US2404227A - Electromagnetic control apparatus - Google Patents

Electromagnetic control apparatus Download PDF

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US2404227A
US2404227A US471739A US47173943A US2404227A US 2404227 A US2404227 A US 2404227A US 471739 A US471739 A US 471739A US 47173943 A US47173943 A US 47173943A US 2404227 A US2404227 A US 2404227A
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control
magnetic
poles
windings
temperature
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US471739A
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Chester I Hall
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General Electric Co
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General Electric Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H51/00Electromagnetic relays
    • H01H51/22Polarised relays
    • H01H51/2272Polarised relays comprising rockable armature, rocking movement around central axis parallel to the main plane of the armature
    • H01H51/2281Contacts rigidly combined with armature

Definitions

  • the invention relates to electromagnetic control apparatus, particularly electromagnetically controlled directive relay systems, and provides an improved sensitive polarized selective circuit controlling relay having an improved differential polarization control system particularly adapted for automatic temperature regulating or other condition modulating or directive reversing control service.
  • the principal object is to provide an improved form of sensitive circuit controlling relay having a polarized triple pole magnetic structure with diiferential polarization control windings for controlling a centrally pivoted reversely tilting magnetic operating member so as to produce a'n improved polarized ilux shifting power amplifying action for sensitizing the relay electromagnetic cnergization control.
  • a very sensitive trigger controlled reversible magnetic biasing action may be obtained to eifect snap action opening and closing of the relay circuit controlling contacts and also provide adequate circuit closing contact pressure even with a relatively feeble electromagnetic polarization control power.
  • a further object is to provide an improved polarized relay magnetic structure having improved sensitizing Calibrating means capable of selectively adjusting the relative magnetic reluctances of a polarized flux shifting forked path and a diiferentially interlinked electromagnetic polarization control flux path with both paths extending through a three-position flux responsive tilting member that can thereby be selectively biased to any one of three control positions.
  • This improved differentially controlled polarized magnetic structure enables selective relay Calibrating and biasing adjustments to be made .to meet widely varying control conditions and requirements in temperature regulating or other control service.
  • a still further object is to provide an improved diierential electromagnetic polarization control system for the three-pole polarized relay so as to further improve the sensitivity, accuracy, speed of response, and ability to meet widely varying control conditions and requirements. In this way the control power losses and other regulating difficulties and limitations encountered in the usual Wheatstone bridge or other conventional types of directive relay systems can be materially reduced.
  • a more specific object is to improve the threepole polarized relay and the electromagnetic polarization control system therefor so as to enable direct control by a very sensitive but very 18 Claims.
  • (Cl. 236-78) low power temperature responsive control resistor having a marked negative temperature coefficient of resistance such, for example, as disclosed in my Patent 2,271,975. In this way no auxiliary thermionic or other control power amplifying means are required due to the control power magnetic amplifying action provided directly by the sensitized directive relay and the differential electromagnetic polarization control system therefor.
  • the improved temperature responsive system is substantially freed from the usual frictional control inaccuracies; false operations due to contact vibration when subject to shock; control element space and temperature limitations; and various other difliculties encountered in the usual forms of temperature responsive directive relay systems.
  • an electrical preheat control stabilizing action is automatically obtained that tends to increase the sensitivity of response and thus prevent overshooting and undershooting of the desired temperature.
  • Fig. 1 is a front View of the improved polarized directive relay structure
  • Fig. 2 is a back view of the relay
  • Fig. 3 is a top view of the relay with certain parts omitted for the sake of clarity
  • Fig. 4 is asectional view along the line 4-4 of Fig. 2 t0 show more clearly the details of the relay construction
  • Fig. 5 is a circuit diagram showing schematically the improved relay electromagnetic differential polarization control system adapted for automatic polarization equalizing or rebalancing operation in temperature modulating service under the control of a negative temperature coefficient resistor
  • Fig. 6 shows a manually adjusted polarization equalizing modication of the control system of Fig. 5
  • Fig. 7 is a chart showing the improved temperature band type of control that may be obtained with the temperature responsive control system modied as shown in Fig.. 6.
  • the permanent magnet it for polarizing the relay is shown as formed of a series of permanently magnetized bodies, preferably of the sintered high reluctance type providing a strong polarizing magnetic power.
  • the permanent magnet I Il is mounted by means of a screw Illa and the magnetic head IIJb upon the base plate I I of magnetic material from which the two magnetic pole pieces I2 and I3 extend in parallel alignment so as to constitute a polarized magnetic structure having a pair of magnetically balanced like poles.
  • a cooperating magnetic structure comprising the opposite pole piece Iii and the air gap adjusting screw l5 is centrally offset between the two aligned poles I2 and I3 and oppositely polarized by the permanent magnet I with the reluctance of the polarizing flux path variable in accordance with the adjustment of the screw I5 towards or away from the magnetic head Iilb.
  • the opposite pole piece ll is suitably mounted upon a relay terminal connection panel It, preferably formed of molded insulating material and supported in adjustable spaced apart relation with the mounting ⁇ base plate ll by the four corner supporting posts le.
  • the adjusting screws 2l and nuts 22 permit the position of the panel I8 together with the opposite pole piece Ii carried thereby to be varied while maintaining the opposite pole Ill in symmetrical oiiset relation between the pair of magnetically balanced poles l2 and I3 so as to establish an acute fork in the polarized flux path therebetween.
  • the opposite pole piece lil carries a mounting yoke 25 of non-magnetic material for centrally pivoting the statically balanced reversely tilting magnetic directive member or armature 2S with its axis located at the acute fork in the polarized magnetic flux path between the three poles I2,
  • the improved magnetic structure also provide-s a local control fluff; path extending through the magnetic plate Il, the two parallel pole pieces I2 and i3, and the tilting magnetic member 2%, and dierentially interlinked with the forked polarized ilux shifting path.
  • This differential interlinking of the two ilux paths enables a relatively weak electromagnetic energization of the local control flux path to shift a substantial amount of polarized flux from one fork to the other and thereby initiate a slight tilting of magnetic member from the mid-position.
  • Such initial tilting automatically amplifies the polarized luX shift to produce a further tilting and a further shifting of the polarized flux at a progressively increasing rate.
  • the magnetic member 3G operates the reversing control switch contacts 2l and 28 that cooperate with corresponding adjustable contact screws 2l and 23 carried by panel I8 so as to open both circuits controlled thereby when the magnetic directive member 26 is in the midposition and selectively to close one or the other 0f the contacts 2l', 2l or 23, 2S Iwhen the member 2S is tilted sufliciently from the mid control position.
  • the adjustable contact screws 2l' and 28 also serve as adjustable stops to limit the til"- ing movement of member 26 to an amount dependent upon the adjustment thereof. Thus the adjustment of these stops will vary the control flux values at which the tilting magnetic member 2b will be returned to its mid-position.
  • the magnetic member 25 may be selectively biased to its mid-position in which it is shown, or to either of its contact closing positions, by means oi the resilient biasing spring 3G.
  • the biasing spring 3i) is bent at one end rlhus the three poles of the polarso as to extend through suitable pivot bearing openings formed in the supporting yoke 25 and thus form the central supporting pivots for the magnetic member 2b.
  • the pivot end of spring 3U preferably is formed so as to be secured centrally to the member 25 by the screws 3l, as shown more clearly in Fig. 3, and thereby provide the central axis for the member 2li that is symmetrically located in the space between the poles I2, Il, and Iffi.
  • the other end of the biasing spring Sil preferably is looped as shown so as to engage with a groove in the spring bias adjusting screw 32.
  • the centrally pivoted tilting magnetic member fifi is in a State of magnetic equilibrium only 'when it is in the mid-position to which it may be biased, as shown in Figs. l and 2, by the spring Consequently, upon any tilting of the member 26 from its mid-position, the magnetic equilibrium .becomes disturbed and the opposing magnetic pulls exerted upon the opposite ends of the member 23 by the two like poles iii and It become unbalanced at a progressively increasing rate.
  • the unbalanced magnetic biasing force provided by the polarizing electromagnet may, if desired, be made strong enough when the magnetic member 2t reaches a critical position within the limits of its tilting range to predominate over the opposing resilient bias of the spring Se so as thereby to effect a continued tilting movement ol the member 26 with a snap action to one or the other of the control positions in which contacts 2l, El or Z3, 28 are closed.
  • the amount of polarizing iiux shift i may be limited to such a value as will enable the biasing force gradient of spring Sil to remain predominant over the unbalanced magnetic pull throughout the tilting and the polarized flux shifting range of member 26 as determined by the adjustments of both the polarizing flux air gap reluctance screw I5 and the tilting range limiting stops 2l and 28.
  • the two like poles I2 and I3 are provided 'with double opposing differential polarization control windings, preferably but not necessarily of the improved type shown in Fig. 4.
  • each of the poles i2 and I3 is provided with an inner magnetizing winding 35 and an outer opposing magnetizing winding 35, each suitably insulated from the other and from the magnetic structure.
  • the two innerI windings 35 are electrically interconnected so as diiierentially to vary the polarizing ilux or" the two like poles I2 and I3 kand the opposing outer windings 36 are similarly interconnected.
  • the magnetizing effect of the two inner windings S5 is cumulative in tending t0 produce flux in one direction in the local control flux path that is differentially interlinked with the forked polarized flux path through the tilting member 2S and the two like poles I2 and I3 while the magnetizing effect of the two outer opposing windings 36 is cumulative in tending to produce flux in the opposite direction in the local control flux path.
  • these two opposing local magnetizing effects may effectively neutralize or nullify each other or either one may predominate over the other in accordance with the relative energization of the opposing differential selective polarization control windings 35 and 36.
  • the magnetic member 26 to be maintained in magnetic equilibrium in its mid-position or to be selectively biased for magnetic snap action tilting in each direction therefrom in response to a relatively small increase or decrease in the energization of only one of the diiferential windings 35 or 36.
  • the other differential winding serves as a Calibrating or nullifying winding since member 26 is responsive to the relative energization of the two differential selective polarity control windings.
  • the inner magnetizing windings 35 preferably are energized under the control thereof and are formed with a relatively large number of turns of relatively7 low current carrying capacity While the outer opposing Calibrating magnetizing windings 36 may comprise a fewer number of turns of larger current carrying capacity. Both of these windings may be held firmly in place by a resilient mounting spring washer 31, with their terminals connected to suitable terminal posts carried on the panel I8.
  • the differential selective polarization control windings 35 of the directive relay 45 are connected by conductors 60 and 6I' to be energized from the power supply lines LI L2 under the control of the sensitive temperature responsive resistor 40 having a marked negative temperature coefficient.
  • the control resistor 40 is connected directly in series circuit with the windings 35 so as differentially to vary the polarizing flux in the like poles I2 and I3 as an inverse function of the temperature variations to which the control resistor 40 is subjected.
  • a control current measuring instrument 4I may, if desired, be connected in the series circuit controlled by the resistor 4D so as to serve as a heat regulating damper position indicating device.
  • the directive relay 45 is employed to control the operation of a reversible motor operated damper 42 that may be assumed as regulating the sup ⁇ ply of a heating medium to control the temperature to which the negative temperature coeflicient control resistor 40 is subjected.
  • the damper 42 is operated by the reversible positioning motor 43 through suitable speed reducing gearing 44.
  • the motor 43 is reversed by means of the reversing field windings 46 and 4l which are energized by the electromagnetic reversing switches 48 and 49 under the selective control of the directive relay 45 to regulate the positioning of the damper 42.
  • the reversible motor 43 also drives the sliding contact arm 5I of the control rebalancing resistor 52 which is connected by conductors 15, 'I6 and 11 in series circuit with the opposing differential calibrating windings 36 of the directive relay 45.
  • the motor reversing switches 48 and 49 have selective energizing circuits controlled by the 6 directive relay contacts A21, 2'I and 28, 28', preferably with the limit switches 53 and 54 connected in their respective circuits,
  • the rebalancing resistor 52 must regulate the current through the windings 35 to a Value with respect to the current through the windings 35, as determined by the temperature responsive resistor 40 substantially in the inverse ratio of the number of turns of these windings.
  • the opposing magnetic pulls exerted by the like poles I2 and I3 upon the magnetic member 26 are balanced due to the symmetrically forked form of the three-pole magnetic structure that straddles the axis of member 26 and is polarized by the permanent magnet I0.
  • the magnetic pull exerted by the opposite pole I4 on the statically balanced tilting member 26 may be made substantially to neutralize the combined opposing magnetic pulls exerted by the like poles I2 and I3 so that the tilting magnetic member 26 remains practically oating in a very sensitive state of magnetic suspension with relatively little, if any, frictional pressure exerted upon the supporting or guiding pivots of the tilting member 26.
  • the screws 2I and 22 may be adjusted so as to vary the air gaps and therefore the pulls exerted upon the magnetic member 26 in its mid- -position by the like poles Ii2 and I3 relative to the opposing pull exerted thereon by the opposite pole I4.
  • the resistance of the negative coeflicient resistor 40 will decrease as an inverse function of the temperature rise, while if the temperature should Idecrease, the resistance of resistor 40 will increase accordingly.
  • the energizing current passing through the differential polarized flux shifting windings 35 wil1 correspondingly increase or decrease and thereby reverse the polarization predominance thereof to provide an initial selective shifting of the polarizing flux between the poles I2 and I3 to unbalance the relative polarization thereof, and consequently the magnetic pulls exerted thereby upon the magnetic member 26.
  • the member 26 will readily start to move selectively one way or the other from its mid-position thereby setting up an opposing strain in the biasing spring that tends to return the member 26 to the mid-position.
  • the improved magnetic structure is such that the tilting movement of magnetic member 2t from the mid-position will automatically produce a further shifting of the k'polarizing ux between the poles I2 and I3 at a progressively increasing rate while relatively little, if any, variation in the total reluctance of the total polarizing iiux path is produced.
  • the improved polarized relay construction of the present invention provides an improved cumulative power amplifying magnetic biasing action to produce a selective snap action operation of the magnetic member 26 even though the initiating reversible polarization predominance resulting from a slight variation in the energization of the dilerential polarization control windings 35 is relatively weak.
  • the directive relay When the energizing current of winding 35 increases a predetermined amount as determined bythe adjustments of the relay, the directive relay will close its contacts 21, 2l to energize the motor reversing switch 49 through a circuit extending 'from the supply line LI through conductor 1U, lthe operating winding of the reversing switch 49, conductor 1I, limit switch 54, conductor 12, relay contacts '27, 2', .and conduc- -tor 'I3 to the other supply -line L2.
  • the resulting closure of the reversing switch contact 'l5 will energize the motor 43 to rotate the damper il. through the gearing so as to reduce the amount of heating medium supplied and thereby lower the temperature to which the resistor-d@ is responsive.
  • the Asliding relay rebalancing Contact 5i is moved vprogressively in a direction ⁇ to decrease thecurrent in the energization circuit of the relay polarization rebalancing windings 36 extending from supply iine LI through conductor l5, sliding contact 5l, resistor 52, conductor '56, differential windings Se, and conductor 'i3 to supply line L2, and thereby rebalance the polarization vof the poles IZ .and I3 at a modulated .equilibrium temperature of resistor rid.
  • the Vclosure of relay contacts 23, 28 establishes an energizing circuit for the motor reversing switch [i8 extending from the supply line LI through conductor lo, the operating win-ding of reversing switch 'll-E, conductor 8d, limit switch 53, conductor 8
  • the motor i3 is energized through its reversing eld winding it to effect a positioning operation of the damper :i2 and the resistor slide contact 5I in the opposite direction.
  • the decreased current passing through the control resistor 45 provides an automatic sensitizing control effect that tends to lower the temperature of the control resistor relative to the ambient and thereby accelerate the unbalancing of the magnetic biasing forces so as to avoid overshooting of the modulated equilibrium temperature.
  • the several Calibrating adjustments embodied in the improved electromagnetic directive relay structure enable the cumulative flux shifting magnetic biasingr forces to be adjusted relative to the biasing force gradient of the spring either to produce the maximum sensitivity, the maximum snap action, or the maximum stability of the magnetic member 26 in its mid-position as desired.
  • the latter is of importance where the directive relay may be subject to e'xcessive vibration or shock.
  • Some special condition of service may require adjustment of the screw 32 so as to spring bias the movable magnetic member to a predetermined one of its contact making positions rather than the mid-position as, for example, to provide a desired fail-safe protection.
  • the resulting force gradient of spring 30 will be displaced with respect to the automatically amplied magnetic flux shifting biasing action but the relay will continue to operate with a snap action to each of its three control positions.
  • the relative energization of the opposing differential windings 35 and 36 necessarily will be proportioned so that when the member 26 is in the mid-position a magnetic force is available for balancing the displaced biasing force of the biasing spring 30.
  • the sensitivity of the relay may be enhanced by the reduction of bearing friction on 'the movable magnetic member 26 obtained by substantially equalizing the magnetic pulls exerted on the member by the opposite pole I4, and the two like poles I2 and I3.
  • the automatic rebalancing temperature control system shown in Fig. 5 operates to modulate the equilibrium temperature to which the negative temperature coeiiicient resistor 40 is responsive.
  • the directive relay is balanced in its mid-position at each of a series of different equilibrium temperature values so that the damper 42 is held in different positions intermediate the open and closed positions as the temperature to which the resistor 40 is responsive varies in steps over a considerable range.
  • the movement of the rebalancing resistor sliding contact 5 I along with the damper serves to recalibrate in steps the equilibrium temperature values of resistor 40 at which the directive relay 45 is balanced in its mid-position.
  • the sliding contact 5I of resistor 52 is entirely disconnected from the damper so as either to remain xed or to be manually adjusted by the knob 80.
  • the temperature responsive control system of Fig. 5 then will provide a iixed or adjustable band type of temperature control such as indicated diagrammatically in Fig. 7.
  • the two horizontal straight lines A and B shown in Fig. 7 represent the upper and lower limits of the temperature control band.
  • the upper limit A is the temperature value of resistor 45 at which the directive relay 45 will close its contacts 21, 2l to energize the motor reversing switch 49 through the circuit previously described to eiiect operation of the motor 43 to move the damper 42 to decrease the supply of heating medium.
  • the lower limit B is the temperature value of resistor 40 at which the directive control relay 45 closes its contacts 28, 28 to energize the motor reversing switch 48 through the circuit previously described so as to operate the damper 42 to increase the supply of heating medium.
  • the two horizontal dotted lines A', B represent the temperature values of the resistor 4l) between which the directive relay 45 will return to its mid-position, the line A indicating the temperature value following the closing of the relay contacts 2l, 2l', and the line B indicating the temperature value following the closing of the relay contacts 28, 28.
  • the irregular line T represents a hypothetic variation of the control temperature to which the negative temperature coeicient control resistor 40 may be subjected.
  • the initial control temperature T lies be tween the two temperature band limits, A and B and the directive relay 45 is therefore in its mid-position so that the damper 42 is being maintained in some iixed position. If, due to external causes, the control temperature T should rapidly rise, as shown, then at the point C the directive relay 45 will close its contacts 28, 28 and thereby operates the motor 43 to reposition the damper 42 so as to decrease the supply of heating medium.
  • modulating or the band type ofr temperature control systems described above may be adapted for cooling control service simply by reversing the field connections or the reversing control connections of motor 43.
  • An electromagnetic reversing control apparatus including a reversely tilting magnetic member having a mid-control position .between two reversing control' positions, resilient means for biasing said member each way to said midposition, a polarized magnetic structure having three poles straddling said magnetic member and havine opposing differential windings for shifting the iiuX thereof to magnetically bias said member selectively to said reversing control positions upon corresponding variation in the relative energization of said windings, a temperature responsive resistor connected in series circuit with one of said windings for directly regulating the energization thereof, an adjustable resistor connected in series circuit with the other of said windings for directly regulating the energization thereof, and reversible temperature regulating means operated under the control of said member.
  • An electromagnetic selective polarization control apparatus having in combination a centrally pivoted reversely tilting magnetic member having a mid control position between two other control positions, resilient means biasing said member to said mid control position, a magnetic structure having polarizing means for providing three poles disposed one adjacent each end of said members and one adjacent the axis of said member and having opposing diierenti'al polarization control windings, each upon polarizing preponderance thereof selectively varying the relative polarization of said poles to magnetically bias said member for snap action movement to a corresponding one of said other control positions, a condition responsive variable resistor energized in series with one of said windings for reversely varying said polarizing preponderance of said one winding, and electrical control means for varying the energization of the other of said windings to independently vary said polarizing predominance of said one winding.
  • An electromagnetic selective biasing control apparatus having in combination a centrally pivoted reversely tilting magnetic member having intermediate control position, resilientJ means i or biasing said member to said intermediate position, magnetic structure having polarizing means for providing a pair of poles each disposed adjacent a corresponding end of said member and a third pole disposed adjacent the axis of said member' and having opposed differential polarization controll windings for varying the polarization of said poles to magnetically bias said member for snap action movement reversely from said intermediate position, means for reversely varying the energization of one ofl said windings selectively to reverse said magnetic bias of said member', and means for varying the energization of the other oi said windings to neutralize said magnetic bias of said member.
  • a magnetic structure having polarizing means for providing a pair of magnetically balanced poles in alinement and a third pole therebetween, a reversely tilting magnetic member centrally pivoted adjacent said third pole for balancing said member in magnetic equilibrium only in a position in symmetrical alinement with said balanced poles, resilient means for biasing said member to said position, opposed differential 'polarizationcontrol windings for varying the polarization of said poles to magnetically imbalance said member for snap action movement each way from said position, means for reversely varying the energization of one of said windings to reverse said magnetic unbalancing of said member, and means for varying the energization of the other of said windings to magnetically balance said member.
  • adjustable resilient means for biasing said member to a selected one of said three control positions, and differential selective polarization control windings for said pair of poles, each having an independently variable energization control means for varying the relative energization of said windings to selectively vary said polarized magnetic pullsv and thereby magnetically bias said directive control member for snap action movement to and from each of the other of said control positions.
  • An electromagnetic selective polarization control device having in combination a magnetic structure having polarizing means for providing 13l one pole between two spaced apart poles and having a reversely tilting magnetic member centrally pivoted adjacent said one pole for equalizing the attraction of the other of said poles only in an intermediate position of said member, resilient means biasing said member to return to said position upon tilting each way therefrom, and a pair of differential polarization control windings, each oppositely interlinking said other poles for oppositely varying the polarization of said other poles and having a relative energization for nullifying each other to return said member to said intermediate position and each of said windings having an independently variable energization control means to magnetically bias said member for snap action tilting movement each way from said position upon a corresponding increase and decrease in the relative energization of said winding.
  • An electromagnetic control apparatus including a magnetic structure having polarizing means for providing a pair of magnetically balanced like poles in parallel alignment and a single opposite pole offset centrally therefrom, a centrally pivoted reversely tilting magnetic member having directive control means operated thereby 'and having an axis centric in the space between said poles for balancing the magnetic pulls of said pair of like poles on said member only upon a predetermined alignment thereof with said pair of like poles, double opposing differential magnetizing windings for said pair of like poles, and independently variable means for controlling the relative energization of each of said windings to magnetically unbalance and balance said member.
  • a centrally pivoted reversely tilting magnetic member having an 01T position between two reversing control positions, resilient means for biasing said member to return to said ofi position upon tilting each way therefrom, snap action magnetic biasing means for re- /versely opposing said resilient biasing means including a three-pole magnetic structure having polarizing means for providing a pair of magnetically balanced poles each substantially equally adjacent a corresponding end of said member in said off position and an intermediate pole adjacent the center of said member for magnetically biasing said member for snap action movement to each of said other control positions upon a predetermined unbalancing of said magnetically balanced poles and having opposing polarization control windings for differentially unbalancing said pair of magnetically balanced poles, condition responsive electric control means for reversely Varying the energization of one of said v cluding a polarized magnetic structure having a pair of magnetically balanced like poles and an opposite pole in symmetrically oiiset relation, a tilting magnetic member having an axis sy
  • An electromagnetic control apparatus including a polarized magnetic structure having a pair of magnetically balanced like poles and an opposite offset pole for providing an acute fork in the polarized flux path therebetween, a tilting magnetic member having a central axis at said acute fork for oppositely shifting the polarizing flux'between said like poles at a progressively variable rate upon opposite tilting of said member from a predetermined position, and a pair of counteracting separately variable electromagnetic polarizing means, each for selectively shifting the polarizing' flux between said pair of like poles to effect said tilting of said member upon opposite variation oi the polarizing predominance thereof.
  • a centrally pivoted reversely tilting magnetic control member having three control positions, resilient means for biasing said member to an intermediate one of said positions, a three-pole magnetic biasing means having polarizing means for providing a pole adjacent each end of said magnetic member and an intermediate pole adjacent the center of said member and having differential windings for diierentially magnetizing said poles to magnetically bias said member for snap action tilting movement each way from said intermediate position, a temperature responsive variable resistor connected in series with one of said windings and jointly responsive to variations of a predetermined temperature condition and variations in the heating effect of the energizing current of said one winding for controlling said magnetic biasing of said member, and means controlling the energization of the other of said windings for independently varying said magnetic biasing of said member.
  • a three-pole magnetic structure having polarizing means for providing a centrally pivoted reversely tilting magnetic member biased to a mid position and having flux shifting differential windings for reversely tilting said member with a snap action to and from said position, a temperature responsive resistor having a negative coefficient of resistance connected in series circuit with one of said windings for varying the relative energization thereof to control said tilting of said member responsively to variations in the resistance of said resistor between the limits of a predetermined range, and means including an adjustable energization controlling resistor connected in series circuit with the other of said windings t0 shift said range.

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Description

Jly 16, 1946. c. l. HALL 2,404,227
ELECTROMAGNETIC CONTROL APPARATUS Filed Jan. a, `1943 Y Inventor: Chestew I. Hall,
4 2 I by Mq His Attorney.
Patented July 16, 1946 ELECTROMAGNETIC CONTROL APPARATUS Chester I. Hall, Vischers Ferry, N. Y., assignor to General Electric Company, a corporation of New York Application January 8, 1943, Serial No. 471,739
The invention relates to electromagnetic control apparatus, particularly electromagnetically controlled directive relay systems, and provides an improved sensitive polarized selective circuit controlling relay having an improved differential polarization control system particularly adapted for automatic temperature regulating or other condition modulating or directive reversing control service.
The principal object is to provide an improved form of sensitive circuit controlling relay having a polarized triple pole magnetic structure with diiferential polarization control windings for controlling a centrally pivoted reversely tilting magnetic operating member so as to produce a'n improved polarized ilux shifting power amplifying action for sensitizing the relay electromagnetic cnergization control. In this way a very sensitive trigger controlled reversible magnetic biasing action may be obtained to eifect snap action opening and closing of the relay circuit controlling contacts and also provide adequate circuit closing contact pressure even with a relatively feeble electromagnetic polarization control power.
A further object is to provide an improved polarized relay magnetic structure having improved sensitizing Calibrating means capable of selectively adjusting the relative magnetic reluctances of a polarized flux shifting forked path and a diiferentially interlinked electromagnetic polarization control flux path with both paths extending through a three-position flux responsive tilting member that can thereby be selectively biased to any one of three control positions. This improved differentially controlled polarized magnetic structure enables selective relay Calibrating and biasing adjustments to be made .to meet widely varying control conditions and requirements in temperature regulating or other control service.
A still further object is to provide an improved diierential electromagnetic polarization control system for the three-pole polarized relay so as to further improve the sensitivity, accuracy, speed of response, and ability to meet widely varying control conditions and requirements. In this way the control power losses and other regulating difficulties and limitations encountered in the usual Wheatstone bridge or other conventional types of directive relay systems can be materially reduced.
A more specific object is to improve the threepole polarized relay and the electromagnetic polarization control system therefor so as to enable direct control by a very sensitive but very 18 Claims. (Cl. 236-78) low power temperature responsive control resistor having a marked negative temperature coefficient of resistance such, for example, as disclosed in my Patent 2,271,975. In this way no auxiliary thermionic or other control power amplifying means are required due to the control power magnetic amplifying action provided directly by the sensitized directive relay and the differential electromagnetic polarization control system therefor. In addition, the improved temperature responsive system is substantially freed from the usual frictional control inaccuracies; false operations due to contact vibration when subject to shock; control element space and temperature limitations; and various other difliculties encountered in the usual forms of temperature responsive directive relay systems. Also, an electrical preheat control stabilizing action is automatically obtained that tends to increase the sensitivity of response and thus prevent overshooting and undershooting of the desired temperature.
Further objects and advantages of the present invention are set forth in the following description of the preferred embodiment thereof illustrated in the accompanying drawing in which Fig. 1 is a front View of the improved polarized directive relay structure; Fig. 2 is a back view of the relay; Fig. 3 is a top view of the relay with certain parts omitted for the sake of clarity; Fig. 4 is asectional view along the line 4-4 of Fig. 2 t0 show more clearly the details of the relay construction; Fig. 5 is a circuit diagram showing schematically the improved relay electromagnetic differential polarization control system adapted for automatic polarization equalizing or rebalancing operation in temperature modulating service under the control of a negative temperature coefficient resistor; Fig. 6 shows a manually adjusted polarization equalizing modication of the control system of Fig. 5; and Fig. 7 is a chart showing the improved temperature band type of control that may be obtained with the temperature responsive control system modied as shown in Fig.. 6.
In Fig. l of the drawing, the permanent magnet it for polarizing the relay is shown as formed of a series of permanently magnetized bodies, preferably of the sintered high reluctance type providing a strong polarizing magnetic power. The permanent magnet I Il is mounted by means of a screw Illa and the magnetic head IIJb upon the base plate I I of magnetic material from which the two magnetic pole pieces I2 and I3 extend in parallel alignment so as to constitute a polarized magnetic structure having a pair of magnetically balanced like poles.
A cooperating magnetic structure comprising the opposite pole piece Iii and the air gap adjusting screw l5 is centrally offset between the two aligned poles I2 and I3 and oppositely polarized by the permanent magnet I with the reluctance of the polarizing flux path variable in accordance with the adjustment of the screw I5 towards or away from the magnetic head Iilb. The opposite pole piece ll is suitably mounted upon a relay terminal connection panel It, preferably formed of molded insulating material and supported in adjustable spaced apart relation with the mounting `base plate ll by the four corner supporting posts le. The adjusting screws 2l and nuts 22 permit the position of the panel I8 together with the opposite pole piece Ii carried thereby to be varied while maintaining the opposite pole Ill in symmetrical oiiset relation between the pair of magnetically balanced poles l2 and I3 so as to establish an acute fork in the polarized flux path therebetween.
The opposite pole piece lil carries a mounting yoke 25 of non-magnetic material for centrally pivoting the statically balanced reversely tilting magnetic directive member or armature 2S with its axis located at the acute fork in the polarized magnetic flux path between the three poles I2,
i3, and ll. ized magnetic structure straddle the axis of the tilting magnetic directive member 26 and this enables a slight tilting of magnetic member either Iway from its mid-position to shift a substantial and progressively increasing amount of polarized flux between the two like poles I2 and I3 without substantially changing the total reluotance of the polarized forked iluX path. The improved magnetic structure also provide-s a local control fluff; path extending through the magnetic plate Il, the two parallel pole pieces I2 and i3, and the tilting magnetic member 2%, and dierentially interlinked with the forked polarized ilux shifting path. This differential interlinking of the two ilux paths enables a relatively weak electromagnetic energization of the local control flux path to shift a substantial amount of polarized flux from one fork to the other and thereby initiate a slight tilting of magnetic member from the mid-position. Such initial tilting automatically amplifies the polarized luX shift to produce a further tilting and a further shifting of the polarized flux at a progressively increasing rate.
As shown, the magnetic member 3G operates the reversing control switch contacts 2l and 28 that cooperate with corresponding adjustable contact screws 2l and 23 carried by panel I8 so as to open both circuits controlled thereby when the magnetic directive member 26 is in the midposition and selectively to close one or the other 0f the contacts 2l', 2l or 23, 2S Iwhen the member 2S is tilted sufliciently from the mid control position. The adjustable contact screws 2l' and 28 also serve as adjustable stops to limit the til"- ing movement of member 26 to an amount dependent upon the adjustment thereof. Thus the adjustment of these stops will vary the control flux values at which the tilting magnetic member 2b will be returned to its mid-position.
The magnetic member 25 may be selectively biased to its mid-position in which it is shown, or to either of its contact closing positions, by means oi the resilient biasing spring 3G. Preferably, the biasing spring 3i) is bent at one end rlhus the three poles of the polarso as to extend through suitable pivot bearing openings formed in the supporting yoke 25 and thus form the central supporting pivots for the magnetic member 2b. The pivot end of spring 3U preferably is formed so as to be secured centrally to the member 25 by the screws 3l, as shown more clearly in Fig. 3, and thereby provide the central axis for the member 2li that is symmetrically located in the space between the poles I2, Il, and Iffi. The other end of the biasing spring Sil preferably is looped as shown so as to engage with a groove in the spring bias adjusting screw 32.
Due to the `symmetrically forked form of the polarized three-pole magnetic relay structure, the centrally pivoted tilting magnetic member fifi is in a State of magnetic equilibrium only 'when it is in the mid-position to which it may be biased, as shown in Figs. l and 2, by the spring Consequently, upon any tilting of the member 26 from its mid-position, the magnetic equilibrium .becomes disturbed and the opposing magnetic pulls exerted upon the opposite ends of the member 23 by the two like poles iii and It become unbalanced at a progressively increasing rate. Thus by au adjustment oi the air gap reluctance screw 'I5 in the polarizing magnetic path to increase the polarizing flux to a maximum, the unbalanced magnetic biasing force provided by the polarizing electromagnet may, if desired, be made strong enough when the magnetic member 2t reaches a critical position within the limits of its tilting range to predominate over the opposing resilient bias of the spring Se so as thereby to effect a continued tilting movement ol the member 26 with a snap action to one or the other of the control positions in which contacts 2l, El or Z3, 28 are closed. However, such a strong snap action polarizing flux shift adjustment ordinarily is not desirable since the member 26 is then likely to be accidentally tilted to the critical position by extraneous vibrations or shocks. Hence to insure against such accidental operation, the amount of polarizing iiux shift i may be limited to such a value as will enable the biasing force gradient of spring Sil to remain predominant over the unbalanced magnetic pull throughout the tilting and the polarized flux shifting range of member 26 as determined by the adjustments of both the polarizing flux air gap reluctance screw I5 and the tilting range limiting stops 2l and 28.
In order to obtain a sensitive electromagnetic diiierential polarization control of the dilerentially interlinked local flux path 'so as to eiect selective tilting of the polarized magnetic member 2% from its mid-position, the two like poles I2 and I3 are provided 'with double opposing differential polarization control windings, preferably but not necessarily of the improved type shown in Fig. 4. As shown, each of the poles i2 and I3 is provided with an inner magnetizing winding 35 and an outer opposing magnetizing winding 35, each suitably insulated from the other and from the magnetic structure. The two innerI windings 35 are electrically interconnected so as diiierentially to vary the polarizing ilux or" the two like poles I2 and I3 kand the opposing outer windings 36 are similarly interconnected.
Thus the magnetizing effect of the two inner windings S5 is cumulative in tending t0 produce flux in one direction in the local control flux path that is differentially interlinked with the forked polarized flux path through the tilting member 2S and the two like poles I2 and I3 while the magnetizing effect of the two outer opposing windings 36 is cumulative in tending to produce flux in the opposite direction in the local control flux path. Hence, these two opposing local magnetizing effects may effectively neutralize or nullify each other or either one may predominate over the other in accordance with the relative energization of the opposing differential selective polarization control windings 35 and 36. This enables the magnetic member 26 to be maintained in magnetic equilibrium in its mid-position or to be selectively biased for magnetic snap action tilting in each direction therefrom in response to a relatively small increase or decrease in the energization of only one of the diiferential windings 35 or 36. The other differential winding serves as a Calibrating or nullifying winding since member 26 is responsive to the relative energization of the two differential selective polarity control windings.
To enable the directive action of the magnetic member 26 to be controlled by a sensitive negative temperature coefficient resistor or other control device having relatively feeble control power, the inner magnetizing windings 35 preferably are energized under the control thereof and are formed with a relatively large number of turns of relatively7 low current carrying capacity While the outer opposing Calibrating magnetizing windings 36 may comprise a fewer number of turns of larger current carrying capacity. Both of these windings may be held firmly in place by a resilient mounting spring washer 31, with their terminals connected to suitable terminal posts carried on the panel I8.
In the improved temperature modulating system shown in the schematic circuit diagram of Fig. 5, the differential selective polarization control windings 35 of the directive relay 45 are connected by conductors 60 and 6I' to be energized from the power supply lines LI L2 under the control of the sensitive temperature responsive resistor 40 having a marked negative temperature coefficient. Thus the control resistor 40 is connected directly in series circuit with the windings 35 so as differentially to vary the polarizing flux in the like poles I2 and I3 as an inverse function of the temperature variations to which the control resistor 40 is subjected. A control current measuring instrument 4I may, if desired, be connected in the series circuit controlled by the resistor 4D so as to serve as a heat regulating damper position indicating device.
In the temperature regulating system of Fig. 5, the directive relay 45 is employed to control the operation of a reversible motor operated damper 42 that may be assumed as regulating the sup` ply of a heating medium to control the temperature to which the negative temperature coeflicient control resistor 40 is subjected. As shown schematically in Fig. 5, the damper 42 is operated by the reversible positioning motor 43 through suitable speed reducing gearing 44. The motor 43 is reversed by means of the reversing field windings 46 and 4l which are energized by the electromagnetic reversing switches 48 and 49 under the selective control of the directive relay 45 to regulate the positioning of the damper 42. The reversible motor 43 also drives the sliding contact arm 5I of the control rebalancing resistor 52 which is connected by conductors 15, 'I6 and 11 in series circuit with the opposing differential calibrating windings 36 of the directive relay 45. The motor reversing switches 48 and 49 have selective energizing circuits controlled by the 6 directive relay contacts A21, 2'I and 28, 28', preferably with the limit switches 53 and 54 connected in their respective circuits,
Operation With the biasing spring 36 adjusted to bias the movable magnetic directive member of the relay 45 to its mid-position and with the relative reluctance of the .polarizing and control flux paths suitably proportioned for the desired sensitive equilibrium conditions by adjusting the air gap control screw I5 and also the air gap adjusting screws 2I and 22, and with the tilting range limiting stop screws 2l' and 28 adjusted for suitably limiting the polarized fiux shifting from the desired sensitive equilibrium condition, the operation of the control system shown in Fig. 5 is as follows. With the magnetic directive member 26 maintained in equilibrium in its mid-position as shown, the motor 43 is deenergized and the damper 42 will be maintained in a fixed position as long as the temperature to which resistor 46 is subjected remains in substantial equilibrium. Under these equilibrium conditions the polarizing eect provided by the differential magnetizing windings 35 is substantially neutralized by the op-posing polarizing effect provided by the differential magnetizing windings 36. Thus there is no resultant polarization predominance of either winding over the other. To produce such equibrium conditions, the rebalancing resistor 52 must regulate the current through the windings 35 to a Value with respect to the current through the windings 35, as determined by the temperature responsive resistor 40 substantially in the inverse ratio of the number of turns of these windings. Thus under such equilibrium conditions, the opposing magnetic pulls exerted by the like poles I2 and I3 upon the magnetic member 26 are balanced due to the symmetrically forked form of the three-pole magnetic structure that straddles the axis of member 26 and is polarized by the permanent magnet I0. With the proper adjustments, the magnetic pull exerted by the opposite pole I4 on the statically balanced tilting member 26 may be made substantially to neutralize the combined opposing magnetic pulls exerted by the like poles I2 and I3 so that the tilting magnetic member 26 remains practically oating in a very sensitive state of magnetic suspension with relatively little, if any, frictional pressure exerted upon the supporting or guiding pivots of the tilting member 26. To produce such a sensitive floating magnetic suspension, the screws 2I and 22 may be adjusted so as to vary the air gaps and therefore the pulls exerted upon the magnetic member 26 in its mid- -position by the like poles Ii2 and I3 relative to the opposing pull exerted thereon by the opposite pole I4.
If the temperature to which the control resistor 40 is subjected should rise from the desired equilibrium value, then the resistance of the negative coeflicient resistor 40 will decrease as an inverse function of the temperature rise, while if the temperature should Idecrease, the resistance of resistor 40 will increase accordingly. In each case, the energizing current passing through the differential polarized flux shifting windings 35 wil1 correspondingly increase or decrease and thereby reverse the polarization predominance thereof to provide an initial selective shifting of the polarizing flux between the poles I2 and I3 to unbalance the relative polarization thereof, and consequently the magnetic pulls exerted thereby upon the magnetic member 26. Hence,
'7 upo-n even a slight unbalance in the'magnetic pulls exerted thereon, the member 26 will readily start to move selectively one way or the other from its mid-position thereby setting up an opposing strain in the biasing spring that tends to return the member 26 to the mid-position. But as indicated above, the improved magnetic structure is such that the tilting movement of magnetic member 2t from the mid-position will automatically produce a further shifting of the k'polarizing ux between the poles I2 and I3 at a progressively increasing rate while relatively little, if any, variation in the total reluctance of the total polarizing iiux path is produced. This latter is also true of the local ux path acted upon by the differential control windings and 36 and extending through the magnetic plate II, the poles I2 and I3, and the tilting magnetic member 26. Consequently, a predetermined critical tilting of the magnetic member 2-6 from its mid-position is readily obtained upon a relatively small chang@ in the relative energization 4of winding 35 and 36 producing a reversible polarization predominance of either one over the other whereupon the cumulative unbalanced magnetic biasing force acting on the magnetic member -26 will rapidly predominate over the opposing force gradient of the resilient biasing spring 30 so as to effect a snap action operation of the magnetic biasing member `26 to its control position in which either contacts y2li, 21' are closed or contacts 28, 28 are closed. In this way the improved polarized relay construction of the present invention provides an improved cumulative power amplifying magnetic biasing action to produce a selective snap action operation of the magnetic member 26 even though the initiating reversible polarization predominance resulting from a slight variation in the energization of the dilerential polarization control windings 35 is relatively weak.
Under the assumed conditions, if the temperature of resistor 4U rises, the vcurrent will increase in the energizing circuit for the diiferential reversible polarization control windings 35 eXtend ing from supply line LI through conductor 60, windings 35, resistor di), conductor 5I, and the damper position indicating ammeter 4l to supply line L2. When the energizing current of winding 35 increases a predetermined amount as determined bythe adjustments of the relay, the directive relay will close its contacts 21, 2l to energize the motor reversing switch 49 through a circuit extending 'from the supply line LI through conductor 1U, lthe operating winding of the reversing switch 49, conductor 1I, limit switch 54, conductor 12, relay contacts '27, 2', .and conduc- -tor 'I3 to the other supply -line L2. The resulting closure of the reversing switch contact 'l5 will energize the motor 43 to rotate the damper il. through the gearing so as to reduce the amount of heating medium supplied and thereby lower the temperature to which the resistor-d@ is responsive. As the damper rotates, the Asliding relay rebalancing Contact 5i is moved vprogressively in a direction `to decrease thecurrent in the energization circuit of the relay polarization rebalancing windings 36 extending from supply iine LI through conductor l5, sliding contact 5l, resistor 52, conductor '56, differential windings Se, and conductor 'i3 to supply line L2, and thereby rebalance the polarization vof the poles IZ .and I3 at a modulated .equilibrium temperature of resistor rid. When the motor i3 has thus Voperated the rebalancing ,resistor .slider 5I to eiTect the requiredvreloalancing ofthe polarization of the poles il2 and I3, as determined by the adjustment of limit stop 27', so that the unbalanced magnetic biasing force n0 longer predominates 'over the spring biasing force, then the force of the biasing spring 3Q becomes eiective to return the magnetic member 26 with a snap action to its midposition to deenergize the reversing switch 9 and thereby deenergize the motor 43. As the magnetic fmember 26 returns to its mid-position, the relative reluctances yof the forked paths for the polarizing iiux through poles I2 and I3 progressively become rebalanced so that magnetic equilibrium of member 25 ris rapidly reestablished.
During the entire operation of the damper to decrease the equilibrium temperature as just described, the current passing through the control resistor di) was increased due to the assumed rise in the temperature to which the resistor il was subjected. Consequently, the heating effect of the increased current passing through the control resistor d@ also increases. This provides, in effect, an automatic electroresponsive amplifying control action since the increased heating effect will cause 'the resistor il to be heated somewhat above the variable ambient temperature to which it is subjected and thereby gradually decrease its resistance independently of the` ambient temperature changes. As a result, a control sensitizing action `is automatically obtained that tends to increase the sensitivity by accelerating the unbalancing of the magnetic bias forces and thereby prevent undershooting of the modulated equilibrium temperature.
In case the temperature of the control resistor 'i should decrease from the modulated equilibrium value, then the energizing current of the ldifferential windings S5 will decrease due to the increased resistance of the negative temperature coefficient resistor Mi. In this case, the resulting unbalanced magnetomotive force due to polarizing predominance of winding 3B and acting differentially `to shift the polarizing flux between the poles i2 and I3 is in the opposite direction from that vpreviously described and therefore tends to-oppositely unbalance the polarization of the poles i2 and I3 so as to move magnetic member 2b from 'its mid-position to engage contacts 28, 23 with a snap action after a predetermined initial critical .movement of the magnetic member 2o from its mid-position. Exactly the same magnetic amplification of the initiating control power occurs due to the polarizing ilux shifting from 'pole I3 to pole l2 at a progressively increasing rate as the movement of the magnetic member 26 fro-rn its mid-position progresses to the critical snapaction. position.
The Vclosure of relay contacts 23, 28 establishes an energizing circuit for the motor reversing switch [i8 extending from the supply line LI through conductor lo, the operating win-ding of reversing switch 'll-E, conductor 8d, limit switch 53, conductor 8|, relay contacts 28, 28 and conductor 'I3 to the other supply line L2, When the .i Contact 34 of the motor reversing switch 48 closes, the motor i3 is energized through its reversing eld winding it to effect a positioning operation of the damper :i2 and the resistor slide contact 5I in the opposite direction. Consequently, the supply of heating medium affecting resistor 40 will be increased while the energizing current of the Calibrating magnetizing windings 36 will increase thereby again tending to rebalance the polarization of the poles I2 and I3 at a reversely modulated temperature of resistor 40.
When a sumcient rebalancing is obtained, as determined by the adjustment of limit stop 28', the force of the resilient biasing spring 3i) will predominate over the unbalanced magnetic biasing force to effect a snap action return of the magnetic member to its mid-position. l
During the entire temperature increasing damper operation just described, the decreased current passing through the control resistor 45 provides an automatic sensitizing control effect that tends to lower the temperature of the control resistor relative to the ambient and thereby accelerate the unbalancing of the magnetic biasing forces so as to avoid overshooting of the modulated equilibrium temperature.
The several Calibrating adjustments embodied in the improved electromagnetic directive relay structure enable the cumulative flux shifting magnetic biasingr forces to be adjusted relative to the biasing force gradient of the spring either to produce the maximum sensitivity, the maximum snap action, or the maximum stability of the magnetic member 26 in its mid-position as desired. The latter is of importance where the directive relay may be subject to e'xcessive vibration or shock. Some special condition of service may require adjustment of the screw 32 so as to spring bias the movable magnetic member to a predetermined one of its contact making positions rather than the mid-position as, for example, to provide a desired fail-safe protection. In such case, the resulting force gradient of spring 30 will be displaced with respect to the automatically amplied magnetic flux shifting biasing action but the relay will continue to operate with a snap action to each of its three control positions. However, under such a special condition the relative energization of the opposing differential windings 35 and 36 necessarily will be proportioned so that when the member 26 is in the mid-position a magnetic force is available for balancing the displaced biasing force of the biasing spring 30. Also, in some special case it may be desirable to eliminate the resilient biasing spring 30 entirely thereby providing for snap action operation of member 26 between only the two extreme control positions. In all cases the sensitivity of the relay may be enhanced by the reduction of bearing friction on 'the movable magnetic member 26 obtained by substantially equalizing the magnetic pulls exerted on the member by the opposite pole I4, and the two like poles I2 and I3.
The automatic rebalancing temperature control system shown in Fig. 5 operates to modulate the equilibrium temperature to which the negative temperature coeiiicient resistor 40 is responsive. In such a temperature modulating system the directive relay is balanced in its mid-position at each of a series of different equilibrium temperature values so that the damper 42 is held in different positions intermediate the open and closed positions as the temperature to which the resistor 40 is responsive varies in steps over a considerable range. In such a system the movement of the rebalancing resistor sliding contact 5 I along with the damper serves to recalibrate in steps the equilibrium temperature values of resistor 40 at which the directive relay 45 is balanced in its mid-position.
In the modification of the temperature control system of Fig. 5 shown in Fig. 6, the sliding contact 5I of resistor 52 is entirely disconnected from the damper so as either to remain xed or to be manually adjusted by the knob 80. With this change the temperature responsive control system of Fig. 5 then will provide a iixed or adjustable band type of temperature control such as indicated diagrammatically in Fig. 7. The two horizontal straight lines A and B shown in Fig. 7 represent the upper and lower limits of the temperature control band. The upper limit A is the temperature value of resistor 45 at which the directive relay 45 will close its contacts 21, 2l to energize the motor reversing switch 49 through the circuit previously described to eiiect operation of the motor 43 to move the damper 42 to decrease the supply of heating medium. The lower limit B is the temperature value of resistor 40 at which the directive control relay 45 closes its contacts 28, 28 to energize the motor reversing switch 48 through the circuit previously described so as to operate the damper 42 to increase the supply of heating medium. The two horizontal dotted lines A', B represent the temperature values of the resistor 4l) between which the directive relay 45 will return to its mid-position, the line A indicating the temperature value following the closing of the relay contacts 2l, 2l', and the line B indicating the temperature value following the closing of the relay contacts 28, 28.
In operation the irregular line T represents a hypothetic variation of the control temperature to which the negative temperature coeicient control resistor 40 may be subjected. Thus, as shown, the initial control temperature T lies be tween the two temperature band limits, A and B and the directive relay 45 is therefore in its mid-position so that the damper 42 is being maintained in some iixed position. If, due to external causes, the control temperature T should rapidly rise, as shown, then at the point C the directive relay 45 will close its contacts 28, 28 and thereby operates the motor 43 to reposition the damper 42 so as to decrease the supply of heating medium. This causes rst the levelling oiT of the control temperature T and then a reduction in the control temperature T until, at the point 0, the directive relay 45 returns to its mid-position thereby stopping operation of the motor 43. The control temperature T then may continue to fall within the limits of the band AB until point C is reached. Thereupon the directive relay 45 closes its contacts 21, 2l thus operating the motor 43 to reposition the damper 42 so as to increase the supply of heating medium and thereby effect an increase in the control temperature T. When the control temperature T reaches the point 0', the directive relay 45 returns to its mid-position so as to stop operation of the motor 43 and maintain the damper 42 in a xed position. The modified control system will continue to vary the position of the damper 42 in accordance with further variations in the control temperature T within the temperature band limits in the manner just described.
In the band type of temperature control system just described, manual or other adjustment of the position of the sliding contact 5I of the control resistor 52 will shift the limits AB and AB, these limits being raised when the sliding contact 5I is moved in a counterclockwise direction so as to increase the energization of the opposing diferential windings 35 of the relay and decreased when contact 5I is moved in the opposite direction. In this way movement of the sliding contact 5I serves to calibrate or adjust the operating temperature band limits of the system.
llv
In the band type of temperature control it is desirable that the time lag of the temperature sensitive -control element t@ and. ofA the temperature changing means be relatively small so that overshooting and undershooting are reduced. to a minimum, preferably being less than the time lag of the heating medium supply. These conditions are met when there is always available an adequate supply of heating medium to be controlled by the damper 132, and where the movement of the damper is eiected gradually by the speed reducing gearing it so that there is an opportunity for the control resistor it to respond before the damper has been moved too far.
It will be understood that either the modulating or the band type ofr temperature control systems described above may be adapted for cooling control service simply by reversing the field connections or the reversing control connections of motor 43.
What I claim as new and desire to secure by Letters Patent of the United States is:
l. An electromagnetic reversing control apparatus including a reversely tilting magnetic member having reversing control means operated thereby and having an off position between two reversing control positions, resilient means for biasing said member each way to said 01T position, a polarized magnetic structure having three poles straddling the axis of said magnetic member and having opposing differential windings for shifting the polarizing uX thereof to magnetically bias said member selectively to said reversing control positions upon corresponding variation in the relative energization of said windings, condition responsive means lor controlling the energization of one of said windings, and means including a reversible motor operated under the control of said reversing control means for controlling the. energization of the other of said windings.
2. An electromagnetic reversing control apparatus including a reversely tilting magnetic member having a mid-control position .between two reversing control' positions, resilient means for biasing said member each way to said midposition, a polarized magnetic structure having three poles straddling said magnetic member and havine opposing differential windings for shifting the iiuX thereof to magnetically bias said member selectively to said reversing control positions upon corresponding variation in the relative energization of said windings, a temperature responsive resistor connected in series circuit with one of said windings for directly regulating the energization thereof, an adjustable resistor connected in series circuit with the other of said windings for directly regulating the energization thereof, and reversible temperature regulating means operated under the control of said member.
3. An electromagnetic selective polarization control apparatus having in combination a centrally pivoted reversely tilting magnetic member having a mid control position between two other control positions, resilient means biasing said member to said mid control position, a magnetic structure having polarizing means for providing three poles disposed one adjacent each end of said members and one adjacent the axis of said member and having opposing diierenti'al polarization control windings, each upon polarizing preponderance thereof selectively varying the relative polarization of said poles to magnetically bias said member for snap action movement to a corresponding one of said other control positions, a condition responsive variable resistor energized in series with one of said windings for reversely varying said polarizing preponderance of said one winding, and electrical control means for varying the energization of the other of said windings to independently vary said polarizing predominance of said one winding.
4. An electromagnetic selective biasing control apparatus having in combination a centrally pivoted reversely tilting magnetic member having intermediate control position, resilientJ means i or biasing said member to said intermediate position, magnetic structure having polarizing means for providing a pair of poles each disposed adjacent a corresponding end of said member and a third pole disposed adjacent the axis of said member' and having opposed differential polarization controll windings for varying the polarization of said poles to magnetically bias said member for snap action movement reversely from said intermediate position, means for reversely varying the energization of one ofl said windings selectively to reverse said magnetic bias of said member', and means for varying the energization of the other oi said windings to neutralize said magnetic bias of said member.
5. In combination, a magnetic structure having polarizing means for providing a pair of magnetically balanced poles in alinement and a third pole therebetween, a reversely tilting magnetic member centrally pivoted adjacent said third pole for balancing said member in magnetic equilibrium only in a position in symmetrical alinement with said balanced poles, resilient means for biasing said member to said position, opposed differential 'polarizationcontrol windings for varying the polarization of said poles to magnetically imbalance said member for snap action movement each way from said position, means for reversely varying the energization of one of said windings to reverse said magnetic unbalancing of said member, and means for varying the energization of the other of said windings to magnetically balance said member.
6. An electromagnetic control apparatus including a magnetic structurev having a pair of magnetically balanced poles in alignment,. a co- Operating magnetic structurey having a single pole symmetrically onset between said pair of poles, a permanent magnet for opposiitely polarizing said magnetic structures and having means for providing an adjustable air gap to regulate the magnetic eld between said poles, a centrally pivoted reversely tiltingv magnetic directive control member having a midv control position between two other control positions and having an axis in the magnetic field between said poles for equalizing the polarized magnetic pulls thereon only with. said member in said mid control position, adjustable resilient means for biasing said member to a selected one of said three control positions, and differential selective polarization control windings for said pair of poles, each having an independently variable energization control means for varying the relative energization of said windings to selectively vary said polarized magnetic pullsv and thereby magnetically bias said directive control member for snap action movement to and from each of the other of said control positions.
7. An electromagnetic selective polarization control device having in combination a magnetic structure having polarizing means for providing 13l one pole between two spaced apart poles and having a reversely tilting magnetic member centrally pivoted adjacent said one pole for equalizing the attraction of the other of said poles only in an intermediate position of said member, resilient means biasing said member to return to said position upon tilting each way therefrom, and a pair of differential polarization control windings, each oppositely interlinking said other poles for oppositely varying the polarization of said other poles and having a relative energization for nullifying each other to return said member to said intermediate position and each of said windings having an independently variable energization control means to magnetically bias said member for snap action tilting movement each way from said position upon a corresponding increase and decrease in the relative energization of said winding.
8. A three-position selective control apparatus including a three-pole magnetic structure having polarizing means for providing a pair of magnetically balanced poles in spaced apart alinement and a central pole therebetween, a reversely tilting magnetic three-position selective control member having a central axis adjacent said centrol pole and provided with resilient biasing means for opposing the normal polarized attraction of said pair of poles to centrally position said member thereagainst, a pair of differential selective polarization control windings for varying the polarization of each of said pair of poles into predominance over said resilient biasing means to tilt said member with a snap action from said central position, and independently variable resistors each connected in series circuit with a corresponding one of said windings for increasing and decreasing the energization thereoi to separately and reversely control the tilting oi said directive control member to and from said central position.
9. An electromagnetic control apparatus including a magnetic structure having a pair of magnetically balanced poles in alignment, a cooperating magnetic structure having a single pole centrally oiset from said pail` of poles, a, permanent magnet for oppositely polarizing said magnetic structures and having means including an adjustable air gap for adjusting the polarization thereof, a statically balanced tilting armature having an axis between said poles for balancing the polarized magnetic pulls of said like poles on said armature only in a predetermined position thereof, adjustable resilient means for biasing said armature to said position, adjustable stop means for limiting the tilting of said armature, and a pair of counteracting electromagnetic polarizing means, each differentially polarizing said pair of like poles tocontrol the tilting of said armature selectively each way from said balanced position thereof upon opposite variation in the polarizing predominance of said means.
10. An electromagnetic control apparatus including a polarized three-pole magnetic structure having a pair of magnetically balanced like poles in alignment and a single opposite pole in central offset relation therewith, a statically balanced tilting magnetic member having control means operated thereby and having an axis between said poles for balancing the polarized magneticl pulls of said like poles on said member only in a predetermined position thereof, adjustable stop means for limiting the tilting of said member, and a pair of counteracting separately variable electromagnetic polarizing means, each differentially magnetizing said pair of like poles t0 control the tilting of said member.
1l. An electromagnetic control apparatus including a magnetic structure having polarizing means for providing a pair of magnetically balanced like poles in parallel alignment and a single opposite pole offset centrally therefrom, a centrally pivoted reversely tilting magnetic member having directive control means operated thereby 'and having an axis centric in the space between said poles for balancing the magnetic pulls of said pair of like poles on said member only upon a predetermined alignment thereof with said pair of like poles, double opposing differential magnetizing windings for said pair of like poles, and independently variable means for controlling the relative energization of each of said windings to magnetically unbalance and balance said member.
l2. An electromagnetic control apparatus including a centrally pivoted reversely tilting magnetic member having a mid control position between two other control positions, a resilient biasing element for biasing said member each way to said mid-position, and a polarized three-pole variable magnetic biasing structure having opposing diiferential magnetizing windingsy each oppositely varying the polarization of a pair of poles thereof for selectively opposing said resilient biasing element to effect snap action operation of said member to each of said other control positions upon a corresponding increase and decrease in the relative energization of said winding. l
13. In combination, a centrally pivoted reversely tilting magnetic member having an 01T position between two reversing control positions, resilient means for biasing said member to return to said ofi position upon tilting each way therefrom, snap action magnetic biasing means for re- /versely opposing said resilient biasing means including a three-pole magnetic structure having polarizing means for providing a pair of magnetically balanced poles each substantially equally adjacent a corresponding end of said member in said off position and an intermediate pole adjacent the center of said member for magnetically biasing said member for snap action movement to each of said other control positions upon a predetermined unbalancing of said magnetically balanced poles and having opposing polarization control windings for differentially unbalancing said pair of magnetically balanced poles, condition responsive electric control means for reversely Varying the energization of one of said v cluding a polarized magnetic structure having a pair of magnetically balanced like poles and an opposite pole in symmetrically oiiset relation, a tilting magnetic member having an axis symmetri-cal in the space between said poles for oppositely shifting the polarizing ux between said like poles at a progressively variable rate upon opposite tilting of said member from a predetermined mid-position, and a pair of counteracting separately variable electromagnetic polarizing means, each for selectively shifting the polarizing flux between. said pair of like poles to eiect said tilting of said member upon opposite variation of the polarizing predominance thereof.
' l5. An electromagnetic control apparatus including a polarized magnetic structure having a pair of magnetically balanced like poles and an opposite offset pole for providing an acute fork in the polarized flux path therebetween, a tilting magnetic member having a central axis at said acute fork for oppositely shifting the polarizing flux'between said like poles at a progressively variable rate upon opposite tilting of said member from a predetermined position, and a pair of counteracting separately variable electromagnetic polarizing means, each for selectively shifting the polarizing' flux between said pair of like poles to effect said tilting of said member upon opposite variation oi the polarizing predominance thereof.
16. In combination, a centrally pivoted reversely tilting magnetic control member having three control positions, resilient means for biasing said member to an intermediate one of said positions, a three-pole magnetic biasing means having polarizing means for providing a pole adjacent each end of said magnetic member and an intermediate pole adjacent the center of said member and having differential windings for diierentially magnetizing said poles to magnetically bias said member for snap action tilting movement each way from said intermediate position, a temperature responsive variable resistor connected in series with one of said windings and jointly responsive to variations of a predetermined temperature condition and variations in the heating effect of the energizing current of said one winding for controlling said magnetic biasing of said member, and means controlling the energization of the other of said windings for independently varying said magnetic biasing of said member.
17. In combination, a centrally pivoted reversely tilting magnetic controlmember havingA resili ent means biasing said member to a mid position, a magnetic biasing means having polarizing means for providing three poles disposed respectively one adjacent each end of said member and one adjacent the center thereof and having differential windings for differentially magnetizing said poles to magnetically bias said member for snap action tilting each way from said mid position, a negative temperature coefficient resistor connectedv in series circuit with one of saidy windings for regulating the energization thereof to control said tilting of said member jointly in response to variations in a predetermined temperature condition and to variations in the heating effect oi the energizing current of said winding, a separate adjustable resistor connected in series circuit with the other of said windings for regulating relative energization thereof to separately control said tilting of said member, and means operated under the control of said member for adjusting said resistor.
18. In combination, a three-pole magnetic structure having polarizing means for providing a centrally pivoted reversely tilting magnetic member biased to a mid position and having flux shifting differential windings for reversely tilting said member with a snap action to and from said position, a temperature responsive resistor having a negative coefficient of resistance connected in series circuit with one of said windings for varying the relative energization thereof to control said tilting of said member responsively to variations in the resistance of said resistor between the limits of a predetermined range, and means including an adjustable energization controlling resistor connected in series circuit with the other of said windings t0 shift said range.
CHESTER I. HALL.
US471739A 1943-01-08 1943-01-08 Electromagnetic control apparatus Expired - Lifetime US2404227A (en)

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2503513A (en) * 1943-12-09 1950-04-11 Robert Hetherington & Son Inc Wheatstone bridge follow-up system
US2515771A (en) * 1945-05-11 1950-07-18 Gen Electric Polarized relay and motor control system
US2526685A (en) * 1946-10-10 1950-10-24 Specialties Inc Polarized electromagnetic relay
US2614184A (en) * 1944-09-19 1952-10-14 Marion B Robinson Electrical relay
US2759114A (en) * 1951-08-10 1956-08-14 Bosch Gmbh Robert Hair cutting machine having a vibrating armature drive
US2773223A (en) * 1955-05-16 1956-12-04 Gen Dynamics Corp High impedance telephone substation ringer
US2846542A (en) * 1956-11-13 1958-08-05 North Electric Co Relay structure
US2852639A (en) * 1954-11-08 1958-09-16 Leach Corp Relay
US2871312A (en) * 1956-07-23 1959-01-27 Curry Neil Sub-miniature polar relay
US2931872A (en) * 1958-09-22 1960-04-05 Iron Fireman Mfg Co Polarized relay
US2953725A (en) * 1956-10-22 1960-09-20 Inventing Ab Sensing means
US2955174A (en) * 1957-12-02 1960-10-04 American Mach & Foundry Electrical relays
US2972103A (en) * 1957-10-31 1961-02-14 Ind Instr Inc Portable recording instrument
US3001049A (en) * 1959-11-30 1961-09-19 Leach Corp Magnetic latch
US3038975A (en) * 1960-09-27 1962-06-12 Western Electric Co Relay assembly
US3125652A (en) * 1960-12-28 1964-03-17 Multiple coil electromagnetic relays

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2503513A (en) * 1943-12-09 1950-04-11 Robert Hetherington & Son Inc Wheatstone bridge follow-up system
US2614184A (en) * 1944-09-19 1952-10-14 Marion B Robinson Electrical relay
US2515771A (en) * 1945-05-11 1950-07-18 Gen Electric Polarized relay and motor control system
US2526685A (en) * 1946-10-10 1950-10-24 Specialties Inc Polarized electromagnetic relay
US2759114A (en) * 1951-08-10 1956-08-14 Bosch Gmbh Robert Hair cutting machine having a vibrating armature drive
US2852639A (en) * 1954-11-08 1958-09-16 Leach Corp Relay
US2773223A (en) * 1955-05-16 1956-12-04 Gen Dynamics Corp High impedance telephone substation ringer
US2871312A (en) * 1956-07-23 1959-01-27 Curry Neil Sub-miniature polar relay
US2953725A (en) * 1956-10-22 1960-09-20 Inventing Ab Sensing means
US2846542A (en) * 1956-11-13 1958-08-05 North Electric Co Relay structure
US2972103A (en) * 1957-10-31 1961-02-14 Ind Instr Inc Portable recording instrument
US2955174A (en) * 1957-12-02 1960-10-04 American Mach & Foundry Electrical relays
US2931872A (en) * 1958-09-22 1960-04-05 Iron Fireman Mfg Co Polarized relay
US3001049A (en) * 1959-11-30 1961-09-19 Leach Corp Magnetic latch
US3038975A (en) * 1960-09-27 1962-06-12 Western Electric Co Relay assembly
US3125652A (en) * 1960-12-28 1964-03-17 Multiple coil electromagnetic relays

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