US2502259A - Method of eliminating carbon from and controlling the temperature of molten steel - Google Patents

Method of eliminating carbon from and controlling the temperature of molten steel Download PDF

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US2502259A
US2502259A US715721A US71572146A US2502259A US 2502259 A US2502259 A US 2502259A US 715721 A US715721 A US 715721A US 71572146 A US71572146 A US 71572146A US 2502259 A US2502259 A US 2502259A
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temperature
molten steel
iron oxide
carbon
oxygen
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US715721A
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Philip M Hulme
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Airco Inc
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Air Reduction Co Inc
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/068Decarburising

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  • This invention relates to decarburization of steel and particularly to an improved procedure for the oxidationof carbon in molten steel to bring the carbon-content to a-satisfactory low point.
  • Another object of the invention is the provision of a method of reducing the carbon content of molten steel which is readily controllable and hence adapted to produce the desired effect in the minimum time and with facility heretofore impossible to attain.
  • the invention depends upon the introduction of iron oxide, preferably in the form of finely divided crushed iron ore, in a stream of an oxidiz-' ing carrier gas containing more than 45% of oxygen beneath the surface of the molten metal and adjusting, as required, the proportions of the iron oxide and the amount of oxygen introduced by the carrier gas to either maintain a desired temperature of the molten metal or else to raise the temperature of the molten metal.
  • the gaseous carrier may be oxygen of commercial purity, i. e., 99.5% or better, or of a lower grade, ranging from 45% to 99.5% purity.- In either case, the gas should be dry to avoid introduction of hydrogen to the metal.
  • the iron oxide is delivered to the stream of oxidizing carrier gas and thence conveyed to a point beneath the surface of the molten metal in which it is rapidly disseminated. Oxidation of the carbon occurs in accordance with the followin reaction:
  • FIG. 5 indicates the foundation of an electric furnace 6 provided with the-usualelectrodes I.
  • the molten bath f steel is maintained within the furnace 5, which has an opening 9 in the Wall thereof.
  • I provide a source of gas under pressure such as a trailer It) carrying cylinders II which are connected to a manifold I2 through which the gas is withdrawn.
  • a pressure regulating valve I3 permits reduction of the initial pressure of the gas in the cylinders II to the pressure desired in the pipe I4 which is connected to a housing I5 including an injector nozzle I6.
  • the iron oxide to be supplied is maintained within an air-tight receptacle I'l connected by a pipe I8 having a control valve I9 to the housing I5.
  • Gas under pressure preferably the same gas supplied from the cylinders I I, is maintained in the cylinder I8 having an outlet I9 with a pressure regulating valve 26 which reduces the pressure to that desired in the pipe 2
  • suitable gas pressure may be maintained above the iron oxide 23 in the receptacle I1, serving to move it steadily to the housing I5.
  • the iron oxide is picked up and carried through the pipe 24 to a metal pipe 25 which is adapted to be thrust beneath the surface of the molten metal bath 8.
  • a by-pass 26, controlled by a valve 21 permits the passage of additional gas to the pipe 24 without passing through the housing l5, so that the flow of gas may be regulated in the desired proportion.
  • the iron oxide from the receptacle l! is fed at the desired rate directly to the molten metal bath 8 for reaction with the carbon therein.
  • the pipe 25 may be of steel or iron. Where oxygen of commercial or higher purity is used as the carrier gas, it is desirable to maintain a velocity of flow which is sufiicient to maintain the lower end of the pipe 25 at a temperature below that of ignition of the metal with oxygen. This can be accomplished readily.
  • the pipe 25 may be coated with an insulating material such as sillimanite (a form of alumina) or other suitable refractory material, to assist in protecting the pipe from oxidation.
  • the lower end of the pipe will gradually melt and hence the pipe must be advanced as the operation continues. Howevenexperience has demonstrated that consumption of the pipe by melting is relatively low, and a new pipe may be substituted as required as the operation continues.
  • the carrier gas be thoroughly dried to avoid the formation of hydrogen and contamination of the steel therewith.
  • the procedure as described material ly reduces the time required for decarburizing steel, since dissemination of the iron oxide through the metal results in a relatively rapid reaction and the loss of heat and the loss of time necessary to bring the metal to the required temperature is avoided.
  • the reaction is moreover accelerated by the provision of a multiplicity of interfaces resulting from the bubbling of the carrier gas through the molten metal.
  • the method of modifying the carbon content of molten steel and simultaneously controlling the temperature thereof which comprises introducing finely-divided iron oxide suspended in a stream of an oxidizing carrier gas containing more than 45% of oxygen beneath the surface of the molten metal, and adjusting, as required, the proportions of the iron oxide and the amount of oxygen introduced by the carrier gas to obtain a desired temperature of the molten metal.
  • the method of modifying the carbon content of molten steel and simultaneously controlling the temperature thereof which comprises introducing finely-divided iron oxide suspended in a stream of an oxidizing carrier gas containing about 99.5% of oxygen beneath the surface of the molten metal, and adjusting, as required, the relative proportions of the iron oxide and oxygen introduced to obtain a desired temperature of the molten metal.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Description

March 28, 1950 P. M. HULME 2,502,259
METHOD OF ELIMINATING CARBON FROM AND CONTROLLING TEE TEMPERATURE OF MOLTEN STEEL Filed Dec. 12, 1946- INVENTOR 74,5} M Va/me w E ATTORNEY Patented Mar. 28 1950 METHOD OF ELIMINATING CARBON FROM AND CONTRQLLING THE TEMPERATURE OF MOLTEN STEEL Philip M. Hulme, Stamford," -Conn., assignor 'to Air Reduction Company, Incorporated. New U York, N. Y., a ccrporationrol New York Application December 12, 1946, Serial No. 715,721
4 Claims.
' This invention relates to decarburization of steel and particularly to an improved procedure for the oxidationof carbon in molten steel to bring the carbon-content to a-satisfactory low point.
In'lowering the carbon content of molten steel, it has been the practice heretofore to add iron ore-to the-furnacefor reaction with the carbon of the steel. The reaction is, however, relatively slow, and it is not readily controllable. The procedure has persisted in common practice merely because no better method has been available.
It is the object of the present invention to provide a rapid-"effective and economical method of oxidizing carbon in molten steel which involves simultaneously controlling the temperature of the molten steel.
Another object of the invention is the provision of a method of reducing the carbon content of molten steel which is readily controllable and hence adapted to produce the desired effect in the minimum time and with facility heretofore impossible to attain.
Other objects and advantages ofthe invention will be apparent as it is better understood by reference to the following specification and accompanying drawing, which illustrates diagrammatically an apparatus suitable for the practice of the invention.
While the invention is described in connection withanelectricfurnace'operation, it may be carried out in the open hearth or other suitable steel producing furnace. The procedure and the apparatus required are relatively inexpensive.
The invention depends upon the introduction of iron oxide, preferably in the form of finely divided crushed iron ore, in a stream of an oxidiz-' ing carrier gas containing more than 45% of oxygen beneath the surface of the molten metal and adjusting, as required, the proportions of the iron oxide and the amount of oxygen introduced by the carrier gas to either maintain a desired temperature of the molten metal or else to raise the temperature of the molten metal. The gaseous carrier may be oxygen of commercial purity, i. e., 99.5% or better, or of a lower grade, ranging from 45% to 99.5% purity.- In either case, the gas should be dry to avoid introduction of hydrogen to the metal.
In carrying out the invention, the iron oxide is delivered to the stream of oxidizing carrier gas and thence conveyed to a point beneath the surface of the molten metal in which it is rapidly disseminated. Oxidation of the carbon occurs in accordance with the followin reaction:
2 The formation of carbon monoxide is aided by the presence--of-bubbles of the carrier gas in the molten steel; Thus, the reaction is facilitated and proceeds much more rapidly and is more readily controllable than'int-he-case of themere addition of ironore to the furnace. The reaction does not in'fact-take place'effectively unless an interfacesuchas that provided'by a gas bubble ispresent. I
The reaction between iron oxide and "carbon isendothermic. Hence, the use of an oxidizing carrier gas of high oxygen contentprovides an effective means for maintaining theheat balance. For example, one gross ton of molten steel containing .75% carbon requires 73.4' pounds of F6203 to oxidize the carbon. Since the ore'is introduced cold, the net effect of the reaction is to reduce the bath temperature 314 F. If .'75% carbon is burned with oxygen, an increase in metal temperature of 192 F. is noted. Thus, by using 5.5 to 6.6 cubic feet of oxygen per pound of Fezoalthe bathtemperature may be maintained substantially constant and by varying this ratio the temperature may be raised orlowered. There is a further advantage in the use of oxygen as the carrier gas, since the oxygen itself consumes some of the. carbon in the steel. I Referring to the drawings, 5 indicates the foundation of an electric furnace 6 provided with the-usualelectrodes I. The molten bath f steel is maintained within the furnace 5, which has an opening 9 in the Wall thereof.
In order to introduce iron oxide to the molten metal, I provide a source of gas under pressure such as a trailer It) carrying cylinders II which are connected to a manifold I2 through which the gas is withdrawn. A pressure regulating valve I3 permits reduction of the initial pressure of the gas in the cylinders II to the pressure desired in the pipe I4 which is connected to a housing I5 including an injector nozzle I6.
The iron oxide to be supplied is maintained within an air-tight receptacle I'l connected by a pipe I8 having a control valve I9 to the housing I5. Gas under pressure, preferably the same gas supplied from the cylinders I I, is maintained in the cylinder I8 having an outlet I9 with a pressure regulating valve 26 which reduces the pressure to that desired in the pipe 2| connected to the removable closure 22 of the receptacle I'I. Thus, suitable gas pressure may be maintained above the iron oxide 23 in the receptacle I1, serving to move it steadily to the housing I5.
As the result of the injector action, the iron oxide is picked up and carried through the pipe 24 to a metal pipe 25 which is adapted to be thrust beneath the surface of the molten metal bath 8. A by-pass 26, controlled by a valve 21 permits the passage of additional gas to the pipe 24 without passing through the housing l5, so that the flow of gas may be regulated in the desired proportion. Thus, the iron oxide from the receptacle l! is fed at the desired rate directly to the molten metal bath 8 for reaction with the carbon therein.
The pipe 25 may be of steel or iron. Where oxygen of commercial or higher purity is used as the carrier gas, it is desirable to maintain a velocity of flow which is sufiicient to maintain the lower end of the pipe 25 at a temperature below that of ignition of the metal with oxygen. This can be accomplished readily. If desired, the pipe 25 may be coated with an insulating material such as sillimanite (a form of alumina) or other suitable refractory material, to assist in protecting the pipe from oxidation. The lower end of the pipe will gradually melt and hence the pipe must be advanced as the operation continues. Howevenexperience has demonstrated that consumption of the pipe by melting is relatively low, and a new pipe may be substituted as required as the operation continues.
It is essential that the carrier gas be thoroughly dried to avoid the formation of hydrogen and contamination of the steel therewith.
The procedure as described materially reduces the time required for decarburizing steel, since dissemination of the iron oxide through the metal results in a relatively rapid reaction and the loss of heat and the loss of time necessary to bring the metal to the required temperature is avoided. The reaction is moreover accelerated by the provision of a multiplicity of interfaces resulting from the bubbling of the carrier gas through the molten metal.
Various changes may be made in the procedure asdescribed and in the form of apparatus employed without departing from the invention or sacrificing the advantages thereof.
j I claim:
1. The method of modifying the carbon content of molten steel and simultaneously controlling the temperature thereof which comprises introducing finely-divided iron oxide suspended in a stream of an oxidizing carrier gas containing more than 45% of oxygen beneath the surface of the molten metal, and adjusting, as required, the proportions of the iron oxide and the amount of oxygen introduced by the carrier gas to obtain a desired temperature of the molten metal.
2. The method of modifying the carbon content of molten steel as set forth in claim 1 in which the proportions of iron oxide and the amount of oxygen introduced by the carrier gas are adjusted to maintain a desired temperature of the molten metal.
3, The method of modifying the carbon content of molten steel as set forth in claim 1 in which the proportions of iron oxide and the amount of oxygen introduced by the carrier gas are adjusted to raise the temperature of the molten steel.
4. The method of modifying the carbon content of molten steel and simultaneously controlling the temperature thereof which comprises introducing finely-divided iron oxide suspended in a stream of an oxidizing carrier gas containing about 99.5% of oxygen beneath the surface of the molten metal, and adjusting, as required, the relative proportions of the iron oxide and oxygen introduced to obtain a desired temperature of the molten metal.
PHILIP M. HULME.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 193,551 Reese July 24, 1877 987,704 Deemer Mar. 28, 1911 1,484,465 Billings Feb. 19, 1924 1,505,281 Nagelvoort Aug. 19, 1924 1,709,389 Davis Apr. 16, 1929 1,809,436 Carman June 9, 1931 1,949,731 Soldatofi Mar. 6, 1934 1,968,917 Soldatoff Aug. 7, 1934 2,077,568 Kinzel Apr. 20, 1937 FOREIGN PATENTS Number Country Date 2,243 Great Britain of 1879 457,645 France Sept. 22, 1913 252,267 Italy Mar. 7, 1927

Claims (1)

1. THE METHOD OF MODIFYING THE CARBON CONTENT OF MOLTEN STEEL AND SIMULTANEOUSLY CONTROLLING THE TEMPERATURE THEREOF WHICH COMPRISES INTRODUCING FINELY-DIVIDED IRON OXIDE SUSPENDED IN A STREAM OF AN OXIDIZING CARRIER GAS CONTAINING MORE THAN 45% OF OXYGEN BENEATH THE SURFACE OF THE MOLTEN METAL, AND ADDUSTING, AS REQUIRED, THE PROPORTIONS OF THE IRON OXIDE AND THE AMOUNT OF OXYGEN INTRODUCED BY THE CCARRIER GAS TO OBTAIN A DESIRED TEMPERATURE OF THE MOLTEN METAL.
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Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2593505A (en) * 1948-04-10 1952-04-22 Hydrocarbon Research Inc Metal refining process
US2671018A (en) * 1952-03-31 1954-03-02 Huettenwerk Oberhausen Ag Process for the production of basic bessemer steel low in nitrogen
US2803533A (en) * 1954-05-03 1957-08-20 Union Carbide Corp Method of injecting fluidized powders for metallurgical treatment
US2806781A (en) * 1955-01-20 1957-09-17 Air Reduction Method and apparatus for conveying finely-divided material
US2870005A (en) * 1955-07-06 1959-01-20 South African Iron & Steel Process for heating the head of an ingot of molten ferrous material
US2902358A (en) * 1957-02-01 1959-09-01 Stora Kopparbergs Bergslags Ab Method of counteracting too high temperature attack on the furnace lining when melting and refining molten metal by means of oxygen containing gases in a rotary furnace
US2906616A (en) * 1955-04-28 1959-09-29 Siderurgie Fse Inst Rech Method for desulfurizing molten metal and in particular liquid pig iron
US2956794A (en) * 1955-07-05 1960-10-18 Institnt De Rech S De La Sider Method and means for blowing gases containing possibly pulverulent material into a bath of molten metal
US2975047A (en) * 1956-11-07 1961-03-14 Siderurgie Fse Inst Rech Process for the continuous pre-refining of molten pig iron
US3001864A (en) * 1952-12-09 1961-09-26 Air Reduction Method for introducing solid materials into molten metal
US3010820A (en) * 1957-11-30 1961-11-28 Huettenwerk Oberhausen Ag Process for refining ferrous materials
US3030202A (en) * 1959-04-09 1962-04-17 Galocsy Zsigmond De Iron refining process
US3188197A (en) * 1962-12-12 1965-06-08 Surahammars Bruks Aktiebolag Method of refining hot metal in an electric arc furnace
US3223520A (en) * 1961-11-08 1965-12-14 Ostberg Jan-Erik Method for controlling the reactions in an arc furnace
DE1275558B (en) * 1961-08-09 1968-08-22 Hufnagl Walter Sealing on nozzle bodies
DE1292693B (en) * 1959-06-27 1969-04-17 Metallurg D Imphy Soc Device for injecting a powdered substance into a pain
US3472649A (en) * 1965-09-03 1969-10-14 Canada Steel Co Electric-arc steelmaking
US3942978A (en) * 1973-11-28 1976-03-09 Uddeholms Aktiebolag Metallurgical method
US4010938A (en) * 1975-03-24 1977-03-08 Crudup Edward W Metal treatment gun and method
USRE31676E (en) * 1982-09-29 1984-09-18 Thyssen Aktiengesellschaft vorm August Thyssen-Hutte AG Method and apparatus for dispensing a fluidizable solid from a pressure vessel

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US193551A (en) * 1877-07-24 Improvement in the manufacture of iron and steel
US987704A (en) * 1908-10-14 1911-03-28 Selden Scranton Deemer Process of and apparatus for treating molten metal.
FR457645A (en) * 1913-04-25 1913-09-22 Louis Fernand Charles Girardet Blowing of blast furnaces by means of oxygenated air or pure oxygen, mixed with water vapor or carbonic acid
US1484465A (en) * 1922-05-12 1924-02-19 J R Billings Iron And Steel Co Process of treating molten cast iron or steel
US1505281A (en) * 1921-05-25 1924-08-19 Nitrogen Corp Process for the manufacture of steel and the fixation of nitrogen
US1709389A (en) * 1924-06-02 1929-04-16 Samuel G Allen Bessemer process of making steel
US1809436A (en) * 1927-02-26 1931-06-09 Stainless Steel Corp Process of purifying metals
US1949731A (en) * 1930-11-29 1934-03-06 Soldatoff Vassily Vassily Agitating and heating device for steel melting processes
US1968917A (en) * 1933-06-30 1934-08-07 Vassily V Soldatoff Process of making steel
US2077568A (en) * 1935-04-03 1937-04-20 Union Carbide & Carbon Corp Process for purifying ferrous metals

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US193551A (en) * 1877-07-24 Improvement in the manufacture of iron and steel
US987704A (en) * 1908-10-14 1911-03-28 Selden Scranton Deemer Process of and apparatus for treating molten metal.
FR457645A (en) * 1913-04-25 1913-09-22 Louis Fernand Charles Girardet Blowing of blast furnaces by means of oxygenated air or pure oxygen, mixed with water vapor or carbonic acid
US1505281A (en) * 1921-05-25 1924-08-19 Nitrogen Corp Process for the manufacture of steel and the fixation of nitrogen
US1484465A (en) * 1922-05-12 1924-02-19 J R Billings Iron And Steel Co Process of treating molten cast iron or steel
US1709389A (en) * 1924-06-02 1929-04-16 Samuel G Allen Bessemer process of making steel
US1809436A (en) * 1927-02-26 1931-06-09 Stainless Steel Corp Process of purifying metals
US1949731A (en) * 1930-11-29 1934-03-06 Soldatoff Vassily Vassily Agitating and heating device for steel melting processes
US1968917A (en) * 1933-06-30 1934-08-07 Vassily V Soldatoff Process of making steel
US2077568A (en) * 1935-04-03 1937-04-20 Union Carbide & Carbon Corp Process for purifying ferrous metals

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2593505A (en) * 1948-04-10 1952-04-22 Hydrocarbon Research Inc Metal refining process
US2671018A (en) * 1952-03-31 1954-03-02 Huettenwerk Oberhausen Ag Process for the production of basic bessemer steel low in nitrogen
US3001864A (en) * 1952-12-09 1961-09-26 Air Reduction Method for introducing solid materials into molten metal
US2803533A (en) * 1954-05-03 1957-08-20 Union Carbide Corp Method of injecting fluidized powders for metallurgical treatment
US2806781A (en) * 1955-01-20 1957-09-17 Air Reduction Method and apparatus for conveying finely-divided material
US2906616A (en) * 1955-04-28 1959-09-29 Siderurgie Fse Inst Rech Method for desulfurizing molten metal and in particular liquid pig iron
US2956794A (en) * 1955-07-05 1960-10-18 Institnt De Rech S De La Sider Method and means for blowing gases containing possibly pulverulent material into a bath of molten metal
US2870005A (en) * 1955-07-06 1959-01-20 South African Iron & Steel Process for heating the head of an ingot of molten ferrous material
US2975047A (en) * 1956-11-07 1961-03-14 Siderurgie Fse Inst Rech Process for the continuous pre-refining of molten pig iron
US2902358A (en) * 1957-02-01 1959-09-01 Stora Kopparbergs Bergslags Ab Method of counteracting too high temperature attack on the furnace lining when melting and refining molten metal by means of oxygen containing gases in a rotary furnace
US3010820A (en) * 1957-11-30 1961-11-28 Huettenwerk Oberhausen Ag Process for refining ferrous materials
US3030202A (en) * 1959-04-09 1962-04-17 Galocsy Zsigmond De Iron refining process
DE1292693B (en) * 1959-06-27 1969-04-17 Metallurg D Imphy Soc Device for injecting a powdered substance into a pain
DE1275558B (en) * 1961-08-09 1968-08-22 Hufnagl Walter Sealing on nozzle bodies
US3223520A (en) * 1961-11-08 1965-12-14 Ostberg Jan-Erik Method for controlling the reactions in an arc furnace
US3188197A (en) * 1962-12-12 1965-06-08 Surahammars Bruks Aktiebolag Method of refining hot metal in an electric arc furnace
US3472649A (en) * 1965-09-03 1969-10-14 Canada Steel Co Electric-arc steelmaking
US3472650A (en) * 1965-09-03 1969-10-14 Canada Steel Co Electric-arc steelmaking
US3942978A (en) * 1973-11-28 1976-03-09 Uddeholms Aktiebolag Metallurgical method
US4010938A (en) * 1975-03-24 1977-03-08 Crudup Edward W Metal treatment gun and method
USRE31676E (en) * 1982-09-29 1984-09-18 Thyssen Aktiengesellschaft vorm August Thyssen-Hutte AG Method and apparatus for dispensing a fluidizable solid from a pressure vessel

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