coil form during its heat treatment therein, and means in said second furnace device operable by the leading edge of the silicon steel strand as it enters the second furnace device for initiating the operation of said reeling means.
7. Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber with the plane of the strand substantially vertical, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, a second furnace device associated with said first furnace device for receiving the thus-heated silicon steel and heating the same at the temperature of about 950 C. to about 12 C. for at least two hours, said second furnace device having means for reeling the silicon steel strang into coiled form and for holding the same in coiled form during its heat treatment therein, and stationary drive means for operating said reeling means in said second furnace device, said second furnace device with said coil holding and reeling means being removably connected to said stationary drive means.
8. Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber, means for raising the temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, a second furnace device arranged adjacent said first furnace device for receiving the thus-heated silicon steel and for heating the same at a temperature above about 900 C., said first and second furnace devices being formed with complementary connecting housing portions defining in the assembly of said furnace devices an intermediate chamber therebetween, and means for closing off said intermediate chamber from the interiors of both said furnace devices.
9. Furnace apparatus for heating silicon steel strip material comprising a first furnace device having an elongated furnace chamber, means for continuously moving a strand of silicon steel through said elongated furnace chamber, means for raising temperature of said steel strand in said chamber to at least about 900 C. in less than ten minutes, and a second furnace device adjacent to said first furnace device for receiving the thus-heated silicon steel and heating the same at a temperature above 900 C., said first furnace device being movable to inoperative position away from said second furnace device, and to operative position toward said second furnace device, said second furnace device being movable away from its operative position adjacent said first furnace device.
10. Furnace apparatus for heating silicon steel comprising, in combination, first furnace means for pre-heating the silicon steel in single strand form, and second furnace means movably associated with said first furnace means for heating the pre-heated silicon steel in the form of superposed layers.
11. Furnace apparatus for heating silicon steel comprising, in combination, first furnace means for pre-heating the silicon steel in single-strand form, and second furnace means removably associated with said first furnace means for heating the pre-heated silicon steel in coiled form.
12. Furnace apparatus for heating silicon steel comprising, in combination, first furnace means for pre-heating the silicon steel in single strand form, second furnace means removably associated with said first furnace means for heating the pre-heated silicon steel in coiled form, and means for moving the silicon steel strand through said first furnace means and into said second furnace means and for reeling the same into a coil in said second furnace means.
References Cited UNITED STATES PATENTS 1,646,498 10/1927 Seedc 266-3 2,169,314 8/1939 Wilson 266--3 2,441,500 5/1948 Miess 266-3 X FOREIGN PATENTS 145,843 6/1954 Sweden. 170,138 1/1960 Sweden.
WILLIAM J. STEPHENSON, Primary Examiner R. S. ANNEAR, Assistant Examiner Ame .l .44
Patent No.
Inventor) I: g}: t I z i z. 1
UNXTED S'IIATES PATENT OFFICE CERTIFICATE OF CORRECTION Dated mum 11. 121g It is certified that error appears in the above-identified patent and that said Letters Patent are Col. 2,
line- 50,
line
line
line
line 64,
hereby corrected as shown below:
"full" should be fully "oom'rmmicates" should be communicate "interior is misspelled "provide" is misspelled before "ten'Y the viord than should belhserteq.
the were "-seeo n g il" 1: iuss pelled delete the were "and" the word strand"- is misspelled Signed and sealed this 4th day of'Apgust 1970 (SEAL) Attes-tl EDWARD M.FLETCHER,JR.
Attestipg Officer Commissioner of Pstents WILLIAM E. SCHUYLBR, JR.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US752085*A US3501135A (en) | 1965-01-07 | 1968-05-13 | Furnace with separable sections for heating silicon steel strip |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US424081A US3409480A (en) | 1965-01-07 | 1965-01-07 | Method of heat treating silicon steel sheet |
US752085*A US3501135A (en) | 1965-01-07 | 1968-05-13 | Furnace with separable sections for heating silicon steel strip |
Publications (1)
Publication Number | Publication Date |
---|---|
US3501135A true US3501135A (en) | 1970-03-17 |
Family
ID=23681370
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US424081A Expired - Lifetime US3409480A (en) | 1965-01-07 | 1965-01-07 | Method of heat treating silicon steel sheet |
US752085*A Expired - Lifetime US3501135A (en) | 1965-01-07 | 1968-05-13 | Furnace with separable sections for heating silicon steel strip |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US424081A Expired - Lifetime US3409480A (en) | 1965-01-07 | 1965-01-07 | Method of heat treating silicon steel sheet |
Country Status (3)
Country | Link |
---|---|
US (2) | US3409480A (en) |
FR (1) | FR1462911A (en) |
GB (1) | GB1089701A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3704872A (en) * | 1968-08-21 | 1972-12-05 | Mallory & Co Inc P R | Sintering furnace |
US20090206529A1 (en) * | 2006-04-04 | 2009-08-20 | Nippon Steel Corporation | Hearth Carriage Coupling Structure of Rotary Furnace Hearth |
US20240052446A1 (en) * | 2022-08-09 | 2024-02-15 | Taiyuan University Of Technology | Device and method for continuously applying transverse tension in annealing process of ultra-thin strip |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS53129116A (en) * | 1977-04-18 | 1978-11-10 | Nippon Steel Corp | Oriented electromagnetic steel sheet with excellent magnetic characteristic s |
US4619717A (en) * | 1984-04-23 | 1986-10-28 | Park-Ohio Industries, Inc. | Heating magnetic metal workpieces |
IT1260566B (en) * | 1992-06-30 | 1996-04-16 | Danieli Off Mecc | WRAPPING-UNWINDING UNIT FOR THIN SLABS |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1646498A (en) * | 1925-12-29 | 1927-10-25 | Gen Electric | Electric heating |
US2169314A (en) * | 1938-01-03 | 1939-08-15 | Lee Wilson Sales Corp | Method and apparatus for annealing strip |
US2441500A (en) * | 1944-03-30 | 1948-05-11 | Miess Fred | Electrically heating continuously traveling metal strip |
SE170138C1 (en) * | 1956-03-29 | 1960-01-19 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2986485A (en) * | 1958-07-28 | 1961-05-30 | Gen Electric | Annealing process for magnetic steel strip |
US2965526A (en) * | 1958-10-03 | 1960-12-20 | Westinghouse Electric Corp | Method of heat treating silicon steel |
-
1965
- 1965-01-07 US US424081A patent/US3409480A/en not_active Expired - Lifetime
-
1966
- 1966-01-03 GB GB78/66A patent/GB1089701A/en not_active Expired
- 1966-01-06 FR FR45044A patent/FR1462911A/en not_active Expired
-
1968
- 1968-05-13 US US752085*A patent/US3501135A/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1646498A (en) * | 1925-12-29 | 1927-10-25 | Gen Electric | Electric heating |
US2169314A (en) * | 1938-01-03 | 1939-08-15 | Lee Wilson Sales Corp | Method and apparatus for annealing strip |
US2441500A (en) * | 1944-03-30 | 1948-05-11 | Miess Fred | Electrically heating continuously traveling metal strip |
SE170138C1 (en) * | 1956-03-29 | 1960-01-19 |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3704872A (en) * | 1968-08-21 | 1972-12-05 | Mallory & Co Inc P R | Sintering furnace |
US20090206529A1 (en) * | 2006-04-04 | 2009-08-20 | Nippon Steel Corporation | Hearth Carriage Coupling Structure of Rotary Furnace Hearth |
US8021602B2 (en) * | 2006-04-04 | 2011-09-20 | Nippon Steel Corporation | Hearth carriage coupling structure of rotary furnace hearth |
US20240052446A1 (en) * | 2022-08-09 | 2024-02-15 | Taiyuan University Of Technology | Device and method for continuously applying transverse tension in annealing process of ultra-thin strip |
Also Published As
Publication number | Publication date |
---|---|
FR1462911A (en) | 1966-12-16 |
US3409480A (en) | 1968-11-05 |
GB1089701A (en) | 1967-11-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US2477796A (en) | Heat-treating furnace | |
GB912384A (en) | Method of and apparatus for annealing | |
US20090178738A1 (en) | Self-annealing enclosure | |
US4082936A (en) | Device and method for heating die | |
US3501135A (en) | Furnace with separable sections for heating silicon steel strip | |
US4340361A (en) | Apparatus for heat-treating cast iron pipes | |
EP0538519A1 (en) | Method of making high silicon, low carbon regular grain oriented silicon steel | |
US3971679A (en) | Method of annealing oriented silicon steel | |
US2594876A (en) | Apparatus for carburizing steel | |
US5061326A (en) | Method of making high silicon, low carbon regular grain oriented silicon steel | |
US2290552A (en) | Heat treating furnace | |
US2032963A (en) | Method of coloring and hardening steel | |
US2169314A (en) | Method and apparatus for annealing strip | |
US3873377A (en) | Process for improving batch annealed strip surface quality | |
JPS5893510A (en) | Slow cooler for hot rolled steel material | |
US3531333A (en) | Method of heat treating steel strip or the like | |
US3562025A (en) | Descaling copper rods | |
US1610041A (en) | Annealing apparatus | |
JPS6431920A (en) | Method for preventing decarbonization after spheroidizing heat treatment and heat treating furnace | |
US1413034A (en) | Copper-coating furnace | |
JPS5843443B2 (en) | Denjikeisokounoseizouhouhou | |
US2307522A (en) | Bright-finish metal-treating furnace | |
US1376106A (en) | Method of and apparatus for heat-treating structural members | |
JPH07300621A (en) | Slab heating method for grain oriented silicon steel sheet | |
JPS6227128B2 (en) |