US2440648A - Apparatus for drying cloth with air - Google Patents

Apparatus for drying cloth with air Download PDF

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US2440648A
US2440648A US518804A US51880444A US2440648A US 2440648 A US2440648 A US 2440648A US 518804 A US518804 A US 518804A US 51880444 A US51880444 A US 51880444A US 2440648 A US2440648 A US 2440648A
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cloth
air
chamber
strip
drying
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US518804A
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Harold J Walter
Paul R Rose
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UXBRIDGE WORSTED CO Inc
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UXBRIDGE WORSTED CO Inc
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C3/00Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C2700/00Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
    • D06C2700/04Tenters or driers for fabrics without diagonal displacement

Definitions

  • This invention relates to apparatus for drying textile materials including cloth and the like.
  • Fibers such for example, as wool fibers contain a central canal containing oily material which is destroyed when the fiber is unduly heated, .spoiling the texture and quality of the fiber and impairing its useful life.
  • the cloth has thus heretofore been introduced into the drying and finishing chamber in a. very moist condition and the time required to bring the cloth down to the degree of dryness desired before it leaves the dryer, in which means for finishing the cloth, such for example as a. tenter frame is usually included, has been very substantial and uncertain.
  • the substantial period of time required for the drying of the cloth in the finishing chamber has been a factor materially limiting the speed with which cloth can be processed and thus seriously aifecting the output of a, mill or requiring a finishing chamber of great length occupying a disproportionate share of floor space.
  • an object of this invention is to provide an improved method and apparatus for drying textile material, including cloth and the like.
  • Another object of the invention is to provide a two stage drying operation, exposing the cloth during the first drying stage and while it has a high moisture content, to a stream of attempering air or other gas heated to a temperature which would be destructive of the material during its second drying stage.
  • Another object of the invention is to provide improved drying method and apparatus whereby temperatures far in excess of those heretofore used may be safely employed without damaging 2 the cloth may be processed and eflecting a substantial saving in factory space.
  • Another object of the invention is to provide method and apparatus for drying cloth whereby exposure of the cloth, as by iestooning oi the material, is avoided, and the cloth may be protected from contact with oil, grease and the like during the entire drying operation.
  • Another object of the invention is to provide economical means for pre-drying cloth whereby the finishing of the cloth may be facilitated.
  • Another object of the invention is to provide an improved method and apparatus for drying cloth and the like whereby the cloth is dried uniformly, both within the body of the cloth and on its surfaces.
  • Another object of the invention is to provide method and apparatus whereby evaporation of moisture from the cloth may be maintained, to keep the cloth at a temperature below that which is injurious to the cloth, while subjecting the cloth to an attempering atmosphere which would seriously injure the cloth in the absence of said evaporation.
  • Another object of the invention is to provide a method and apparatus for drying a. strip of cloth utilizing a single pressure creating means in'a closed chamber, or (1) drawing air into the chamber, (2) exhausting air from the chamber, and (3) circulating and recirculating air within the chamber.
  • Another object of the invention is to provide I flexible conditioning of the air in a drying chamber, and which will be responsive to changes in the speed of travel of the cloth through said chamber.
  • Another object of the invention is to provide simple, practical and eflicient drying means whereby the size of the finishing chamber may be materially reduced and whereby the speed of travel of cloth through the finishing chamber may be greatly accelerated.
  • air and gas employed herein for the attempering medium are used in a broad the cloth, thereby accelerating the speed at which 66 sense and are each intended to include ordinary as the attempering medium for the cloth in.
  • Figures 1 and 1 are side elevational views, partly in cross section. showing an embodiment of apparatus for carrying out the invention on a continuous strip of cloth moving successively through a pre-drying stage, and a finishing stage in which the cloth is further dried to the condition desired for the finishing of the particular cloth being treated;
  • Figure 2 is a detail sectional view showing parts of the air distributing means shown in Fig. 1;
  • Figure 3 is a vertical cross sectional view taken on the line d8 of Figure 1';
  • Figure i is a vertical cross sectional view taken on the line 6- 3 of Figure l;
  • Figure 5 is a plan view indicating automatic control means for regulating the temperature or the attempering air in chambers A and E respectively and the speed of travel of the strip of cloth:
  • Figure 6 is a front elevational view of the apparatus shown in Figure 5.
  • Figure 7 is an enlarged fragmentai view of a portion of Figure 6, showing shield means for a thermostat element forming part oi the said control means.
  • the cloth passing into the pro-dryer A may have been already subjected to one or more preliminary drying steps, such for example, as being passed through the squeeze rollers r or over vacuum tubes t whereby a portion of the water content of the cloth, which may for example be present in the cloth as the result of a previous dyeing, or washing step, is removed, and the cloth may enter chamber A with a water content of say from 50-100% and the temperature of the cloth may be within the range of say 60-160 ll".
  • the treatment in chamber A the water content of the cloth is reduced to say from -30% or even lower if desired, a .d the cloth upon leaving chamber A may have a temperature of from say 125- 175 F.
  • the cloth temperature- may be somewhat reduced but the water content will remain substantially the same, and in chamber B, simultaneously with the finish ing operation, as described herein, the water content may be reduced to from say 1% to 13% according to the water content desired, as for obtaining the best finishing of the cloth being treated, and the temperature oi the cloth upon leaving chamber 3 may been the order oi from 16b" to i375".
  • the cloth may if desired be passed through chamber A in a straight line but is preferably passed through a path describing three sides of a rectangle, rollers it, it, it and it being provided for this purwe and positioned within chamber A as illustrated.
  • One or more of said rollers may be positively driven from any suitable source of power, preferably from the same source of power as ran it referred to below.
  • An air inlet port. W is provided, preferably adjacent and. below the cloth exit opening it, and an air outlet or exhaust port is is provided, preferably adjacent and above the cloth entrance opening ii.
  • the exhaust port it is an elongated port extending substantially parallel with thefirst, and as illustrated herein, the upwardly extending portion of the path of travel of the cloth within the chamber A described in passing from roller E3 to roller it, the air exhausted through port it being discharged through exhaust conduit it.
  • a stream of attempering air or other gas is brought into contact with the strip of cloth moving through chamber A.
  • This attempering air or other gas may, if desired, be heated externally of chamber A and introduced into chamber A, and into contact with the moving strip of cloth 5 at the desired temperature, which may be controlled, as by known thermostatic means, irrespective of whether the heating is performed internally or externally of chamber A.
  • the means for heating the attempering air or other gas is contained within chamber A and the heating means, and the means for maintaining a desired circulation of air in chamber A, and into and out of chamber A, and the path of the cloth through chamber A, are devised and coor-' dinated so that they cooperate, and are mutually dependent one upon another to provide useful and novel features resulting in advantages and economics as will be described.
  • a heater 20 of any suitable desired kind, a source of pressure, which conveniently may be a. double inlet type of fan such as fan 2!, and an air distributing casing 22, are provided, which, as illustrated herein, are all positioned on the same side of a length of cloth passing through chamber A.
  • the heater to is below the path of the cloth between rollers it and i5, and is between and substantially below the vertically extending portions or the path of the cloth, between rollers l3 and N, and rollers 05 and it, respectively.
  • the heater 2c is located preferably adjacent and below the air inlet port ii in position to receive the outside air, and, after heating it, to deliver it to the fan 2! ,electric motor (not shown).
  • the air distributing casing 22 is positioned between fan 2
  • Casing 22 has an opening 23 communicating with the outlet of fan 2
  • the surface of casing 22 is provided with a plurality of elongated ports 24 extending toward the cloth at spaced intervals, each of said ports projecting outwardly from the main body of the casing and decreasing in width toward the discharge end thereby forming a series of elongated nozzle-like apertures adapted to direct a multiplicity of streams of air directly against one surface of the cloth.
  • the ports 24 are provided on three sides of casing 22 to conform to the path of cloth S which is illustrated herein as describing substantially three sides of a rectangle. It will be noted that between adjacent ports 24 substantially U-shaped or trough shaped channels 25 are formed extending laterally the full width of the cloth. The extremities of the ports 24 are somewhat spaced from cloth S, the spacing as illustrated herein being on the order of six inches, to permit an increment of the air striking the surface ofcloth S, and which does not pass through the cloth, to be deflected along the surface of the cloth, and into the channels 25 on either side of a given port 24 and to thus be returned for recirculating as will be described.
  • rollers l4 and I5 are mounted so that they are somewhat spaced from the top of chamber A to provide an air space above the length of cloth, and the chamber is of a size such that an spaces or passages are provided between the lateral edges of the cloth and the side walls of the chamber.
  • Adjacent the path of the cloth within chamber A a perforated backing 26 is provided, substantially co-extensive with the path of the cloth, and of a width on the order of the width of the cloth to limit deflection of cloth S due to the pressure of air directed at it from the ports 24, and to act as a guide for the cloth to continue it moving through the chamber in a relatively smooth, continuous manner.
  • dampers 34 controlling the closure which receives the attempering air from air distributing casing 22 as will be described, are not substantially closed. Any portion of the air directed by ports 24 against the surface of cloth 3 which is not forced through the cloth but is deflected by the surface of the cloth will flow laterally of the cloth through the or conduits 25, and down along the sides of casing 22, and between the casing 22 and the side walls Of' the chamber to also be mixed with newly admitted outside air, and reheated by heater 20, and returned by fan 2! to be redirected against the strip of cloth through the ports 24 of casing 22.
  • Partition walls 28 are provided intermediate 22 and the side walls 30 of chamber A, as illustrated in Figure 3 forming, with side walls 29 of casing 22 and the upwardly, horizontally and downwardly extending flights of a strip of materiaI S. a closure adapted to receive attempering air from air ports 24 of air distributing casing 22. It will be understood that during the operation of the apparatus the aforesaid portions of a strip of material 8 will be deflected against backing 26 and will thus extend between and be substantially a continuation of the imperforate lateral margins of backing 26 which in turn join and are preferably integral with the upper ends of partition members 28, as illustrated in Figure 3.
  • Dampers 34 provided, between the sides 29 of casing 22 and partition members 28 respectively, by which the escape of attempering air from said closure, except by passing through the portion of the strip of cloth S which is cooperating in forming said closure, may be controlled and the pressure within said chamber regulated to increase or decrease the volume of air forced through the cloth within a given interval of time.
  • the spaces between partition walls 28 and the side walls of casing 22, and the side walls 30 of chamber A, respectively, provide separate passages, for the return of the non-exhausted portion of the air which is passed through cloth S, and for the air which is returned after being deflected from the inner cloth S.
  • damper 3i is provided to control the admission of outside air through inlet port l1
  • damper 32 is provided to control the exhaustion of air through exhaust port I8
  • dampers 33 are provided to control the return flow of air which is passed entirely through cloth 8 in the passage formed between the partition 28 and the side walls 30 of the chamber
  • dampers 34 serve also to control the return flow of air which has been deflected from the surface of the cloth S, between the side walls 29 of casing 22 and the partition 28 in addition to controlling the pressure built up in the closure comprised by the casing 22, the partition members 28, and a portion of a strip of cloth S, as illustrated in Figures 1 and 3.
  • dampers may be controlled manually, or by known automatic control trough-like channels are means to control the volume of air admitted to against the hood of fan 2
  • Extending from the top of baffle 25, rearwardly of chamber A and inclined downwardly toward heater barang or guideplate 86 may be provided, terminating somewhat above the top of heater 20 and serving both to direct the flow of heated air from heater 20 to fan 2
  • dampers ll, 32, I3 and 84 may be adjusted manually, or if desired, automatically.
  • exhaust damper 32 is left open and damper 3
  • Temperature control means such as a thermostatically controlled means, for regulating the flow of fuel to the heater is provided, the flow of fuel being synchronized with the movement of the cloth as will be described.
  • will open when the strip of cloth is moving, and in accordance with the speed of movement of the cloth, and will be closed when no cloth is moving through the chamber.
  • Dampers 33 and 34 may be operated to control the proportion of the air passing through the cloth.
  • the air directed against the cloth through ports 24 in casing 22 may be heated to temperatures far in excess of those heretofore used in drying cloth.
  • the air directed against the cloth in chamber A may be heated to a temperature which will usually be above 200 F., preferably above 300 F. and which may be on the order of 700-800 F. or even higher.
  • the forcing or air directly into the cloth in 'accordance with the invention has the great advantage of promoting even and uniform drying even on the interior of the fibers of the cloth which have commonly not been dried uniformly with the fibers on the surface of the cloth, in the methods of dryingheretofore prac tlced. And such unevenness in drying has raised problems in keeping the cloth smooth which has complicated the work of finishing the cloth, which step has also been previously complicated by the far greater proportion of the drying operation which hascustomarily had to be performed with the finishing operation.
  • finishing chamber B which is preferably also a closed chamber having cloth entrance and exit openings '31 and, and air inlet port 22 preferably located adjacent cloth exit opening 24, and exhaust port 40 preferably located ad- Jacent the cloth entrance opening 31.
  • and a source of air pressure, such as fan 42 which communicates directly with the upper air conduit or header 42, and the lower air conduit or header 44, through connecting conduits 45, which as illustrated in Figure 4 form a continuous circular connection with the upper and lower headers 42 and 44.
  • a tenter frame of known construction extends into and through the interior of chamber B, and comprises the endless chains 46 supported on sprockets 41 rotatabiy mounted on bases 48a and 48b respectively.
  • the bases 48a and 48b are engaged by worm gears 48c and 48d, respectively, with a shaft 48c oppositely threaded from its respective ends to the middle, mounted between support members 48! and 48g, and rotatable, as by a control wheel 48h, to move the opposite members of pairs of sprockets-toward or away from one another to control the width of the tenter frame as may be desired.
  • the chains 48 are driven at a synchronized speed by any suitable source of power, such as an electric motor (not shown), which speed will be the same as that of the cloth in passing through chamber A.
  • the strip of material 8 before entering into chamber 3 is attached at its lateral edges respectively to chains 48- in-any suitable way as by tenter hooks 49 of any suitable kind supported on chains 46.
  • the tenter frame construction is well known and forms no part of the present invention.
  • the headers 42 and 44 are provided at spaced intervals with the transversely extending elongated ports 5
  • the :force'of the air Jets from ports 50 is thus balanced by the force of the air jets from ports 5
  • the remaining increment of moisture which it is desired to remove from the cloth before it reaches the end of chamber B, in order to provide the best condition for finishing the cloth being treated, may be speedily removed at the comparatively low temperature employed in chamber B, and at the higher speed of travel of the cloth through chambers A and B made possible by this invention.
  • the speed of travel of the cloth is controlled to insure that the cloth upon reaching the end of the finishing chamber B will have the desired moisture content.
  • This control may of course be accomplished manually by an operator, as by providing any known speed control means for regulating the speed oitravel of the cloth and having the operator adjust this speed control means after noting the difference in reading between dry and wet bulb thermometers which may desirably be placed respectively in the attacking air current, before it contacts the strip of cloth S, and in the return flow of air, just after it has contacted the strip of cloth.
  • automatic control means are indicated; for regulating the extent to which the attacking air is heated, in both chambers A and B respectively; for indicating the drop in temperature of the attempering air or other gas employed due to its contact with the strip of material; and for regulating the speed of travel of the material through chambers A and B in accordance with the drop in the temperature of the attacking air due to its contact with the strip of cloth S.
  • thermometers 52 and 53 are shown positioned respectively in the stream of attacking air, or other attempering gas employed, just prior to its contact with the strip of cloth S, and in the current of air just after it has contacted the strip of cloth S.
  • the thermometer 52 will record the temperature of the air or other attempering gas just before its contact with the strip of cloth to be dryed. and will give what is termed the dry bulb reading
  • the thermometer 53 which, as illustrated, is positioned in the stream of air which has passed entirely through the strip of cloth S in chamber A, will give the temperature of the air or other attempering gas after it has taken up moisture due to its contact with the strip of cloth S, and has given up heat in so doing, and will give what is termed the depression reading.
  • thermometers 52 and 53 are employed herein as thermostatic elements, and may be connected in any of several well known ways with any one of a number of different types of control devices, such for example, as an Air- O-Line controller 54.
  • the control means 54 shown herein is indicated schematically, but as is well known to those skilled in this art such controller means is equipped with recording pens 10 p and 1) adapted to make a continuous record on a chart, which is moved slowly past the pens, as by clock'mechanism, so that a given relative longitudinal movement of the chart may be accomplished in each twenty-four hours during which angular movements of the recording pens p and p, transversely of the chart, due to changes in the temperature reading of thermometers 52 and 53, will be recorded on the chart as continuous record curves.
  • the thermometers 52 and 53 are connected with pens p and p by means of the air conduits52a and 53a respectively and variations in the expansion and contraction of the air within these conduits cause,
  • valve 55 which as indicated herein is a diaphragm type of valve connected to controller 54 by an air line or conduit 56.
  • valve compressed air from any suitable source, such for example as a Spencer blower (not shown), is supplied, as through conduits 51 and 51a, to the interior of valve 55, and this air, contained 'within' valve 55, is actuated to open and shut valve means controlling the flow of fuel to heater 20, through line] conduit 20a, by
  • control means shown herein in connection with a gas heater installation is merely exemplary, and that any other desired heating means may be employed including fuel oil, steam, hot water, and electricity, and control means suitable to the type I of fuel may be employed.
  • is positioned in the stream of attacking air just prior to its contact with the strip of cloth S
  • thermometer 63 like thermometer 53
  • serves for chamber B, as thermometer 52 does for chamber A, to record the temperature of the attacking air employed, and is connected by air conduit 56a with the valve 55a, which may desirably be similar to valve 55,
  • Thermometer 63 records the drop in. the temperature of the air below the reading of thermometer 8
  • pen :2 is connected by means of a gas conduit 65 to any known speed control device, such for example as a Reeves speed control 86, indicated schematically, so that increased expansion of the gas in conduit 65 caused by angular movement of pen 12 causes the sheaves contained therein, and on which chains 46 are supported, to be shifted laterally in one direction thus increasing the speed of travel of strip S, whereas contraction of the gas in conduit 65 causes the opposite result.
  • a speed control device such for example as a Reeves speed control 86, indicated schematically, so that increased expansion of the gas in conduit 65 caused by angular movement of pen 12 causes the sheaves contained therein, and on which chains 46 are supported, to be shifted laterally in one direction thus increasing the speed of travel of strip S, whereas contraction of the gas in conduit 65 causes the opposite result.
  • thermometer Bl which is ordinarily maintained constant
  • thermometer 68 will not be contacted by air flowing directly from elongated ports 50, but only by air which has been in contact with strip of cloth S and has been deflected therefrom.
  • The'shield' 61 may desirably have an aperture 88 which is preferably arranged in the center of the top of shield 61, just above the thermometer 63, so that the air bearing moisture fromcontact with the strip of cloth S will flow up and around thermometer 63 and will escape from shield 81 through portiil.
  • Similar shield means may be provided if'desired for thermometer 53 but such shield means is less desirable in connection with thermometer 53 because it will be noted that thermometer 53 is positioned in the stream of air which is being recirculated, after passing entirely through strip of cloth S in chamber A andis thus not in a position to be contacted by the attacking it has contacted the cloth. andirrespectively of whether it has passed through or been deflected from the surface of the strip of cloth 8.
  • the speed of travel of the cloth during drying may be increased several hundred per cent relative to speeds presently used in textile mills, and the lo'space devoted to drying may be decreased by 50% or more.
  • Apparatus for conditioning and drying a strip of textile material which comprises a closed chamber having exit and entrance openings for the strip of material, a perforated backing plate extending from adjacent the inlet end to adjacentthe exit end of said chamber, and support means forsaid strip of material adapted to guide the material adjacent one face of said perforated backing plate, a port for admitting air into said chamber, an air exhaust port, means for controlling the volume of air admitted into and exhausted from said chamber, air heating means positioned in said chamber adjacent the air inlet, and means for directing the heated air into contact with the material on'the side of the m
  • Thermometer 63 is preferably positioned in a I a terial remote from said perforated backing plate, the said backing plate having angularly related lateral portions forming, together with said chamber side walls and the side walls of said chamber, respectively, back to said heating means, whereby air which has passed through .the dryer portion of the material and air which has been deflected from the lower surface of the material is returned, mixed with
  • Apparatus for treating cloth to dry it which comprises, a substantially closed chamber'having exit and entrance openings for a length of w cloth,- means for advancing a strip of cloth continuously .from end to end through said chamber, a perforate backing member positioned within said chamber so as'to provide a channel for the passage of a length of cloth between itself and said cloth advancing means, an exhaust port positioned to one side of said channel, an air inlet port positioned on the other side of said channel, heating means positioned adjacent said air inlet port, and air distributing means adapted to direct a number of streams of attempering air against and through said strip of cloth passing through said channel, said channel and the wall of said chamber being so related to each other and to said exhaust port that a portion of said backing member and of the length assacss of cloth passing through said channel cooperate with the chamber wall and said exhaust port to provide a passage into which air passing through the wettest portion of said cloth is immediately received and exhausted from said chamber, and said backing'member recirculation of air
  • Apparatus for heat treating air pervious material such as lengths of cloth and the like which comprises a closed chamber having exit and en-. trance openings for a length of material, means for continuously passing a length of' material through said chamber, and air distributing means having a series of air ejector ports directed at the path of the length of material to be treated, air impeller means communicating with said air distributing means, air heating means positioned in said chamber on the opposite side of said air distributing means from the said path of the material and in communication with said air impeller means, a perforated backing member positioned adjacent the path of the material through said chamber, on the opposite side of the materialfrom said air distributing means, said backing member and said means being spaced from the side walls of the chamber to permit circulation of the air from both surfaces of the length of material between the lateral sides of said air distributing means and the respective chamber side walls back to said air heating means, and an exhaust port positioned adjacent the entrance of said material into said chamber, on the opposite side of said perforated backing member from said air distributing
  • Apparatus for treating cloth to dry it whichcomprises a closed chamber having entrance and exit openings for a length of cloth, and means for advancing a strip of cloth continuously from end to end through said chamber, said chamber having an air inlet port, an exhaust port substantially paralleling the first portion of the path of the cloth in said chamber to exhaust moisture bearing air passing through the cloth within the said portion of the said path, means for directing I walls of the chamber leaving air 14 a flow of attempering air against the cloth withinsaid chamber, air heating meansin communication with said air flow directing means, and a perforated backing member, spaced from said strip advancing means and serving with said cloth advancing means to provide a channel between them for the passage of the cloth.
  • said backing support and said means for directing a flow of attempering air being spaced from the municating with said air heating means.
  • rated backing I said chamber exit and entrance openings for the strip of material.
  • a perforated backing plate extending from adjacent the inlet end to adjacent the exit end of said chamber and having portions extending along the sides of said chamber but spaced from the top and sides of said chamber. and support means for said strip of material adapted to guide the material adjacent one face of said perfoplate, a port for admitting air into said chamber adjacent the exit for the material, an air exhaust port located adjacent the entrance for the material, means for controlling the volume of air admitted into and exhausted from said chamber, air heating means positioned in adjacent the air inlet, and means for directing the heated air against the surface of the material on the side of the material remote from said perforated backing plate, the said portions of the backing plate which extend along the sides of said chamber forming with said chamber side walls and the side walls of the means for directing said heated air, air passages leading, from the space beyond said perforated and from the space between a strip of material passing through the said chamber and said air directing means, back to said heating means.
  • Apparatus for treating a length of cloth to attemper which comprises, a chamber having air inlet and exhaust ports, means for advancing through said chamber a strip of cloth :in opened out condition, a perforate backing member positioned in said chamber so as to provide a channel for the passage of a length of cloth between itself and said cloth advancing means, means for attempering the air in said chamber, air impeller means communicating with said air attempering means, and means communicating with said air impeller means and-adapted to bring attempering air into contact with a length of cloth passing through said channel, said backing member having lateral projections extending between said last mentioned means and the side walls of said chamber and forming with said last mentioned means and said side walls air passages leading from the lateral edges of said channel back toward said air impeller means to facilitate recirculation of at least a portion of the air which has been brought into contact with a strip of cloth passing through said channel.
  • Apparatus for treating cloth to dry it which comprises a substantially closed chamber, means for passing a strip of cloth continuously through said chamber, a perforate backing member paralleling the path of the said strip of cloth and forming with said cloth advancing means a channel for the passage of the strip of cloth, a port for exhausting air from said chamber, means for attempering the air in said chamber, means for spaces comdirecting attempering air against a strip of cloth passing through said chamber, located on the opposite side of said channel from said port for exhausting air from said chamber, and means for supplying attempering air to said air directing means, said channel being arranged with respect to the chamber wall so that said perforate backing member and a strip of cloth passing through said channel cooperate throughout a substantial portion of their lengths to form with the chamber wall a passage co-acting with said port to immediately remove from the chamber substantially all air passing through the cloth during its travel through the initial portion of said channel.
  • Apparatus for drying cloth which comprises a closed chamber -having air inlet and outlet means, a substantially rectangular air distributing means positioned within said chamber, means for advancing a strip of cloth through said chamber along apath forming three sides of a rectangle and extending in spaced relation to and substantially parallel with the ends and top respectively of said air distributing means, air heating means communicating with said air distributing means, and partition members extending in spaced relation to and substantially parallel with the sides of said air distributing means respectively, and forming, with said air distributin means and a.
  • a closure surroundng the ends, sides, and top of said air distributing means and adapted to receive air therefrom, and adjustable damper means between said air distributing means and said partition members whereby the air pressure in said closure may be controlled to increase or decrease the volume of air forced through the cloth within a given time interval, a perforated backing member positioned in said chamber adjacent to the said path of the cloth,

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Description

3 Sheets-Sheet 1 w a ,v x v u 2:: H n Y :2; i;
ATTORN EY INVENTOR6 All/P010 (Ill/4175?, g; A. Fame.
2 1948. H. .1. WALTER EIAL APPARATUS FOR DRYING CLOTH WITH AIR Filed Jan. 19, 1944 April 27; 1948. H. J. WALTER ETAL 2,440,648
APPARATUS FOR DRYING CLOTH WITH AIR Filed Jan. 19, 1944 a Sheets-Sheet 2 ATTORNEY Ap 27, 1948. H. J. WALTER ETAL APPARATUS FOR DRYING CLOTH WITH AIR Filed Jan. 19, 1944 3 Sheets-Sheet 3 All ' ATTORNEY Patents Apr. 2?, 194% UNITED STATES PATENT OFFICE APPARATUS FOR DRYING CLOTH WITH AIR Harold J. Walter, Uxbridge, Mass., and Paul R. Rose, East Orange, N. J., asslznors to Uxbridge Worsted 00.. Inc., Uxbridge, Masa, a corporation of Massachusetts Application January 19, 1944, Serial No. 518,804
8 Claims. (Cl. 34-159) This invention relates to apparatus for drying textile materials including cloth and the like.
Many kinds of cloth are damaged if exposed to a. high temperature for any appreciable length of time. Fibers, such for example, as wool fibers contain a central canal containing oily material which is destroyed when the fiber is unduly heated, .spoiling the texture and quality of the fiber and impairing its useful life.
Heretofore in the treatment of cloth, as in drying it for the finishing step, after it comes for example from a dye bath and washer, resort has been had to various drying steps preliminary to the finishing operation, and in all these steps the maximum temperature employed has been onthe order of 175-350 F. Such steps have included subjecting the cloth to the action of squeezing rolls or to the suction of vacuum tubes. By uch means, the moisture of the cloth has been brought down to say 60% of the weight of the cloth.
Further drying steps have included festooning the cloth in a, chamber heated by radiation from closed heated steam pipes.
The cloth has thus heretofore been introduced into the drying and finishing chamber in a. very moist condition and the time required to bring the cloth down to the degree of dryness desired before it leaves the dryer, in which means for finishing the cloth, such for example as a. tenter frame is usually included, has been very substantial and uncertain. The substantial period of time required for the drying of the cloth in the finishing chamber has been a factor materially limiting the speed with which cloth can be processed and thus seriously aifecting the output of a, mill or requiring a finishing chamber of great length occupying a disproportionate share of floor space.
Accordingly an object of this invention is to provide an improved method and apparatus for drying textile material, including cloth and the like.
Another object of the invention is to provide a two stage drying operation, exposing the cloth during the first drying stage and while it has a high moisture content, to a stream of attempering air or other gas heated to a temperature which would be destructive of the material during its second drying stage.
' Another object of the invention is to provide improved drying method and apparatus whereby temperatures far in excess of those heretofore used may be safely employed without damaging 2 the cloth may be processed and eflecting a substantial saving in factory space.
Another object of the invention is to provide method and apparatus for drying cloth whereby exposure of the cloth, as by iestooning oi the material, is avoided, and the cloth may be protected from contact with oil, grease and the like during the entire drying operation.
Another object of the invention is to provide economical means for pre-drying cloth whereby the finishing of the cloth may be facilitated.
Another object of the invention is to provide an improved method and apparatus for drying cloth and the like whereby the cloth is dried uniformly, both within the body of the cloth and on its surfaces.
Another object of the invention is to provide method and apparatus whereby evaporation of moisture from the cloth may be maintained, to keep the cloth at a temperature below that which is injurious to the cloth, while subjecting the cloth to an attempering atmosphere which would seriously injure the cloth in the absence of said evaporation.
Another object of the invention is to provide a method and apparatus for drying a. strip of cloth utilizing a single pressure creating means in'a closed chamber, or (1) drawing air into the chamber, (2) exhausting air from the chamber, and (3) circulating and recirculating air within the chamber.
Another object of the invention is to provide I flexible conditioning of the air in a drying chamber, and which will be responsive to changes in the speed of travel of the cloth through said chamber.
Another object of the invention is to provide simple, practical and eflicient drying means whereby the size of the finishing chamber may be materially reduced and whereby the speed of travel of cloth through the finishing chamber may be greatly accelerated.
Other objects will be in part obvious or in part pointed out hereinafter.
The invention accordingly consists in the features of construction, combinations of elements, arrangements of parts, and in the several steps and relation and order of each of said steps to one or more of the others thereof, all as will be pointed out in the following description, and the scope of the application of which will be indicated in the following claims.
The terms "air and "gas employed herein for the attempering medium are used in a broad the cloth, thereby accelerating the speed at which 66 sense and are each intended to include ordinary as the attempering medium for the cloth in. the
' method and apparatus described or claimed here- The invention will best be understood if the following description is read inconnection with the drawings, in which,
Figures 1 and 1 are side elevational views, partly in cross section. showing an embodiment of apparatus for carrying out the invention on a continuous strip of cloth moving successively through a pre-drying stage, and a finishing stage in which the cloth is further dried to the condition desired for the finishing of the particular cloth being treated;'
Figure 2 is a detail sectional view showing parts of the air distributing means shown in Fig. 1;
Figure 3 is a vertical cross sectional view taken on the line d8 of Figure 1';
Figure i is a vertical cross sectional view taken on the line 6- 3 of Figure l;
Figure 5 is a plan view indicating automatic control means for regulating the temperature or the attempering air in chambers A and E respectively and the speed of travel of the strip of cloth:
Figure 6 is a front elevational view of the apparatus shown in Figure 5; and
Figure 7 is an enlarged fragmentai view of a portion of Figure 6, showing shield means for a thermostat element forming part oi the said control means.
successively, through the chamber A, in which a pie-drying step is performed, and through the chamber B, in which the water content of the cloth is still further reduced to the degree desired, and in which a finishing step may be performed and the moisture content of thecloth may be reduced to the amount which is desired for finishing the particular cloth being processed. After leaving chamber B the cloth may if necessary be cooled and subjected to a moist atmosphere for conditioning the cloth and restoring to it a, desired water content. The percentages of water content, and cloth temperatures given below are illustrative of the stages of treatment of the cloth according to the embodiment of the invention which is disclosed herein in connection with a. cloth finishing operation.
The cloth passing into the pro-dryer A may have been already subjected to one or more preliminary drying steps, such for example, as being passed through the squeeze rollers r or over vacuum tubes t whereby a portion of the water content of the cloth, which may for example be present in the cloth as the result of a previous dyeing, or washing step, is removed, and the cloth may enter chamber A with a water content of say from 50-100% and the temperature of the cloth may be within the range of say 60-160 ll". By the treatment in chamber A the water content of the cloth is reduced to say from -30% or even lower if desired, a .d the cloth upon leaving chamber A may have a temperature of from say 125- 175 F. Between chambers A and B the cloth temperature-may be somewhat reduced but the water content will remain substantially the same, and in chamber B, simultaneously with the finish ing operation, as described herein, the water content may be reduced to from say 1% to 13% according to the water content desired, as for obtaining the best finishing of the cloth being treated, and the temperature oi the cloth upon leaving chamber 3 may been the order oi from 16b" to i375".
It will be obvious at once that the pre-dryins operation carried out in chamber A speeds and facilitates the treatment in chamber B by lessening the water content oithe cloth which needs to be removed in chamber B, and thus makes it possible to advance the continuous strip of material S at a much faster speed than would otherwise be possible without greatly increasing the length of chamber E which is undesirable in view of the large amount of factory space which, prior to this invention, has commonly been devoted to Referring now to chamber A, Figures 1 and 3, it will be seen that a closed chamber is provided having entrance and exit openings ii and it? for a length orcloth in open condition. The cloth may if desired be passed through chamber A in a straight line but is preferably passed through a path describing three sides of a rectangle, rollers it, it, it and it being provided for this purwe and positioned within chamber A as illustrated. One or more of said rollers may be positively driven from any suitable source of power, preferably from the same source of power as ran it referred to below. An air inlet port. W, is provided, preferably adjacent and. below the cloth exit opening it, and an air outlet or exhaust port is is provided, preferably adjacent and above the cloth entrance opening ii. As illustrated herein the exhaust port it is an elongated port extending substantially parallel with thefirst, and as illustrated herein, the upwardly extending portion of the path of travel of the cloth within the chamber A described in passing from roller E3 to roller it, the air exhausted through port it being discharged through exhaust conduit it.
A stream of attempering air or other gas is brought into contact with the strip of cloth moving through chamber A. This attempering air or other gas may, if desired, be heated externally of chamber A and introduced into chamber A, and into contact with the moving strip of cloth 5 at the desired temperature, which may be controlled, as by known thermostatic means, irrespective of whether the heating is performed internally or externally of chamber A. In the embodiment of the invention shown herein, however, the means for heating the attempering air or other gas is contained within chamber A and the heating means, and the means for maintaining a desired circulation of air in chamber A, and into and out of chamber A, and the path of the cloth through chamber A, are devised and coor-' dinated so that they cooperate, and are mutually dependent one upon another to provide useful and novel features resulting in advantages and economics as will be described. I
Within chamber A a heater 20, of any suitable desired kind, a source of pressure, which conveniently may be a. double inlet type of fan such as fan 2!, and an air distributing casing 22, are provided, which, as illustrated herein, are all positioned on the same side of a length of cloth passing through chamber A. Thus in the embodlment of the invention shown herein the heater to is below the path of the cloth between rollers it and i5, and is between and substantially below the vertically extending portions or the path of the cloth, between rollers l3 and N, and rollers 05 and it, respectively. The heater 2c is located preferably adjacent and below the air inlet port ii in position to receive the outside air, and, after heating it, to deliver it to the fan 2! ,electric motor (not shown).
The air distributing casing 22 is positioned between fan 2| and the path of the cloth through chamber A. Casing 22 has an opening 23 communicating with the outlet of fan 2| whereby air is delivered into casing 22 from fan 2i at a definite pressure. The surface of casing 22 is provided with a plurality of elongated ports 24 extending toward the cloth at spaced intervals, each of said ports projecting outwardly from the main body of the casing and decreasing in width toward the discharge end thereby forming a series of elongated nozzle-like apertures adapted to direct a multiplicity of streams of air directly against one surface of the cloth.
As illustrated herein the ports 24 are provided on three sides of casing 22 to conform to the path of cloth S which is illustrated herein as describing substantially three sides of a rectangle. It will be noted that between adjacent ports 24 substantially U-shaped or trough shaped channels 25 are formed extending laterally the full width of the cloth. The extremities of the ports 24 are somewhat spaced from cloth S, the spacing as illustrated herein being on the order of six inches, to permit an increment of the air striking the surface ofcloth S, and which does not pass through the cloth, to be deflected along the surface of the cloth, and into the channels 25 on either side of a given port 24 and to thus be returned for recirculating as will be described.
The rollers l4 and I5 are mounted so that they are somewhat spaced from the top of chamber A to provide an air space above the length of cloth, and the chamber is of a size such that an spaces or passages are provided between the lateral edges of the cloth and the side walls of the chamber. Adjacent the path of the cloth within chamber A a perforated backing 26 is provided, substantially co-extensive with the path of the cloth, and of a width on the order of the width of the cloth to limit deflection of cloth S due to the pressure of air directed at it from the ports 24, and to act as a guide for the cloth to continue it moving through the chamber in a relatively smooth, continuous manner.
When air is forced from fan 2| into casing 22 and through ports 24 against one surface of cloth S, which as illustrated herein is the under surface of the cloth, a volume of air, depending on the pressure within casing 22, and the weave of the cloth, will be forced directly through the cloth and through perforated plate 26 into the space 21 on the far side of the cloth from casing 22, and it will be observed that all of the air thus passing through the portion of the cloth passing between rollers I 3 and M, which, being the portion of the cloth nearest the entrance end of chamber A is the wettest portion of the cloth within chamber A, will be discharged directly through exhaust port i8 and carried away through exhaust conduit i9. Thus the air passing through the wettest portion of the cloth within chamber A is immediately removed from chamber A and is replaced by air admitted into chamber A through port IT. The air passing through the remainder of the strip of cloth within chamthe side walls 29 of casing or lower surface of the ber A, including both the portions of the cloth passing between rollers i4 and I5, and between rollers i5 and I6, will be deflected by the walls of chamber A, and redirected downwardly and along the side walls of chamber A to be mixed with newly admitted outside air from port i1, and is reheated by heater 2!! and returned to fan 2| to be redirected against the moving strip of cloth.
If dampers 34, controlling the closure which receives the attempering air from air distributing casing 22 as will be described, are not substantially closed. any portion of the air directed by ports 24 against the surface of cloth 3 which is not forced through the cloth but is deflected by the surface of the cloth will flow laterally of the cloth through the or conduits 25, and down along the sides of casing 22, and between the casing 22 and the side walls Of' the chamber to also be mixed with newly admitted outside air, and reheated by heater 20, and returned by fan 2! to be redirected against the strip of cloth through the ports 24 of casing 22.
Partition walls 28 are provided intermediate 22 and the side walls 30 of chamber A, as illustrated in Figure 3 forming, with side walls 29 of casing 22 and the upwardly, horizontally and downwardly extending flights of a strip of materiaI S. a closure adapted to receive attempering air from air ports 24 of air distributing casing 22. It will be understood that during the operation of the apparatus the aforesaid portions of a strip of material 8 will be deflected against backing 26 and will thus extend between and be substantially a continuation of the imperforate lateral margins of backing 26 which in turn join and are preferably integral with the upper ends of partition members 28, as illustrated in Figure 3. Dampers 34 provided, between the sides 29 of casing 22 and partition members 28 respectively, by which the escape of attempering air from said closure, except by passing through the portion of the strip of cloth S which is cooperating in forming said closure, may be controlled and the pressure within said chamber regulated to increase or decrease the volume of air forced through the cloth within a given interval of time. The spaces between partition walls 28 and the side walls of casing 22, and the side walls 30 of chamber A, respectively, provide separate passages, for the return of the non-exhausted portion of the air which is passed through cloth S, and for the air which is returned after being deflected from the inner cloth S. To further control the recirculation of air within chamber A and the admission and exhaustion of air from chamber A the damper 3i is provided to control the admission of outside air through inlet port l1, damper 32 is provided to control the exhaustion of air through exhaust port I8, dampers 33 are provided to control the return flow of air which is passed entirely through cloth 8 in the passage formed between the partition 28 and the side walls 30 of the chamber, and dampers 34 serve also to control the return flow of air which has been deflected from the surface of the cloth S, between the side walls 29 of casing 22 and the partition 28 in addition to controlling the pressure built up in the closure comprised by the casing 22, the partition members 28, and a portion of a strip of cloth S, as illustrated in Figures 1 and 3. These dampers may be controlled manually, or by known automatic control trough-like channels are means to control the volume of air admitted to against the hood of fan 2| but will be deflected around either side of baille I! and drawn into fan 2| from either side through the ports 2| and 2| of the fan. Extending from the top of baffle 25, rearwardly of chamber A and inclined downwardly toward heater baiile or guideplate 86 may be provided, terminating somewhat above the top of heater 20 and serving both to direct the flow of heated air from heater 20 to fan 2|, and to direct the return flow of air to a point above the heater adjacent the air inlet port so that the return air and'the newly admitted air will be mixed and heated together 'and delivered to fan 2|.
As stated above dampers ll, 32, I3 and 84 may be adjusted manually, or if desired, automatically. Preferably exhaust damper 32 is left open and damper 3| for the admission of air is controlled by any suitable known means to operate in accordance with the movement of the strip of cloth 8. Temperature control means. such as a thermostatically controlled means, for regulating the flow of fuel to the heater is provided, the flow of fuel being synchronized with the movement of the cloth as will be described. Thus damper 3| will open when the strip of cloth is moving, and in accordance with the speed of movement of the cloth, and will be closed when no cloth is moving through the chamber. Dampers 33 and 34 may be operated to control the proportion of the air passing through the cloth.
The air directed against the cloth through ports 24 in casing 22 may be heated to temperatures far in excess of those heretofore used in drying cloth. Thus in accordance with the invention the air directed against the cloth in chamber A may be heated to a temperature which will usually be above 200 F., preferably above 300 F. and which may be on the order of 700-800 F. or even higher. If the cloth itself were to attain such high temperatures it would be destroyed or seriously impaired in quality and the use of such temperatures in the attempering chamber is made possible by the conditioning of the air within chamber A which is achieved in the manner described above and which results in continuous evaporation of moisture from the surface of the cloth whereby the temperature of the cloth, despite the high temperature of the air to which it is subjected, is maintained below temperatures damaging to the quality and condition of the cloth, and which in the embodiment of the invention described herein is controlled as desired within a range having 60-200 F. as .its upper limit.
Due to the extremely high temperature of th air which is directed against the cloth in chamber A, and the rapid evaporation achieved in chamber A, the time required for reducing the water content of the cloth to the desired content, which in the case of the treatment of ,of 20 to 30% water content, is only a fraction was festooned throughout a substantial portion,
of its length in a chamber heated, by steam coils or otherwise, to a temperature having 300 F; as substantially its upper limit, due to the fact that temperatures in excess resulted in impairment and deterioration of the quality of the cloth. 1
Furthermore it will be seen that the arrangement of the air ports 24 in chamber A'whereby the cloth is led through a substantially rectan-' gularpath while all portions of it are subjected to the impact of) a highly heated attempering medium such as air results in a further economy of space.
The forcing or air directly into the cloth in 'accordance with the invention has the great advantage of promoting even and uniform drying even on the interior of the fibers of the cloth which have commonly not been dried uniformly with the fibers on the surface of the cloth, in the methods of dryingheretofore prac tlced. And such unevenness in drying has raised problems in keeping the cloth smooth which has complicated the work of finishing the cloth, which step has also been previously complicated by the far greater proportion of the drying operation which hascustomarily had to be performed with the finishing operation.
From chamber A the strip of cloths passes into finishing chamber B, which is preferably also a closed chamber having cloth entrance and exit openings '31 and, and air inlet port 22 preferably located adjacent cloth exit opening 24, and exhaust port 40 preferably located ad- Jacent the cloth entrance opening 31. Within chamber 3 there is provided heating means 4| and a source of air pressure, such as fan 42, which communicates directly with the upper air conduit or header 42, and the lower air conduit or header 44, through connecting conduits 45, which as illustrated in Figure 4 form a continuous circular connection with the upper and lower headers 42 and 44. A tenter frame of known construction extends into and through the interior of chamber B, and comprises the endless chains 46 supported on sprockets 41 rotatabiy mounted on bases 48a and 48b respectively. The bases 48a and 48b are engaged by worm gears 48c and 48d, respectively, with a shaft 48c oppositely threaded from its respective ends to the middle, mounted between support members 48! and 48g, and rotatable, as by a control wheel 48h, to move the opposite members of pairs of sprockets-toward or away from one another to control the width of the tenter frame as may be desired. The chains 48 are driven at a synchronized speed by any suitable source of power, such as an electric motor (not shown), which speed will be the same as that of the cloth in passing through chamber A. The strip of material 8 before entering into chamber 3 is attached at its lateral edges respectively to chains 48- in-any suitable way as by tenter hooks 49 of any suitable kind supported on chains 46. The tenter frame construction is well known and forms no part of the present invention.
The headers 42 and 44 are provided at spaced intervals with the transversely extending elongated ports 5|! and II respectively, which proiect toward opposite surfaces of cloth S and may arranged as illustrated so that the ports 50 of header 3 are directly opposed to the ports of header 44. The :force'of the air Jets from ports 50 is thus balanced by the force of the air jets from ports 5| and the strip of cloth S is maintained substantially in equilibrium in its passage between headers 43 and I4 andwill be "floated" in the space between headers 43 and 44.
Because of the large reduction in the moisture content oi. the cloth accomplished in chamber A the remaining increment of moisture, which it is desired to remove from the cloth before it reaches the end of chamber B, in order to provide the best condition for finishing the cloth being treated, may be speedily removed at the comparatively low temperature employed in chamber B, and at the higher speed of travel of the cloth through chambers A and B made possible by this invention.
In the embodiment of the. invention disclosed herein the speed of travel of the cloth is controlled to insure that the cloth upon reaching the end of the finishing chamber B will have the desired moisture content. This control may of course be accomplished manually by an operator, as by providing any known speed control means for regulating the speed oitravel of the cloth and having the operator adjust this speed control means after noting the difference in reading between dry and wet bulb thermometers which may desirably be placed respectively in the attacking air current, before it contacts the strip of cloth S, and in the return flow of air, just after it has contacted the strip of cloth.
In Figures 5 and 6 of the drawings automatic control means are indicated; for regulating the extent to which the attacking air is heated, in both chambers A and B respectively; for indicating the drop in temperature of the attempering air or other gas employed due to its contact with the strip of material; and for regulating the speed of travel of the material through chambers A and B in accordance with the drop in the temperature of the attacking air due to its contact with the strip of cloth S.
In connection with chamber A the thermometers 52 and 53 are shown positioned respectively in the stream of attacking air, or other attempering gas employed, just prior to its contact with the strip of cloth S, and in the current of air just after it has contacted the strip of cloth S. Thus the thermometer 52 will record the temperature of the air or other attempering gas just before its contact with the strip of cloth to be dryed. and will give what is termed the dry bulb reading, and the thermometer 53 which, as illustrated, is positioned in the stream of air which has passed entirely through the strip of cloth S in chamber A, will give the temperature of the air or other attempering gas after it has taken up moisture due to its contact with the strip of cloth S, and has given up heat in so doing, and will give what is termed the depression reading. The thermometers 52 and 53 are employed herein as thermostatic elements, and may be connected in any of several well known ways with any one of a number of different types of control devices, such for example, as an Air- O-Line controller 54. The control means 54 shown herein is indicated schematically, but as is well known to those skilled in this art such controller means is equipped with recording pens 10 p and 1) adapted to make a continuous record on a chart, which is moved slowly past the pens, as by clock'mechanism, so that a given relative longitudinal movement of the chart may be accomplished in each twenty-four hours during which angular movements of the recording pens p and p, transversely of the chart, due to changes in the temperature reading of thermometers 52 and 53, will be recorded on the chart as continuous record curves. The thermometers 52 and 53 are connected with pens p and p by means of the air conduits52a and 53a respectively and variations in the expansion and contraction of the air within these conduits cause,
and determine the angular movement of the pens p and p" transversely oi the charton which they are recording. Movement oi. the pens may be utilized to control other apparatus and as illustrated herein variations in the reading of thermometer 5 3 reflected by the movement of pen p serve to control valve 55, which as indicated herein is a diaphragm type of valve connected to controller 54 by an air line or conduit 56.- In this type of valve compressed air from any suitable source, such for example as a Spencer blower (not shown), is supplied, as through conduits 51 and 51a, to the interior of valve 55, and this air, contained 'within' valve 55, is actuated to open and shut valve means controlling the flow of fuel to heater 20, through line] conduit 20a, by
movement oi the diaphragm oi. valve '55 due to expansion and contraction of the gas in conduit 56 which in turn is caused and determined by the position of pen 1).
It will be understood that the control means shown herein in connection with a gas heater installation is merely exemplary, and that any other desired heating means may be employed including fuel oil, steam, hot water, and electricity, and control means suitable to the type I of fuel may be employed.
Positioned, preferably on the outside of chamber B, adjacent its discharge end, another condesirably be similar to control device 54. It may also be provided with recording pens which are indicated as p and p Pen p is shown connected with thermostatic element or thermometer 6| by air conduit 62, and pen p is shown connected with thermostatic element or thermometer 63 by air conduit 64. Thermometer 6|, like thermometer 52, is positioned in the stream of attacking air just prior to its contact with the strip of cloth S, and thermometer 63, like thermometer 53, is positioned in the stream of air which has just contacted the strip of cloth S and is thus employed in carrying away moisture from the strip S. The thermometer 6| serves for chamber B, as thermometer 52 does for chamber A, to record the temperature of the attacking air employed, and is connected by air conduit 56a with the valve 55a, which may desirably be similar to valve 55,
referred to above in connection with the control means for the heater 20 for chamber A, and serves to control and regulate the supply of fuel to the heaters .ll of chamber B through fuel conduits 4| a and 1b respectively. Compressed air is supplied to the interior of valve 55a, as from a Spencer blower mentioned in connection with the controls for heater 20, through conduits 51, and 51b. In the operation of the device the. temperature of the attacking air, which as explained above will be different for chambers A and B, is
ordinarily maintained constant for the particular cloth being dryed. Thermometer 63 records the drop in. the temperature of the air below the reading of thermometer 8| occasioned by its conother handthe temperature differential between thermometers 8| and 63 is large it will mean that a substantial amount of moisture still remains in-the cloth and in this case it may be desirable to slow the speed of travel of thecloth in order that the desired amount of'moisture will be removed from the strip of cloth by the time it reaches the end of chamber B.
In order to adjust the speed of travel of the cloth in accordance with the differential readings of'thermometers 63 and BI, pen :2 is connected by means of a gas conduit 65 to any known speed control device, such for example as a Reeves speed control 86, indicated schematically, so that increased expansion of the gas in conduit 65 caused by angular movement of pen 12 causes the sheaves contained therein, and on which chains 46 are supported, to be shifted laterally in one direction thus increasing the speed of travel of strip S, whereas contraction of the gas in conduit 65 causes the opposite result. In this way a self-operating and wholly automatic means is provided for controlling the speed of travel of a strip of material S through chambers A and'B-in accordance with the temperature differential between thermometer Bl, which is ordinarily maintained constant, and thermometer 83.
stream of recirculating air which has been deflected from the strip of cloth S and is flowin between two adjacent elongated airports 50, as illustrated in Figure 5, and preferably it is provided with a shield 61, extending around the thermometer and enclosing it except at the lower end; so that thermometer 68 will not be contacted by air flowing directly from elongated ports 50, but only by air which has been in contact with strip of cloth S and has been deflected therefrom.
The'shield' 61 may desirably have an aperture 88 which is preferably arranged in the center of the top of shield 61, just above the thermometer 63, so that the air bearing moisture fromcontact with the strip of cloth S will flow up and around thermometer 63 and will escape from shield 81 through portiil. Similar shield means may be provided if'desired for thermometer 53 but such shield means is less desirable in connection with thermometer 53 because it will be noted that thermometer 53 is positioned in the stream of air which is being recirculated, after passing entirely through strip of cloth S in chamber A andis thus not in a position to be contacted by the attacking it has contacted the cloth. andirrespectively of whether it has passed through or been deflected from the surface of the strip of cloth 8.
By the two-stage drying described above, em-
6 ploying in the first stage temperatures far in excess of those heretofore used in drying cloth, the speed of travel of the cloth during drying may be increased several hundred per cent relative to speeds presently used in textile mills, and the lo'space devoted to drying may be decreased by 50% or more.
It will thus be seen that there has been pro- .vided by this invention a method and apparatus in'which the various objects hereinabove set forth 1; together with many thoroughly practical advan- \tages are successfully achieved. As various possible embodiments might be made of the mechanical features of the above invention and as the art herein described might be varied in various puts, all without departing from the scope of the I invention, it is to be understood that all matter 1 hereinbefore set forth or shown in the accompanying drawin s is to be interpreted as illustrative and not in a limiting sense.
5 What we claim is:
1. Apparatus for conditioning and drying a strip of textile material which comprises a closed chamber having exit and entrance openings for the strip of material, a perforated backing plate extending from adjacent the inlet end to adjacentthe exit end of said chamber, and support means forsaid strip of material adapted to guide the material adjacent one face of said perforated backing plate, a port for admitting air into said chamber, an air exhaust port, means for controlling the volume of air admitted into and exhausted from said chamber, air heating means positioned in said chamber adjacent the air inlet, and means for directing the heated air into contact with the material on'the side of the m Thermometer 63 is preferably positioned in a I a terial remote from said perforated backing plate, the said backing plate having angularly related lateral portions forming, together with said chamber side walls and the side walls of said chamber, respectively, back to said heating means, whereby air which has passed through .the dryer portion of the material and air which has been deflected from the lower surface of the material is returned, mixed with incoming air,
reheated, and recirculated, and individual means for controlling the flow through said passages.
2. Apparatus for treating cloth to dry it which comprises, a substantially closed chamber'having exit and entrance openings for a length of w cloth,- means for advancing a strip of cloth continuously .from end to end through said chamber, a perforate backing member positioned within said chamber so as'to provide a channel for the passage of a length of cloth between itself and said cloth advancing means, an exhaust port positioned to one side of said channel, an air inlet port positioned on the other side of said channel, heating means positioned adjacent said air inlet port, and air distributing means adapted to direct a number of streams of attempering air against and through said strip of cloth passing through said channel, said channel and the wall of said chamber being so related to each other and to said exhaust port that a portion of said backing member and of the length assacss of cloth passing through said channel cooperate with the chamber wall and said exhaust port to provide a passage into which air passing through the wettest portion of said cloth is immediately received and exhausted from said chamber, and said backing'member recirculation of air following its contact with said length of material, from the lateral edges of said channel back to a point where it is mixed with the incoming air from said air inlet port and entrained therewith for recirculation, and air impellor means, intermediate said air inlet and said air distributing means, adapted to suck air into said chamber through said inlet and to force it through said air distributing means against a length of cloth in said channel, whereby an increment thereof passes through the wettest portion of said cloth and is immediately exhausted from said chamber, and another increment thereof passes through another portion of said length of cloth and is returned around the lateral margin of the cloth to be mixed with incoming air, and another portion thereof, which is deflected by its contact with said length of cloth, is also returned to be mixed with said incoming air.
3. Apparatus for heat treating air pervious material such as lengths of cloth and the like which comprises a closed chamber having exit and en-. trance openings for a length of material, means for continuously passing a length of' material through said chamber, and air distributing means having a series of air ejector ports directed at the path of the length of material to be treated, air impeller means communicating with said air distributing means, air heating means positioned in said chamber on the opposite side of said air distributing means from the said path of the material and in communication with said air impeller means, a perforated backing member positioned adjacent the path of the material through said chamber, on the opposite side of the materialfrom said air distributing means, said backing member and said means being spaced from the side walls of the chamber to permit circulation of the air from both surfaces of the length of material between the lateral sides of said air distributing means and the respective chamber side walls back to said air heating means, and an exhaust port positioned adjacent the entrance of said material into said chamber, on the opposite side of said perforated backing member from said air distributing means, said air ejector ports projecting beyond the body of said air distributing means and extending across the path of the material in substantially parallel relation thus providing air channels leading to the lateral margins of a length of material travelling through said path and thus communicating with the spaces between the sides of said air distributing means and the lateral walls of said chamber.
4. Apparatus for treating cloth to dry it Whichcomprises a closed chamber having entrance and exit openings for a length of cloth, and means for advancing a strip of cloth continuously from end to end through said chamber, said chamber having an air inlet port, an exhaust port substantially paralleling the first portion of the path of the cloth in said chamber to exhaust moisture bearing air passing through the cloth within the said portion of the said path, means for directing I walls of the chamber leaving air 14 a flow of attempering air against the cloth withinsaid chamber, air heating meansin communication with said air flow directing means, and a perforated backing member, spaced from said strip advancing means and serving with said cloth advancing means to provide a channel between them for the passage of the cloth. and being adapted to prevent the cloth from being seriously deflected from its line of travel by the impact of the attempering air against it. said backing support and said means for directing a flow of attempering air being spaced from the municating with said air heating means.
5. Apparat for drying a strip of textile material which c prises a closed chamber having backing plate,
rated backing I said chamber exit and entrance openings for the strip of material. a perforated backing plate extending from adjacent the inlet end to adjacent the exit end of said chamber and having portions extending along the sides of said chamber but spaced from the top and sides of said chamber. and support means for said strip of material adapted to guide the material adjacent one face of said perfoplate, a port for admitting air into said chamber adjacent the exit for the material, an air exhaust port located adjacent the entrance for the material, means for controlling the volume of air admitted into and exhausted from said chamber, air heating means positioned in adjacent the air inlet, and means for directing the heated air against the surface of the material on the side of the material remote from said perforated backing plate, the said portions of the backing plate which extend along the sides of said chamber forming with said chamber side walls and the side walls of the means for directing said heated air, air passages leading, from the space beyond said perforated and from the space between a strip of material passing through the said chamber and said air directing means, back to said heating means.
6. Apparatus for treating a length of cloth to attemper it which comprises, a chamber having air inlet and exhaust ports, means for advancing through said chamber a strip of cloth :in opened out condition, a perforate backing member positioned in said chamber so as to provide a channel for the passage of a length of cloth between itself and said cloth advancing means, means for attempering the air in said chamber, air impeller means communicating with said air attempering means, and means communicating with said air impeller means and-adapted to bring attempering air into contact with a length of cloth passing through said channel, said backing member having lateral projections extending between said last mentioned means and the side walls of said chamber and forming with said last mentioned means and said side walls air passages leading from the lateral edges of said channel back toward said air impeller means to facilitate recirculation of at least a portion of the air which has been brought into contact with a strip of cloth passing through said channel.
7. Apparatus for treating cloth to dry it which comprises a substantially closed chamber, means for passing a strip of cloth continuously through said chamber, a perforate backing member paralleling the path of the said strip of cloth and forming with said cloth advancing means a channel for the passage of the strip of cloth, a port for exhausting air from said chamber, means for attempering the air in said chamber, means for spaces comdirecting attempering air against a strip of cloth passing through said chamber, located on the opposite side of said channel from said port for exhausting air from said chamber, and means for supplying attempering air to said air directing means, said channel being arranged with respect to the chamber wall so that said perforate backing member and a strip of cloth passing through said channel cooperate throughout a substantial portion of their lengths to form with the chamber wall a passage co-acting with said port to immediately remove from the chamber substantially all air passing through the cloth during its travel through the initial portion of said channel.
8. Apparatus for drying cloth which comprises a closed chamber -having air inlet and outlet means, a substantially rectangular air distributing means positioned within said chamber, means for advancing a strip of cloth through said chamber along apath forming three sides of a rectangle and extending in spaced relation to and substantially parallel with the ends and top respectively of said air distributing means, air heating means communicating with said air distributing means, and partition members extending in spaced relation to and substantially parallel with the sides of said air distributing means respectively, and forming, with said air distributin means and a. strip of cloth being advanced along said path, a closure surroundng the ends, sides, and top of said air distributing means and adapted to receive air therefrom, and adjustable damper means between said air distributing means and said partition members whereby the air pressure in said closure may be controlled to increase or decrease the volume of air forced through the cloth within a given time interval, a perforated backing member positioned in said chamber adjacent to the said path of the cloth,
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 678,136 Russell July 9, 1901 1,034,112 Hopkins July 30, 1912 1,290,360 Ross Jan. 7, 1919 1,463,923 Nelson A112. 7, 1923 1,505,855 Breuer Aug. 19, 1924 1,538,863 Kerst May 19, 1925 1,670,991 Schilde May 22, 1928 1,980,558 Tandel Nov. 13, 1934 1,987,250 Wenzel Jan. 8, 1935 1,996,020 Hurxthal Mar. 26, 1935 2,083,423 Bennett, Jr. [June 8, 1937 2,119,261 Andrews May 31, 1938 2,150,445 Jennings et al Mar. 14, 1939 2,168,456 Stienen Aug. 8, 1939 2,252,181 Hunter et al Aug. 12, 1941 2,265,071 Hartenbach, Jr. Dec. 2, 1941 2,286,731 Hanson June 16, 1942 2,301,249 Butterworth, Jr. Nov.'10, 1942 2,331,042 Parkes Oct. 5, 1943' 2,346,437 Krogh Apr. 11, 1944 2,378,703 Hanson June 19, 1945
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Cited By (13)

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US2541383A (en) * 1948-05-07 1951-02-13 Bachmann Uxbridge Worsted Corp Apparatus for drying warp and the like
US2554239A (en) * 1947-11-07 1951-05-22 Champlain Company Inc Web drying system
US2597999A (en) * 1948-04-07 1952-05-27 American Viscose Corp Strand bundle drier and conditioner
US2916796A (en) * 1955-08-30 1959-12-15 Sibel Frank Drying apparatus for web treating machine
US2968874A (en) * 1957-03-26 1961-01-24 Honeywell Regulator Co Temperature control apparatus for cotton driers
US3110573A (en) * 1958-05-14 1963-11-12 Buehler Ag Geb Control means and method in a drier for macaroni products
US3191313A (en) * 1960-06-21 1965-06-29 Bradford Dyers Ass Ltd Measurement and control of moisture
US3199214A (en) * 1961-10-13 1965-08-10 American Cyanamid Co Method of treating wet moving tow bands of filamentary material
US3411217A (en) * 1966-12-27 1968-11-19 Cincinnati Printing And Drying Method and apparatus for drying printed silk screened articles
US3479746A (en) * 1968-07-19 1969-11-25 Steiner American Corp Continuous drying method and apparatus
US20080282575A1 (en) * 2005-04-13 2008-11-20 Lindauer Dornier Gesellschaft Mbh Multistage Continuous Dryer, Especially For Plate-Shaped Products
US20150354120A1 (en) * 2014-06-04 2015-12-10 Teresa Catallo Heat setter for delicate and/or sensitive knit fabrics
US20210095923A1 (en) * 2018-05-01 2021-04-01 Universal Can Corporation Nozzle, drying device, and method for producing can body

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US2554239A (en) * 1947-11-07 1951-05-22 Champlain Company Inc Web drying system
US2597999A (en) * 1948-04-07 1952-05-27 American Viscose Corp Strand bundle drier and conditioner
US2541383A (en) * 1948-05-07 1951-02-13 Bachmann Uxbridge Worsted Corp Apparatus for drying warp and the like
US2916796A (en) * 1955-08-30 1959-12-15 Sibel Frank Drying apparatus for web treating machine
US2968874A (en) * 1957-03-26 1961-01-24 Honeywell Regulator Co Temperature control apparatus for cotton driers
US3110573A (en) * 1958-05-14 1963-11-12 Buehler Ag Geb Control means and method in a drier for macaroni products
US3191313A (en) * 1960-06-21 1965-06-29 Bradford Dyers Ass Ltd Measurement and control of moisture
US3199214A (en) * 1961-10-13 1965-08-10 American Cyanamid Co Method of treating wet moving tow bands of filamentary material
US3411217A (en) * 1966-12-27 1968-11-19 Cincinnati Printing And Drying Method and apparatus for drying printed silk screened articles
US3479746A (en) * 1968-07-19 1969-11-25 Steiner American Corp Continuous drying method and apparatus
US20080282575A1 (en) * 2005-04-13 2008-11-20 Lindauer Dornier Gesellschaft Mbh Multistage Continuous Dryer, Especially For Plate-Shaped Products
US7997003B2 (en) * 2005-04-13 2011-08-16 Lindauer Dornier Gesellschaft Mbh Multistage continuous dryer, especially for plate-shaped products
US20150354120A1 (en) * 2014-06-04 2015-12-10 Teresa Catallo Heat setter for delicate and/or sensitive knit fabrics
US9714479B2 (en) * 2014-06-04 2017-07-25 Teresa Catallo Heat setter for delicate and/or sensitive knit fabrics
US20210095923A1 (en) * 2018-05-01 2021-04-01 Universal Can Corporation Nozzle, drying device, and method for producing can body
US11920863B2 (en) * 2018-05-01 2024-03-05 Universal Can Corporation Nozzle, drying device, and method for producing can body

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