US2549747A - Ice-making apparatus - Google Patents

Ice-making apparatus Download PDF

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US2549747A
US2549747A US68602146A US2549747A US 2549747 A US2549747 A US 2549747A US 68602146 A US68602146 A US 68602146A US 2549747 A US2549747 A US 2549747A
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Prior art keywords
ice
tubes
freezing
water
evaporator
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Leeson Meldon Gerald
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Flakice Corp
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Flakice Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C5/00Working or handling ice
    • F25C5/02Apparatus for disintegrating, removing or harvesting ice
    • F25C5/04Apparatus for disintegrating, removing or harvesting ice without the use of saws
    • F25C5/046Ice-crusher machines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C1/00Producing ice
    • F25C1/12Producing ice by freezing water on cooled surfaces, e.g. to form slabs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/444Tool engages work during dwell of intermittent workfeed
    • Y10T83/461With abutment to position work being fed with respect to cutter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/566Interrelated tool actuating means and means to actuate work immobilizer
    • Y10T83/5815Work-stop abutment

Definitions

  • An object of my invention is to provide for the eflicient and rapid manufacture of ice in the form of cub-es and chips, in a thoroughly practical and dependable manner.
  • a further object is to provide a compact unitary apparatus which will cperate automatically to produce small particles of clear ice.
  • a still further object is to provide apparatus for carrying out the above which is smple and sturdy in construction and which will meet the varying demands of commercial use.
  • Another object of my invention is to use a simple thermostatic control for the freezing and thawing cycle in which the freezing time is determined by the thickness of the ice formed in the freezing tubes so as to produce ice of uniform thickness in each cycle of operation independently of other surrounding conditions.
  • Figure 1 is a perspective view of ment of the invention
  • Figure 2 is a side elevationpartly in sectionA of the embodiment of Figure 1;
  • Figure 3 is anV enlarged front elevation of the ice-making unit which is housed in the upper portion of the cabinet shownrin Figures l and 2;
  • Figure 4.- is a top plan view of the apparatus of Figure 3;
  • Figure 5 is a schematic diagram of the electrical circuit
  • Figure 6 is a somewhat simplified sectional View showing the most important elements of the evaporator and ice-handling structure
  • Figure 'Z is a front elevation of the evaporator and freezing tube assembly
  • Figure 8 is a schematic diagram of the refrigerant and water circuits.
  • Figure 9 is a view showing the structure of the mechanism which is used to make chips of ice.
  • long sticks of ice Y are frozen in a bank of vertically positioned square tubes which are refrigerated by a direct expansion evaporator.
  • rIhe evaporator has two sections positioned on opposite sides of the square freezing tubes to give good heat-transfer.
  • a continuous stream of water to be frozen is delivered to a header at the top of the tubes and flows down along the inner walls of the tubes at a rate suflicient to insure that the ice will be clear.
  • the harvesting operation is performed by passing warm water along the sides of the freezing tubes so that ythe tubes are heated suiciently to melt the sticks of ice free.
  • the sticks fall from the bottoms of the tubes and are cut into predetermined lengths to form ice cubes.
  • the operation is somewhat the same.
  • the harvesting of the ice is performed by supplying hot refrigerant gas directly from the compressor to the evaporator; this warms the freezing surfaces at a rapid rate so as to free the ice sticks.
  • the construction is simplified because it is unnecessary to provide a source of hot Water for harvesting and a simplified control circuit is provided which makes it unnecessary to carry on a timed cycle of operations.
  • the operator may produce cubes of ice or he may change the operation quite easily to produce chips of ice.
  • water is circulated from. a sump tank to a header at the top of the freezing tubes and it flows down through the freezing tubes at a very rapid rate with the result that its temperature may be reduced even below the normal freezing temperature of still water.
  • an even sheet of clear ice begins to form on the inner walls of the tubes.
  • the tube walls are excellent heat conductors, whereas ice is a poor heat conductor, and, therefore, whereasA the initial layer of ice forms very rapidly, thereafter the rate of ice formation diminishes rapidly.
  • the interference of the layer of ice with the ready transfer of heat yfrom the water to the refrigerant causes an increase in the temperature differential between the water being frozen and the refrigerant; and, the thermostatic expansion valve, which controls the flow of liquid refrigerant into the evaporator, maintains a constant temperature drop across the evaporator. This results in a steady decrease l making equipment.
  • the starting and stopping of the freezing and harvesting operations are controlled by a vsimple single-pole double-throw thermostat which has its thermostatic bulb in direct contact with the walls of the freezing tubes.
  • the temperature of the tube -walls is a reliable indication of the conditions within the freezing tubes, not only during the freezing operation, but during the harvesting operation. Thus, ⁇ when the temperature of these walls drops, for example, to 20 F. it is known that a layer of ice of a particular thick- Aness has been formed on the inner walls of each of the freezing tubes. As the thickness of the layer of ice increases, the wall temperature drops in accordance with a known function.
  • the thermostat is set to discontinue the harvesting operation after this sharp rise in the wall temperature, for example,
  • the time required for freezing and harvesting successive batches of ice is approximately constant, but the present arrangement does not depend upon a timed cycle for its control and therefore variations in the tconditions are compensated for automatically. For example, if conditions are such that ice forms at a reduced rate, the temperature of the tube walls does not drop as rapidly and the freezing operation is continued for such time as is necessary to freeze the desired thickness of ice in the tubes. Or if the ice has not been released after the usual time required for harvesting, the tube ⁇ wall temperature does not rise and the thermostat continues the harvesting operation for the necessary additional time. It is thus seen that the present system provides compensation for deviations from normal conditions and thus insures that the product is of uniform quality regardless of such deviations. Yet, this ideal mode of operation is provided by a control arrangement which is extremely simple in construction.
  • the cabinet 2 is upright with a lower ice storage chest :i and an upper casing 6 which encloses the refrigeration system and the ice- Chest d has a pair of doors 8 which are hinged together so that they may be opened individually or may be removed to cross-section remains expose the entire opening.
  • a drain l0 is pro- -vided through which water may ow to waste thus to maintain ice cubes or chips stored in the chest substantially free of water.
  • the chest is provided with an ice inlet opening I2 and an emergency drain opening I4 through which excess water from the ice-making unit may flow to the drain I0.
  • casing ⁇ 6 The front and top walls of casing ⁇ 6 are formed by a panel l5 which is removable to give ready access to the interior of the casing.
  • Casing E is provided on each of its side walls with a set of louvres I6 and at its top panel I5 has a similar set of louvres I'I; during operation these louvres permit warm air to escape at the top of casing 6 and cool air enter at the bottom.
  • Ice is frozen in the form of long square sticks having small circular center openings and these sticks are automatically cut into lengths thus to form cubes or ice chips.
  • These sticks of ice are formed in square freezing tubes I8 shown, respectively, in horizontal and vertical section in Figures 4 and 6.
  • a vertical separating plate or fin member 2U Between each freezing tube and the next adjacent freezing tube is a vertical separating plate or fin member 2U.
  • Each of these fin members is much wider than the tubes so that the fin members project on the opposite sides of the tubes (see Figure 6) to provide ns 2
  • Evaporator tubes 22 are connected to form the two parallel evaporator sections of an evaporator 23, and ( Figure 7) the tubes are connected at the bottom by a liquid refrigerant inlet header 24 and at the top by a gas refrigerant outlet header 26.
  • a water header 28 which has in its bottom wall sixteen nipples 30, each of which is centered in the top of one of the tubes.
  • Each nipple has a conical portion which has four holes 32 from which small streams of water are ⁇ directed against the centers of the four walls of the tube. Water passes to these nipples from the right hand end ( Figure 4) of header 28 and in order to conne the horizontal ow of the water to the upper portion of the header 28, vertical baffles 21 are provided.
  • baffles are sheet metal and extend transversely of the length of the header in the bottom thereof (see Figure 6) and there is a baffle between each nipple and the ring.
  • the water is supplied to the tubes in a continuous stream vduring the freezing operation and the water is sufficient in quantity to provide a rapid flow so that clear ice is produced.
  • sump tank 34 positioned at the right-hand end of sump tank 34 is a pump 33 which is driven by a motor 3l and gera-f4? the sump tank (at the left in Figure 6) is lower.
  • grid 35 slopes as shown between the back wall and the front wall.
  • front wall also has a flange 38 at the left-hand edge of which is an ice chute 40 which (see Figure 2) is directly over the ice inlet opening I2 in the top of the ice storage chest.
  • an ice cutter assembly 42 which has a U-frame 44 carrying a horizontal cutter bar 48.
  • Frame 44 is swingably mounted at its ends on a pair of fixed brackets 46 (only one of which is shown) on pins 4l.
  • Cutter bar 48 carries a large number of evenly spaced picks 40 which project toward the bottom ends of the freezing tubes.
  • a cam shaft 54 which (see also Figure 3) is rotatably mounted at its ends in a pair of iiXed bearings 55 and which carries near its ends a pair of cams 52.
  • cams engage a pair of cam follower rollers 56 (one of which is indicated in broken lines in Figure 6) rotatably mounted on the U-frame.
  • shaft 54 is rotated at approximately fty revolutions per minute by a motor 58 through a gear reduction mechanism 59 ( Figure 3).
  • U-frame 44 is urged away from the freezing tubes by a spring 69 so that when Icam. shaft 54 is rotated an oscillating movement is imparted to the cutter bar 48. That is, spring 69 holds the cam follower rollers 55 against the cams so that the rotation of the cams causes the U-frame to swing back and forth.
  • picks D are projected to the right from the position shown' into the sides of the ice sticks which rest on grid 35 and sever the lower end of each stick and thereby form ice cubes.
  • the cubes of ice slide to the left along the grid and fall through chute 40 into the ice storage chest.
  • the cutter bar is swung away from the sticks of ice with the result that the sticks o'f ice fall again with their lower ends again resting on the grid, and upon the next forward movement of thepicks another cube is severed from each stick. This operation continues until all of the ice sticks are cut into ice cubes.
  • the refrigerant circuit by which refrigerant is supplied to the evaporator, and the water circuit by which water is supplied to sump tank 34, are shown schematically in Figure 8.
  • a compressor 66 is driven by an electric motor BS and delivers compressed refrigerant gas' through a pipe 'lll to a water-cooled condenser-receiver l2.
  • the liquid refrigerant from condenser-receiver 'l2 passes through a liquid tube 14 to the outer shellvof a heat-exchanger 1S and thence through a liquid tube I8 which is provided with a strainerk to an expansion valve 82.
  • Sump tank 34 is supplied with water under the control of a oat valve 90 and a ⁇ solenoid valve 92, having a solenoid 93, from a water supply pipe 94. Cooling water for the condenserreceiver 12 is also supplied through pipe 94 and is discharged from the condenser-receiver through pipe 9B into the water chamber of a hot water accumulator 98.v The outlet from hot water accumulator isthrough a pipe
  • 92 is controlled through a control line
  • the arrangement is such that Valve
  • the pressure in pipe i9 is directly related to the quantity of water which valve
  • the harvesting operation is performed by supplying hot gas from the compressor to the evaporator and for this purpose the high pressure gas pipe lilY is connected through a hot gas pipe
  • 98 has therein-a normallyclosed solenoid valve ll, havingk a solenoid H2, and during the Aharvesting operation solenoid
  • the cooling of the hot gas in the evaporator causes some of the gas to be condensed and it is desirable to prevent the slugs of condensed refrigerant from passing to the compressor.
  • the gas return pipe 86 which connects the evaporator to the inlet of the compressor has therein a solenoid valve
  • solenoid H5 is deenergized andr valve
  • the initiating and terminating of the harvesting operation is automatic and the operation depends upon the temperature of the freezing tubes.
  • 22 mounted in contact with the left-hand side of the freezing tubes is a thermostatic bulb
  • brackets are resilient and they hold the thermostatic bulbtightly against the adjacent freezing tubes thus to provide a good heat-exchange relationship.
  • the electrical circuit for the system is represented schematically in Figure 5.
  • power is supplied through a pair ⁇ of lines
  • Motor 58 is connected directly across lines
  • 35 is a solenoid
  • 40 is connected at one side to line
  • 44 is connected to line
  • 50 is connected to the armature
  • valve 92 (see Figure 8) so that if oat valve 90 is open, water flows into the sump tank 34.
  • 52 is in the left-hand position and during the harvesting operation, this armature is in the right-hand position.
  • water is supplied to the sump tank only during the harvesting operation and the freezing operation is not interfered 8. with by the addition of warm water.
  • the addition of warm water to the sump tank is still under the control of the oat valve.
  • 2 is energized so that valve H0' is opened with the result that hot gas is supplied to the evaporator thereby heating it to thaw the ice in the freezing tubes, and solenoid
  • 6 is deenergized so that valve
  • 52 swings from the left-hand position to th-e right-hand position when the temperature of bulb
  • ice cubes of uniform high quality are formed which are of clear ice.
  • the sticks of ice formed in the freezing tubes have small holes therein so that each cube has a hole through it. This has certain advantages from a commercial standpoint and the hole can be made large or small by varying the adjustment of thermostatic switch
  • this switch is adjusted to initiate the harvesting operation when the temperature of the freezing tubes falls to 20, the holes through the ice sticks and therefore the hole through each ice cube is relatively large. However, for a given adjustment of the switch
  • 32 may be opened so that power is no longer supplied to lines
  • 38 is deenergized so that switch
  • 44 is energized, armature
  • This stop mechanism is formed by a sto-p barv
  • 55 are pivoted on a pair of pivot bolts
  • 55 rigidly mounted on the casing frame limits the movement of the bar so that it may move und-er the freezing tubes only a distance sufficient to be engaged by and thereby to stop all of the tubes of ice. ⁇
  • One of arms VIt has a'dow-nwardly projecting lever portion
  • the operating bracket moveswith the cutter bar and its toe engages the lower end of arm
  • the stop bar is 'moved away with the result that the chips fall onto the grid and When thel picks are cutting the ice they momentarily hold the sticks of ice from falling; but, as the picks are withdrawn, the operating bracket Il@ is withdrawn from the arm
  • a refrigeration system having an evaporator in said cabinet structure formed by a pair of parallel spaced evaporator sections having freezing zones therebetween, a
  • bank of vertical freezing tubes which are square in cross-section and positioned parallel and sideby-side and occupying said freezing zone in heatexchange relationship with each other and with said evaporator sections, an elongated water header positioned along the tops of said freezing tubes and having a plurality of water distrbuting nipples projecting respectively into the tops of said freezing tubes and havingfwater outlet openings for directing water against the sides of each tube, water-supply means including a pump to supply water to said header whereby a steady stream of water flows down each tube during the lfreezing operation, means to initiate the supplying of heat tosaid tubes to melt ice formed therein whereby the ice yfalls from the bottom ends of including a horizontal cutter bar which is adapted to. be swung to and from a position adjacent the lower endsv of said tubes and a plurality of ice picks carried by said cutter bar and adapted to project into the ice as it emerges from the tubes.
  • Apparatus as described in claim l which includes, a spring urging said cutter bar away from the freezing tubes, and a cam assembly formed by a pair vof cams fixed to a rotatable cam shaft and adapted upon rotation of the cam shaftv to swing the cutter bar against the action of said spring.
  • said refrigeration system includes an expansion yvalve through which liquid Hows to said evaporater and which maintains a substantially constant temperature drop across the evaporator during the freezing operation, and wherein the harvesting. operation is controlled in accordance with the temperature of the freezing tubes.
  • an evaporator and freezing tube assembly comprising, a bank of parallel square freezing tubes spaced in side-by-side relationship, a plurality of iin members of substantially greater width than the width of the freezing tubes and positionedv respectively between adjacent surfaces of the respective freezing vtubes Lwith each fin having the opposite surfaces of its centralv portion abutting the'side walls of the adjacent freezing tubes and with ⁇ its marginal portions projecting beyond the sides of the tubes.
  • the combinationY and a pair of evaporator sections positioned respectively on opposite sides of the freezing tubes and each formed by an evaporator tube having parallel runs which pierce the marginal portions of the nn members and which are in intimate heat-exchange relationship with the iin members and the tubes.
  • a water distributor header comprising, an elongated shell which is rectangular in cross-section and which is adapte to receive Water delivered to it in a transverse direction at one of its ends, a plurality of nipples equally spaced along one wall of said shell and adapted to direct water in streams into the ends of freezing tubes, and a plurality of articless positioned respectively between each two adjacent nipples and adapted to divert the water flowing along said header from the side thereof along which said nipples are positioned,
  • a bank of vertical freezing tubes adapted to produce ice in the form of rods which emerge from the bottom ends of the tubes in side-by-side relationship
  • Apparatus as described in claim 9 which includes, a spring urging said cutter bar away from the tubes, and a cam ⁇ assembly to project the cutter bar toward the tubes comprising a pair of cams mounted on a cam shaft and adapted upon rotation of the shaft to swing the frame toward the tubes against the tension of said spring.
  • a refrigerating system having an evaporator, a compressor and a condenser, a bank of vertical ice-freezing tubes positioned side-byside in heat-exchange relation with eachother and said evaporator, a Water header positioned above the tops of said ice-freezing tubes having a plurality of openings registering with the tops of said ice-freezing tubes, water-supply means for supplying water to said header, means for supplying heat produced by said refrigerating f system to said ice-freezing tubes to thaw the bond between the tubes and the ice formed therein Vwhereby the ice protrudes from the lower ends of said tubes, and means for severing the ice as it emerges from said tubes including a horizontal cutter bar adapted to move horizontally and having mounted thereon a plurality of ice picks which project into the ice as it emerges from said tubes.
  • a refrigerating system having an evaporator, a compressor and a condenser, vertical freezing tubes in contact with said evaporator, a pump for circulating water through said freezing tubes, said refrigerating system being adapted to evaporate refrigerant to cause ice to form in the tubes, a condenser to condense the refrigerant by passing it through the condenser in heat-exchange relationship with water which absorbs the heat of condensation, means for retaining a body of said water after passing through said condenser, means for thawing the ice from said tubes by passing hot'refrigerant gas from said compressor into heat-exchange relationship with said tubes, and means for passing the refrigerant used to ob- 12 tain the thawing action into heat-exchange with the body of retained condenser Water for re-evaporating any condensed refrigerant before entering the compressor.
  • a refrigerating system having an evaporator, a compressor and a condenser, vertical freezing tubes in contact with said evaporator, a pump for circulating Water through said freezing tubes, said refrigerating system being adapted to evaporate refrigerant to cause ice to form in the tubes, a condenser to condense the refrigerant by passing it through the condenser in heat-exchange relationship with water which absorbs the heat of condensation, means for retaining a body of said Water after passing through said condenser, means for thawing the ice from said tubes by passing hot refrigerant gas from said compressor into heat-exchange relationship with said tubes, means for passing the refrigerant used to obtain the thawing action into heat-exchange with the body of retained condenser water for re-evaporating any condensed refrigerant before entering the compressor, and means for severing the ice as it emerges from said tubes Vincluding.
  • a horizontal cutter bar adapted to move horizontal
  • a plurality of vertical freezing tubes in side-by-side relation an evaporator ⁇ formed by a pair of parallel spaced evaporator sections in heat-exchange relation with said freezing tubes, and thermostatic means responsive to freezing'tube temperature for controlling the operation of said evaporator to interrupt the freezing cycle and initiate the thawing cycle when the ice has reached a predetermined thickness in the freezing tubes.
  • a control mechanism for carrying on successive ice making and ice harvesting operations comprising, means to control the temperature in the evaporator whereby a substantially constant temperature drop is mainained across the evaporator, means to initiate a harvesting operation when a predetermined quantity of ice has been frozen, means to supply hot refrigerant to the evaporator to melt the ice free from the freezing surfaces, and means responsive to a rise in temperature adjacent the freezing surfaces for restarting the freezing operation including means to prevent the restarting of the freezing operation without there being a time delay suiiicient to permit the removal of ice from the freezing surfaces.
  • an evaporator and freezing tube assembly comprising, a bank of freezing tubes substantially abutting each other in side-by-side relationship, an evaporator assembly comprising. means separate from said freezing tubes but in intimate heat exchange relationship therewith and forming refrigerant passageways within which liquid refrigerant is evaporated, and means rigidly attached to sald bank of tubes holding said evaporator assembly in place.
  • a water distributor header comprising, a shell construction which is adapted to receive water delivered to it in a ⁇ transverse direction, a plurality of nipples spaced along one wall of said shell and adapted to direct water in streams into the ends of adjacent freezing tubes, and a baflie assembly positioned along said Wall and projecting transversely thereof whereby water is diverted from owing along 1 said wall.
  • said frame comprises a pair of vertical swinging arms which are supported at their upper ends and which are xed to said bar at their lower ends, means to hold the ice during the time that it is being severed, arresting means to hold the unsevered ice when the bar has been withdrawn thereby to permit the severed ice to move free, the means to render said arresting means ineiective immediately prior to the movement of the bar toward its position wherein itsevers the ice.
  • an evaporator and freezing tube assembly comprising, a bank of parallel square freezing tubes positioned in side-by-sde relationship and having opposite side faces which are positioned at parallel heat-transfer zones, a plurality of heattransfer and evaporator-contacting members each extending between two adjacent tubes to provide an intimate heat-transfer relationship between the sides of the tubes and said members,
  • a andan evaporator assembly comprising a pair ol evaporator sections formed by metal tubes with the sections beingV .positioned respectively in said heat-transfer zones with there beingv straight tube portions extending transversely of the freezing tubes and each tube portion being physically attached to said members whereby a good heattransfer relationship is provided between the tube portions and the freezing tubes through said members.
  • Apparatus as described in claim 20 which includes, a water distributor header comprising a shell construction which vis adapted to receive water which is delivered to it in a transverse direction, and distributor means spaced along one wall of said shell construction and projecting respectively into said freezing .tubes and each adapted to direct water against the adjacent tube walls in substantially even streams.
  • Apparatus as described in claim 21 which includes, means mounting said freezing tubes in vertical relationship, a sump tank positioned :beneath the level of said tubes and adapted to have water flow therein from said tubes, a water pump v.to pump water from said sump tank into said header, an ice storage compartment positioned beneath the level of said sump tankand providing a base for the aforementioned apparatus, and means to direct the ice from said freezing tubes linto said' storage compartment.

Description

April 17, 1951 M. G. LEEsoN ICE-MAKING APPARATUS Filed July 24, 1946 n Sheets-Sheet 1- April 17, 1951 M. G. LEEsoN ICE-MAKING APPARATUS 6 Sheets-Sheet 2 Filed July 24, 1946 Y April 1-7, 1951 M. G. L EEsoN ICEMAKING APPARATUS 6 Sheets-Sheet 3 Filed July 24, 1946 INVENTOR r :ald LeeSo/v S AT1-ORN s JV w@ April 17, 1951 I M. G. LEES'ON,
. VICE-MAKING APPARATUS e sheets-shee't 4 HEI.
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Y IcEfMAKING APPARATUS 6 Sheets-Sheet 6 Filed Julzi, 1946 f- Y* V r? 1 INVENTOR 'erald L eeson BY @@/mwf/J ATTO RN Patented Apr. 17, 1951 ECE-MAKING APPARATUS Mel'don Gerald Leeson, York, Pa., assignor to Flakice Corporation, Brooklyn, N. Y., a corporation of Delaware Application July 24, 1946, Serial No. 686,021
22: Claims. (Cl. (i2-106) This invention relates to .refrigeration and, more in particular, to the manufacture of ice in the forms generally referred to as ice cubes and chipped ice. The present application is related to my copending application, Serial No. 573,939, filed January 22, 1945, which issued'October l0, 1950, as Patent No. 2,524,815. Y
An object of my invention is to provide for the eflicient and rapid manufacture of ice in the form of cub-es and chips, in a thoroughly practical and dependable manner. A further object is to provide a compact unitary apparatus which will cperate automatically to produce small particles of clear ice. A still further object is to provide apparatus for carrying out the above which is smple and sturdy in construction and which will meet the varying demands of commercial use. Another object of my invention is to use a simple thermostatic control for the freezing and thawing cycle in which the freezing time is determined by the thickness of the ice formed in the freezing tubes so as to produce ice of uniform thickness in each cycle of operation independently of other surrounding conditions. These and other objects will be in part obvious and in part pointed out below.
The invention accordingly consists in the features of construction, combinations of elements and arrangements of parts as will be exemplified in the structure to be hereinafter described, and the scope of the application of which will be indicated in the following claims.
In the drawings:
Figure 1 is a perspective view of ment of the invention;
one embodi- Figure 2 is a side elevationpartly in sectionA of the embodiment of Figure 1;
Figure 3 is anV enlarged front elevation of the ice-making unit which is housed in the upper portion of the cabinet shownrin Figures l and 2;
Figure 4.- is a top plan view of the apparatus of Figure 3;
Figure 5 is a schematic diagram of the electrical circuit;
Figure 6 is a somewhat simplified sectional View showing the most important elements of the evaporator and ice-handling structure;
Figure 'Z is a front elevation of the evaporator and freezing tube assembly;
Figure 8 is a schematic diagram of the refrigerant and water circuits; and,
Figure 9 is a view showing the structure of the mechanism which is used to make chips of ice.
In accordance with the invention disclosed in the aboveddentied application, long sticks of ice Y are frozen in a bank of vertically positioned square tubes which are refrigerated by a direct expansion evaporator. rIhe evaporator has two sections positioned on opposite sides of the square freezing tubes to give good heat-transfer. A continuous stream of water to be frozen is delivered to a header at the top of the tubes and flows down along the inner walls of the tubes at a rate suflicient to insure that the ice will be clear. The harvesting operation is performed by passing warm water along the sides of the freezing tubes so that ythe tubes are heated suiciently to melt the sticks of ice free. The sticks fall from the bottoms of the tubes and are cut into predetermined lengths to form ice cubes.
In the illustrative embodiment of the present invention the operation is somewhat the same. However, the harvesting of the ice is performed by supplying hot refrigerant gas directly from the compressor to the evaporator; this warms the freezing surfaces at a rapid rate so as to free the ice sticks. The construction is simplified because it is unnecessary to provide a source of hot Water for harvesting and a simplified control circuit is provided which makes it unnecessary to carry on a timed cycle of operations. Furthermore, there are simplifications and improvements in certain of the structures, and the arrangementis admirably suited for commercial production and use.
In the illustrative embodiment of the present invention the operator may produce cubes of ice or he may change the operation quite easily to produce chips of ice. During the freezing operation, water is circulated from. a sump tank to a header at the top of the freezing tubes and it flows down through the freezing tubes at a very rapid rate with the result that its temperature may be reduced even below the normal freezing temperature of still water. As the operation continues an even sheet of clear ice begins to form on the inner walls of the tubes.
The tube walls are excellent heat conductors, whereas ice is a poor heat conductor, and, therefore, whereasA the initial layer of ice forms very rapidly, thereafter the rate of ice formation diminishes rapidly. However, the interference of the layer of ice with the ready transfer of heat yfrom the water to the refrigerant causes an increase in the temperature differential between the water being frozen and the refrigerant; and, the thermostatic expansion valve, which controls the flow of liquid refrigerant into the evaporator, maintains a constant temperature drop across the evaporator. This results in a steady decrease l making equipment.
in the temperature of the evaporator and the freezing tube walls as the layer of ice builds up. Therefore, if the layer of ice builds up unevenly, the reduced temperature of the tube walls tends to cause an accelerated freezing action where the ice layer is thin so that in practice the layer of ice is of fairly even thickness. With tubes of square cross-section there is a compensating freezing action at the corners of the tubes so that as the freezing operation is continued a small hole of circular through the center of the stick of ice. Illustratively, the freezing operation is discontinued when there is still this circular opening through the sticks and the sticks are then cut into lengths to produce cubes or chips as desired.
In accordance with the present invention, the starting and stopping of the freezing and harvesting operations are controlled by a vsimple single-pole double-throw thermostat which has its thermostatic bulb in direct contact with the walls of the freezing tubes. The temperature of the tube -walls is a reliable indication of the conditions within the freezing tubes, not only during the freezing operation, but during the harvesting operation. Thus, `when the temperature of these walls drops, for example, to 20 F. it is known that a layer of ice of a particular thick- Aness has been formed on the inner walls of each of the freezing tubes. As the thickness of the layer of ice increases, the wall temperature drops in accordance with a known function. Thus, when the wall temperature has dropped, for eX- ample, to 12 the freezing operation is discontinued and hot refrigerant gas is supplied to the evaporator to melt the ice free. In the early stages of the harvesting operation the `wall temperature rises slowly, but lwhen the ice is freed from the walls, there is a sharp rise in the wall temperature. Therefore, the thermostat is set to discontinue the harvesting operation after this sharp rise in the wall temperature, for example,
when the wall temperature reaches 40 F., and then the freezing operation is restarted immediately.
For any xed set of conditions the time required for freezing and harvesting successive batches of ice is approximately constant, but the present arrangement does not depend upon a timed cycle for its control and therefore variations in the tconditions are compensated for automatically. For example, if conditions are such that ice forms at a reduced rate, the temperature of the tube walls does not drop as rapidly and the freezing operation is continued for such time as is necessary to freeze the desired thickness of ice in the tubes. Or if the ice has not been released after the usual time required for harvesting, the tube `wall temperature does not rise and the thermostat continues the harvesting operation for the necessary additional time. It is thus seen that the present system provides compensation for deviations from normal conditions and thus insures that the product is of uniform quality regardless of such deviations. Yet, this ideal mode of operation is provided by a control arrangement which is extremely simple in construction.
Referring particularly to Figures 1 and 2 of the drawings, the cabinet 2 is upright with a lower ice storage chest :i and an upper casing 6 which encloses the refrigeration system and the ice- Chest d has a pair of doors 8 which are hinged together so that they may be opened individually or may be removed to cross-section remains expose the entire opening. As shown at the lower right-hand portion of Figure 2, a drain l0 is pro- -vided through which water may ow to waste thus to maintain ice cubes or chips stored in the chest substantially free of water. At its top the chest is provided with an ice inlet opening I2 and an emergency drain opening I4 through which excess water from the ice-making unit may flow to the drain I0. The front and top walls of casing `6 are formed by a panel l5 which is removable to give ready access to the interior of the casing. Casing E is provided on each of its side walls with a set of louvres I6 and at its top panel I5 has a similar set of louvres I'I; during operation these louvres permit warm air to escape at the top of casing 6 and cool air enter at the bottom.
Ice is frozen in the form of long square sticks having small circular center openings and these sticks are automatically cut into lengths thus to form cubes or ice chips. These sticks of ice are formed in square freezing tubes I8 shown, respectively, in horizontal and vertical section in Figures 4 and 6. In this embodiment there are sixteen freezing tubes positioned in parallel sideby-side relationship as shown in Figure 7. Between each freezing tube and the next adjacent freezing tube is a vertical separating plate or fin member 2U. Each of these fin members is much wider than the tubes so that the fin members project on the opposite sides of the tubes (see Figure 6) to provide ns 2|. Fins 2l are pierced at the surfaces of the freezing tubes and snugly receive evaporator tubes 22 which are thus held in engagement with the opposite sides of the freezing tubes. Evaporator tubes 22 are connected to form the two parallel evaporator sections of an evaporator 23, and (Figure 7) the tubes are connected at the bottom by a liquid refrigerant inlet header 24 and at the top by a gas refrigerant outlet header 26.
Water is delivered to each of the freezing tubes I8 during the freezing operation so as to provide for a steady flow of water down the entire inner wall of each of the tubes. Accordingly, at the top of the tubes (Figure 6) is mounted a water header 28 which has in its bottom wall sixteen nipples 30, each of which is centered in the top of one of the tubes. Each nipple has a conical portion which has four holes 32 from which small streams of water are `directed against the centers of the four walls of the tube. Water passes to these nipples from the right hand end (Figure 4) of header 28 and in order to conne the horizontal ow of the water to the upper portion of the header 28, vertical baffles 21 are provided. These baffles are sheet metal and extend transversely of the length of the header in the bottom thereof (see Figure 6) and there is a baffle between each nipple and the ring. Thus, while the water flows horizontally in the upper portion of the header, there is no horizontal flow within the zones where the nipples are connected to the header. As indicated above, the water is supplied to the tubes in a continuous stream vduring the freezing operation and the water is sufficient in quantity to provide a rapid flow so that clear ice is produced. The water in excess of that which is frozen fiows from the bottom of the tube into a sump tank 34 from which it is recirculated back to the tubes. Referring to Figure 3, positioned at the right-hand end of sump tank 34 is a pump 33 which is driven by a motor 3l and gera-f4? the sump tank (at the left in Figure 6) is lower.
than the other walls, and grid 35 slopes as shown between the back wall and the front wall. The
front wall also has a flange 38 at the left-hand edge of which is an ice chute 40 which (see Figure 2) is directly over the ice inlet opening I2 in the top of the ice storage chest. After tubes of ice have been formed in the freezing tubes, the tubes are'heated so that the sticks 0f ice are melted free with the result that they slide down and rest upon grid 35 in the manner indicated in broken lines in Figure 6.
As shown at the left in Figure 6, swingably mounted along the front side of the evaporator assembly is an ice cutter assembly 42 which has a U-frame 44 carrying a horizontal cutter bar 48. Frame 44 is swingably mounted at its ends on a pair of fixed brackets 46 (only one of which is shown) on pins 4l. Cutter bar 48 carries a large number of evenly spaced picks 40 which project toward the bottom ends of the freezing tubes. At the left (Figure 6) of the lower end of U-frame 44 is a cam shaft 54 which (see also Figure 3) is rotatably mounted at its ends in a pair of iiXed bearings 55 and which carries near its ends a pair of cams 52. These cams engage a pair of cam follower rollers 56 (one of which is indicated in broken lines in Figure 6) rotatably mounted on the U-frame. During the harvesting operation shaft 54 is rotated at approximately fty revolutions per minute by a motor 58 through a gear reduction mechanism 59 (Figure 3). U-frame 44 is urged away from the freezing tubes by a spring 69 so that when Icam. shaft 54 is rotated an oscillating movement is imparted to the cutter bar 48. That is, spring 69 holds the cam follower rollers 55 against the cams so that the rotation of the cams causes the U-frame to swing back and forth.
Thus, picks D are projected to the right from the position shown' into the sides of the ice sticks which rest on grid 35 and sever the lower end of each stick and thereby form ice cubes. The cubes of ice slide to the left along the grid and fall through chute 40 into the ice storage chest. As the ice cubes slide down the grid the cutter bar is swung away from the sticks of ice with the result that the sticks o'f ice fall again with their lower ends again resting on the grid, and upon the next forward movement of thepicks another cube is severed from each stick. This operation continues until all of the ice sticks are cut into ice cubes.
The refrigerant circuit by which refrigerant is supplied to the evaporator, and the water circuit by which water is supplied to sump tank 34, are shown schematically in Figure 8. As shown in the lower right-hand portion of the figure,V a compressor 66 is driven by an electric motor BS and delivers compressed refrigerant gas' through a pipe 'lll to a water-cooled condenser-receiver l2. The liquid refrigerant from condenser-receiver 'l2 passes through a liquid tube 14 to the outer shellvof a heat-exchanger 1S and thence through a liquid tube I8 which is provided with a strainerk to an expansion valve 82. From the expansion valve the refrigerant passes tok the two sections of the evaporator. Refrigerant gas passes from the top of the evaporator through a pipe 84 to the heatexchanger 16 and thence through a pipe 86 back to the compressor. Expansion valve 82 is controlled by a thermostat bulb 88' fixed to pipe 84 at the outlet of the evaporator so as to maintain a constant temperature drop across the evaporator. y
Sump tank 34 is supplied with water under the control of a oat valve 90 and a` solenoid valve 92, having a solenoid 93, from a water supply pipe 94. Cooling water for the condenserreceiver 12 is also supplied through pipe 94 and is discharged from the condenser-receiver through pipe 9B into the water chamber of a hot water accumulator 98.v The outlet from hot water accumulator isthrough a pipe |99 and a discharge-control Valve |92`to a drain pipe |94. Water regulating valve |92 is controlled through a control line |96 which extends to the compressor discharge pipe lil at the outlet of the comprezsor, The arrangement is such that Valve |92 is spring-urged toward its closed position but it is opened gradually by a rise in the compressor outlet pressure in pipe it. The pressure in pipe i9 is directly related to the quantity of water which valve |42 permits to flow through the condenser-receiver. It is desirable to maintain the condensing pressure constant and to supply only the amount ofv water to the condenser-receiver which is necessary to condense the refrigerant at that pressure and the pressure in pipe i8 is an indication of whether or not the proper amount of water is being supplied. Thus, by providing this controlled restriction on the water outlet, no more cooling water is used than is necessary to condense the refrigerant in the condenser-receiver; and, yet, if the temperature of the cooling water entering through pipe 94 should rise, or if there is an excessive load on the apparatus, there is a sufficient increase in the flow of water to insure proper operation. Furthermore, a body of hot water is provided in the hot water accumulator because the slow flow causes this body of water to be replaced slowly so that it is always hot.
As indicated above, the harvesting operation is performed by supplying hot gas from the compressor to the evaporator and for this purpose the high pressure gas pipe lilY is connected through a hot gas pipe |94 to 'the inlet of the evaporator. Pipe |98 has therein-a normallyclosed solenoid valve ll, havingk a solenoid H2, and during the Aharvesting operation solenoid |2 is energized thereby opening the valve and permitting thel hot gas to iiow to the evaporator. This melts the ice free so that it falls from the bottom of the tubes. The cooling of the hot gas in the evaporator causes some of the gas to be condensed and it is desirable to prevent the slugs of condensed refrigerant from passing to the compressor. Accordingly, the gas return pipe 86 which connects the evaporator to the inlet of the compressor has therein a solenoid valve ||4,
which has a solenoid |16, and at the left and right respectively of this valve are two pipes H8 and |2|lwhich connect pipe 86 to the two sides of a heat-exchange coil in the hot wateraccumulator 99. During thefreezing operation, solenoid ll is energized sothat valve ||4 is'open and the gas flows through pipe S5 directly to the compressor. However, during the harvesting operation solenoid H5 is deenergized andr valve ||4 is closed with the'result that the gas and slugs of condensed refrigerant which pass from the evaporator are diverted by valve ||4 down 7 pipe ||8 to the hot water accumulator, Within the hot water accumulator the slugs of refrigerant are evaporated and the quantity of the hot water is suicient to insure that only gas refrigerant passes back through pipes and 85 to the compressor.
As indicated above, the initiating and terminating of the harvesting operation is automatic and the operation depends upon the temperature of the freezing tubes. Accordingly as shown best in Figure 6, mounted in contact with the left-hand side of the freezing tubes is a thermostatic bulb |22 (see also Figure 7) which is held in place by a bracket |24 which, in turn, is carried by a pair of U-brackets |26 mounted on the adjacent fins. These brackets are resilient and they hold the thermostatic bulbtightly against the adjacent freezing tubes thus to provide a good heat-exchange relationship.
The electrical circuit for the system is represented schematically in Figure 5. As indicated at the top of the ngure, power is supplied through a pair `of lines |28 and |30 and a switch |32 to a pair of lines |34 and |35. Motor 58 is connected directly across lines |34 and |36 so that when the switch is closed, the compressor is operated continuously. Also connected across lines |34 and |35 is a solenoid |38 of a` normally-closed solenoid switch which has a time-delay opening arrangement represented by a dashpot |42 so that upon the energization of solenoid |38 there is a two minute time delay after which switch |40 opens and the switch then stays open until the solenoid is deenergized.
Switch |40 is connected at one side to line |34 and at the other side to a solenoid |44 of a twoposition solenoid switch |45 which has an armature |47. The other side of solenoid |44 is connected to line |36 so that when switch |40 is closed, solenoid |44 is energized and armature |47 engages the upper Contact |48; whereas, when switch |40 is open, solenoid |44 is not energized and armature |41 engages the lower contact |50. Contact |50 is connected to the armature |52 of the thermostatic switch 53, the position of which is controlled by thermostatic bulb |22. When in the left-hand position, armature |52 engages a contact |54 which is connected to the water pump motor 3| and to solenoid ||6 which controls valve ||4 in pipe 86; when in the right-hand position, armature 52 engages a contact |55 which is connected to cam motor 58 and solenoids 2 and 93. The other side of each of solenoids IIS, ||2 and 93 and of motors 3| and 58 is connected to line |30.
Thus, the swinging of armature |52 to the left energizes motor 3| so as to circulate water through the freezing tubes, and it energizes solenoid ||6 so as to open valve ||4 and permit the refrigerant to return from the evaporator directly to the compressor. When armature |52 is swung to its right-hand position it closes a circuit to the cam motor 55 so as to start the oscillating movement of the ice cutter mechanism, it energizes solenoid ||2 of the hot gas valve I0, and it also energizes solenoid 93 of the makeup water valve v92. The energizing of solenoid 93 opens valve 92 (see Figure 8) so that if oat valve 90 is open, water flows into the sump tank 34. During the freezing operation, armature |52 is in the left-hand position and during the harvesting operation, this armature is in the right-hand position. Thus, water is supplied to the sump tank only during the harvesting operation and the freezing operation is not interfered 8. with by the addition of warm water. However, the addition of warm water to the sump tank is still under the control of the oat valve. During the harvesting operation solenoid ||2 is energized so that valve H0' is opened with the result that hot gas is supplied to the evaporator thereby heating it to thaw the ice in the freezing tubes, and solenoid ||6 is deenergized so that valve ||4 is closed; thus, the gas returning from the evaporator to the compr-essor is diverted through pipe ||8, the hot water accumulator 98 and pipe |20, and this insures the reevaporation of any refrigerant condensed in the evaporator.
During normal operation, armature |52 swings from the left-hand position to th-e right-hand position when the temperature of bulb |22 is reduced, for example, to 12 F. and the armature is then swung back to the left-hand position when the bulb temperature rises to 40 F. It has been found that with the apparatus of the illustrative embodiment ice cubes of uniform high quality are formed which are of clear ice. In practice the sticks of ice formed in the freezing tubes have small holes therein so that each cube has a hole through it. This has certain advantages from a commercial standpoint and the hole can be made large or small by varying the adjustment of thermostatic switch |53 controlled by bulb |22. For example, if this switch is adjusted to initiate the harvesting operation when the temperature of the freezing tubes falls to 20, the holes through the ice sticks and therefore the hole through each ice cube is relatively large. However, for a given adjustment of the switch |53 these holes are relatively uniform even though there are variations in operating conditions.
During operation there may be a temporary power failure or switch |32 may be opened so that power is no longer supplied to lines |34 and |36 and the operation is temporarily stopped. In such event, solenoid |38 is deenergized so that switch |40 recloses. Thereafter, when power is again supplied to lines |34 and |36 switch |40 r remains closed for two minutes and during this time, solenoid |44 is energized, armature |41 engages contact |48 and is held away from contact |50. The closing of the circuit through contact |48 connects line |34 directly to motor 58 and to solenoids 93 and ||2, and the opening of the circuit through contact |50 prevents the supplying of power to motor 3l and solenoid ||6 (even though armature |52 is in its left-hand position). Thus, upon the resumption of the supplying of power through lines |34 and |38 to the system, the harvesting operation is carried on for two minutes whereupon switch |40 is opened so that the circuit through contact |48 is opened and the circuit through Contact |50 is closed, and the operations are then under the sole control of the thermostatically controlled switch |53.
By providing for this operation the difculties are avoided which might otherwise result from a temporary power stoppage or by the opening of switch |32 for a short period of time; that is, if the power is cut off for a period of time suihcient to permit the sticks of ice to melt free and be lodged on grid 35, the restarting of the freezing operation might damage the apparatus. However, with this arrangement each time that the apparatus is turned on the ice tubes are freed of any ice which they may contain and after this initial harvesting operation the thermostat controls the operations.
slide into bin lie.
fore, the sticks of ice are again jects beneath' picks 5e, and therefore as the picks are projected into the ice sticks they out off short 'iiatlengths of the ice-sticks sol as to form chips and these chips slide downthe grid. and fall into chutes. This stop mechanism is formed by a sto-p barv |58 which is swingably mounted at its ends on a pairfof arms ISD. Armsv |55 are pivoted on a pair of pivot bolts |62 xed to the casing frame and (see Figure 9)' at one end of the bar is a tension spring |645 which is attached at one end to the bar and at the otherend to the casing frame so as tourge the bartoward its position beneath the freezing tubes (Figure `6).
A pin |55 rigidly mounted on the casing frame limits the movement of the bar so that it may move und-er the freezing tubes only a distance sufficient to be engaged by and thereby to stop all of the tubes of ice.`
One of arms VIt has a'dow-nwardly projecting lever portion |58 and fixed to the adjacent end of 'cutter bar t8 is an operating bracket il@ which projects downwardly from the cutter bar and has a horizontally disposed toe ill which is adapted to engage the lower end of arm ISG. Thus, as the cutter bar oscillates the operating bracket moveswith the cutter bar and its toe engages the lower end of arm |69 and swings the arm counter-clockwise. This counter-clockwise movement, is sufficient to swing stop bar |58 out fromV under theifreezing tubesfand thus out from under the sticks of ice. Therefore, as the ice picks project into the sticks of vice and thus out off a short length of each stick of ice in the form of chips, the stop bar is 'moved away with the result that the chips fall onto the grid and When thel picks are cutting the ice they momentarily hold the sticks of ice from falling; but, as the picks are withdrawn, the operating bracket Il@ is withdrawn from the arm |69 with the result that springy |54 pulls the stop. bar back under the sticks of ice.
held by the stop bar a short distance beneath the level of thevpicks so thatupon the next forward movement of the picks another group of chips is cut free.
When it is desirable to render the stop bar inoperative and thus form cubes of ice (as explained above), ya horizontal slide |12 is pushed in from the end wall of the casing and this has a cam on its forward endwhich engages the lower end of the' arm IBB so as to .swing the arm counter-clockwise. This moves lthe stop bary from beneath the freezing tubes 1n the same rnanneras Therethe tubes, and means to sever the ice as it emerges does operating bracket i'i.'` Therefore, upon each oscillation of the cutter bar, as the picks are withdrawn the ice sticks fall so as to rest on the grid, with the result that cubes are formed when the picks are again projected into the sticks.
As many possible embodiments may be made Vof the mechanical features of the -above invention i and as the art herein described might be varied in various parts, all without departing from the scope of the invention, it is to be understood that all matter hereinabove set forth, or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.
j l0 I claim: l. In ice-making of, av `cabinet structure, a refrigeration system having an evaporator in said cabinet structure formed by a pair of parallel spaced evaporator sections having freezing zones therebetween, a
bank of vertical freezing tubes which are square in cross-section and positioned parallel and sideby-side and occupying said freezing zone in heatexchange relationship with each other and with said evaporator sections, an elongated water header positioned along the tops of said freezing tubes and having a plurality of water distrbuting nipples projecting respectively into the tops of said freezing tubes and havingfwater outlet openings for directing water against the sides of each tube, water-supply means including a pump to supply water to said header whereby a steady stream of water flows down each tube during the lfreezing operation, means to initiate the supplying of heat tosaid tubes to melt ice formed therein whereby the ice yfalls from the bottom ends of including a horizontal cutter bar which is adapted to. be swung to and from a position adjacent the lower endsv of said tubes and a plurality of ice picks carried by said cutter bar and adapted to project into the ice as it emerges from the tubes.
2. Apparatus as described in claim l which includes, a spring urging said cutter bar away from the freezing tubes, and a cam assembly formed by a pair vof cams fixed to a rotatable cam shaft and adapted upon rotation of the cam shaftv to swing the cutter bar against the action of said spring. f. x
3. Apparatus as described in claim l wherein said refrigeration system includes an expansion yvalve through which liquid Hows to said evaporater and which maintains a substantially constant temperature drop across the evaporator during the freezing operation, and wherein the harvesting. operation is controlled in accordance with the temperature of the freezing tubes.
4. Apparatus as described in claim 1 wherein said refrigeration system has a water-cooled condenser and whereinthe harvesting operation is performed by means supplying hot refrigerant gas, a hotwater accumulator vto which hot water from the condenser is supplied during the freezing operation, and means todirect refrigerant iiowing to the compressor during the harvesting operation into heat-exchange relationship :with the water 4in said hot waterfaccurnulator. l5; Apparatus as described in claim lwhich includesfa-plurality of vertical iin members positioned respectively between the adjacent surfaces of the respective freezing .tubesand havingsufcient width to form fins on the opposite sides of the freezing tubes. l l* g 6. Apparatus as described in claim lvlherein said header has a water inlet portion which projects horizontally beyond one end of the row of tubes and which has a transverse ,water` inlet opening.
y 7, In ice-makingiapparatus, an evaporator and freezing tube assembly comprising, a bank of parallel square freezing tubes spaced in side-by-side relationship, a plurality of iin members of substantially greater width than the width of the freezing tubes and positionedv respectively between adjacent surfaces of the respective freezing vtubes Lwith each fin having the opposite surfaces of its centralv portion abutting the'side walls of the adjacent freezing tubes and with `its marginal portions projecting beyond the sides of the tubes.
apparatus, the combinationY and a pair of evaporator sections positioned respectively on opposite sides of the freezing tubes and each formed by an evaporator tube having parallel runs which pierce the marginal portions of the nn members and which are in intimate heat-exchange relationship with the iin members and the tubes.
8. In ice-making apparatus, a water distributor header comprising, an elongated shell which is rectangular in cross-section and which is adapte to receive Water delivered to it in a transverse direction at one of its ends, a plurality of nipples equally spaced along one wall of said shell and adapted to direct water in streams into the ends of freezing tubes, and a plurality of baies positioned respectively between each two adjacent nipples and adapted to divert the water flowing along said header from the side thereof along which said nipples are positioned,
9. In ice-making apparatus, the combination of, a bank of vertical freezing tubes adapted to produce ice in the form of rods which emerge from the bottom ends of the tubes in side-by-side relationship, and an ice-cutter mounted to sever the sticks of ice into lengths as they emerge from the bottom ends of the tubes comprising a frame swingably mounted at its upper ends and a cutter bar assembly formed by a horizontal cutter bar fixed to the frame and positioned at the bottom ends of said freezing tubes and a plurality of picks mounted on the cutter bar and projecting toward the bottom ends of the tubes.
l0. Apparatus as described in claim 9 which includes, a spring urging said cutter bar away from the tubes, and a cam `assembly to project the cutter bar toward the tubes comprising a pair of cams mounted on a cam shaft and adapted upon rotation of the shaft to swing the frame toward the tubes against the tension of said spring.
11. In self-contained ice making apparatus, the combination of, a refrigerating system having an evaporator, a compressor and a condenser, a bank of vertical ice-freezing tubes positioned side-byside in heat-exchange relation with eachother and said evaporator, a Water header positioned above the tops of said ice-freezing tubes having a plurality of openings registering with the tops of said ice-freezing tubes, water-supply means for supplying water to said header, means for supplying heat produced by said refrigerating f system to said ice-freezing tubes to thaw the bond between the tubes and the ice formed therein Vwhereby the ice protrudes from the lower ends of said tubes, and means for severing the ice as it emerges from said tubes including a horizontal cutter bar adapted to move horizontally and having mounted thereon a plurality of ice picks which project into the ice as it emerges from said tubes. Y
l2. In ice making apparatus, a refrigerating system having an evaporator, a compressor and a condenser, vertical freezing tubes in contact with said evaporator, a pump for circulating water through said freezing tubes, said refrigerating system being adapted to evaporate refrigerant to cause ice to form in the tubes, a condenser to condense the refrigerant by passing it through the condenser in heat-exchange relationship with water which absorbs the heat of condensation, means for retaining a body of said water after passing through said condenser, means for thawing the ice from said tubes by passing hot'refrigerant gas from said compressor into heat-exchange relationship with said tubes, and means for passing the refrigerant used to ob- 12 tain the thawing action into heat-exchange with the body of retained condenser Water for re-evaporating any condensed refrigerant before entering the compressor.
13. In ice making apparatus, a refrigerating system having an evaporator, a compressor and a condenser, vertical freezing tubes in contact with said evaporator, a pump for circulating Water through said freezing tubes, said refrigerating system being adapted to evaporate refrigerant to cause ice to form in the tubes, a condenser to condense the refrigerant by passing it through the condenser in heat-exchange relationship with water which absorbs the heat of condensation, means for retaining a body of said Water after passing through said condenser, means for thawing the ice from said tubes by passing hot refrigerant gas from said compressor into heat-exchange relationship with said tubes, means for passing the refrigerant used to obtain the thawing action into heat-exchange with the body of retained condenser water for re-evaporating any condensed refrigerant before entering the compressor, and means for severing the ice as it emerges from said tubes Vincluding. a horizontal cutter bar adapted to move horizontally and having mounted thereon a plurality vof ice picks which project into the ice as it emerges from said tubes.
14. In ice making apparatus, a plurality of vertical freezing tubes in side-by-side relation, an evaporator `formed by a pair of parallel spaced evaporator sections in heat-exchange relation with said freezing tubes, and thermostatic means responsive to freezing'tube temperature for controlling the operation of said evaporator to interrupt the freezing cycle and initiate the thawing cycle when the ice has reached a predetermined thickness in the freezing tubes.
15. In ice making apparatus, a control mechanism for carrying on successive ice making and ice harvesting operations comprising, means to control the temperature in the evaporator whereby a substantially constant temperature drop is mainained across the evaporator, means to initiate a harvesting operation when a predetermined quantity of ice has been frozen, means to supply hot refrigerant to the evaporator to melt the ice free from the freezing surfaces, and means responsive to a rise in temperature adjacent the freezing surfaces for restarting the freezing operation including means to prevent the restarting of the freezing operation without there being a time delay suiiicient to permit the removal of ice from the freezing surfaces.
16. In ice-*naking apparatus, an evaporator and freezing tube assembly comprising, a bank of freezing tubes substantially abutting each other in side-by-side relationship, an evaporator assembly comprising. means separate from said freezing tubes but in intimate heat exchange relationship therewith and forming refrigerant passageways within which liquid refrigerant is evaporated, and means rigidly attached to sald bank of tubes holding said evaporator assembly in place.
17. In ice-making apparatus, a water distributor header comprising, a shell construction which is adapted to receive water delivered to it in a `transverse direction, a plurality of nipples spaced along one wall of said shell and adapted to direct water in streams into the ends of adjacent freezing tubes, and a baflie assembly positioned along said Wall and projecting transversely thereof whereby water is diverted from owing along 1 said wall.
from one side thereof and adapted to engage and sever the ice, a supporting frame for said bar 'which supports said bar in such a manner that it may be oscillated to and from a position wherein it severs the ice, and operating means for said bar which is adapted to move the bar with a positive action to its-position wherein it engages and severs the ice, said apparatus including means adapted to resiliently withdraw the bar from said position.
19. Apparatus as described in claim 18 wherein said frame comprises a pair of vertical swinging arms which are supported at their upper ends and which are xed to said bar at their lower ends, means to hold the ice during the time that it is being severed, arresting means to hold the unsevered ice when the bar has been withdrawn thereby to permit the severed ice to move free, the means to render said arresting means ineiective immediately prior to the movement of the bar toward its position wherein itsevers the ice.
20. In ice-making apparatus, an evaporator and freezing tube assembly comprising, a bank of parallel square freezing tubes positioned in side-by-sde relationship and having opposite side faces which are positioned at parallel heat-transfer zones, a plurality of heattransfer and evaporator-contacting members each extending between two adjacent tubes to provide an intimate heat-transfer relationship between the sides of the tubes and said members,
andan evaporator assembly comprising a pair ol evaporator sections formed by metal tubes with the sections beingV .positioned respectively in said heat-transfer zones with there beingv straight tube portions extending transversely of the freezing tubes and each tube portion being physically attached to said members whereby a good heattransfer relationship is provided between the tube portions and the freezing tubes through said members.
2l. Apparatus as described in claim 20 which includes, a water distributor header comprising a shell construction which vis adapted to receive water which is delivered to it in a transverse direction, and distributor means spaced along one wall of said shell construction and projecting respectively into said freezing .tubes and each adapted to direct water against the adjacent tube walls in substantially even streams.
22, Apparatus as described in claim 21. which includes, means mounting said freezing tubes in vertical relationship, a sump tank positioned :beneath the level of said tubes and adapted to have water flow therein from said tubes, a water pump v.to pump water from said sump tank into said header, an ice storage compartment positioned beneath the level of said sump tankand providing a base for the aforementioned apparatus, and means to direct the ice from said freezing tubes linto said' storage compartment.
two substantially AMELDON GERALD LEESON.
` REFERENCES CTTED The following references are of record inthe File of this patent:
UNITED STATES PATENTS Gruner Oct. 30, 1945
US68602146 1946-07-24 1946-07-24 Ice-making apparatus Expired - Lifetime US2549747A (en)

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Cited By (34)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2595588A (en) * 1950-02-04 1952-05-06 Lee Aaron Ice-making machine and method
US2643524A (en) * 1950-05-30 1953-06-30 Wilbushewich Eugen Freezing plant
US2648203A (en) * 1950-08-03 1953-08-11 Henry Vogt Machine Company Machine for producing ice cubes and crushed ice
US2693680A (en) * 1952-02-01 1954-11-09 Lee Means for making ice cubes
US2700280A (en) * 1949-08-18 1955-01-25 Henry Vogt Machine Company Refrigerating apparatus and thawing method
US2706385A (en) * 1951-11-19 1955-04-19 Frank W Topping Ice and water dispensers
US2730865A (en) * 1952-02-26 1956-01-17 Albert L Murdock Automatic ice making apparatus
US2739457A (en) * 1952-08-21 1956-03-27 Merlin S Chapman Ice producing and crushing apparatus
US2741096A (en) * 1952-06-27 1956-04-10 Henry Vogt Machine Company Control for selective ice cuber and crusher
US2743588A (en) * 1953-03-05 1956-05-01 Servel Inc Ice maker
US2755637A (en) * 1955-05-13 1956-07-24 Fred J Schordine Refrigeration system
US2774223A (en) * 1950-07-20 1956-12-18 Muffly Glenn Ice making method and apparatus
US2775096A (en) * 1950-07-01 1956-12-25 Carrier Corp Ice cube makers
US2775098A (en) * 1950-07-01 1956-12-25 Carrier Corp Ice cube maker and control mechanism therefor
US2784563A (en) * 1952-03-27 1957-03-12 Gen Motors Corp Ice making apparatus
US2787890A (en) * 1949-08-12 1957-04-09 Muffly Glenn Ice making and refrigerating systems
US2801527A (en) * 1955-05-23 1957-08-06 Gen Motors Corp Ice making apparatus
US2806357A (en) * 1955-07-20 1957-09-17 Gen Motors Corp Ice maker
US2833126A (en) * 1950-11-14 1958-05-06 Muffly Glenn Ice making method
US2844008A (en) * 1954-09-15 1958-07-22 Whirlpool Co Ice making apparatus
US2866322A (en) * 1954-07-20 1958-12-30 Muffly Glenn Refrigerator and ice maker
US2870612A (en) * 1955-08-29 1959-01-27 Frick Co Ice-making apparatus
US2889878A (en) * 1956-03-07 1959-06-09 William J White Sod cutting machine with gravity feed means
US2927440A (en) * 1954-11-08 1960-03-08 Everard F Kohl Apparatus for making ice and to improved control means therefor
US2949752A (en) * 1957-05-01 1960-08-23 John R Bayston Ice making machine
US2962869A (en) * 1957-09-12 1960-12-06 Milton A Bartels Crushed ice making machine
US3009336A (en) * 1956-09-04 1961-11-21 John R Bayston Ice making machine
US3043113A (en) * 1957-06-04 1962-07-10 Muffly Glenn Refrigerating systems
US4531380A (en) * 1984-01-10 1985-07-30 Turbo Refrigerating Company Ice making machine
US4622832A (en) * 1984-01-10 1986-11-18 Turbo Refrigerating Company Ice making machine
US4651537A (en) * 1984-01-10 1987-03-24 Turbo Refrigerating Company Ice making machine
US6763675B1 (en) 2003-05-29 2004-07-20 John H. Fleeman Apparatus and method for preparing, chilling and dispensing a beverage
US20110023521A1 (en) * 2008-03-31 2011-02-03 Nobuo Kondo Ice-making machine with ice storage bin
US8935929B1 (en) * 2013-03-20 2015-01-20 Richard L. Prater HVAC unit suspension system and method

Citations (7)

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Publication number Priority date Publication date Assignee Title
US2200424A (en) * 1938-05-10 1940-05-14 Vogt & Co Inc Henry Method and apparatus for freezing ice
US2220001A (en) * 1937-03-12 1940-10-29 Thomas I Potter Ice-making apparatus
US2221212A (en) * 1934-08-13 1940-11-12 Wussow Reinhard Refrigerating apparatus
US2221694A (en) * 1938-04-11 1940-11-12 Thomas I Potter Ice-making apparatus
US2239234A (en) * 1939-04-12 1941-04-22 Vogt & Co Inc Henry Ice freezing apparatus
US2364016A (en) * 1938-11-28 1944-11-28 Wussow Reinhard Ice plant operating with compression and evaporation
US2387899A (en) * 1943-08-30 1945-10-30 Oliver R Burkhart Ice-making machine

Patent Citations (7)

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Publication number Priority date Publication date Assignee Title
US2221212A (en) * 1934-08-13 1940-11-12 Wussow Reinhard Refrigerating apparatus
US2220001A (en) * 1937-03-12 1940-10-29 Thomas I Potter Ice-making apparatus
US2221694A (en) * 1938-04-11 1940-11-12 Thomas I Potter Ice-making apparatus
US2200424A (en) * 1938-05-10 1940-05-14 Vogt & Co Inc Henry Method and apparatus for freezing ice
US2364016A (en) * 1938-11-28 1944-11-28 Wussow Reinhard Ice plant operating with compression and evaporation
US2239234A (en) * 1939-04-12 1941-04-22 Vogt & Co Inc Henry Ice freezing apparatus
US2387899A (en) * 1943-08-30 1945-10-30 Oliver R Burkhart Ice-making machine

Cited By (35)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2787890A (en) * 1949-08-12 1957-04-09 Muffly Glenn Ice making and refrigerating systems
US2700280A (en) * 1949-08-18 1955-01-25 Henry Vogt Machine Company Refrigerating apparatus and thawing method
US2595588A (en) * 1950-02-04 1952-05-06 Lee Aaron Ice-making machine and method
US2643524A (en) * 1950-05-30 1953-06-30 Wilbushewich Eugen Freezing plant
US2775098A (en) * 1950-07-01 1956-12-25 Carrier Corp Ice cube maker and control mechanism therefor
US2775096A (en) * 1950-07-01 1956-12-25 Carrier Corp Ice cube makers
US2774223A (en) * 1950-07-20 1956-12-18 Muffly Glenn Ice making method and apparatus
US2648203A (en) * 1950-08-03 1953-08-11 Henry Vogt Machine Company Machine for producing ice cubes and crushed ice
US2833126A (en) * 1950-11-14 1958-05-06 Muffly Glenn Ice making method
US2706385A (en) * 1951-11-19 1955-04-19 Frank W Topping Ice and water dispensers
US2693680A (en) * 1952-02-01 1954-11-09 Lee Means for making ice cubes
US2730865A (en) * 1952-02-26 1956-01-17 Albert L Murdock Automatic ice making apparatus
US2784563A (en) * 1952-03-27 1957-03-12 Gen Motors Corp Ice making apparatus
US2741096A (en) * 1952-06-27 1956-04-10 Henry Vogt Machine Company Control for selective ice cuber and crusher
US2739457A (en) * 1952-08-21 1956-03-27 Merlin S Chapman Ice producing and crushing apparatus
US2743588A (en) * 1953-03-05 1956-05-01 Servel Inc Ice maker
US2866322A (en) * 1954-07-20 1958-12-30 Muffly Glenn Refrigerator and ice maker
US2844008A (en) * 1954-09-15 1958-07-22 Whirlpool Co Ice making apparatus
US2927440A (en) * 1954-11-08 1960-03-08 Everard F Kohl Apparatus for making ice and to improved control means therefor
US2755637A (en) * 1955-05-13 1956-07-24 Fred J Schordine Refrigeration system
US2801527A (en) * 1955-05-23 1957-08-06 Gen Motors Corp Ice making apparatus
US2806357A (en) * 1955-07-20 1957-09-17 Gen Motors Corp Ice maker
US2870612A (en) * 1955-08-29 1959-01-27 Frick Co Ice-making apparatus
US2889878A (en) * 1956-03-07 1959-06-09 William J White Sod cutting machine with gravity feed means
US3009336A (en) * 1956-09-04 1961-11-21 John R Bayston Ice making machine
US2949752A (en) * 1957-05-01 1960-08-23 John R Bayston Ice making machine
US3043113A (en) * 1957-06-04 1962-07-10 Muffly Glenn Refrigerating systems
US2962869A (en) * 1957-09-12 1960-12-06 Milton A Bartels Crushed ice making machine
US4531380A (en) * 1984-01-10 1985-07-30 Turbo Refrigerating Company Ice making machine
US4622832A (en) * 1984-01-10 1986-11-18 Turbo Refrigerating Company Ice making machine
US4651537A (en) * 1984-01-10 1987-03-24 Turbo Refrigerating Company Ice making machine
US6763675B1 (en) 2003-05-29 2004-07-20 John H. Fleeman Apparatus and method for preparing, chilling and dispensing a beverage
US20110023521A1 (en) * 2008-03-31 2011-02-03 Nobuo Kondo Ice-making machine with ice storage bin
US8528357B2 (en) * 2008-03-31 2013-09-10 Hoshizaki Denki Kabushiki Kaisha Ice-making machine with ice storage bin
US8935929B1 (en) * 2013-03-20 2015-01-20 Richard L. Prater HVAC unit suspension system and method

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