US2942432A - Defrosting of evaporator - Google Patents

Defrosting of evaporator Download PDF

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US2942432A
US2942432A US552530A US55253055A US2942432A US 2942432 A US2942432 A US 2942432A US 552530 A US552530 A US 552530A US 55253055 A US55253055 A US 55253055A US 2942432 A US2942432 A US 2942432A
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evaporator
ice
tank
valve
water
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US552530A
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Muffly Glenn
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B47/00Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
    • F25B47/02Defrosting cycles
    • F25B47/022Defrosting cycles hot gas defrosting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D11/00Self-contained movable devices, e.g. domestic refrigerators
    • F25D11/02Self-contained movable devices, e.g. domestic refrigerators with cooling compartments at different temperatures
    • F25D11/022Self-contained movable devices, e.g. domestic refrigerators with cooling compartments at different temperatures with two or more evaporators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2400/00General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
    • F25D2400/30Quick freezing

Definitions

  • This invention pertains to household refrigerators of automatic type incorporating an automatic ice maker of the otation type.
  • This specification covers various im- Patented June 2&1, 1960 ICC v of minerals frozen out ⁇ of the water so that such mineral provements over disclosures of my several issued patents refrigerators having the ice maker tankbuilt in or combined with the liner ofthe -rnain food space While these patent applications representedv improve; ments in certain respects over my earlier applications showingfthe removable tank, problems were encountered in planning production because of the diiiiculty of welding or otherwise making permanently tight seams between two pieces of metal of which one or both'is to be coated with vitreous enamel. Also this plan of combining the ice maker tank with the cabinet liner precludes ready removal for cleaning or access for scrubbing out the tank while in place.
  • a problem which presented itself wasv that of providing suitable agitation of the waterin the ice maker -tank to make clear ice, particularly with reference to sealing the deposit may easily be drained or washed out.
  • An additional object is to produce anV automatic ice maker of relatively small height in proportion to its horizontal dimensions so that it can be located adjacent the top wall ofthe food compartment of a refrigerator without interfering with visibility of and access to the main.V
  • Another object is to provide for -returning to they cir,-
  • An additional object is to provide an ice maker assembly adapted to be mounted in contact with Ithe top of the liner of a refrigerator cabinet so that ⁇ the liner provides a cover for the ice maker, the ice storage compartment and the drinking water tank.
  • a further object is to provide an ice maker assembly having all of its working parts readily accessible for servic- Another object is to ht the ice maker into cabinets such as are used in present automatic refrigerators with shaft of a motor used for this purpose or providing a magnetic drive to the water fagitating device, and locating the agitating motor so that the heat generated thereby would not Vadversely affect the performance of the refrigerator.
  • a prime object of this invention is to overcome the above listed shortcomings of previous designs.
  • Another object is to utilize the previously objectionable heat of the motor employed to agitato the water, applying this heat to a special compartment for storage of certain foods such as butter, cheese and other dairy products, in which it is desired tomaintain a higher temperature than in the main food space of the cabinet.
  • a further object is to maintain a higher water level in the drinking water tank than in the overflow tank where Water level is maintained by means of a float valve.l
  • a further object is to provide for refilling the drinking water tank each time the ice maker starts operation.
  • Another Aobject. is to provide. -a trap for the ⁇ collection a minimum retooling cost.
  • a further object is to provide for draining defrost water and dewfrom acooling element located in the top of the food space to a drip evaporator located below the main Y food space without the use of a drain tube through the food space.
  • Another object -is to water is "(wherei itaids'i'n keeping Vthe ⁇ water cool, and then vatthestart of lthe next ice-making cycle when the water levelzrises the previously released' batch ofuice is immediatelyfloated from the tank toits storage compartment where the iceis stored out'of the path of water ow.
  • Another object is to provide for collecting any leakage around the pump shaft and conveying such water, of leakage to the drip evaporator which disposes of defrost and condensate water.
  • l Ak further object is to provide a water faucet vof s'elf- Y closing type which occupies the minimum amount ofY space refrigerator.
  • Another object is to provide a location for water softening cartridges which' may l.be used when requiredin localiy ties where the water supply is hard, thesecartridges being arranged to receive water from the overflowI of the drinkf -v 'Y ing water tank.
  • Another object is to combinethe ice maker, the ice storage compartmennrthe rdrinking, water,tankand the warm storagecompa'rtment in a unita'ssembly which; canV Y be operatedseparately from the refrigeratorcabinet.4
  • a further object is to provide such an assembly which maybe fabricated from twoor more kinds ofmetal', as
  • stainless steel comprising the wall on which Y ice making areas are locatedand aluminum for themain other parts of the assembly.
  • a still further object is to provide arefrigeratorhaving a frozen food compartment and a separate non-freezing compartment, each with its Vown evaporator, with means for defrosting of the freezer evaporator without heating the evaporator ofthe warmer compartment, l
  • Fig. 1 is a sectional view of a household refrigerator incorporating the features of this invention.
  • Fig. 2 is a front elevation of Fig. 1, omitting the front door of the cabinet.
  • Fig. 3 is a horizontal section of Figs. 1 and 2 taken on the lines 3-3 thereof.
  • Fig. 4 is a diagrammatic illustration of a refrigerating system suitable for use in connection with Figs. 1, 2 and 3 and illustrating an arrangement of valves which provide for hot-gas defrosting of the freezer evaporator.
  • Fig. 5 is a diagrammatic illustration of a modified electrical circuit for defrosting the freezer evaporator.
  • Fig. 6 is a side elevation in section of a modified arrangement incorporating the features of Figs. 1, 2 and 3.
  • Fig. 7 is a plan view of Fig. 6.
  • Fig. 8 is a -side elevation of Fig. 6 partly in section showing a secondary iinned coil for cabinet air cooling.
  • Fig. 9 is a modification of Fig. 8 showing a solenoid valve arranged to control the finned secondary evaporator.
  • Fig. 10 is a diagram of the refrigerant and electrical circuits showing further modiiications.
  • Fig. 1l is a diagrammatic illustration of the system showing refrigerant circuits adapted for a three-uid absorption system.
  • Fig. 12 is an enlarged detail of Fig. 1l showing one of the electric heating elements for releasing ice.
  • Fig. 13 is an optional. heat transfer device.
  • ice maker is seen in section and will be recognized as operating upon the same principle as other flotation-type ice makers disclosedin my several issued U.S. patents and pending patent applications.
  • the evaporator coil 10 is soldered ⁇ or otherwise secured to a number of metal buttons 12 preferably made of copper or other metal having a high thermal conductivity. These buttons occur at intervals along the length of the evaporator tube and are soldered or otherwise secured to the vertical wall 14 which forms one side ofthe ice maker tank 16.
  • Water is circulated upwardly within the tank 16 while the tube 10 is refrigerated causing discs or hemispherical pieces of ice 18 to form on the inside of the wall 14 which is preferably made from thin stainless steel.
  • the pump 20 draws water from the overflow tank 22 wherein water is maintained at the level 24 by means of.
  • the pump 20 delivers water into the bottom of the tank 16 at sufiicient volume and pressure to cause the water within, the tankV 16 to rise to the level 30, thus maintaining a considerable owof water through the overilow trough 32.
  • the bulk of this overiiow water falls into the removable tank 34 through some of it may be carried with the ice land drain to tank 22. It is thus seen that soon after the system is started the removable tank 34 will be filled with water to the level 36.
  • water overtlow spout 38 water overows at a rate equivalent to that at which water falls into the tank 34.
  • One or more drains 39 allow withdrawal of impurities which collect in the bottoms of tanks 16 and 22.
  • the evaporator 16 Since the evaporator 16 not only cools the ice making surface but cools air from the main food' space which is free to circulate thereover and may be provided with fins 50 to enh-ance this action, it will be seen that the evaporator tube lll will warm up upon stopping of the system thus causing the pieces of ice 18 to melt free from the wall 14, but instead of immediately floating. upwardly as in my previously disclosed ice makers the upper pieces of ice will fall into the water remaining in the bottom of the ice maker tank 16 and remain there until the pump is restarted.
  • the control which restartsA the motor-compressor unit and the, pump may be as disclosed in one of my issued 20 patents or pending applications, preferably as shown in my U.S. patent application., Serial tNo. 50,101, liled September 20, 1948, ⁇ now Patent No. 2,672,016, issued March 16, 1954, with a delayed start of one of the motors,
  • This shelf may be perforated but in any event it lits loosely so that water of meltage from the stored ice falls into the overflow tank 22. It is preferredV that at least one hole 61"; be provided in the shelf 58 to facilitate its removal to provide access to the tioat valve 26.
  • the housing 62 of the ice maker assembly is provided internally with two angle lugs 64 which support it on the studs 66 attached to the top of the refrigerator. It is preferredV that the top edge of this housing betitted with a rubber gasket 68 for the purpose of sealing it against the top of the liner when the nuts on studs 66 are tightcned. This eliminates the necessity for providing a separate top for the housing 62.
  • the water tank 34 is a separate assembly readily removable by sliding forward, carrying with it the selfclosing valve 70 and its trim plate 72 which closes the necessary gap in the front edge of the drip pan 74.
  • This drip pan is also removable but need not be re- It will be noted that the pan 74 is so formed that water drains to ⁇ its rear left corner and thence out over the lip 76 which directs the water.l against the liner of the cabinet at its left rear corner. It is preferred to allow this water -to run down the corner of the liner rather than-through any tube located inside. of the food space or within the insulation as such tubes are notably collectors of dirt and germs.
  • valve assembly ⁇ 100 is similar Yto the assembly 100 of my co-pending U.S. patent application, Serial No. 45,343, tiled August 20, 1948, now Patent No. 2,654,227, issued October 6, 1953, but is here connected for switching the condenser function from the condenser 101 to the freezer evaporator 88'while allowing the condenser to stand idle and the ice-maker evaporator to continue operating.'
  • This provides more rapid defrosting of the freezer evaporator than is obtained by the usual hot-gas method which connects the compressor discharge directly to the evaporator to be defrosted and leaves the outlet of the evaporator connected with the suction port of the compressor.
  • Such defrosting is inecient in that no useful work other than defrosting is performed by the compressor and this job is poorly done because the discharge pressure of the compressor drops.
  • freezer evaporator v88v where it 'is' quickly condensed by Y 103' from which it yows at reduced pressure into the'icefrigerant and the evaporation of this refrigerant does useful worl: in cooling the ice-maker evapora-tor 10.
  • Fig. 4 the solid arrows indicate the flow of refrigeerant during normal operation of yboth the ice-maker evaporator and the freezer evaporator. It will be noted that liquid refrigerant ows from the condenser 101V Athrough the check valve 102 to the restrictor 103 and the ice-maker evaporator 10 from which i-t must flow through the weighted check valve 104 since the check valve 105 is held closed by the high discharge pressure on its opposite side.
  • the refrigerant After passing the ⁇ weighted pressure reducing check valve 104 the refrigerant is at a s-till lower pressure and again it cannot pass through the check valve 106 because of the higher pressure on its opposite side, hence it flows through the freezer evaporator '88 where evaporation is substantially completed and the vapor flows through the tube 107 to the valve assembly 100 and'thence back to the suction side of the compressor 48 through the tube 108.
  • This operation continues under control of the thermostatic switch 46, stopping and starting ice-making and ice-releasing cycles with an idle defrosting of the ice-maker evapora-tor 10 during each ice-releasing period.
  • the freezer Ievaporator 88 does not defrost during normal idle periods of the system because it is enclosed in a much colder zone and not subject to any direct heat input. Normally the drawer 110 is open for such short periods that thisrdoes not Vcause evaporator 88 to defrost, but it is only during periods whendrawer 1x10 is open that vevaporator 88 can be defrosted by pulling out knob 111, since this knob is so located that closing of drawer 110 pushes it in to deenergize solenoid 111-2.
  • switch 114 is reopened by a timing device 129 as described in my aforementioned copending application, Serial No. 74,528, by thermostatic means associated with the evaporator 88 or manually, as occurs when knob 111 is pushed in either byrhand or byI the closing of drawer 110.
  • the timing device stops the defrosting andy at the same time releases the drawer to let it'close'by gravity due to its inclined roller slide.
  • switch 11,4 may if desiredl be opened thermostatically by means of connection with the bulb 130 located adjacent evaporator 88 and this will allow the drawer to reclose as in the co-pending case'last mentioned above.
  • An alternative method of defrosting the evaporator 88 l is to mount an electric heater 134 as shown in Fig; 1 and out the knob 111 the effect is to break the circuit .leadingvv to motor-compressor unit 48 and close theA circuit leading'V to kheater 134. This insures stopping of the compressor while the evaporator I88 is electrically heated. This heat is distributed to all refrigerant passages of evaporator 88 by converting the evaporator temporarily into a secondary refrigerating system with evaporation adjacentthe heater and condensation occurring in all other parts of thejevaporator.
  • the switch 46 is supplied with two bulbs 44 and 138, the latter bulb being located adjustably as to height as seen in Fig. 3 or 6 where it responds to accumulation of ice in cham-ber 56 or'56' up'toit's level.
  • This bulb is also seen in Fig. 4 and for the purpose of illustration is shown as being of larger diameter than the tube which connects the bulb with switch 46, but it will be understood thatboth bulb 44 and bulb 138 may be merely sections of the one tube provided that the volatile'c'harge used in switch 46 is such that all of the liquid:fraction of bulb 138.
  • bulb 44 In normal -operation before the maximum supply of ice has been accumulated in chamber 56 bulb 44 drops to a lower temperature than bulb 138 when the piece of ice forming nearest it has grown to its desired maximum size at which time bulb 44 causes switch 46 to open, stopping the formation of ice. Bulb 44 cannot rise to the 'cut-in temperature of switch 46 until the piece of ice nearest it has lmelted free from the surface on which it formed and oated or dropped away. It is preferred that bulb 44 be located adjacent the ice-making area which is slowest in warming up and therefore the last to release its piece of ice, thus insuring that a new ice-making period will not begin until after all of the ice has been released.
  • freezer 110 may be provided with a separate control'as disclosed in other patent applications of mine, but this is not necessary if the design is such that ice-making periods occur frequently enough to insure satisfactory cooling of the evaporator 88 and .freezer space 110 under all normal conditions.
  • Fig. 6 the ice storage space 56' is located below the drinking water tank 34 instead of beside it as 56 is in Figs. 1, 2, and 3.
  • the butter compartment 139' is located below the ice storage compartment instead of beside it as 139 is in Fig. 3 andthe inclined bottom of the water tank provides the ice-making areas.
  • This arrangement is somel times preferred in .the design ofhousehold refrigerators because it provides better visi-bility of the upper shelves and because it is not usually considered necessary to have the tall bottle space extend the full width ofthe cabinet.
  • the arrangement of Fig; 6 ⁇ is more compact because the inclined bottom of the drinking water and ice-making tank ts with the angle of repose of ice delivered to the storage compartment 56.
  • This arrangement also allows removal of the ice-making surface as part of the water tank. It is preferred that ⁇ the water tank and particularly its inclined bottom be made of quite thin stainless steel whereas the balance of thel assembly may be made of cheaper metals.
  • the discharge tube 140 of the pump'ZD is carried over the top edge of the tank 34' and its open end located at least partly above the idle water level 142 of tank 34', this delivery end of the tube being preferably flattened to conserve vertical height and spread water delivery.
  • VThe angle of the tube 140 at its delivery end is more nearly Vhorizontal than the angle of the tank bottom so that the' tank. can slide forward on its inclined support withoutdisturbing the tube 140.
  • the cross member 144 which is preferably attached to the housing by .rneansof screws at itsopposite ends.
  • This cross member' servesto hold the tank in place and may p actually contact the tank at points but the bead at its upper erige 'is so curved, notched or flattened at points as to allow'water condensing on the front of .the tank to ow into' the gutter formed by this same cross member and be carried thereby ,to one side of the ice storage compartment where it drips or flows down the side wall into the overflow tank 22. Defrost moisture from the evaporator 146 also drips into this gutter and is similarly de livered to the overflow tank.
  • the upper edge of the tank 34' may fit snugly against the top liner 148fof the cabinet.
  • a compressible gasket such as 68 may be used. This wedging of the tank between the top of the liner and the contact buttons 12 of the evaporator 146 aids in securing good thermal contact between the tank bottom and these buttons.
  • the tank bottom being made of thin metal and pushed downwardly by the weight of water insures lgood contact with the various buttons 12' even though they may not be exactly in one plane.
  • the tubing used in construction of the evaporator146 is preferably ferrous and heavy walled.
  • Fig. 6 illustrates the relationship between bulbs 44 and 138 as described in connection with previous views.
  • the bulb 44 is held against the bottom of tank 34 by means of the spring clip 152 and may be adjusted longitudinally within this clip. As shown the bulb 44y is near the far side of the bottom of tank 34 and adjusted so that the uppermost button 12 on thc far tube of evaporation 146 produces a piece of ice which partly overlaps the bulb At the desired size of this piece of ice the bulb 44 is cooled to the cut-out point ofswitch 46.
  • the bulb 44 is colder than the bulb 138 and therefore contains all of the liquid portion of the volatile charge of the thermostatie switch 46 and it is only after the adjacent piece of ice 12 has melted free from the surface on which it was ⁇ formed that the temperature of bulb 44 can rise to the cut-in point of switch 46.
  • the switch will remain open even though bulb 44 warms up, since all of the volatile charge ofthe control 46 which. is in its liquid phase will now be in the colder bulb 138.
  • the bulb 138 may be adjustc vertically to vary the ice quantity at which the control 46 is held open. 'Ihe bulb 138 is preferably located against the metal wall which is contacted by stored icc on its inner side and is exposed to cabinet air on its outer side. This provides a slight modification in the maximum quantity of ice in storage, making the control 46 cut out in response to the accumulation of a smaller ice supply when cabinet air temperature is low and in response to the accumulation ofa larger ice supply when cabinet air temperature is higher. This automatically provides morefrequent operation of the condensing unit and maintenance of a greater reserve supply of ice when the refrigerator door is opened frequently or kitchen air temperatur is high.
  • the overflow notch 154 in the rear wall of tank 34' is bordered on the bottom and two sides by the outwardly turned edge 156 which guides overflow water and ice into the channel 158. Ice is deflected through the opening 160 into the storage compartment 56 by the grid 162 which is preferably ⁇ formed of parallel wires and so shaped that drippage therefrom falls into the channel 158. Any water carried through the opening 160 with the ice as well as water of meltage from the ice falls into the overflow tank 2,2', either flowing down the side walls of compartment 56 or draining from the ice through the perforated shelf 58 or around its edges. This shelf is removably supported as explained in connection with 58 of Fig. l to provide access to the float valve 26.
  • the bend or curvature of the wires which form the grid 162 is also useful in modifying the angle of delivery of falling ice as it reaches the compartment 56'. Ice ⁇ is estates directed inore nearly horizontally so that it can build up to a higher peak thus increasing the capacity ofthe ice storage chamber. Y A
  • the door 164 of the ice storage compartment is similar to the one shown in Fig. 1 but is hinged on a pair of pins 166 extending inwardly from the two side walls of the chamber.
  • This hinge axis is located linside of the com# partment so that the inwardly extending wings 168 of the door may be of circular contour in the area whereA contacted by ice.
  • the dotted position 164 of the door in Fig. 6 indicates the position of maximum door opening and the movement'of the doorA front relative to the curved forward end of the shelf 58..
  • This open position of the door is preferably such that in the event the user closes the main door of the refrigerator while the ice door is open the latter will thereby be closed rather than damaged.
  • the butter storage compartment '139f may be pr Vvided with insulation 172 to whatever extent is required to maintain the temperature ⁇ of this compartment Within the desired limits, such temperature being higher'than that of the main food compartment of the refrigerator.
  • This compartment is heated by the electric motor 52 which drives the Water pump 20.
  • the shaft connecting the motor with the pump is provided with a seal or stuiiing box to prevent flow of Water from the overflow tank 2.2'l into the compartment 1319', but a drain opening 174 is provided to dispose of what small leakage there may be around the pump shaft. This
  • leakage falls into the drip pan 176 and is conducted thereby to the liner of .the cabinet by means of the extension 76 as shown mpFigsrJ l, 2 and 3.
  • compartment t139 is warmerthan themain food Y space its outer walls will not collect moisture, hence in the arrangement of-Fig.6 it is not necessary' that the pan ⁇ 176 extend forward under the entire assembly as does pan 74 in Fig. 1. assembly above the level of the compartment 139' can be carried to the pan 176 by means ofsmall channels 178 placed at an angle on the side walls as shown inFig. 8.-
  • Fig. 8 shows a secondary evaporator coil whichis preferably located between the low side assembly just described and the adjacent side of the liner of the food compartment.
  • This view looking at the assembly of Fig. 6 from the same angle but shows the evaporator 146' with the coil looped crosswise instead of lengthwise thereby calling for a supporting member 180.
  • 'Ilhe crosswise looping of coil 146 is to provide for flow of liquid downwardly in all loops when the evaporator is-idle.
  • 'I'his liquid accumulates to a level at-Which itl overflows into the vertical tube 182 thereby feeding liquid vto the and condenses therein during Vidle periods of the compressor. This provides additional box air cooling while Moisture collected on the side walls vof this.
  • . l be employed at this .point as indicated by Pig.';9.
  • -Th solenoid of this valve is energized when the compressor is idle or through a thermostatic switch 188 which closes in response to a rise of air temperature in the main foodY storage space of .the.refrigerator.
  • Fig. 9 illustrates a further modification ofthe Iice-maker evaporator.
  • the parallel tubes 190 connect the liquid header 192 with the suction header 194.
  • the secondary evaporator 184' in this case extends above header 194 to prevent any the compres-sor is idle and the consequent heating of coil 146 expedites the release of ice previously formed on the bottom of the tank 34'.
  • the restnictor Itube 103 preferably enters the low portion -of the coil 146 and is so directed as to induce refrigerant ow upwardly through thecoil.146' rather than downwardly in the tube 182.
  • the arrangement of this jet effect and the height of the loop at the top of the tube 182 can be designed or adjusted as indicated at 185 to obtain the desired division of cooling.;
  • a solenoid valve 186 may liquid entering it vfrom the header.
  • Fig. 10 shows a dual valve actuated by solenoid 198' to control the secondary evaporator 184 and ow of liquid refrigerant to the weighted check valve 104 which feeds the freezer evaporator.
  • the solenoid 198 is connectedV in parallel with the motor-compressor unit 48 so that When the compressor operates, dueto closing of switch 46, the valve 200 is openedand the valve 202 is closed ⁇ 'so that refrigerant Aliquida'nd vapor ilow from the active I ice-makerevaporaztor ⁇ 146 to the valve 104 and ⁇ thence tol so that only the ice-maker evaporator and the freezer evaporator are active.
  • Refriger'ant cannot ow backwardly past the weighted check valve 104 and can only ow past the valve 208 in the suction line 10'8 if the pressure developed within the freezer evapora# tor 88 is great enough to unseat the valve 208 againstY curve ofl lthe refrigerant the required area ofvalve port closed by the valve 208 can be calculated to provide any, desired pressure at which this valve permits the relief of pressure 'from the freezer evaporator to the motor-,compressor unit; j y Whenever the compressor stops the solenoid 198 isI deenergized thus ca using'the ice-maker evaporator tof.
  • This operation occurs at the end of each ice-freezing period under controly of the thermostatic switch 46.
  • Such defrosting of the ice-maker evaporator may occur hourly whereas the defrosting of the freezer evaporator may occur weekly and requires only a few minutes.
  • the switch 204 When the switch 204 is operated to defrost the freezer evaporator it simultaneously causes a short defrostA period to occur in the ice-maker evaporator 146 if it is not valready in the defrost portion of its cycle. When the switch 204 snaps back to its normal position at the end of the defrosting of the freezery evaporator under thermall or time control, as explained in connection with switch 114 of Fig. 4, the ice-maker evaporator goes back under control of the thermostatic switch 46.
  • the time required for defrosting the freezer evaporator will normally be less than the time required for releasing ice from the bottom of the tank 34 or wall 14 of tank 16, hence in the event that the freezer is defrosted in the middle of an ice-making period the pieces of ice partly formed will ordinarily remain attached to the tank and continue their growth as soon -as the defrosting of the freezer is completed.
  • the thermostatic switch 46 closes while the' freezer is being defrosted, the compressor will not start nor the solenoid 198 be energized to start an icemaking period until the defrosting of the freezer is completed.
  • the liquid introduced at 214 evaporates under a very low partial pressure thus cooling the evaporator 212i to a very low temperature.
  • the inert gas, enriched by the refrigerant vapor now flows through the tube 216 to the evaporator 146 which may be identical with the evaporator of Fig. 6 or Fig. 8 identified asV 146 and 146 respectively.
  • the mixture of gases leaving evaporator 146'
  • valve assembly 220 whichis open to allow flow of 'this mixture into fthe evaporator 222 where it ⁇ meets an additional supply of liquid refrigerant introduced through the tube 224.
  • This evaporator operates at a still higher temperature because ofthe higher partial pressure under which the refrigerant is now required to evaporate.
  • the mixture leaves evaporator 222 through the tube 226, flowing to the absorber (not shown) from which inert gas returns to the inlet 210 while fthe refrigerant vapor, now absorbed, is released in a generator (-not shown) from which it flows to a con-V denser or condensers to be liquefied and the liquid rei.
  • a secondary system including the evaporator 88, the condenser228, their connecting tubes and the valve mechanism 230.
  • This valve mechanism is shown in its normal position which it occupies all of the time except when the evaporator 88 is being defrosted. This is the valve position which prevails when the solenoid 232 is not energized.
  • Refrigerant vapor leaving the evaporator 88 flows through the tube 234, through the open valve port 236 and through the tube 238 to the top of the condenser 228 where the vapor is condensed by virtue of the cooling effect of the coldest evaporator 212 of the primary system.
  • the liquid thus formed ows through the tube 240 to the valve lassembly 230 where -it passes through the open valve port 242 and through the tube 244 to 'the evaporator 88 Ilthus completing the circuit of the secondary system.
  • the solenoid 232 When the freezer evaporator 88 is defrosted by means of the electric heating element 134, as previously described in connection -with compression-type systems, the solenoid 232 is energized for the purpose of isolat ing the freezer evaporator 88. This causes the armature 246 to lift, carrying with it the rod 248 and the three valves mounted thereon. The valve 250, being firmly fixed on the rod, closes the port 242. The rod 248 also lifts the valve 252 from its seat on the dividing wall 254. This also lifts the compressible sleeve 256 which in turn lifts' the upper valve member 258 to close the port 236. The compressible member 256 seals the stem 248 to the valve 258 and allows pressure relief from evaporator 88 during its defrosting period.
  • the length of the sleeve or spring member 256 is such that the valve 258 contacts its seat before valve 250 contacts its seat. A vided with more travel than necessary to close the' valve 250 this insures that bothv valves will be closed when the solenoid 232 ⁇ is energized.
  • the electrical heater 134 is' connected in parallel withthe solenoid 232 and operated by means of yaswitch 114 as described in connection with Fig. 4 where the corresponding solenoid 112 operates a different type of valve mechanism adapted to serve a compression-type system.
  • valve mechanism 220 shown in the upper portion of Fig. ⁇ l1
  • the energizing of solenoid 270 will unseat the valve 272 and seat the valve 274.
  • the latter stops the flow of liquid refrigerant from the inlet 218 to the evaporator 146 while the lifting of valve 272 allows the refrigerant vapor and inert gas mixture to by-pass the evaporator 146" flowing directly from the evaporator 212 to the' evaporator 222.
  • Some of this gaseous mixture may continue' tof the bottom of tank 34' directly.
  • the switch 280 is closed l by the clock 282 acting through .the insulated plunger 284 at regular intervals for a short period of, say 2 minutes, with, for example, 28 minutes of open time between. is open, is the one during which the evaporator 146' is refrigerated and ice discs 18 are formed n the' tank 34.
  • the solenoid armature 246 is pro-l
  • Fig. l2 shows an enlarged detail of one of the contact buttons 12, a heating element 278 and a portion of the bottom of the tank 3'4' with an ice disc 118 attached.
  • the contact button 12 is surrounded by the circular heating element 278 which includes electrically insulated resistance wires 290 and preferably is thermally insulated from all contacts except that with the bottom of the tank 34', being held rmly against the tank bottom by a ring 292 and the spring washer 294.
  • buttons 12 there is one of these circular heating elements surrounding each of the buttons 12 and they are connected in suitable series or series and parallel manner to match the available voltage of current and insure safety.
  • the optional platetype heating element 278 is omitted in Fig. l2, as it is not intended that both types of heating elements be used.
  • absorption systems are not necessarily limited to the elevated location of evaporators, in whichy case the freezer in the lower section of the cabinet may Vbe cooled by a primary evaporator, as shown herein for the compression type of system.
  • Fig. l3 a heat transfer circuit for effecting this economy.
  • 'Ihe motor 52 whichmaking period most of the liquid will bel vcontained lwithin the heating element 302 while the jacket 300 contains only vapor of this same liquid.
  • this liquid will turn tube 306, one of these tubes being provided with Y a solenoid-actuated control valve 308.
  • the heating element 302 contacts the angular bottom of the ice-making tank, as shownin Figs. 6 to 12 inclusive, ⁇ or the vertical side of a wall, as shown in Figs. l to 5 inclusive, on a small annular area surrounding each of the'contact buttons 12 and is provided with 4round holes to accommodate these buttons.
  • a volatile liquid such as an evaporative refrigerant is employed.
  • the internal volume of the heating elementV 302 be made large enough to hold substantially all of the volatile charge in its liquid phase, thus during van iceflow into the jacket 300 and evaporate to carry the heat accumulated by the motor and by the material form ⁇ ing the jacket upwardly through the tube 304 as latentv 1 hence the heat is localized where it is most effective in releasing the ice.
  • the 'jacket 300 When a low volatility liquid, such as water, alcohol or brine, is used the 'jacket 300 preferably has a larger internal volume, of which a portion is located at a higher level than the inlet to tube 304 to serve as Ka vapor trap and provide expansion space for the liquid. Except -for this expansion space or dome the circuit is filled with liquid which circulates upwardly through tube 304 and downwardly through tube 306 whenever the valve 308 is open. When valve 308 is closed there will be no circulation and the liquid contained in the jacket 300 will rise in temperature. Upon opening of the valve 308, which may be controlled as is the valve 186 of Fig'.
  • the cold liquid contained within the heating element 302 will flow downwardly through the tube '306, ⁇ displacing the hot liquid in jacket 300 which flows upwardly from the jacket .300 through the tube 304 to the heating element 302, thus delivering previously stored heat tothe Iice-marker tank Wall immediately opposite the surfaces on which ice has been formed. 4
  • valve assembly I220 maybe replaced by va liquid trap device which blocks ow of refrigerant through the ice-making evaporator 146 during its defrosting (ice-releasing) periods.
  • Such devicesV for bypassing a section of the systemA are known -in the art and need not be illustrated here.
  • timing device 129 Another optional feature is that the timing device 129;" i
  • switch 114 or 136 may be energized (wound up) by normal opening of the freezer drawer as well asy byf pulling out the knob 111.
  • the defrosting circuit' When energized by opening of the drawer alone the defrosting circuit'is not closed, hence the elect is merely to cause the drawer to reclose automatically 'at the end of a predetermined time.
  • the knob 111- is pulled out some time. after the opening of the drawer and toi the'end of its full travel this closes the defrosting switch 114 or 136 and rewinds the clock mechanism to'provide the required defrosting period before the reclosing of the drawer.
  • knob 111 which energizes the clock mech@ anism to time the reclosing of the drawer, with or without stopping the compressor, but without closing the defrost switch, may be accomplished by mounting the striker 310 on the near side of drawer 110 as shown in Fig. 5. The final outward movement of the drawer thus energizes the clock mechanism. When knob 111 moves back it starts the gravity reclosing of drawer 110 and restarts the compressor. compressor motor circuit each time the drawer is opened, some lost motion is provided between the timing device 172179'V energized by knob III and the switch, as shown by collars 312 whichengage the switches after some outward movement of knob 111.
  • FIG. 314 of Figs. 1 and 2 Another optional arrangement is to provide means such as 314 of Figs. 1 and 2 which includes a motor and gear reduction driving a drum or spool on which the tape 316 is wound up to pull the ⁇ drawer open, the tape being attached to the rear of the drawer, as at 318.y
  • This motor is energized periodically through a clock-driven switch or a'switch which closes in response to a given number of movements of the drawer to wind up the tape 316 and thus pull the freezer drawer open.
  • Such switches are well known both in the clock-driven variety and in the ratchet-actuated type and have been used for the purpose of defrosting the evaporators of refrigerating systems after a given lapse of time or after a given number of movements of a refrigerator door. I employ such a switch, not only to initiate the defrosting operation, but to energize the motor of 31d and thus cause the tape 316 to open the drawer.
  • the clock mechanism is preferably enclosed within the casing of 314. If the switch is actuated by a ratchet device to operate after a given number of drawer movements this ratchet device may be moved a step at a time by the part 31S engaging the push rod 320 each time the drawer is opened. Alternatively the rewinding of the tape 316 by a spring each time the drawer is opened, as an ordinary steel tape line of the pocket variety is rewound when one presses the button on the tape case, may actuate the ratchet mechanism one notch for each opening of the drawer.
  • the drawer is mechanically opened andthe defrosting switch (such as 1.114 or 136) is closed by the power-actuated winding up of the tape 316.
  • the defrosting switch opened and the refrigeration of the freezer evaporator restarted, as explained in connection with Figs. 4 and 5 hereof and in my copending U.S.application ⁇ Serial Number 74,528, filed February 4, 1949, previously'mentioned. Y
  • the lrail, 1445v may optionally be arranged to tilt on a horizontal axis like the door 164 below it.
  • A- suitable catch will hold it in the position shown but when the door 164 is opened the railV 144 may be released to tilt and allow the tank 34' to slide out forwardly on the ⁇ buttons 12 which support it.
  • Fig. 11 it will be noted that the primary evaporator 212 and the secondary condenser 228- contact each other inV a vertical plane between the removable wall section 296 and the 4fixed rear wall of the cabinet. This allows for removal of the primary system without disturbing the secondary system which remains in the cabinet. It is preferred that the tube 2.16 be horizontal or inclined upwardly toward the evaporator 146', hence the upper end of the evaporator 212 should beat a lower level than the connection of the tube 216 with evaporator 146'.
  • the opening in the rear wall of the cabinet which is closed by the upper portion of the removable wall section 296 must, of course, be large enough to allow all parts of the primary system to be removed through the opening in the rear Wal-l of the cabinet which is closed by 296.
  • a pressure imposing element ⁇ an evaporator, means for heating a portion of said
  • means in said conduit including means for urging the valve in a closing direction when said heating means is energized to maintain a condensing pressure in said evaporator, said valve being adapted to open in response to an excessive rise of pressure in said evaporator and thus allowing vapor only to ow through the valve to relieve excess pressure caused by said heating means.
  • a water tank having an inclined bottom, an ice storage compartment located below said tank, and means for separating to said storage compartment at a point below said inclined bottom of the tank and adjacent a higher portion thereof, whereby the higher portion of the stored ice is located below the higher portion of the tank bottom to conserve space.
  • an automatic ice maker including a plurality of small surface areas on which ice is formed in separate pieces, an evaporator for cooling said areas, means for causing said evaporator to periodically act as a condenser instead of as an evaporator for the purpose of releasing ice from said areas, and a second evaporator arranged to cool said compartment, said second evaporator being connected to receive condensed refrigerant from the rst said evaporator while it is acting as a condenser and to return refrigerant vapor to the first said evaporator to be condensed therein under substantially the same pressure at which it was evaporated.
  • an automatic ice maker including several separate surface areas on which ice is formed, a refrigerating system including a condensing unit, an evaporator of said system arranged for cooling said areas, a second evaporator for cooling said compartment, means for causing the first said evaporator to act periodically as a condenser taking refrigerant vapor from said second evaporator at substantially its evaporating pressure for the purpose of releasing ice from said surface areas, and means lfor periodically actuating the first said means to regulate the harvesting of pieces of ice from said areas Iby means of heat taken from said compartment.
  • a refrigerator a food storage compartment, a primary refrigerating system, an automatic ice maker of the type producing multiple small pieces of shaped ice, an evaporator forming a part of said system and also serving as a part of said ice maker, a second evaporator connected with the lirst said evaporator as part of said primary system, said evaporators also being connected to form a secondary refrigcrating system of which the first said evaporator acts as the condenser while thc balance of the primary system is idle, and refrigerant flow control means for isolating said secondary system from the balance of said primary system for the purpose of causing the first said evaporator to be heated and thereby to effect the harvesting of said small pieces of shaped ice while the primary refrigerating system is idle.
  • a refrigerating system including an evaporator for cooling surfaces on which ice is formed and from which discrete pieces of ice suitable for use in drinks are released, a secondary evaporator arranged for a separate cooling purpose, connecting means joining said evaporators, valve means for opening said connecting means and for isolating said evaporators from other parts of said system, and a source of energy for actuating said valve means to cause the first said evaporator to be heated by condensation of refrigerant therein.
  • a motor-compressor assembly including a sealed casing, a plurality of evapopassage between them yfor ow of refrigerant, a rst oneV of said two evaporators being arranged for operation on a defrosting cycle to cool air and to cool an ice maker, the other one of said two evaporators being arranged to operate well below freezing during its normal running periods and torernain below freezing during its normal idle periods, a weighted check valve in said passage between said two evaporators allowing flow of refrigerant from the first to the other of said evaporators with Va reduction of pressure whereby said first evaporator operates under higher pressure and temperature conditions than said other evaporator and refrigerant is prevented from flowing from said other to said rst of the evaporators, a header forming a part of said other evaporator, an electric heater associated with a lower

Description

G. MUFFLY 2,942,432
DEFRosTING 0F EvAPoRAToR v e sheets-sheet 1 June 28, 1960 Original Filed Aug. 9,2950
June.28, 1960 G. MUFFLY v 2,942,432
DEFROSTING OF EVAPORATOR Original Filed Aug. 9, 1950 6 Sheets-Sheet 4 June 28, 1960 G MUFFLY 2,942,432
DEFROSTING OF EVAPORATOR Original Filed Aug. 9, 1950 6 Sheets-Sheet 5 L M2 Y A jaa I 208 46 ||I H e INVENTOR. rm /54 6]?7777 /Vzf/f/f.
June 28, 1960 G. MuFl-'LY 2,942,432
DEFROSTING OF EVAPORATOR Griginal Filed Aug. 9, 1950 6 Sheets-Sheet 6 IN V EN TOR.
@La yg@ 2M United States Patent v DEFRosTlNG or EvAPoRAToR Glenn'Mumy, 1541 Crestview Drive, spn'ngfieid 32, ohio Original application Aug. 9, 1950, Ser. No. 178,498, now Patent No. 2,765,633, dated Oct. 9, 1956. Divided and this application Dec. 12, 1955, Ser. No.
7 Claims. (Cl. 62-155) This application is a division of my copending application, Serial No. 178,498, filed August 9, 1950, now Patent No. 2,765,633, issued October 9, 1956.
' This invention pertains to household refrigerators of automatic type incorporating an automatic ice maker of the otation type. This specification covers various im- Patented June 2&1, 1960 ICC v of minerals frozen out `of the water so that such mineral provements over disclosures of my several issued patents refrigerators having the ice maker tankbuilt in or combined with the liner ofthe -rnain food space While these patent applications representedv improve; ments in certain respects over my earlier applications showingfthe removable tank, problems were encountered in planning production because of the diiiiculty of welding or otherwise making permanently tight seams between two pieces of metal of which one or both'is to be coated with vitreous enamel. Also this plan of combining the ice maker tank with the cabinet liner precludes ready removal for cleaning or access for scrubbing out the tank while in place.
A problem which presented itself wasv that of providing suitable agitation of the waterin the ice maker -tank to make clear ice, particularly with reference to sealing the deposit may easily be drained or washed out.
' An additional object is to produce anV automatic ice maker of relatively small height in proportion to its horizontal dimensions so that it can be located adjacent the top wall ofthe food compartment of a refrigerator without interfering with visibility of and access to the main.V
food compartment below it or made into a counter type assembly of low height.l
Another object is to provide for -returning to they cir,-
culating system any water of meltage which -collects at a i level below the ice -storage compartment.
An additional object is to provide an ice maker assembly adapted to be mounted in contact with Ithe top of the liner of a refrigerator cabinet so that `the liner provides a cover for the ice maker, the ice storage compartment and the drinking water tank.
A further object is to provide an ice maker assembly having all of its working parts readily accessible for servic- Another object is to ht the ice maker into cabinets such as are used in present automatic refrigerators with shaft of a motor used for this purpose or providing a magnetic drive to the water fagitating device, and locating the agitating motor so that the heat generated thereby would not Vadversely affect the performance of the refrigerator.
Another dificulty was that many users prefer the main food compartment of a refrigerator to be maintained at a slightly lower humidity than is obtained with 32 F. cooling surfaces. Users also object to the wet walls "of the food compartment caused by usingpthe liner of'the compartment las the cooling surface. Y
A prime object of this invention is to overcome the above listed shortcomings of previous designs.
Another object is to utilize the previously objectionable heat of the motor employed to agitato the water, applying this heat to a special compartment for storage of certain foods such as butter, cheese and other dairy products, in which it is desired tomaintain a higher temperature than in the main food space of the cabinet.
A further object is to maintain a higher water level in the drinking water tank than in the overflow tank where Water level is maintained by means of a float valve.l
A further object is to provide for refilling the drinking water tank each time the ice maker starts operation. f Another Aobject. is to provide. -a trap for the` collection a minimum retooling cost.
A further object is to provide for draining defrost water and dewfrom acooling element located in the top of the food space to a drip evaporator located below the main Y food space without the use of a drain tube through the food space.
Another object -is to water,"'wherei itaids'i'n keeping Vthe `water cool, and then vatthestart of lthe next ice-making cycle when the water levelzrises the previously released' batch ofuice is immediatelyfloated from the tank toits storage compartment where the iceis stored out'of the path of water ow. g g Another object is to provide for collecting any leakage around the pump shaft and conveying such water, of leakage to the drip evaporator which disposes of defrost and condensate water.
An additional object iis to provide a bottom-hinged front door for the ice storage compartment vprovided with Wings which extend downwardly intofthe water overflow tank when the door is closed and extend upwardly when theV ldoor is opened to provide a convenient chute for theA removal of ice without danger of ice blocking'the door to prevent its reclosure.y
l Ak further object is to provide a water faucet vof s'elf- Y closing type which occupies the minimum amount ofY space refrigerator. v a
' Another object is to provide a location for water softening cartridges which' may l.be used when requiredin localiy ties where the water supply is hard, thesecartridges being arranged to receive water from the overflowI of the drinkf -v 'Y ing water tank.
Another object is to combinethe ice maker, the ice storage compartmennrthe rdrinking, water,tankand the wann storagecompa'rtment in a unita'ssembly which; canV Y be operatedseparately from the refrigeratorcabinet.4
A further object is to provide such an assembly which maybe fabricated from twoor more kinds ofmetal', as
for instance, stainless steel comprising the wall on which Y ice making areas are locatedand aluminum for themain other parts of the assembly.
' A still further object is to provide arefrigeratorhaving a frozen food compartment and a separate non-freezing compartment, each with its Vown evaporator, with means for defrosting of the freezer evaporator without heating the evaporator ofthe warmer compartment, l
Y l Y'allow the waterY level in the ice maker to drop below its operating level during idle periods so that when the ice is released it iirst drops 'into the In the drawings:
Fig. 1 is a sectional view of a household refrigerator incorporating the features of this invention.
Fig. 2 is a front elevation of Fig. 1, omitting the front door of the cabinet.
Fig. 3 is a horizontal section of Figs. 1 and 2 taken on the lines 3-3 thereof.
Fig. 4 is a diagrammatic illustration of a refrigerating system suitable for use in connection with Figs. 1, 2 and 3 and illustrating an arrangement of valves which provide for hot-gas defrosting of the freezer evaporator.
Fig. 5 is a diagrammatic illustration of a modified electrical circuit for defrosting the freezer evaporator.
Fig. 6 is a side elevation in section of a modified arrangement incorporating the features of Figs. 1, 2 and 3.
Fig. 7 is a plan view of Fig. 6.
Fig. 8 is a -side elevation of Fig. 6 partly in section showing a secondary iinned coil for cabinet air cooling.
Fig. 9 is a modification of Fig. 8 showing a solenoid valve arranged to control the finned secondary evaporator.
Fig. 10 is a diagram of the refrigerant and electrical circuits showing further modiiications.
Fig. 1l is a diagrammatic illustration of the system showing refrigerant circuits adapted for a three-uid absorption system.
Fig. 12 is an enlarged detail of Fig. 1l showing one of the electric heating elements for releasing ice.
Fig. 13 is an optional. heat transfer device.
Referring to Fig. l, the ice maker is seen in section and will be recognized as operating upon the same principle as other flotation-type ice makers disclosedin my several issued U.S. patents and pending patent applications. The evaporator coil 10 is soldered` or otherwise secured to a number of metal buttons 12 preferably made of copper or other metal having a high thermal conductivity. These buttons occur at intervals along the length of the evaporator tube and are soldered or otherwise secured to the vertical wall 14 which forms one side ofthe ice maker tank 16. During operation of this ice maker Water is circulated upwardly within the tank 16 while the tube 10 is refrigerated causing discs or hemispherical pieces of ice 18 to form on the inside of the wall 14 which is preferably made from thin stainless steel.
The pump 20 draws water from the overflow tank 22 wherein water is maintained at the level 24 by means of.
the oat valve 26 and the supply line 28. The pump 20 delivers water into the bottom of the tank 16 at sufiicient volume and pressure to cause the water within, the tankV 16 to rise to the level 30, thus maintaining a considerable owof water through the overilow trough 32. The bulk of this overiiow water falls into the removable tank 34 through some of it may be carried with the ice land drain to tank 22. It is thus seen that soon after the system is started the removable tank 34 will be filled with water to the level 36. When the water level rises to the bottom of the overtlow spout 38 water overows at a rate equivalent to that at which water falls into the tank 34. One or more drains 39 allow withdrawal of impurities which collect in the bottoms of tanks 16 and 22.
Overow water 'from the tank 34 falls into the water treating cartridge 40 from which any overliow falls directly into the overiiow tank 22. Water flows. through the cartridge 40 into thecartridge 42 and thence into the overflow tank 22. Thus most of the water reaches the overow tank by way of the water treating cartridges, as shown in my co-pending application Serial No. 109,942, filed August l2, 1949., now lPatent No. 2,672,017, issued March 16, 1954.
During this circulation of water a portion thereof is frozen within the tank 16 to form the several pieces of ice 18. When one of these pieces of ice has grown to 'a size such as to aifect the control bulb 44 the refrigeration of evaporator 10 is automatically stopped in accordance with the practice taught in my earlier patents. While the method of control is the same, the result of stopping at the desired ice size is different in that the opening of the switch 46 which stops the motor-compressor unit 48 and the pump 20 results in draining the ice maker tank 16 into the overflow tank 22, establishing therein a new water level only slightly higher than the operating water level 24. Since the evaporator 16 not only cools the ice making surface but cools air from the main food' space which is free to circulate thereover and may be provided with fins 50 to enh-ance this action, it will be seen that the evaporator tube lll will warm up upon stopping of the system thus causing the pieces of ice 18 to melt free from the wall 14, but instead of immediately floating. upwardly as in my previously disclosed ice makers the upper pieces of ice will fall into the water remaining in the bottom of the ice maker tank 16 and remain there until the pump is restarted.
The control which restartsA the motor-compressor unit and the, pump may be as disclosed in one of my issued 20 patents or pending applications, preferably as shown in my U.S. patent application., Serial tNo. 50,101, liled September 20, 1948,` now Patent No. 2,672,016, issued March 16, 1954, with a delayed start of one of the motors,
` though this delayed start is not so important in a housef Y of ice to adhere to the wall 14 instead of iloating out of the tank as desired.
As the water level rises in the tank 16 and water overows therefrom to the tank 34 floating pieces of ice are carried out through the overow trough 32 and slide down the chute 54 to fall into the storage compartment moved in ordinary service operations.
56 where 'such ice is supported on the shelf 58. This shelf. may be perforated but in any event it lits loosely so that water of meltage from the stored ice falls into the overflow tank 22. It is preferredV that at least one hole 61"; be provided in the shelf 58 to facilitate its removal to provide access to the tioat valve 26.
v The housing 62 of the ice maker assembly is provided internally with two angle lugs 64 which support it on the studs 66 attached to the top of the refrigerator. It is preferredV that the top edge of this housing betitted with a rubber gasket 68 for the purpose of sealing it against the top of the liner when the nuts on studs 66 are tightcned. This eliminates the necessity for providing a separate top for the housing 62.
` The water tank 34 is a separate assembly readily removable by sliding forward, carrying with it the selfclosing valve 70 and its trim plate 72 which closes the necessary gap in the front edge of the drip pan 74. This drip pan is also removable but need not be re- It will be noted that the pan 74 is so formed that water drains to `its rear left corner and thence out over the lip 76 which directs the water.l against the liner of the cabinet at its left rear corner. It is preferred to allow this water -to run down the corner of the liner rather than-through any tube located inside. of the food space or within the insulation as such tubes are notably collectors of dirt and germs. They drip water running down the corner of the liner is directed into the drain 78 pressed into the bottom of the liner and ows through the tube 80 which is straight and easily cleanable to the removable trap 82 and thence to the drip evapora-ting pan 84 from whichl it is evaporated with the aid of fabric 86 to room air as described in connection with my aforementioned patent application, Se-
' rial No. 74,528. This patent application also discloses 'in Fig'. 1 of the present application. My aforementioned application, Serial No. 74,528 alsoshows in Fig. l2 thereof a refrigerant circuit and control device providing hot-gas defrosting of the freezer evaporator. The same system can be used in connection with the present invention, or I can use the one shown by Fig. 4 hereof, which provides for defrosting of the freezer evaporator while the ice-maker evaporator is active.
In Fig. 4 the valve assembly `100 is similar Yto the assembly 100 of my co-pending U.S. patent application, Serial No. 45,343, tiled August 20, 1948, now Patent No. 2,654,227, issued October 6, 1953, but is here connected for switching the condenser function from the condenser 101 to the freezer evaporator 88'while allowing the condenser to stand idle and the ice-maker evaporator to continue operating.' This provides more rapid defrosting of the freezer evaporator than is obtained by the usual hot-gas method which connects the compressor discharge directly to the evaporator to be defrosted and leaves the outlet of the evaporator connected with the suction port of the compressor. Such defrosting is inecient in that no useful work other than defrosting is performed by the compressor and this job is poorly done because the discharge pressure of the compressor drops. I prefer the method shown by Fig. 4 because it utilizes the condensing function of the freezer evapora- |tor beingdefrosted to deliver liquid refrigerant to the ice-maker evaporator so that both sides of the refriger ating system are being used. Heat given up to the freezer evaporator in defrosting it allows condensation of rethe very low temperature of this evaporator while rapidly warming the evaporator'to its defrost temperature.-
freezer evaporator v88v where it 'is' quickly condensed by Y 103' from which it yows at reduced pressure into the'icefrigerant and the evaporation of this refrigerant does useful worl: in cooling the ice-maker evapora-tor 10.
In Fig. 4 the solid arrows indicate the flow of refrigeerant during normal operation of yboth the ice-maker evaporator and the freezer evaporator. It will be noted that liquid refrigerant ows from the condenser 101V Athrough the check valve 102 to the restrictor 103 and the ice-maker evaporator 10 from which i-t must flow through the weighted check valve 104 since the check valve 105 is held closed by the high discharge pressure on its opposite side. After passing the `weighted pressure reducing check valve 104 the refrigerant is at a s-till lower pressure and again it cannot pass through the check valve 106 because of the higher pressure on its opposite side, hence it flows through the freezer evaporator '88 where evaporation is substantially completed and the vapor flows through the tube 107 to the valve assembly 100 and'thence back to the suction side of the compressor 48 through the tube 108. This operation continues under control of the thermostatic switch 46, stopping and starting ice-making and ice-releasing cycles with an idle defrosting of the ice-maker evapora-tor 10 during each ice-releasing period.
The freezer Ievaporator 88 does not defrost during normal idle periods of the system because it is enclosed in a much colder zone and not subject to any direct heat input. Normally the drawer 110 is open for such short periods that thisrdoes not Vcause evaporator 88 to defrost, but it is only during periods whendrawer 1x10 is open that vevaporator 88 can be defrosted by pulling out knob 111, since this knob is so located that closing of drawer 110 pushes it in to deenergize solenoid 111-2.
When the user opens the freezer drawer 110 and pulls out the knob v111 to defrost the freezer evaporator, asis more fully explained in my co-pending patent application, Serial No. 74,528 above mentioned, current is supplied to the solenoid 112 through the switch 1-14 causing the armature 116 to lift, carrying with it the four'valves attached -to it, by means of its stem and the rocker arm 118. Since switch 114 energizes switch 53 to start motor-compressor unit 48 high pressure vapor discharged -fromthe compressor through the tube 120 now flows through the now open port 122v of the valve mechanism as indicated by broken arrow and the tube 107 to the maker evaporator 10. Leaving the'ice-maker evaporator largely in vapor phase the refrigerant cannot flow through the restrictor valve 104 because itis being held closed by vhigh side pressure as well as by thevweight of the valve,
hence vapor leaving the ice-maker evaporator must ilow through the tube 126 and the check valve I105 to the valve' assembly'100 where it passes through the now open port 128 to the suction tube 108 leading back tothe motor'- compressor unit 48.
VThis operation continues until switch 114 is reopened by a timing device 129 as described in my aforementioned copending application, Serial No. 74,528, by thermostatic means associated with the evaporator 88 or manually, as occurs when knob 111 is pushed in either byrhand or byI the closing of drawer 110. In the co-pending applicationlast mentioned the timing device' stops the defrosting andy at the same time releases the drawer to let it'close'by gravity due to its inclined roller slide. It will be obvious that switch 11,4 may if desiredl be opened thermostatically by means of connection with the bulb 130 located adjacent evaporator 88 and this will allow the drawer to reclose as in the co-pending case'last mentioned above. Y When switch 114is reopenedin anymauner the effect is to deenergize solenoid 112 and` return the system to normal operation of both-evaporators as rst described. Should -it be desiredy to employ the more conventional hot-gas"defrostrnethod at the sacrifice of 'efficiency to obtain a'lower cost the single solenoid'valve 132 may be connected'as shown in Fig. l`to allow high pressure vapor to ow from tube 120 to evaporator 88, by-passing 103, 10 and 104. This valve 132 may be controlled by the same switch 114 withY manual, thermostatic or clockactuated reclosing as above described.
An alternative method of defrosting the evaporator 88 l is to mount an electric heater 134 as shown in Fig; 1 and out the knob 111 the effect is to break the circuit .leadingvv to motor-compressor unit 48 and close theA circuit leading'V to kheater 134. This insures stopping of the compressor while the evaporator I88 is electrically heated. This heat is distributed to all refrigerant passages of evaporator 88 by converting the evaporator temporarily into a secondary refrigerating system with evaporation adjacentthe heater and condensation occurring in all other parts of thejevaporator.
Since evaporator 88 Vis normally the coldest part'of the system it will have a considerable amount'of liquid x refrigerant in it at the start of defrosting. Refrigerant cannot ilow from it back to evaporator 10 because of valve 104. Flow of vapor to unit 48 is retarded until evaporator 88 approaches the temperature of unit 48, at which time its defrosting will have'been completed;
The switch 46 is supplied with two bulbs 44 and 138, the latter bulb being located adjustably as to height as seen in Fig. 3 or 6 where it responds to accumulation of ice in cham-ber 56 or'56' up'toit's level. This bulb is also seen in Fig. 4 and for the purpose of illustration is shown as being of larger diameter than the tube which connects the bulb with switch 46, but it will be understood thatboth bulb 44 and bulb 138 may be merely sections of the one tube provided that the volatile'c'harge used in switch 46 is such that all of the liquid:fraction of bulb 138.
assura this volatile charge may be contained in either bulb 44 or In normal -operation before the maximum supply of ice has been accumulated in chamber 56 bulb 44 drops to a lower temperature than bulb 138 when the piece of ice forming nearest it has grown to its desired maximum size at which time bulb 44 causes switch 46 to open, stopping the formation of ice. Bulb 44 cannot rise to the 'cut-in temperature of switch 46 until the piece of ice nearest it has lmelted free from the surface on which it formed and oated or dropped away. It is preferred that bulb 44 be located adjacent the ice-making area which is slowest in warming up and therefore the last to release its piece of ice, thus insuring that a new ice-making period will not begin until after all of the ice has been released. When ice accumulates in chamber 56 up to the level at which bulb 138,is contacted by ice bulb 138 becomes colder than bulb 44 and the entire liquiied fraction of the volatile charge of Switch 46 will be contained within bulb 138 thus preventing switch 46 from reclosing to start another ice-making period.
If desired the freezer 110 may be provided with a separate control'as disclosed in other patent applications of mine, but this is not necessary if the design is such that ice-making periods occur frequently enough to insure satisfactory cooling of the evaporator 88 and .freezer space 110 under all normal conditions.
In Fig. 6 the ice storage space 56' is located below the drinking water tank 34 instead of beside it as 56 is in Figs. 1, 2, and 3. The butter compartment 139' is located below the ice storage compartment instead of beside it as 139 is in Fig. 3 andthe inclined bottom of the water tank provides the ice-making areas. This arrangement is somel times preferred in .the design ofhousehold refrigerators because it provides better visi-bility of the upper shelves and because it is not usually considered necessary to have the tall bottle space extend the full width ofthe cabinet. The arrangement of Fig; 6 `is more compact because the inclined bottom of the drinking water and ice-making tank ts with the angle of repose of ice delivered to the storage compartment 56. This arrangement also allows removal of the ice-making surface as part of the water tank. It is preferred that` the water tank and particularly its inclined bottom be made of quite thin stainless steel whereas the balance of thel assembly may be made of cheaper metals.
Since ice is made in the drinking water tank the overliow from the drinking water tank serves to deliver ice to the storage compartment and the pump 20 delivers water directly to the drinking water tank. This necessitates a higher lift of the water since it is desired to have the overflow tank 22 located below the ice storage compartment 56' but this design eliminates the need for a check valve in the water pump discharge line and the need for any special device such as the Venturi shown in my U.S. patent application, Serial No. 50,101 previously mentioned. Y
In order to prevent siphoning of water from the upper tank 34 to the lower tank 22 the discharge tube 140 of the pump'ZD is carried over the top edge of the tank 34' and its open end located at least partly above the idle water level 142 of tank 34', this delivery end of the tube being preferably flattened to conserve vertical height and spread water delivery. VThe angle of the tube 140 at its delivery end is more nearly Vhorizontal than the angle of the tank bottom so that the' tank. can slide forward on its inclined support withoutdisturbing the tube 140.
To remove. thetank 34 it is first necessary to remove the cross member 144 which is preferably attached to the housing by .rneansof screws at itsopposite ends. This cross member' servesto hold the tank in place and may p actually contact the tank at points but the bead at its upper erige 'is so curved, notched or flattened at points as to allow'water condensing on the front of .the tank to ow into' the gutter formed by this same cross member and be carried thereby ,to one side of the ice storage compartment where it drips or flows down the side wall into the overflow tank 22. Defrost moisture from the evaporator 146 also drips into this gutter and is similarly de livered to the overflow tank.
. The upper edge of the tank 34' may fit snugly against the top liner 148fof the cabinet. To provide a cushion effect and tight tit a compressible gasket such as 68 may be used. This wedging of the tank between the top of the liner and the contact buttons 12 of the evaporator 146 aids in securing good thermal contact between the tank bottom and these buttons. The tank bottom being made of thin metal and pushed downwardly by the weight of water insures lgood contact with the various buttons 12' even though they may not be exactly in one plane. The tubing used in construction of the evaporator146 is preferably ferrous and heavy walled. If non-ferrous tub'- ing of less rigidity is employed it is preferred that addi tional structure be used to provide rigidity, but ordinarily it is deemed suicient to support the evaporator 146 at its two ends as indicated by the cross member 150 shown at the lower end.
Fig. 6 illustrates the relationship between bulbs 44 and 138 as described in connection with previous views. The bulb 44 is held against the bottom of tank 34 by means of the spring clip 152 and may be adjusted longitudinally within this clip. As shown the bulb 44y is near the far side of the bottom of tank 34 and adjusted so that the uppermost button 12 on thc far tube of evaporation 146 produces a piece of ice which partly overlaps the bulb At the desired size of this piece of ice the bulb 44 is cooled to the cut-out point ofswitch 46. At this time the bulb 44 is colder than the bulb 138 and therefore contains all of the liquid portion of the volatile charge of the thermostatie switch 46 and it is only after the adjacent piece of ice 12 has melted free from the surface on which it was `formed that the temperature of bulb 44 can rise to the cut-in point of switch 46. However, in the event that ice has accumulated in the space 56 up to the level at which it cools the bulb 138 to the temperature at which switch 46 opens the switch will remain open even though bulb 44 warms up, since all of the volatile charge ofthe control 46 which. is in its liquid phase will now be in the colder bulb 138. i
It will be seen that the bulb 138 may be adjustc vertically to vary the ice quantity at which the control 46 is held open. 'Ihe bulb 138 is preferably located against the metal wall which is contacted by stored icc on its inner side and is exposed to cabinet air on its outer side. This provides a slight modification in the maximum quantity of ice in storage, making the control 46 cut out in response to the accumulation of a smaller ice supply when cabinet air temperature is low and in response to the accumulation ofa larger ice supply when cabinet air temperature is higher. This automatically provides morefrequent operation of the condensing unit and maintenance of a greater reserve supply of ice when the refrigerator door is opened frequently or kitchen air temperatur is high.
The overflow notch 154 in the rear wall of tank 34' is bordered on the bottom and two sides by the outwardly turned edge 156 which guides overflow water and ice into the channel 158. Ice is deflected through the opening 160 into the storage compartment 56 by the grid 162 which is preferably `formed of parallel wires and so shaped that drippage therefrom falls into the channel 158. Any water carried through the opening 160 with the ice as well as water of meltage from the ice falls into the overflow tank 2,2', either flowing down the side walls of compartment 56 or draining from the ice through the perforated shelf 58 or around its edges. This shelf is removably supported as explained in connection with 58 of Fig. l to provide access to the float valve 26. The bend or curvature of the wires which form the grid 162 is also useful in modifying the angle of delivery of falling ice as it reaches the compartment 56'. Ice` is estates directed inore nearly horizontally so that it can build up to a higher peak thus increasing the capacity ofthe ice storage chamber. Y A
The door 164 of the ice storage compartment is similar to the one shown in Fig. 1 but is hinged on a pair of pins 166 extending inwardly from the two side walls of the chamber. This hinge axis is located linside of the com# partment so that the inwardly extending wings 168 of the door may be of circular contour in the area whereA contacted by ice. This is more important in Fig. 6 than in Fig. 1 because Fig. 6 does not allow theserwings toV extend downwardly as shown in Fig. 1. The dotted position 164 of the door in Fig. 6 indicates the position of maximum door opening and the movement'of the doorA front relative to the curved forward end of the shelf 58.. This open position of the door is preferably such that in the event the user closes the main door of the refrigerator while the ice door is open the latter will thereby be closed rather than damaged.
The butter storage compartment '139f may be pr Vvided with insulation 172 to whatever extent is required to maintain the temperature` of this compartment Within the desired limits, such temperature being higher'than that of the main food compartment of the refrigerator. This compartment is heated by the electric motor 52 which drives the Water pump 20. The shaft connecting the motor with the pump is provided with a seal or stuiiing box to prevent flow of Water from the overflow tank 2.2'l into the compartment 1319', but a drain opening 174 is provided to dispose of what small leakage there may be around the pump shaft. This |leakage falls into the drip pan 176 and is conducted thereby to the liner of .the cabinet by means of the extension 76 as shown mpFigsrJ l, 2 and 3.
Since compartment t139is warmerthan themain food Y space its outer walls will not collect moisture, hence in the arrangement of-Fig.6 it is not necessary' that the pan `176 extend forward under the entire assembly as does pan 74 in Fig. 1. assembly above the level of the compartment 139' can be carried to the pan 176 by means ofsmall channels 178 placed at an angle on the side walls as shown inFig. 8.-
Condensation on the front of the tank 34 is'led inside as previously explained -and likewise condensation on the' front of the door 164 is led inside by the curvature at the lower edge of the door front shown in Fig. y6.
Fig. 8 shows a secondary evaporator coil whichis preferably located between the low side assembly just described and the adjacent side of the liner of the food compartment. This view looking at the assembly of Fig. 6 from the same angle but shows the evaporator 146' with the coil looped crosswise instead of lengthwise thereby calling for a supporting member 180. 'Ilhe crosswise looping of coil 146 is to provide for flow of liquid downwardly in all loops when the evaporator is-idle. 'I'his liquid accumulates to a level at-Which itl overflows into the vertical tube 182 thereby feeding liquid vto the and condenses therein during Vidle periods of the compressor. This provides additional box air cooling while Moisture collected on the side walls vof this.
. l be employed at this .point as indicated by Pig.';9. -Th solenoid of this valve is energized when the compressor is idle or through a thermostatic switch 188 which closes in response to a rise of air temperature in the main foodY storage space of .the.refrigerator. Fig. 9 illustrates a further modification ofthe Iice-maker evaporator. The parallel tubes 190 connect the liquid header 192 with the suction header 194. The secondary evaporator 184' in this case extends above header 194 to prevent any the compres-sor is idle and the consequent heating of coil 146 expedites the release of ice previously formed on the bottom of the tank 34'.
The restnictor Itube 103 preferably enters the low portion -of the coil 146 and is so directed as to induce refrigerant ow upwardly through thecoil.146' rather than downwardly in the tube 182. The arrangement of this jet effect and the height of the loop at the top of the tube 182 can be designed or adjusted as indicated at 185 to obtain the desired division of cooling.;
1f desired to euminate cooling of the con 184 daring operation of the compressor a solenoid valve 186 may liquid entering it vfrom the header.
When the release of ice is aided by the secondary evaporator 184 as shown in Figs. 8 and v9 the upper' pieces of ice may be released before those in the deeper portion of the tank 34', because Yof vapor flow from evaporator, 184 affecting the upper portion of the ice-making evapora-4 tor first. For this reason it may be found advisable to locate uhebulb 44 adjacent one of the buttons 12 at the' deeper end of the tank. This bulb location will be determined from actual tests of each design but is shown near. the rear shallow end of the tank in Fig. 6 because the water lin tarnk 3'4' is apt to be Within the temperature rangeV of .reverse thermal expansion, which means thatV the warmer water will collect in the deeper portion of the tank when the water pump is. idle, thus expediting' the release of ice from the tank bottom in this deeper` portion. i
Fig. 10 shows a dual valve actuated by solenoid 198' to control the secondary evaporator 184 and ow of liquid refrigerant to the weighted check valve 104 which feeds the freezer evaporator. The solenoid 198is connectedV in parallel with the motor-compressor unit 48 so that When the compressor operates, dueto closing of switch 46, the valve 200 is openedand the valve 202 is closed` 'so that refrigerant Aliquida'nd vapor ilow from the active I ice-makerevaporaztor`146 to the valve 104 and `thence tol so that only the ice-maker evaporator and the freezer evaporator are active. v When the defrost switch 204 is actuated by pulling the knob V111 outwardly, the compressor is stopped andthe solenoid 198 is deenergized thus opening the valve 202 and closing the valve 200. In addition the operation of the switch 204energizes the electric heating element 134 and the solenoid 206, the latter causing the'valve 208 to4 close and stop flow of refrigerant vapor from the freezer evaporator 88 to the motor-compressor unit 48. It will' be seen that this traps whatever refrigerant liquid .and vapor there may be in the'freezer evaporator. Refriger'ant cannot ow backwardly past the weighted check valve 104 and can only ow past the valve 208 in the suction line 10'8 if the pressure developed within the freezer evapora# tor 88 is great enough to unseat the valve 208 againstY curve ofl lthe refrigerant the required area ofvalve port closed by the valve 208 can be calculated to provide any, desired pressure at which this valve permits the relief of pressure 'from the freezer evaporator to the motor-,compressor unit; j y Whenever the compressor stops the solenoid 198 isI deenergized thus ca using'the ice-maker evaporator tof.
' function as a condenser and the evaporator '184 to becomej active in cooling air within vthe cabinet. fThis continuesA so long as the compressor is idle, whether the compressor motor circuit hasbeen brokenby the thermostatic opening of switch 46 or by the manual operation of switch 204.
VWhile the ice-maker evaporator isY detirosting, whatever" liquid and vapor were init when it stopped its ice-freezingu period will remain to circulate downwardly in the tubel 182 as4 liquid and upwardly through the evaporator 11814 Y to the upper portion of the ice-maker evaporatorn146i as vapor, this vapor condensing in the ice-maker .evap'o' rator to defrost it. and the resulting liquid owing again into the tube 1782."v Loss of refrigerant from this secondaryJ 11 refrigerant circuit is prevented by the fact that the valve 200 is closed and by the check valve 102 in the liquid supply line. This operation occurs at the end of each ice-freezing period under controly of the thermostatic switch 46. Such defrosting of the ice-maker evaporator may occur hourly whereas the defrosting of the freezer evaporator may occur weekly and requires only a few minutes.
When the switch 204 is operated to defrost the freezer evaporator it simultaneously causes a short defrostA period to occur in the ice-maker evaporator 146 if it is not valready in the defrost portion of its cycle. When the switch 204 snaps back to its normal position at the end of the defrosting of the freezery evaporator under thermall or time control, as explained in connection with switch 114 of Fig. 4, the ice-maker evaporator goes back under control of the thermostatic switch 46. The time required for defrosting the freezer evaporator will normally be less than the time required for releasing ice from the bottom of the tank 34 or wall 14 of tank 16, hence in the event that the freezer is defrosted in the middle of an ice-making period the pieces of ice partly formed will ordinarily remain attached to the tank and continue their growth as soon -as the defrosting of the freezer is completed. In case the thermostatic switch 46 closes while the' freezer is being defrosted, the compressor will not start nor the solenoid 198 be energized to start an icemaking period until the defrosting of the freezer is completed.
The system as previously described may be modied in many ways without departing from the spirit of theinvention. For example, in Fig. ll 1Y have illustrated a.
system adapted for operation by meansof an absorption machine of the three-fluid type in ywhich an inertf gas is used to provide a low partial pressure in the evapo-l rator or evaporators while the absence or reducedpercentage of inert gas in the condenser allows the higher partial pressure required to condense the vapor of the refrigerant. Systems of this type have been designed to provide various evaporating partial pressures and thereby various temperatures in different evaporators or sec In Fig'. 1l the dotted arrow at 210 indicates flow of` inert gas to the evaporator 212 where this gas meets liquid refrigerant introduced at 214. Due tothe preponderance of the inert gas the liquid introduced at 214 evaporates under a very low partial pressure thus cooling the evaporator 212i to a very low temperature. The inert gas, enriched by the refrigerant vapor, now flows through the tube 216 to the evaporator 146 which may be identical with the evaporator of Fig. 6 or Fig. 8 identified asV 146 and 146 respectively. This is the medi- 'um temperature evaporator in which liquid refrigerant introduced at 218 evaporates and its vapor mingles with the mixture supplied through tube 216 thus further enriching the inert gas with refrigerant vapor and raising the partial pressure under which the refrigerant evaporates. The mixture of gases leaving evaporator 146',
flows through the valve assembly 220 whichis open to allow flow of 'this mixture into fthe evaporator 222 where it` meets an additional supply of liquid refrigerant introduced through the tube 224. This evaporator operates at a still higher temperature because ofthe higher partial pressure under which the refrigerant is now required to evaporate. The mixture leaves evaporator 222 through the tube 226, flowing to the absorber (not shown) from which inert gas returns to the inlet 210 while fthe refrigerant vapor, now absorbed, is released in a generator (-not shown) from which it flows to a con-V denser or condensers to be liquefied and the liquid rei.
frigerant is returned to the inlets 214, 218 and 224.
Since this type of absorption system normally calls for the absorber and generator being located below the lowest evaporator it may be preferred -to cool the freezer evaporator 88 by means of a secondary system. Such a secondary system is here shown including the evaporator 88, the condenser228, their connecting tubes and the valve mechanism 230. This valve mechanism is shown in its normal position which it occupies all of the time except when the evaporator 88 is being defrosted. This is the valve position which prevails when the solenoid 232 is not energized. Refrigerant vapor leaving the evaporator 88 flows through the tube 234, through the open valve port 236 and through the tube 238 to the top of the condenser 228 where the vapor is condensed by virtue of the cooling effect of the coldest evaporator 212 of the primary system. The liquid thus formed ows through the tube 240 to the valve lassembly 230 where -it passes through the open valve port 242 and through the tube 244 to 'the evaporator 88 Ilthus completing the circuit of the secondary system.
When the freezer evaporator 88 is defrosted by means of the electric heating element 134, as previously described in connection -with compression-type systems, the solenoid 232 is energized for the purpose of isolat ing the freezer evaporator 88. This causes the armature 246 to lift, carrying with it the rod 248 and the three valves mounted thereon. The valve 250, being firmly fixed on the rod, closes the port 242. The rod 248 also lifts the valve 252 from its seat on the dividing wall 254. This also lifts the compressible sleeve 256 which in turn lifts' the upper valve member 258 to close the port 236. The compressible member 256 seals the stem 248 to the valve 258 and allows pressure relief from evaporator 88 during its defrosting period.
The length of the sleeve or spring member 256 is such that the valve 258 contacts its seat before valve 250 contacts its seat. A vided with more travel than necessary to close the' valve 250 this insures that bothv valves will be closed when the solenoid 232 `is energized. The electrical heater 134 is' connected in parallel withthe solenoid 232 and operated by means of yaswitch 114 as described in connection with Fig. 4 where the corresponding solenoid 112 operates a different type of valve mechanism adapted to serve a compression-type system.
Referring now to the valve mechanism 220 shown in the upper portion of Fig".` l1, it will be seen that the energizing of solenoid 270 will unseat the valve 272 and seat the valve 274. The latter stops the flow of liquid refrigerant from the inlet 218 to the evaporator 146 while the lifting of valve 272 allows the refrigerant vapor and inert gas mixture to by-pass the evaporator 146" flowing directly from the evaporator 212 to the' evaporator 222. Some of this gaseous mixture may continue' tof the bottom of tank 34' directly. The switch 280 is closed l by the clock 282 acting through .the insulated plunger 284 at regular intervals for a short period of, say 2 minutes, with, for example, 28 minutes of open time between. is open, is the one during which the evaporator 146' is refrigerated and ice discs 18 are formed n the' tank 34. Duringthe shorter period when heat is appI-iedl by means of the elementsi 278 or element 278 refrigeration Since the solenoid armature 246 is pro-l The longer period, during which the switch gorges of evaporator 146 is stopped by the actuation of valve mechanism 220. This cyclic operation continues until enough ice has accumulated in the sto-rage chamber S6 (Fig. 6) to cool the bulb 138 which is located in the same manner as the bulb 138 of Fig. 6. The cooling of this bulb by its contact with stored ice causes the `switch 286 to move, breaking the circuit of the heating elements 278 or element 278 and closing the circuit through the conductor 288 to energize the solenoid 270 regardless of whether or not the clock-operatedrswitch 280 is closed.
The elements 278 provide more direct application of electrical heat to the surfaces upon which ice has been formed than does element 278, thus releasing the ice in less time and with less heat input to the lrefrigerator cabinet. Fig. l2 shows an enlarged detail of one of the contact buttons 12, a heating element 278 and a portion of the bottom of the tank 3'4' with an ice disc 118 attached. The contact button 12 is surrounded by the circular heating element 278 which includes electrically insulated resistance wires 290 and preferably is thermally insulated from all contacts except that with the bottom of the tank 34', being held rmly against the tank bottom by a ring 292 and the spring washer 294. There is one of these circular heating elements surrounding each of the buttons 12 and they are connected in suitable series or series and parallel manner to match the available voltage of current and insure safety. By applying the heat directly to the tank bottom rather than through the evaporator tube and the contact buttons it is pos-V sible to shorten the ice releasing period materially and improve the eiciency of the system. The optional platetype heating element 278 is omitted in Fig. l2, as it is not intended that both types of heating elements be used.
Some types of absorption systems are not necessarily limited to the elevated location of evaporators, in whichy case the freezer in the lower section of the cabinet may Vbe cooled by a primary evaporator, as shown herein for the compression type of system. l
Other two zone absorption systems have the colder j evaporator located at a higher level thanl the warmer evaporator, as in A. D. Siedles U.S. Patent No. 2,310,- 875. Such an arrangementwould allo-w evaporator 212 of Fig. l1 to be located within the upper part of the removable wall section 296 of the refrigerator or the location of this evaporator in a freezer compartment located above the ice maker. This specification and the accompanying drawings are designed to disclose means usable in various combinations with various types of refrigerating systems, such combinations being obvious to one skilled in the art after study of the various disclosures herein.
Since the water pump motor will normally release more waste heat than is required in the butter compartment and this waste heat would be useful in expediting the release of ice, I have shown in Fig. l3 a heat transfer circuit for effecting this economy. 'Ihe motor 52 whichmaking period most of the liquid will bel vcontained lwithin the heating element 302 while the jacket 300 contains only vapor of this same liquid. At the end of the ice freezing period when valve 308 opens, this liquid will turn tube 306, one of these tubes being provided with Y a solenoid-actuated control valve 308. The heating element 302 contacts the angular bottom of the ice-making tank, as shownin Figs. 6 to 12 inclusive,`or the vertical side of a wall, as shown in Figs. l to 5 inclusive, on a small annular area surrounding each of the'contact buttons 12 and is provided with 4round holes to accommodate these buttons.
As shown in Fig. 13 a volatile liquid such as an evaporative refrigerant is employed. ln this case it is preferred that the internal volume of the heating elementV 302 be made large enough to hold substantially all of the volatile charge in its liquid phase, thus during van iceflow into the jacket 300 and evaporate to carry the heat accumulated by the motor and by the material form` ing the jacket upwardly through the tube 304 as latentv 1 hence the heat is localized where it is most effective in releasing the ice.
When a low volatility liquid, such as water, alcohol or brine, is used the 'jacket 300 preferably has a larger internal volume, of which a portion is located at a higher level than the inlet to tube 304 to serve as Ka vapor trap and provide expansion space for the liquid. Except -for this expansion space or dome the circuit is filled with liquid which circulates upwardly through tube 304 and downwardly through tube 306 whenever the valve 308 is open. When valve 308 is closed there will be no circulation and the liquid contained in the jacket 300 will rise in temperature. Upon opening of the valve 308, which may be controlled as is the valve 186 of Fig'. 9, the cold liquid contained within the heating element 302 will flow downwardly through the tube '306, `displacing the hot liquid in jacket 300 which flows upwardly from the jacket .300 through the tube 304 to the heating element 302, thus delivering previously stored heat tothe Iice-marker tank Wall immediately opposite the surfaces on which ice has been formed. 4
Thechoice between electrical heating, liquidfcirculan tion and latent heat transfer in an evaporative system comes active when evaporator 146 is bypassed by energizing of solenoid 270. In absorption systems ofthe uniform gage pressure type the valve assembly I220 maybe replaced by va liquid trap device which blocks ow of refrigerant through the ice-making evaporator 146 during its defrosting (ice-releasing) periods.
Such devicesV for bypassing a section of the systemA are known -in the art and need not be illustrated here.
They Yare operated by tilting a section of the tubing or byv otherwise displacing a small volume of liquid trapped in the system. The result is to periodically stop coolingl of the evaporator 146y and at the same time starrt or increase the evaporation of refrigerant inthe'evapo-rator 222. The solenoid 270v'rnay be connected to operatesuch a liquid-displacing or tube-tilting device instead of the'- valve and thus accomplish the same result with no moving part inside of the refrigerant circuit.
Another optional feature is that the timing device 129;" i
of switch 114 or 136 may be energized (wound up) by normal opening of the freezer drawer as well asy byf pulling out the knob 111. When energized by opening of the drawer alone the defrosting circuit'is not closed, hence the elect is merely to cause the drawer to reclose automatically 'at the end of a predetermined time. When the knob 111- is pulled out some time. after the opening of the drawer and toi the'end of its full travel this closes the defrosting switch 114 or 136 and rewinds the clock mechanism to'provide the required defrosting period before the reclosing of the drawer. The partial outward movement of knob 111 which energizes the clock mech@ anism to time the reclosing of the drawer, with or without stopping the compressor, but without closing the defrost switch, may be accomplished by mounting the striker 310 on the near side of drawer 110 as shown in Fig. 5. The final outward movement of the drawer thus energizes the clock mechanism. When knob 111 moves back it starts the gravity reclosing of drawer 110 and restarts the compressor. compressor motor circuit each time the drawer is opened, some lost motion is provided between the timing device 172179'V energized by knob III and the switch, as shown by collars 312 whichengage the switches after some outward movement of knob 111.
Another optional arrangement is to provide means such as 314 of Figs. 1 and 2 which includes a motor and gear reduction driving a drum or spool on which the tape 316 is wound up to pull the `drawer open, the tape being attached to the rear of the drawer, as at 318.y This motor is energized periodically through a clock-driven switch or a'switch which closes in response to a given number of movements of the drawer to wind up the tape 316 and thus pull the freezer drawer open. Such switches are well known both in the clock-driven variety and in the ratchet-actuated type and have been used for the purpose of defrosting the evaporators of refrigerating systems after a given lapse of time or after a given number of movements of a refrigerator door. I employ such a switch, not only to initiate the defrosting operation, but to energize the motor of 31d and thus cause the tape 316 to open the drawer.
In case theswitch is clock-operated the clock mechanism is preferably enclosed within the casing of 314. If the switch is actuated by a ratchet device to operate after a given number of drawer movements this ratchet device may be moved a step at a time by the part 31S engaging the push rod 320 each time the drawer is opened. Alternatively the rewinding of the tape 316 by a spring each time the drawer is opened, as an ordinary steel tape line of the pocket variety is rewound when one presses the button on the tape case, may actuate the ratchet mechanism one notch for each opening of the drawer. In either case the drawer is mechanically opened andthe defrosting switch (such as 1.114 or 136) is closed by the power-actuated winding up of the tape 316. At the end of the defrosting period the drawer is reclosed, the defrosting switch opened and the refrigeration of the freezer evaporator restarted, as explained in connection with Figs. 4 and 5 hereof and in my copending U.S.application` Serial Number 74,528, filed February 4, 1949, previously'mentioned. Y
In Fig. 6 the lrail, 1445v may optionally be arranged to tilt on a horizontal axis like the door 164 below it. A- suitable catch will hold it in the position shown but when the door 164 is opened the railV 144 may be released to tilt and allow the tank 34' to slide out forwardly on the` buttons 12 which support it.
In Fig. 11 it will be noted that the primary evaporator 212 and the secondary condenser 228- contact each other inV a vertical plane between the removable wall section 296 and the 4fixed rear wall of the cabinet. This allows for removal of the primary system without disturbing the secondary system which remains in the cabinet. It is preferred that the tube 2.16 be horizontal or inclined upwardly toward the evaporator 146', hence the upper end of the evaporator 212 should beat a lower level than the connection of the tube 216 with evaporator 146'. The opening in the rear wall of the cabinet which is closed by the upper portion of the removable wall section 296 must, of course, be large enough to allow all parts of the primary system to be removed through the opening in the rear Wal-l of the cabinet which is closed by 296.
I claim: i
1. In a refrigerating system', a pressure imposing element,` an evaporator, means for heating a portion of said In case it is not desired to open thesaid pieces of ice from said water and delivering them means in said conduit including means for urging the valve in a closing direction when said heating means is energized to maintain a condensing pressure in said evaporator, said valve being adapted to open in response to an excessive rise of pressure in said evaporator and thus allowing vapor only to ow through the valve to relieve excess pressure caused by said heating means.
2. In an ice-making apparatus adapted for producing ice in small pieces and releasing said pieces intact a water tank having an inclined bottom, an ice storage compartment located below said tank, and means for separating to said storage compartment at a point below said inclined bottom of the tank and adjacent a higher portion thereof, whereby the higher portion of the stored ice is located below the higher portion of the tank bottom to conserve space.
3. In a refrigerator, a food storage compartment, an automatic ice maker including a plurality of small surface areas on which ice is formed in separate pieces, an evaporator for cooling said areas, means for causing said evaporator to periodically act as a condenser instead of as an evaporator for the purpose of releasing ice from said areas, and a second evaporator arranged to cool said compartment, said second evaporator being connected to receive condensed refrigerant from the rst said evaporator while it is acting as a condenser and to return refrigerant vapor to the first said evaporator to be condensed therein under substantially the same pressure at which it was evaporated.
4. In a household refrigerator, a food storage compartment, an automatic ice maker including several separate surface areas on which ice is formed, a refrigerating system including a condensing unit, an evaporator of said system arranged for cooling said areas, a second evaporator for cooling said compartment, means for causing the first said evaporator to act periodically as a condenser taking refrigerant vapor from said second evaporator at substantially its evaporating pressure for the purpose of releasing ice from said surface areas, and means lfor periodically actuating the first said means to regulate the harvesting of pieces of ice from said areas Iby means of heat taken from said compartment.
5. In a refrigerator, a food storage compartment, a primary refrigerating system, an automatic ice maker of the type producing multiple small pieces of shaped ice, an evaporator forming a part of said system and also serving as a part of said ice maker, a second evaporator connected with the lirst said evaporator as part of said primary system, said evaporators also being connected to form a secondary refrigcrating system of which the first said evaporator acts as the condenser while thc balance of the primary system is idle, and refrigerant flow control means for isolating said secondary system from the balance of said primary system for the purpose of causing the first said evaporator to be heated and thereby to effect the harvesting of said small pieces of shaped ice while the primary refrigerating system is idle..
6. In an automatic ice maker, a refrigerating system including an evaporator for cooling surfaces on which ice is formed and from which discrete pieces of ice suitable for use in drinks are released, a secondary evaporator arranged for a separate cooling purpose, connecting means joining said evaporators, valve means for opening said connecting means and for isolating said evaporators from other parts of said system, and a source of energy for actuating said valve means to cause the first said evaporator to be heated by condensation of refrigerant therein.
7. In a refrigerating system of the multi-temperature type employing a volatile refrigerant, a motor-compressor assembly including a sealed casing, a plurality of evapopassage between them yfor ow of refrigerant, a rst oneV of said two evaporators being arranged for operation on a defrosting cycle to cool air and to cool an ice maker, the other one of said two evaporators being arranged to operate well below freezing during its normal running periods and torernain below freezing during its normal idle periods, a weighted check valve in said passage between said two evaporators allowing flow of refrigerant from the first to the other of said evaporators with Va reduction of pressure whereby said first evaporator operates under higher pressure and temperature conditions than said other evaporator and refrigerant is prevented from flowing from said other to said rst of the evaporators, a header forming a part of said other evaporator, an electric heater associated with a lower portion of said header to periodically cause liquid refrigerant to evaporate in said header and the vapor thus formed to condense in remote portions of said other evaporator to defrost the entire evaporator, and means for providing pressure relief from said other evaporator to said sealed casing to protect the evaporator from excessive pressures generated therein by said heater, said pressure relief means being arranged to maintain a suiciently high pressure in said other evaporator to permit refrigerant to condense therein for defrosting it.
References Cited in the le of this patent UNITED STATES PATENTS Re. 18,263 Day Nov. 24, 1931 330,208 Colony Nov. 10, 1885 703,315 Smith June 24, 1902 18 Mufy Feb. 26, Spreen July 16, Doble June 13, Tamm July 10, Schulse Aug. 11, Arp Apr. 20, Taylor May 18, Kagi July 13, Steenstrup Dee. 7, Bruce Dec. 20, Mufy Jan. 31,V Henney Apr. 16, Potter Nov. 12, Nelson May 27, Spiegl Oct. 21, Hoesel May 5, Henney Jan. 12, Hainsworth Jan. 4, Whitney Feb. l, Gruner Oct. 30, Janos May 25, VAtchison Nov. 23', Field Nov. 22, Erickson et al. Jan. 22, Heintzen Nov. 4, Smith Mar. 24, Muly Iune 9, Muiy Nov. 30, Henderson Sept. 18, Muly Oct. 9, MacLeod Dec. 25,
Guild May 7,
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US20080141699A1 (en) * 2006-12-14 2008-06-19 Alexander Pinkus Rafalovich Ice producing apparatus and method
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US20090151375A1 (en) * 2006-12-14 2009-06-18 Ronald Scott Tarr Temperature controlled compartment and method for a refrigerator
US20090158768A1 (en) * 2007-12-20 2009-06-25 Alexander Pinkus Rafalovich Temperature controlled devices
US20090165491A1 (en) * 2007-12-31 2009-07-02 Alexander Pinkus Rafalovich Icemaker for a refrigerator
US20090288445A1 (en) * 2008-05-21 2009-11-26 Sanjay Anikhindi Modular household refrigeration system and method
US20110252816A1 (en) * 2010-04-14 2011-10-20 Whirlpool Corporation Refrigerator icemaker moisture removal and defrost assembly
US20120031115A1 (en) * 2010-08-03 2012-02-09 Manitowoc Foodservice Companies, Llc Low pressure control for signaling a time delay for ice making cycle start up
US20140290302A1 (en) * 2013-04-01 2014-10-02 Lg Electronics Refrigerator
US20150059393A1 (en) * 2013-08-29 2015-03-05 Phoenix Manufacturing, Inc. Utility cart with integral evaporative cooler
US10030902B2 (en) 2012-05-03 2018-07-24 Whirlpool Corporation Twistable tray for heater-less ice maker
US10047996B2 (en) 2012-12-13 2018-08-14 Whirlpool Corporation Multi-sheet spherical ice making
US10066861B2 (en) 2012-11-16 2018-09-04 Whirlpool Corporation Ice cube release and rapid freeze using fluid exchange apparatus
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US10161663B2 (en) 2012-12-13 2018-12-25 Whirlpool Corporation Ice maker with rocking cold plate
US10174982B2 (en) 2012-12-13 2019-01-08 Whirlpool Corporation Clear ice maker
US10605512B2 (en) 2012-12-13 2020-03-31 Whirlpool Corporation Method of warming a mold apparatus
US10690388B2 (en) 2014-10-23 2020-06-23 Whirlpool Corporation Method and apparatus for increasing rate of ice production in an automatic ice maker
US10739053B2 (en) 2017-11-13 2020-08-11 Whirlpool Corporation Ice-making appliance
US10788251B2 (en) 2012-12-13 2020-09-29 Whirlpool Corporation Twist harvest ice geometry
US10816253B2 (en) 2012-12-13 2020-10-27 Whirlpool Corporation Clear ice maker with warm air flow
US10907874B2 (en) 2018-10-22 2021-02-02 Whirlpool Corporation Ice maker downspout
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US3338065A (en) * 1965-01-04 1967-08-29 Carrier Corp Water purifying apparatus and method
US5218830A (en) * 1992-03-13 1993-06-15 Uniflow Manufacturing Company Split system ice-maker with remote condensing unit
US5542264A (en) * 1993-12-06 1996-08-06 Whirlpool Corporation Water reservoir for a refrigerator
DE112004003073B4 (en) * 2003-03-28 2018-11-08 Lg Electronics Inc. fridge
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US20090165491A1 (en) * 2007-12-31 2009-07-02 Alexander Pinkus Rafalovich Icemaker for a refrigerator
US8099975B2 (en) 2007-12-31 2012-01-24 General Electric Company Icemaker for a refrigerator
US20090288445A1 (en) * 2008-05-21 2009-11-26 Sanjay Anikhindi Modular household refrigeration system and method
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US10690388B2 (en) 2014-10-23 2020-06-23 Whirlpool Corporation Method and apparatus for increasing rate of ice production in an automatic ice maker
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